Kohler 8.5, 12RES User Manual

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Kohler 8.5, 12RES User Manual

Model: 8.5/12RES

Multi-Fuel

LP Vapor/Natural Gas

The Kohlerr Advantage

DThe Smart Choice

Known for its reliability, the Kohler 12 kW generator set was named a “Best Buy” as well as the highest-rated generator in a leading consumer magazine in October, 2006

DPowerful

Exclusive Powerboostt technology allows the Kohler 12 kW generator to start and run a typical 4 ton (48,000 BTU) central air conditioner, while still running other home appliances and electronics *

DClean Power for Sensitive Electronics

Protects sophisticated electronics with clean, stable power that exceeds strict utility requirements and IEEE standards for total harmonic distortion (THD)

DFast Response

Kohler generator sets restore power in as little as 10 seconds

DQuiet

Quiet operation: 65 dB(A) at 7 m maintains neighborhood solitude

D Premium Five-Year Limited Warranty

Generator Ratings

Standard Features

DADC-RES Advanced Digital Control

d Designed for today’s most sophisticated electronics

d Electronic speed control responds quickly to varying household demand

d Digital voltage regulation protects your sensitive electronics from harmonic distortion and unstable power quality

d LED display shows system status and setup information

DEngine Features

d Kohler Command PROr OHV engine with hydraulic valve lifters for reliable performance without routine valve adjustment or lengthy break-in requirements

d Digital Spark Advance Ignition (DSAI) optimizes engine performance for natural gas and LP vapor fuels (12RES only)

d Simple field conversion between natural gas and LP vapor fuels while maintaining emission certification

DDesigned for Easy Installation

d Polymer base eliminates the need for a concrete mounting pad, reducing installation time and cost

d Fuel and electrical connections through the enclosure wall eliminate the need for stub-ups through the bottom

d Load connection terminal block allows easy field wiring d Designed for outdoor installation only

DCertifications

d Meets emission regulations for U.S. Environmental Protection Agency (EPA) with both natural gas and LPG.

Note: CARB does not regulate emergency standby generators outputting less than 50 HP. Only the EPA standards apply.

d UL 2200 listed (60 Hz models)

d CSA certification available (60 Hz models)

d Accepted by the Massachusetts Board of Registration of Plumbers and Gas Fitters

DWarranty

d 5-year/2000 hour warranty for on-grid (standby) applications in locations served by a reliable utility source

d 18 month/1000 hour warranty for off-grid (non-standby) applications

 

 

 

 

 

 

Standby Ratings

 

 

 

 

 

 

Natural Gas

 

LP Gas

 

Model

Voltage

Phase

Hz

Alternator

kW/kVA

Amps

kW/kVA

Amps

8.5RES

120/240

1

60

2F4

7.0/7.0

29

8.5/8.5

35

8.5RES

115/230

1

50

2F4

6.3/6.3

27

7.5/7.5

33

12RES

120/240

1

60

2F4

10.4/10.4

43

12.0/12.0

50

12RES

115/230

1

50

2F4

9.3/9.3

40

10.5/10.5

46

RATINGS: Standby ratings apply to installations served by a reliable utility source. All single-phase units are rated at 1.0 power factor. The standby rating is applicable to variable loads with an average load factor of 80% for the duration of the power outage. No overload capacity is specified at this rating. Ratings are in accordance with ISO--3046/1, BS5514, AS2789, and DIN 6271. GENERAL GUIDELINES FOR DERATING: ALTITUDE: Derate 4% per 305 m (1000 ft.) elevation above 153 m (500 ft.). TEMPERATURE: Derate 1.5% per 5.5_C (10_F) temperature increase above 16_C (60_F). Availability is subject to change without notice. The generator set manufacturer reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. Contact your local Kohler Co. generator distributor for availability.

*Due to the cycling operation of many electrical appliances, the generator set may not run all appliances simultaneously. Check the appliance manufacturer’s specifications for actual power requirements. Consult a Kohlerr Power Systems professional for your exact residential power system requirements.

G4-97 (8.5/12RES) 4/14n

 

Application Data

Engine

Operation Requirements

Engine Specifications

60 Hz

50 Hz

Manufacturer

Kohler

Engine: model, type

 

 

8.5RES

CH640 4-Cycle

12RES

CH740 4-Cycle

Cylinder arrangement

 

V-2

Displacement, L (cu. in.)

 

 

8.5RES

0.624 (38)

12RES

0.725 (44)

Bore and stroke, mm (in.)

 

 

8.5RES

77 x 67 (3.03 x 2.64)

12RES

83 x 67 (3.27 x 2.64)

Compression ratio

 

 

8.5RES

8.5:1

12RES

9.0:1

Main bearings: quantity, type

2, Parent Material

Rated rpm

3600

3000

Max. engine power at rated rpm, kW (HP)

 

 

CH640, LP vapor

11.5 (15.4)

10 (14.0)

CH640, natural gas

10.0 (13.4)

9.1 (12.2)

CH740, LP vapor

17.6 (23.6)

15.8 (21.2)

CH740, natural gas

15.3 (20.5)

13.8 (18.5)

Cylinder head material

Aluminum

Valve material

Steel/Stelliter

Piston type and material

Aluminum Alloy

Crankshaft material

Heat Treated, Ductile Iron

Governor: type

Electronic

Frequency regulation, no load to full load

Isochronous

Frequency regulation, steady state

0.5%

Air cleaner type

 

Dry

Engine Electrical

 

 

 

 

 

Engine Electrical System

 

 

Ignition system

Electronic, DSAM

Starter motor rated voltage (DC)

 

12

Battery charger, ampere rating

 

6

Battery (purchased separately):

 

 

Ground

Negative

Volts (DC)

 

12

Battery quantity

 

1

Recommended cold cranking amps

 

 

(CCA) rating for --18_C (0_F)

 

525

Exhaust

 

 

 

 

 

Exhaust System

60 Hz

50 Hz

Exhaust flow at rated kW, m3/min. (cfm)

 

 

8.5RES

3.3 (115)

2.7 (96)

12RES

3.8 (135)

3.2 (113)

Exhaust temperature at rated kW, dry

 

 

exhaust, _C (_F)

760 (1400)

Lubrication

Lubricating System

 

 

8.5RES

 

 

12RES

 

Cooling Air

60 Hz

50 Hz

60 Hz

50 Hz

Total inlet air,

 

 

 

 

 

 

 

 

m3/min. (cfm)

27.8

(980)

23.2

(820)

28.0

(990)

23.4

(825)

Cooling air,

 

 

 

 

 

 

 

 

m3/min. (cfm)

26.9

(950)

22.4

(790)

26.9

(950)

22.4

(790)

Combustion air,

 

 

 

 

 

 

 

 

m3/min. (cfm)

0.9

(33.4)

0.8

(28.0)

1.1

(39.2)

0.9

(32.6)

Fuel Requirements

Fuel System

Fuel types

 

 

 

 

Natural Gas or LP Vapor

Fuel supply inlet

 

 

 

1/2 NPT

 

Fuel supply pressure, kPa (in. H2O):

 

 

 

 

 

Natural gas

 

 

 

1.2--2.7 (5-11)

 

LP

 

 

 

 

 

1.7--2.7 (7-11)

 

 

 

 

Minimum Gas Pipe Size Recommendation, in. NPT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8.5RES

 

 

12RES

 

 

 

 

 

 

 

Pipe

Natural Gas

LP Vapor

Natural Gas

LP Vapor

Length,

(132,000

(180,000

(193,000

(203,000

m (ft.)

Btu/hr.)

Btu/hr.)

Btu/hr.)

Btu/hr.)

 

 

 

 

 

 

 

 

 

 

 

8

(25)

 

 

3/4

 

1/2

 

3/4

 

3/4

15

(50)

 

 

3/4

 

3/4

 

1

 

3/4

30(100)

 

 

1

 

1

 

1

 

1

46(150)

 

 

1

 

1

1 1/4

 

1

61(200)

 

 

1

 

1

1 1/4

 

1

 

 

 

 

 

Fuel Consumption at % rated load

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8.5RES

 

 

12RES

 

 

 

 

 

 

 

% Load

60 Hz

50 Hz

60 Hz

50 Hz

Natural Gas, m3/hr. (cfh)

 

 

 

 

 

 

100%

 

3.7

(132)

3.3

(118)

5.4

(193)

4.8

(173)

75%

 

3.2

(113)

2.9

(101)

4.7

(163)

4.2

(148)

50%

 

2.6

(93)

2.3

(83)

3.5

(124)

3.1

(108)

25%

 

2.2

(77)

1.9

(69)

2.6

(93)

2.4

(84)

 

 

 

 

 

 

 

LP Vapor, m3/hr. (cfh)

 

 

 

 

 

 

100%

 

2.0

(72)

1.7

(61)

2.3

(81)

2.1

(74)

75%

 

1.3

(45)

1.1

(38)

2.1

(75)

1.9

(68)

50%

 

1.0

(36)

0.9

(31)

1.8

(60)

1.5

(53)

25%

 

0.8

(29)

0.7

(25)

1.2

(45)

1.1

(40)

 

 

 

 

 

 

 

LP Vapor, kg/hr. (lb./hr.)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

100%

 

3.7

(8.4)

3.2

(7.1)

4.3

(9.4)

3.9

(8.6)

75%

 

2.4

(5.2)

2.1

(4.4)

3.9

(8.7)

3.6

(7.9)

50%

 

1.9

(4.2)

1.7

(3.6)

3.4

(7.0)

2.8

(6.2)

25%

 

1.5

(3.4)

1.3

(2.9)

2.2

(5.2)

2.1

(4.7)

 

 

 

 

 

 

LP vapor conversion factors:

 

 

 

 

 

 

8.58 ft.3 = 1 lb.

 

 

 

 

 

 

 

0.535 m3 = 1 kg

 

 

 

 

 

 

 

36.39 ft.3

= 1 gal.

 

 

 

 

 

 

Nominal fuel rating:

 

 

 

 

 

 

 

Natural gas: 37 MJ/m3 (1000 Btu/ft.3)

 

 

 

 

LP vapor:

93 MJ/m3 (2500 Btu/ft.3)

 

 

 

Type

Full Pressure

Oil capacity (with filter), L (qt.)

1.9 (2.0)

Oil filter: quantity, type

1, Cartridge

Oil cooler

Integral

G4-97 (8.5/12RES) 4/14n

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