Service Parts
Marine Generator Sets
Models:
7EFOZD/9EOZD
8.5EFOZD/10EOZD
9EFOZD/10EOZD
TP-6270 11/06c
Table of Contents |
|
Description |
Page |
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 3 |
Numbering System Significance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 3 |
Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 3 |
How to Find Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 3 |
Hardware References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 3 |
Specification Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 4 |
Group 1: Cylinder Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 5 |
Group 2: Gear Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 7 |
Group 3: Mounting Flange and Oil Sump . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 10 |
Group 4: Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 12 |
Group 5: Intake Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 16 |
Group 6: Camshaft and Drive Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 17 |
Group 7: Crankshaft and Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 19 |
Group 8: Lubrication Oil System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 21 |
Group 9: Cooling Water System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 23 |
Group 10: Fuel Injection Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 25 |
Group 12: Fuel Injection Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 27 |
Group 13: Fuel Line and Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 29 |
Group 14: Starting Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 31 |
Group 15: Gasket Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 33 |
Group 101: Air Intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 35 |
Group 103: Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 36 |
Group 104: Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 38 |
Group 105: Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 42 |
Group 107: Nameplate and Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 44 |
Group 109: Skid and Plant Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 45 |
Group 201: Generator and Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 46 |
Group 301: Controller and Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 48 |
Group 701: Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 49 |
Paint and Miscellaneous Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 49 |
Parts List: Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 50 |
Appendix A. Glossary of Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 55 |
Appendix B. Common Hardware Application Guidelines . . . . . . . . . . . . . . |
. . 57 |
Appendix C. General Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 58 |
Appendix D. Common Hardware Identification . . . . . . . . . . . . . . . . . . . . . . |
. . 59 |
Appendix E. Common Hardware List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 60 |
2 |
TP-6270 11/06 |
Introduction
This manual lists service replacement parts for 8.5EFOZD/10EOZD, 9EFOZD/10EOZD, and 7EFOZD/ 9EOZD generator sets.
Information in this publication represents data available at the time of print. Kohler Co. reserves the right to change this publication and the products represented without notice and without any obligation or liability whatsoever.
This manual includes the following main sections:
Table of Contents. Lists the sections of the manual.
Introduction (and other information sections).
Contains introductory material about part numbers, illustrations, and hardware.
Specification Number Index. Lists the generator set specs and groups.
Group Parts Lists. List the part numbers of parts in the groups.
Kit Sections. List modules and accessories and their parts.
Appendices. Include Abbreviations, Common
Hardware Application Guidelines, General Torque
Specifications, Common Hardware Identification, and
Common Hardware List.
x:in:004:002
Numbering System Significance
This manual uses the following numbering systems:
Specification Number. The product identification number located on the generator set nameplate. Specification numbers break down into groups.
Group Number. A unique number representing a parts group needed to assemble a generator set function. For example, Group 101 is the Air Intake group.
Variation or Module Number. A group might have several variations. Each variation performs the same function with different parts lists. For example, a 50 Hz generator alternator and a 60 Hz generator alternator both perform the same function; however, with different parts. Each difference requires a group variation or module number.
Part Number. The part number identifies an individual assembly, subassembly, component, or accessory kit.
x:in:004:003:a
Illustrations
Illustrations (or exploded-view drawings) best representing the widest range of variations accompany most groups in this manual. Illustrations do not depict all details and may not show all parts. Do not use illustrations for assembly or disassembly.
x:in:004:004a
How to Find Part Numbers
Use the following steps to locate a service replacement part.
1.Locate the generator set nameplate to identify the generator set spec number.
2.Locate a second generator set nameplate listing accessories to identify installed modules. On some models the accessory nameplate is mounted inside the generator junction box.
3.Turn to the Specification Number Index. The first column lists the generator set spec numbers. The headings identify the groups of parts that make up the generator set.
4.Identify the group most likely to include the service part number.
5.Find the group variation number at the intersection of the spec number row and the group column. Note the variation number.
6.Page forward to locate the group identified in step 4 or find the appropriate page in the Table of Contents.
7.Find the part on the illustration and note the item number of the part or find the part description in the parts list.
8.Select the part number that corresponds to your group variation. The first column lists the illustration item number. Find the variation identified in the Specification Number Index or the module number found on the generator set nameplate in the appropriate column on the right side of the parts list table. Find the quantity used at the intersection of the item number row and the variation column. A blank space at the intersection means the variation/module does not use that part number.
x:in:004:005
Hardware References
Many common hardware items do not appear in parts manuals or will appear as common hardware entries. A common hardware entry lists the size of the hardware. For example, an item that appears as “Hardware, 3/8-16” in the text means that the piece is 3/8-16 size. Obtain common hardware locally or, if contacting the factory, use the Common Hardware List in the appendix to identify the common hardware part number and specifications. See Common Hardware Application Guidelines in the appendix for mating hardware instructions.
Some hardware items require a specific size or some other characteristic. In that case, use the part number listed in the text.
When replacing hardware, do not substitute inferior grade hardware. Replacement hardware grade should be equal to or better than the grade of the manufacturer’s original hardware. Use the Common Hardware List in the appendix to identify the common hardware hardness.
x:in:004:006
TP-6270 11/06 |
3 |
Specification Number Index
Group Title |
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Group No. |
1 |
2 |
3 |
4 |
5 |
6 |
7 |
8 |
9 |
10 |
12 |
13 |
14 |
15 |
Spec No. |
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Variation Number |
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GM30507-GA1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
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GM30507-GA2 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
1 |
1 |
2 |
1 |
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GM30507-GA3 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
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GM30507-GA4 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
1 |
1 |
2 |
1 |
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GM37403-GA1 |
2 |
2 |
2 |
2 |
-- |
2 |
2 |
2 |
3 |
3 |
2 |
2 |
3 |
2 |
GM37403-GA2 |
2 |
2 |
2 |
2 |
-- |
2 |
2 |
2 |
3 |
3 |
2 |
2 |
3 |
2 |
Group Title |
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Group No. |
101 |
103 |
104 |
105 107 109 201 301 |
701 |
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Spec No. |
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Variation Number |
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GM30507-GA1 |
GR1 |
GR2 |
GR3 |
GR4 |
GR5 |
GR6 |
GR7 |
GR8 |
44 |
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GM30507-GA2 |
GR1 |
GR9 |
GR10 |
GR11 |
GR5 |
GR6 |
GR7 |
GR12 |
44 |
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GM30507-GA3 |
GR1 |
GR2 |
GR3 |
GR4 |
GR14 |
GR6 |
GR13 |
GR8 |
44 |
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GM30507-GA4 |
GR1 |
GR9 |
GR10 |
GR11 |
GR14 |
GR6 |
GR13 |
GR12 |
44 |
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GM37403-GA1 |
2 |
3 |
3 |
3 |
3 |
2 |
3 |
3 |
69 |
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GM37403-GA2 |
2 |
3 |
3 |
4 |
3 |
2 |
3 |
3 |
69 |
4 |
TP-6270 11/06 |
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Group 1: Cylinder Block
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6270_1 |
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Quantity |
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Quantity |
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Var. No. |
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Var. No. |
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Item |
Part Number |
Description |
1 |
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Item |
Part Number |
Description |
1 |
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1 |
GM35737 |
Block assembly, cylinder |
1 |
|
14 |
252771 |
Plug PT1/4 |
1 |
|
4 |
252771 |
Plug PT1/4 |
2 |
|
24 |
GM35740 |
Bearing, main (std) |
4 |
|
5 |
252566 |
Plug |
1 |
|
27 |
229802 |
Bearing |
1 |
|
6 |
252078 |
Plug |
1 |
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30 |
225705 |
Bolt |
14 |
|
7 |
GM35519 |
Plug 50 |
1 |
|
31 |
GM33836 |
Gasket, cylinder head |
1 |
|
8 |
252728 |
Plug |
2 |
|
32 |
225709 |
Bearing, main |
4 |
|
9 |
225924 |
Plug 30 |
6 |
|
35 |
225710 |
Bearing, thrust |
2 |
|
12 |
225703 |
Bolt |
8 |
|
38 |
GM35428 |
Spacer |
1 |
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13 |
252933 |
Bush |
1 |
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TP-6270 11/06 |
5 |
Group 1: Cylinder Block, continued
See Group 5
See Group 5
6270_1_2
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Quantity |
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Var. No. |
Item |
Part Number |
Description |
2 |
1 |
GM47257 |
Block assembly, cylinder |
1 |
5 |
252078 |
Plug |
1 |
6 |
252028 |
Plug |
4 |
7 |
GM47254 |
Plug 45 |
1 |
8 |
252771 |
Plug PT1/4 |
1 |
9 |
GM47253 |
Plug 25 |
3 |
10 |
225703 |
Bolt |
8 |
13 |
GM47256 |
Bushing, camshaft |
1 |
14 |
252728 |
Plug |
1 |
15 |
GM47258 |
Main bearing set |
4 |
27 |
229802 |
Bearing |
1 |
30 |
225705 |
Bolt |
14 |
31 |
GM47255 |
Gasket, cylinder head |
1 |
32 |
225710 |
Bearing, thrust |
2 |
35 |
GM47259 |
Main bearing, 0.25 US |
4 |
6 |
TP-6270 11/06 |
Group 2: Gear Housing
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6270_2 |
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Quantity |
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Quantity |
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Var. No. |
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Var. No. |
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Item |
Part Number |
Description |
1 |
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Item |
Part Number |
Description |
1 |
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1 |
GM35736 |
Housing assembly, gear |
1 |
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18 |
GM35465 |
Rotor, inner |
1 |
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4 |
GM35720 |
Plug, screw |
1 |
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19 |
GM35466 |
Rotor, outer |
1 |
|
5 |
GM35721 |
Plug |
1 |
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20 |
GM35467 |
Screw, M6 x l6 |
7 |
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6 |
252931 |
Oil seal |
1 |
|
21 |
252764 |
O-ring, pump |
1 |
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7 |
GM35464 |
Cover assembly, pump |
1 |
|
22 |
GM35522 |
Bolt, M8 x 85 |
3 |
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8 |
GM35463 |
Cover, lube oil pump |
1 |
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23 |
252684 |
O-ring |
1 |
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9 |
GM35653 |
Valve, relief |
1 |
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24 |
252696 |
Bolt, M8 x 16 |
4 |
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10 |
GM35578 |
Spring |
1 |
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25 |
252696 |
Bolt, M8 x 16 |
3 |
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11 |
GM35520 |
Plug |
1 |
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26 |
256798 |
Bolt, M8 x 55 plated |
12 |
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12 |
GM35429 |
Flange, gear case |
1 |
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27 |
GM35732 |
Nut |
3 |
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13 |
GM35430 |
Stud, M8 x 25 |
3 |
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28 |
252750 |
Cover, blind |
1 |
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14 |
250837 |
Cap |
1 |
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29 |
256796 |
O-ring |
1 |
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15 |
256531 |
Cover |
1 |
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30 |
252693 |
Bolt |
2 |
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16 |
252932 |
Knock, pipe |
2 |
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31 |
252998 |
Gasket |
1 |
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17 |
GM35421 |
O-ring |
4 |
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TP-6270 11/06 |
7 |
Group 2: Gear Housing, continued
6270_2_2
8 |
TP-6270 11/06 |
Group 2: Gear Housing, continued
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Quantity |
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Var. No. |
Item |
Part Number |
Description |
2 |
1 |
GM47261 |
Case, gear |
1 |
3 |
GM47262 |
Bolt, stud M8 |
3 |
4 |
GM47270 |
Cover assembly, gear case |
1 |
5 |
GM47272 |
Cover assembly, gear case |
1 |
6 |
GM47269 |
Cover, gear case |
1 |
8 |
229634 |
Oil seal |
1 |
9 |
GM35720 |
Plug, screw |
2 |
10 |
GM47266 |
Cover assembly, pump |
1 |
11 |
GM47265 |
Cover, lub. oil pump |
1 |
12 |
GM35653 |
Valve, relief |
1 |
13 |
GM47271 |
Spring |
1 |
14 |
GM35520 |
Plug |
1 |
15 |
GM47267 |
Rotor, inner |
1 |
16 |
GM47268 |
Rotor, outer |
1 |
17 |
GM35467 |
Screw, M6 x 16 |
8 |
18 |
GM47263 |
Cover, pump timing |
1 |
19 |
229674 |
Pipe, knock |
4 |
20 |
GM47260 |
O-ring |
1 |
21 |
GM47264 |
O-ring |
3 |
22 |
252764 |
O-ring, fuel injection pump |
1 |
23 |
225816 |
Bolt, M6 x 12 |
1 |
24 |
252693 |
Bolt |
4 |
25 |
225921 |
Bolt |
4 |
26 |
225921 |
Bolt |
3 |
27 |
363207 |
Bolt, M6 x 60 |
7 |
28 |
229766 |
Bolt, M6 x 65 plated |
2 |
29 |
GM35732 |
Nut |
3 |
30 |
GM46206 |
Gasket, liquid |
1 |
31 |
250837 |
Lub oil cap |
1 |
32 |
252684 |
O-ring 1a p-32.0 |
1 |
33 |
252750 |
Cover, blind |
1 |
34 |
256796 |
O-ring 1a s-24.0 |
1 |
35 |
252693 |
Bolt |
2 |
TP-6270 11/06 |
9 |
Group 3: Mounting Flange and Oil Sump
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6270_3 |
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Quantity |
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Quantity |
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Var. No. |
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Var. No. |
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Item |
Part Number |
Description |
1 |
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Item |
Part Number |
Description |
1 |
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1 |
256750 |
Parallel pin 8 x 16 |
2 |
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9 |
225386 |
Drain plug M22 |
1 |
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2 |
229114 |
Mounting flange |
1 |
|
11 |
225425 |
Seal washer |
1 |
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3 |
252998 |
Gasket |
1 |
|
12 |
252696 |
Bolt, M8 x 16 |
6 |
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4 |
229505 |
Bolt, M10 x 20 |
6 |
|
13 |
252703 |
Bolt |
22 |
|
5 |
252714 |
Bolt |
4 |
|
14 |
256750 |
Parallel pin 8 x 16 |
2 |
|
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6 |
225706 |
Spacer |
1 |
|
15 |
225866 |
Case assembly |
1 |
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7 |
252701 |
Bolt, M8 x 35 |
3 |
|
17 |
252930 |
Rear oil seal |
1 |
|
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8 |
GM35492 |
Sump assembly, oil |
1 |
|
18 |
363430 |
Bolt, M8 x 30 |
6 |
|
10 |
TP-6270 11/06 |
Group 3: Mounting Flange and Oil Sump
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6270_3_2 |
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Quantity |
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Var. No. |
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Item |
Part Number |
Description |
2 |
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1 |
256750 |
Parallel pin 8 x 16 |
2 |
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2 |
GM47276 |
Backplate |
1 |
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3 |
229505 |
Bolt, M10 x 20 |
7 |
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4 |
252714 |
Bolt |
3 |
|
5 |
363026 |
Parallel pin 6 x 10 |
2 |
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6 |
229671 |
Case assembly, oil seal |
1 |
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8 |
250836 |
Oil seal |
1 |
|
|
9 |
229761 |
Bolt, M6 x 22 plated |
10 |
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10 |
GM47274 |
Spacer, oil sump |
1 |
|
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11 |
GM47275 |
Sump assembly, lub. oil |
1 |
|
12 |
GM47273 |
Plug, M16 |
1 |
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14 |
363448 |
Washer, seal 16S |
1 |
|
|
|
15 |
252695 |
Bolt, M8 x 12 |
1 |
|
|
16 |
225819 |
Bolt, M8 x 30 plated |
1 |
|
|
17 |
252703 |
Bolt |
11 |
|
|
18 |
252704 |
Bolt |
3 |
|
19 |
GM46206 |
Gasket, liquid |
1 |
|
|
TP-6270 11/06 |
11 |
Group 4: Cylinder Head
6270_4
12 |
TP-6270 11/06 |
Group 4: Cylinder Head
|
|
|
Quantity |
|
|
|
Var. No. |
Item |
Part Number |
Description |
1 |
1 |
363110 |
Lifter, engine |
2 |
2 |
225818 |
Bolt, M8 x 14 |
4 |
3 |
GM35440 |
Shaft assembly, rocker |
1 |
4 |
GM35441 |
Shaft, rocker arm |
1 |
6 |
GM35442 |
Support, rocker arm |
2 |
7 |
GM35443 |
Support, rocker arm |
2 |
8 |
GM35444 |
Stud |
3 |
9 |
252815 |
Spring |
3 |
10 |
GM35447 |
Arm assembly, rocker |
6 |
11 |
229844 |
Valve screw |
6 |
13 |
252817 |
Nut, M8 |
6 |
14 |
250999 |
Cap |
6 |
15 |
GM35448 |
Head assembly, cylinder |
1 |
19 |
250835 |
Valve guide |
3 |
21 |
GM35449 |
Guide, valve |
3 |
23 |
252732 |
Plug 40 |
2 |
24 |
GM35438 |
Valve, intake |
3 |
25 |
GM35439 |
Valve, exhaust |
3 |
26 |
225713 |
Spring, valve |
6 |
27 |
250882 |
Retainer |
6 |
28 |
225766 |
Seal, valve stem |
3 |
29 |
250844 |
Valve seal |
3 |
30 |
250806 |
Pin, cotter |
6 |
32 |
252744 |
Seat |
3 |
33 |
GM35451 |
Retainer, nozzle |
3 |
34 |
GM35495 |
Washer |
3 |
35 |
250963 |
Spring pin |
2 |
36 |
252699 |
Bolt, M8 x 25 plated |
2 |
37 |
252703 |
Bolt |
3 |
38 |
252704 |
Bolt |
6 |
39 |
250837 |
Cap |
1 |
40 |
GM35446 |
Bonnet assembly, head |
1 |
41 |
GM35431 |
Plate, baffle |
1 |
42 |
252805 |
Baffle |
1 |
43 |
GM35434 |
Plate, diaphragm |
1 |
44 |
GM35435 |
Cover, diaphragm |
1 |
45 |
GM35436 |
Diaphragm |
1 |
46 |
GM35437 |
Spring, diaphragm |
1 |
49 |
GM35445 |
Gasket, bonnet |
1 |
50 |
363201 |
Screw, tapping 5 x 10 |
4 |
51 |
363201 |
Screw, tapping 5 x 10 |
4 |
52 |
252470 |
Cap nut |
3 |
53 |
250801 |
O ring |
3 |
54 |
252684 |
O-ring |
1 |
55 |
GM35450 |
Protector, nozzle |
3 |
56 |
252998 |
Gasket |
1 |
TP-6270 11/06 |
13 |
Group 4: Cylinder Head, continued
6270_4_2
14 |
TP-6270 11/06 |
Group 4: Cylinder Head, continued
|
|
|
Quantity |
|
|
|
Var. No. |
Item |
Part Number |
Description |
2 |
1 |
GM38596 |
Lifter, engine |
2 |
2 |
252696 |
Bolt, M8 x 16 |
2 |
3 |
GM47297 |
Protector, nozzle |
3 |
4 |
229624 |
Gasket |
6 |
5 |
GM47277 |
Cap, valve |
6 |
6 |
GM47291 |
Head assembly, cylinder |
1 |
14 |
GM35426 |
Guide, valve |
6 |
15 |
GM47278 |
Plug 35 |
2 |
16 |
GM47299 |
Plug 1/16, screw |
1 |
17 |
GM47281 |
Valve, intake |
3 |
18 |
GM47282 |
Valve, exhaust |
3 |
19 |
GM47283 |
Spring, valve |
6 |
20 |
GM35587 |
Retainer, spring |
6 |
21 |
GM35423 |
Cotter, valve |
12 |
22 |
GM35424 |
Seal, valve stem |
3 |
23 |
GM35425 |
Seal, valve stem |
3 |
24 |
250963 |
Spring pin 6 x 12 |
2 |
25 |
GM47284 |
Support assembly, arm |
1 |
26 |
GM47285 |
Shaft assembly, rocker |
1 |
29 |
GM47286 |
Support, rocker arm |
3 |
30 |
363034 |
Spring |
2 |
31 |
GM47290 |
Arm assembly, rocker |
6 |
32 |
229844 |
Valve screw |
6 |
34 |
252817 |
Nut, M8 x p1.0 |
6 |
35 |
252345 |
Clip |
2 |
36 |
363213 |
Screw, m5 x 16 |
1 |
37 |
252702 |
Bolt |
3 |
38 |
250837 |
Lub oil cap |
1 |
39 |
GM47289 |
Bonnet assembly, head |
1 |
40 |
GM47279 |
Plate, baffle |
1 |
41 |
GM47280 |
Baffle, breather |
1 |
42 |
GM47280 |
Baffle, breather |
2 |
43 |
GM47296 |
Diaphragm assembly |
1 |
44 |
GM35434 |
Plate, diaphragm |
1 |
45 |
GM35435 |
Cover, diaphragm |
1 |
46 |
GM35436 |
Diaphragm |
1 |
47 |
GM35437 |
Spring, diaphragm |
1 |
50 |
GM47295 |
Gasket, bonnet |
1 |
51 |
GM47287 |
Cover, bonnet |
1 |
52 |
GM47288 |
Gasket, bonnet cover |
1 |
53 |
363201 |
Screw, tapping 5 x 10 |
4 |
54 |
363201 |
Screw, tapping 5 x 10 |
4 |
55 |
GM47298 |
Screw, 5 x 16 |
2 |
56 |
252684 |
O-ring 1a p-32.0 |
1 |
57 |
225817 |
Bolt, M6 x 20 |
3 |
58 |
225429 |
Bolt, M6 x 75 Plated |
6 |
59 |
GM47293 |
Plug, glow |
3 |
60 |
GM47294 |
Connector, glow plug |
1 |
61 |
GM46206 |
Gasket, liquid |
1 |
62 |
GM47292 |
Gasket, manifold |
1 |
TP-6270 11/06 |
15 |
Group 5: Intake Manifold
6270_5
|
|
|
Quantity |
|
|
|
Var. No. |
Item |
Part Number |
Description |
1 |
1 |
GM35433 |
Pipe, breather |
1 |
2 |
229425 |
Clamp |
2 |
3 |
GM35452 |
Manifold, intake |
1 |
5 |
GM33685 |
Gasket, intake manifold |
1 |
6 |
252697 |
Bolt |
4 |
7 |
252707 |
Bolt |
2 |
8 |
225778 |
Gasket |
1 |
9 |
GM35579 |
Joint |
1 |
10 |
252697 |
Bolt |
4 |
11 |
225717 |
Gasket, exhaust manifold |
1 |
16 |
TP-6270 11/06 |
Group 6: Camshaft and Drive Gear
|
|
|
|
6270_6 |
|
|
|
|
|
|
|
|
|
|
|
Quantity |
|
|
|
|
|
|
|
|
|
|
|
Var. No. |
|
|
Item |
Part Number |
Description |
1 |
|
|
1 |
252819 |
Tappet |
6 |
|
|
2 |
225718 |
Rod, push |
6 |
|
|
3 |
GM35453 |
Camshaft assembly |
1 |
|
|
4 |
252804 |
Metal, thrust |
1 |
|
6 |
256587 |
Gear, camshaft |
1 |
|
|
7 |
252669 |
Key 7 x 14 |
1 |
|
|
|
8 |
GM35734 |
Nut, lock M14 plated |
1 |
|
|
9 |
225818 |
Bolt, M8 x 14 |
2 |
|
|
10 |
GM35459 |
Shaft, idle gear |
1 |
|
|
11 |
GM35461 |
Gear assembly, idle |
1 |
|
14 |
GM35460 |
Bush, idle gear |
1 |
|
|
15 |
252702 |
Bolt |
3 |
|
|
|
16 |
GM19682 |
Bolt, gear |
4 |
|
|
17 |
GM35462 |
Gear, pump |
1 |
|
|
18 |
GM35711 |
Flange |
1 |
|
|
19 |
GM35714 |
Washer, spring |
1 |
|
TP-6270 11/06 |
17 |
Group 6: Camshaft and Drive Gear, continued
6270_6_2
|
|
|
Quantity |
|
|
|
Var. No. |
Item |
Part Number |
Description |
2 |
1 |
363039 |
Tappet |
6 |
2 |
GM47300 |
Rod, push |
6 |
3 |
GM47301 |
Camshaft assembly |
1 |
9 |
225816 |
Bolt, M6 x 12 |
2 |
10 |
GM47302 |
Shaft, idle gear |
1 |
11 |
GM47303 |
Gear assembly, idle |
1 |
14 |
GM47306 |
Bolt, M6 x 35 plated |
3 |
15 |
GM19682 |
Bolt, gear |
4 |
16 |
GM47304 |
Gear, pump |
1 |
17 |
GM47305 |
Flange |
1 |
18 |
252666 |
Washer, spring |
1 |
19 |
252725 |
Nut |
1 |
18 |
TP-6270 11/06 |
Group 7: Crankshaft and Piston
|
|
|
|
6270_7 |
|
|
|
|
|
Quantity |
|
|
|
|
|
|
|
|
|
|
|
Var. No. |
|
|
Item |
Part Number |
Description |
1 |
|
|
1 |
GM35454 |
Crankshaft assembly |
1 |
|
|
2 |
256750 |
Parallel pin 8 x 16 |
1 |
|
|
5 |
GM35455 |
Gear, crankshaft |
1 |
|
|
6 |
252669 |
Key 7 x 14 |
1 |
|
8 |
256654 |
Spring pin |
1 |
|
|
9 |
GM35456 |
V-pulley, crankshaft |
1 |
|
|
|
10 |
252937 |
Washer |
1 |
|
|
11 |
252763 |
Bolt, V pulley |
1 |
|
|
12 |
252401 |
Bolt, flywheel |
6 |
|
|
13 |
229117 |
Flywheel assembly |
1 |
|
15 |
252774 |
Gear, ring |
1 |
|
|
16 |
GM35457 |
Piston w/ring |
3 |
|
|
|
18 |
GM35458 |
Ring set, piston |
3 |
|
|
22 |
225395 |
Pin, piston |
3 |
|
|
23 |
229738 |
Circlip |
6 |
|
|
24 |
225838 |
Rod assembly, connecting |
3 |
|
28 |
225726 |
Bushing piston pin |
3 |
|
|
29 |
225723 |
Bolt |
6 |
|
|
|
30 |
225724 |
Bearing, crankpin |
3 |
|
|
32 |
225725 |
Crank bearing |
3 |
|
|
34 |
GM35738 |
Piston w/ring, 0.25 OS |
3 |
|
|
36 |
GM35739 |
Ring set, 0.25 OS |
3 |
|
TP-6270 11/06 |
19 |
Group 7: Crankshaft and Piston, continued
|
|
|
|
|
|
|
|
|
6270_7_2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Quantity |
|
|
|
|
Quantity |
|
|
|
|
|
|
|
|
|
|
||
|
|
|
|
Var. No. |
|
|
|
|
Var. No. |
|
|
Item |
Part Number |
Description |
2 |
|
Item |
Part Number |
Description |
2 |
|
|
1 |
GM47309 |
Crankshaft assembly |
1 |
|
21 |
GM47311 |
Pin, piston |
3 |
|
|
2 |
256750 |
Parallel pin 8 x 16 |
1 |
|
22 |
GM47321 |
Circlip 22 |
6 |
|
|
5 |
229748 |
Key, 4 x 12 |
1 |
|
23 |
GM47315 |
Rod assembly, connecting |
3 |
|
|
6 |
GM47307 |
Gear, crankshaft |
1 |
|
27 |
GM47319 |
Bushing, piston pin |
3 |
|
8 |
GM47320 |
Flywheel assembly |
1 |
28 |
GM47316 |
Bolt, connecting rod |
6 |
|
||
11 |
363081 |
Gear, frt. diff. drive |
1 |
29 |
GM47317 |
Metal assembly, crank pin |
3 |
|
||
|
12 |
GM47308 |
V-pulley, crankshaft |
1 |
|
31 |
GM47314 |
Piston assembly, 0.25 OS |
3 |
|
|
13 |
229664 |
Bolt, M12 x 1.25 |
1 |
|
33 |
GM47313 |
Ring set, 0.25 OS |
3 |
|
|
14 |
229639 |
Washer |
1 |
|
37 |
GM47318 |
Bearing, pin 0.25 US |
3 |
|
|
15 |
GM47310 |
Piston w/ring |
3 |
|
39 |
229638 |
Bolt |
5 |
|
17 |
GM47312 |
Ring set |
3 |
|
|
|
|
|
|
|
20 |
TP-6270 11/06 |
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