JLG M4069 Parts Manual

4.3 (4)

3121640

3369LE/4069LE/M3369/M4069

3

4

3369LE/4069LE/M3369/M4069

3121640

JLG M4069 Parts Manual

3121640

3369LE/4069LE/M3369/M4069

5

 

TABLE OF CONTENTS

SECTION 1 - FRAME.........................................................................................................................................................................

 

11

FIGURE 1-1. REAR AXLE INSTALLATION - FIXED......................................................................................................................

12

FIGURE 1-2. REAR AXLE INSTALLATION - OSCILLATING.........................................................................................................

14

FIGURE 1-3. OSCILLATING AXLE VALVE ASSEMBLY ...............................................................................................................

16

FIGURE 1-4. STEERING INSTALLATION - 2WD ..........................................................................................................................

18

FIGURE 1-5. STEERING INSTALLATION - 4WD ..........................................................................................................................

20

FIGURE 1-6. STEERING AND FRONT DRIVE INSTALLATION - 4WD ........................................................................................

22

FIGURE 1-7. WHEEL DRIVE AND CONTROLLER INSTALLATION - 2WD/4WD REAR ..............................................................

24

FIGURE 1-8. HUB ASSEMBLY ......................................................................................................................................................

 

26

FIGURE 1-9. DRIVE HUB ASSEMBLY - 2WD/4WD REAR ...........................................................................................................

28

FIGURE 1-10. DRIVE BRAKE ASSEMBLY - 2WD/4WD REAR.....................................................................................................

32

FIGURE 1-11. DRIVE MOTOR ASSY - OPERATORS POSTION RH SIDE - 4WD FRONT..........................................................

34

FIGURE 1-12. DRIVE MOTOR ASSY - OPERATORS POSITION LH SIDE - 4WD FRONT .........................................................

36

FIGURE 1-13. DRIVE MOTOR ASSEMBLY - 2WD/4WD REAR....................................................................................................

38

FIGURE 1-14. DRIVE VALVE ASSEMBLY - 4WD ONLY ..............................................................................................................

40

FIGURE 1-15. FLOW DIVIDER VALVE ASSEMBLY - 4WD ONLY................................................................................................

42

FIGURE 1-16. TIRE AND WHEEL INSTALLATION - IN240/55 X 17.5 FOAM-FILLED..................................................................

44

FIGURE 1-17. TIRE AND WHEEL INSTALLATION - IN240/55 X 17.5 NON-MARKING FOAM FILLED .......................................

46

FIGURE 1-18. TIRE AND WHEEL INSTALLATION - 27.2/10.5LL X 15 TURF FOAM-FILLED.....................................................

48

FIGURE 1-19. LEVELING JACKS INSTALLATION - OPTIONAL ..................................................................................................

50

FIGURE 1-20. LEVELING JACK CONTROL VALVE ASSEMBLY .................................................................................................

52

FIGURE 1-21. BATTERY CHARGER INSTALLATION - 110V/60HZ (3369LE AND 4069LE ANSI, ANSI EXPORT, CSA &

 

JAPANESE SPECS).......................................................................................................................................................................

 

54

FIGURE 1-22. BATTERY CHARGER INSTALLATION - 110V/60HZ (M3369 AND M4069 ANSI, ANSI EXPORT, CSA AND

 

JAPANESE SPECS).......................................................................................................................................................................

 

56

FIGURE 1-23. BATTERY CHARGER INSTALLATION - 120-240V/50-60HZ (3369LE AND 4069LE ANSI, ANSI EXPORT, CSA

AND CE SPECS)............................................................................................................................................................................

 

58

FIGURE 1-24. BATTERY CHARGER INSTALLATION - 120-240V/50-60HZ (M3369 AND M4069 ANSI, ANSI EXPORT, CSA

 

AND CE SPECS)...........................................................................................................................................................................

 

60

FIGURE 1-25. BATTERY CHARGER INSTALLATION - 250V/50HZ (3369LE AND 4069LE ANSI EXPORT AND AUSTRALIAN

SPECS) ..........................................................................................................................................................................................

 

62

FIGURE 1-26. BATTERY CHARGER INSTALLATION - 250V/50HZ (M3369 AND M4069 ANSI EXPORT AND AUSTRALIAN

 

SPECS) ..........................................................................................................................................................................................

 

64

FIGURE 1-27. BATTERY CHARGER ASSEMBLY ........................................................................................................................

66

FIGURE 1-28. BATTERY CHARGER DOOR ASSEMBLY - 3369LE AND 4069LE .......................................................................

68

FIGURE 1-29. INVERTER INSTALLATION - OPTIONAL ..............................................................................................................

70

FIGURE 1-30. BEACON INSTALLATION ......................................................................................................................................

 

72

FIGURE 1-31. LADDER INSTALLATION WITHOUT LEVELING JACKS - 3369LE/M3369 ALL SPEC EXCEPT CE SPEC .........

74

FIGURE 1-32. LADDER INSTALLATION WITHOUT LEVELING JACKS - 3369LE/M3369 CE SPEC ..........................................

76

FIGURE 1-33. LADDER INSTALLATION WITHOUT LEVELING JACKS - 4069LE/M4069 ALL SPECS EXCEPT CE SPEC.......

78

FIGURE 1-34. LADDER INSTALLATION WITHOUT LEVELING JACKS - 4069LE/M4069 CE SPECS ........................................

80

FIGURE 1-35. LADDER INSTALLATION WITH LEVELING JACKS ..............................................................................................

82

FIGURE 1-36. FRAME COVER INSTALLATION ...........................................................................................................................

84

SECTION 2 - GROUND COMPONENTS...........................................................................................................................................

 

87

FIGURE 2-1. MAIN CONTROL VALVE INSTALLATION................................................................................................................

88

FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY......................................................................................................................

90

FIGURE 2-3. HYDRAULIC COMPARTMENT INSTALLATION ......................................................................................................

92

FIGURE 2-4. MOTOR ASSEMBLY ................................................................................................................................................

 

94

FIGURE 2-5. GROUND CONTROL BOX AND HORN INSTALLATIONS - 3369LE & 4069LE WITHOUT LEVELING JACKS (ALL

SPECS EXCEPT CE SPEC) ..........................................................................................................................................................

 

96

FIGURE 2-6. GROUND CONTROL BOX AND HORN INSTALLATIONS - 3369LE/4069LE WITHOUT LEVELING JACKS (CE

 

SPEC).............................................................................................................................................................................................

 

98

FIGURE 2-7. GROUND CONTROL BOX AND HORN INSTALLATIONS - 3369LE/4069LE WITH LEVELING JACKS (ALL SPECS

EXCEPT CE SPEC) .....................................................................................................................................................................

 

100

FIGURE 2-8. GROUND CONTROL BOX AND HORN INSTALLATIONS - 3369LE/4069LE WITH LEVELING JACKS (CE SPEC)

......................................................................................................................................................................................................

 

102

FIGURE 2-9. GROUND CONTROL BOX AND HORN INSTALLATIONS - M3369/M4069 (2WD - ALL SPECS EXCEPT CE

 

SPEC)...........................................................................................................................................................................................

 

104

FIGURE 2-10. GROUND CONTROL BOX AND HORN INSTALLATIONS - M3369/M4069 (2WD - CE SPEC) ..........................

106

FIGURE 2-11. GROUND CONTROL BOX AND HORN INSTALLATIONS - M3369/M4069 (4WD - ALL SPECS EXCEPT CE

 

SPEC)...........................................................................................................................................................................................

 

108

FIGURE 2-12. GROUND CONTROL BOX AND HORN INSTALLATIONS - M3369/M4069 (4WD - CE SPEC) ..........................

110

FIGURE 2-13. GROUND CONTROL BOX AND HORN INSTALLATIONS - M4069 (DRIVE AT FULL HEIGHT) ........................

112

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TABLE OF CONTENTS

 

 

FIGURE 2-14. GROUND CONTROL BOX ASSEMBLY - 3369LE/4069LE ALL SPECS EXCEPT CE SPEC

..............................114

 

FIGURE 2-15. GROUND CONTROL BOX ASSEMBLY - 3369LE/4069LE CE SPEC ..................................................................

116

 

FIGURE 2-16. GROUND CONTROL BOX ASSEMBLY - M3369/M4069 ALL SPECS EXCEPT CE SPEC .................................

118

 

FIGURE 2-17. GROUND CONTROL BOX ASSEMBLY - M3369/M4069 CE SPECS ..................................................................

120

 

FIGURE 2-18. GROUND CONTROL BOX ASSEMBLY - M4069 DRIVE AT FULL HEIGHT........................................................

122

 

FIGURE 2-19. BATTERY BOX INSTALLATION - 370A-H BATTERIES .......................................................................................

124

 

FIGURE 2-20. BATTERY BOX INSTALLATION - 390A-H AGM BATTERIES..............................................................................

126

 

FIGURE 2-21. ALARM INSTALLATION........................................................................................................................................

128

 

FIGURE 2-22. ALARM INSTALLATION - MOTION ......................................................................................................................

130

 

FIGURE 2-23. COVERS INSTALLATION .....................................................................................................................................

132

 

FIGURE 2-24. COVERS INSTALLATION .....................................................................................................................................

134

 

FIGURE 2-25. TANK INSTALLATION - M3369/M4069.................................................................................................................

136

SECTION 3 - ENGINE ......................................................................................................................................................................

139

 

FIGURE 3-1. KUBOTA ENGINE/GENERATOR INSTALLATION - M3369/M4069 .......................................................................

140

 

FIGURE 3-2. KUBOTA MOTOR/GENERATOR ASSEMBLY........................................................................................................

142

 

FIGURE 3-3. KUBOTA MOTOR/GENERATOR COMPONENTS .................................................................................................

144

SECTION 4 - SCISSORS ARMS ......................................................................................................................................................

147

 

FIGURE 4-1. SCISSORS ARMS INSTALLATION WITHOUT LSS - 3369LE/M3369 ...................................................................

148

 

FIGURE 4-2. SCISSORS ARMS ASSEMBLY WITHOUT LSS - 3369LE/M3369..........................................................................

150

 

FIGURE 4-3. SCISSORS ARMS INSTALLATION WITH LSS - 3369LE/M3369 ...........................................................................

154

 

FIGURE 4-4. SCISSORS ARMS ASSEMBLY WITH LSS - 3369LE/M3369 .................................................................................

156

 

FIGURE 4-5. SCISSORS ARMS INSTALLATION WITHOUT LSS - 4069LE/M4069 ...................................................................

160

 

FIGURE 4-6. SCISSORS ARMS ASSEMBLY WITHOUT LSS - 4069LE/M4069..........................................................................

162

 

FIGURE 4-7. SCISSORS ARMS INSTALLATION WITH LSS - 4069LE/M4069 ...........................................................................

166

 

FIGURE 4-8. SCISSORS ARMS ASSEMBLY WITH LSS - 4069LE/M4069 .................................................................................

168

 

FIGURE 4-9. SCISSORS ARM GUARDS INSTALLATION (CE SPECS ONLY) ..........................................................................

172

SECTION 5 - PLATFORM ................................................................................................................................................................

175

 

FIGURE 5-1. PLATFORM INSTALLATION WITHOUT D-RINGS .................................................................................................

176

 

FIGURE 5-2. PLATFORM INSTALLATION WITH D-RINGS ........................................................................................................

178

 

FIGURE 5-3. PLATFORM INSTALLATION WITHOUT D-RINGS AND WITH LSS ......................................................................

180

 

FIGURE 5-4. PLATFORM INSTALLATION WITH D-RINGS AND WITH LSS ..............................................................................

182

 

FIGURE 5-5. HANDRAILS INSTALLATION WITH SELF-CLOSING GATE..................................................................................

184

 

FIGURE 5-6. HANDRAILS INSTALLATION WITH CHAIN GATE.................................................................................................

186

 

FIGURE 5-7. PLATFORM EXTENSION INSTALLATION .............................................................................................................

188

 

FIGURE 5-8. CONSOLE BOX ASSEMBLY - 3369LE/4069LE NO LEVELING............................................................................

190

 

FIGURE 5-9. CONSOLE BOX ASSEMBLY - 3369LE/4069LE WITH LEVELING JACKS ............................................................

192

 

FIGURE 5-10. CONSOLE BOX ASSEMBLY - M3369/M4069 2WD/NO LEVELING JACKS .......................................................

194

 

FIGURE 5-11. CONSOLE BOX ASSEMBLY - M3369/M4069 2WD WITH LEVELING JACKS ...................................................

196

 

FIGURE 5-12. CONSOLE BOX ASSEMBLY - M3369/M4069 4WD NO LEVELING JACKS .......................................................

198

 

FIGURE 5-13. CONSOLE BOX ASSEMBLY - M3369/M4069 4WD WITH LEVELING JACKS ...................................................

200

 

FIGURE 5-14. DRIVE/STEER CONTROLLER ASSEMBLY .........................................................................................................

202

SECTION 6 - CYLINDER..................................................................................................................................................................

205

 

FIGURE 6-1. AXLE LOCKOUT CYLINDER ASSEMBLY..............................................................................................................

206

 

FIGURE 6-2. LEVELING JACK CYLINDER ASSEMBLY..............................................................................................................

208

 

FIGURE 6-3. LIFT CYLINDER ASSEMBLY - 3369LE/M3369 ......................................................................................................

210

 

FIGURE 6-4. LIFT (LOWER) CYLINDER ASSEMBLY - 4069LE/M4069 ......................................................................................

212

 

FIGURE 6-5. LIFT (UPPER) CYLINDER ASSEMBLY - 4069LE/M4069.......................................................................................

214

 

FIGURE 6-6. STEER CYLINDER ASSEMBLY .............................................................................................................................

216

SECTION 7 - HYDRAULIC ...............................................................................................................................................................

219

 

FIGURE 7-1. HYDRAULIC DIAGRAM - 4WD ...............................................................................................................................

220

 

FIGURE 7-2. HYDRAULIC DIAGRAM - LEVELING JACKS (OPTIONAL)....................................................................................

222

 

FIGURE 7-3. HYDRAULIC DIAGRAM - LIFT CYLINDER (3369LE/M3369 NO LSS)...................................................................

224

 

FIGURE 7-4. HYDRAULIC DIAGRAM - LIFT CYLINDER (3369LE/M3369 WITH LSS) ...............................................................

226

 

FIGURE 7-5. HYDRAULIC DIAGRAM - LIFT CYLINDER (4069LE/M4069 WITHOUT LSS)........................................................

228

 

FIGURE 7-6. HYDRAULIC DIAGRAM - LIFT CYLINDER (4069LE/M4069 WITH LSS) ...............................................................

230

 

FIGURE 7-7. HYDRAULIC DIAGRAM - STANDARD - 3369LE/M3369 WITH FIXED AXLE .......................................................

232

 

FIGURE 7-8. HYDRAULIC DIAGRAM - STANDARD - 3369LE/M3369 WITH OSCILLATING AXLE ...........................................

234

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FIGURE 7-9. HYDRAULIC DIAGRAM - STANDARD - 4069LE/M4069 WITH FIXED AXLE.......................................................

236

FIGURE 7-10. HYDRAULIC DIAGRAM - STANDARD - 4069LE/M4069 WITH OSCILLATING AXLE.........................................

238

FIGURE 7-11. HYDRAULIC DIAGRAM LIST ...............................................................................................................................

240

SECTION 8 - ELECTRICAL .............................................................................................................................................................

241

FIGURE 8-1. ELECTRICAL DIAGRAM LIST................................................................................................................................

242

FIGURE 8-2. AC TO PLATFORM INSTALLATION - 110V GFI (3369LE/M3369) ........................................................................

244

FIGURE 8-3. AC TO PLATFORM INSTALLATION - 110V GFI (4069LE/M4069) ........................................................................

246

FIGURE 8-4. AC TO PLATFORM INSTALLATION - 110V IEC YELLOW (CE SPEC ONLY) ......................................................

248

FIGURE 8-5. AC TO PLATFORM INSTALLATION - 220V IEC BLUE (CE SPEC ONLY)............................................................

250

FIGURE 8-6. AC TO PLATFORM INSTALLATION - 220V AFSINT107 (CE SPEC ONLY) .........................................................

252

FIGURE 8-7. AC TO PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND (CE SPEC ONLY) ........................................

254

FIGURE 8-8. AC TO PLATFORM INSTALLATION - 220V CEE7 POST GROUND (CE SPEC ONLY) .......................................

256

FIGURE 8-9. ALARM HARNESS .................................................................................................................................................

258

FIGURE 8-10. BEACON LIGHT HARNESS .................................................................................................................................

260

FIGURE 8-11. BREAKER BOX KIT WITH TWO BREAKERS - CE SPEC ONLY ........................................................................

262

FIGURE 8-12. BREAKER BOX KIT WITH THREE BREAKERS - CE SPEC ONLY.....................................................................

264

FIGURE 8-13. CHARGER CORD PLUG INSTALLATION - CE SPEC (110V IEC YELLOW PLUG) ...........................................

266

FIGURE 8-14. CHARGER CORD PLUG INSTALLATION - CE SPEC (220V IEC BLUE PLUG) ................................................

268

FIGURE 8-15. CHARGER CORD PLUG INSTALLATION - CE SPEC (220V AFSINT PLUG) ....................................................

270

FIGURE 8-16. CHARGER CORD PLUG INSTALLATION - CE SPEC (220V CCE7 POST GROUND).......................................

272

FIGURE 8-17. CHARGER CORD PLUG INSTALLATION - CE SPEC (220V CEE7 SIDE GROUND) ........................................

274

FIGURE 8-18. FRONT WHEEL ASSIST (4WD) HARNESS.........................................................................................................

276

FIGURE 8-19. GENERATOR HARNESS (M3369/M4069 ONLY) ................................................................................................

278

FIGURE 8-20. GROUND CONTROL BOX HARNESS (3369LE/4069LE)....................................................................................

280

FIGURE 8-21. GROUND CONTROL BOX HARNESS (M3369/M4069).......................................................................................

282

FIGURE 8-22. GROUND CONTROL BOX HARNESS (M4069 DRIVE AT FULL HEIGHT) .........................................................

284

FIGURE 8-23. GROUND CONTROL BOX TO BULKHEAD HARNESS INSTALLATION - 3369LE/M3369................................

286

FIGURE 8-24. GROUND CONTROL BOX TO BULKHEAD HARNESS INSTALLATION - 4069LE/M4069................................

288

FIGURE 8-25. GROUND CONTROL BOX TO BULKHEAD HARNESS.......................................................................................

290

FIGURE 8-26. LEVELING JACK HARNESS ................................................................................................................................

292

FIGURE 8-27. LEVELING JACK N.C. HARNESS ........................................................................................................................

294

FIGURE 8-28. LEVELING JACK N.O. HARNESS........................................................................................................................

296

FIGURE 8-29. LEVELING JACK VALVE HARNESS....................................................................................................................

298

FIGURE 8-30. LIFT DOWN HARNESS - LOWER........................................................................................................................

300

FIGURE 8-31. LIFT DOWN HARNESS - 3369LE/M3369 UPPER ...............................................................................................

302

FIGURE 8-32. LIFT DOWN HARNESS - 4069LE/M4069 UPPER ...............................................................................................

304

FIGURE 8-33. PLATFORM CABLE HARNESS - 3369LE/M3369 ................................................................................................

306

FIGURE 8-34. PLATFORM CABLE HARNESS - 4069LE/M4069 ................................................................................................

308

FIGURE 8-35. PLATFORM CONSOLE BOX HARNESS WITHOUT LEVELING JACKS.............................................................

310

FIGURE 8-36. PLATFORM CONSOLE BOX HARNESS WITH LEVELING JACKS ....................................................................

312

FIGURE 8-37. RECEPTACLE BOX KIT - 110V GFI.....................................................................................................................

314

FIGURE 8-38. RECEPTACLE BOX KIT - 110V IEC YELLOW (CE SPEC)..................................................................................

316

FIGURE 8-39. RECEPTACLE BOX KIT - 220V IEC BLUE (CE SPEC) .......................................................................................

318

FIGURE 8-40. RECEPTACLE BOX KIT - 220V AFSINT 107 (CE SPEC)....................................................................................

320

FIGURE 8-41. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND (CE SPEC) ....................................................................

322

FIGURE 8-42. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND (CE SPEC)...................................................................

324

FIGURE 8-43. VALVE HARNESS ................................................................................................................................................

326

SECTION 9 - DECALS.....................................................................................................................................................................

329

FIGURE 9-1. DECAL INSTALLATION - ANSI SPEC (ENGLISH) ................................................................................................

330

FIGURE 9-2. DECAL INSTALLATION - AUSTRALIAN & CE SPECS (3369LE & 4069LE) .........................................................

332

FIGURE 9-3. DECAL INSTALLATION - AUSTRALIAN & CE SPECS (M3369 & M4069) ............................................................

334

FIGURE 9-4. DECAL INSTALLATION - BRAZIL SPEC (DUAL LANGUAGE - PORTUGUESE/SPANISH).................................

336

FIGURE 9-5. DECAL INSTALLATION - CHINESE SPEC (DUAL LANGUAGE - ENGLISH/CHINESE) ......................................

338

FIGURE 9-6. DECAL INSTALLATION - CSA SPEC (DUAL LANGUAGE - ENGLISH/FRENCH)................................................

340

FIGURE 9-7. DECAL INSTALLATION - JAPANESE SPEC (DUAL LANGUAGE ENGLISH JAPANESE) ...................................

342

FIGURE 9-8. DECAL INSTALLATION - KOREAN SPEC (DUAL LANGUAGE ENGLISH/KOREAN) ..........................................

344

FIGURE 9-9. DECAL INSTALLATION - LATIN AMERICAN SPEC (DUAL LANGUAGE ENGLISH/SPANISH)...........................

346

FIGURE 9-10. DECAL INSTALLATION - OPTIONS ....................................................................................................................

348

SECTION 10 - RECOMMENDED SERVICE PARTS STOCK .........................................................................................................

351

FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK ......................................................................................................

352

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TABLE OF CONTENTS

 

SECTION 11 - SPECIAL OPTIONS .................................................................................................................................................

353

FIGURE 11-1. SPECIAL OPTIONS ..............................................................................................................................................

354

PART NUMBER INDEX....................................................................................................................................................................

357

10

3369LE/4069LE/M3369/M4069

3121640

SECTION 1 - FRAME

SECTION 1 - FRAME

3121640

3369LE/4069LE/M3369/M4069

11

SECTION 1 - FRAME

FIGURE 1-1. REAR AXLE INSTALLATION - FIXED

12

3369LE/4069LE/M3369/M4069

3121640

 

 

 

SECTION 1 - FRAME

 

FIGURE 1-1. REAR AXLE INSTALLATION - FIXED

 

 

 

 

 

 

 

 

ITEM

PART NUMBER

QTY

DESCRIPTION

REV

 

 

 

 

 

 

 

 

1001165760

Ref

REAR AXLE INSTALLATION - FIXED

B

 

1

0100011

AR

Compound, Locking

 

 

2

0641408

6

Bolt 1/4-20 x 1

 

 

3

0641606

4

Bolt 3/8-16 x 3/4

 

 

4

0641610

4

Bolt 3/8-16 x 1-1/4

 

 

5

0641820

8

Bolt 1/2-13 x 2-1/2

 

 

6

0642012

1

Bolt 5/8-11 x 1-1/2

 

 

7

0961950

2

Bearing

 

 

8

2080061

6

Fastener

 

 

9

2540038

1

Grommet

 

 

10

2540039

1

Grommet

 

 

11

3311605

4

Nut 3/8-16

 

 

13

3422900

1

Pin

 

 

14

3572554

2

Plate, Cover

 

 

15

3841258

1

Keeper, Pin

 

 

16

4070932

4

Shim 16Ga

 

 

17

4071008

2

Shim

 

 

18

4711400

6

Washer 1/4

 

 

19

4711600

12

Washer 3/8

 

 

20

4740158

1

Washer

 

 

21

4891800

16

Washer 1/2

 

 

22

1001164150

1

Axle

 

 

23

1001165629

2

Support

 

 

25

3311805

8

Nut 1/2-13

 

 

26

1001165821

NLA

Plate, Cover (LH) (Use p/n 1001180299) (SN 0200230092

 

 

 

 

 

through 0200235754)

 

 

26

1001180299

1

Plate, Cover (LH) (SN 0200235755 to Present)

 

 

27

1001165821

NLA

Plate, Cover (RH) (Use p/n 1001180300) (SN 0200230092

 

 

 

 

 

through 0200235754)

 

 

27

1001180300

1

Plate, Cover (RH) (SN 0200235755 to Present)

 

 

3121640

3369LE/4069LE/M3369/M4069

13

SECTION 1 - FRAME

FIGURE 1-2. REAR AXLE INSTALLATION - OSCILLATING

14

3369LE/4069LE/M3369/M4069

3121640

 

 

 

SECTION 1 - FRAME

 

FIGURE 1-2. REAR AXLE INSTALLATION - OSCILLATING

 

 

 

 

 

 

 

 

ITEM

PART NUMBER

QTY

DESCRIPTION

REV

 

 

 

 

 

 

 

 

1001165761

Ref

REAR AXLE INSTALLATION - OSCILLATING

D

 

1

0100011

AR

Compound, Locking

 

 

2

0100038

AR

Primer, Locking

 

 

3

0641408

6

Bolt 1/4-20 x 1

 

 

4

0641610

4

Bolt 3/8-16 x 1-1/4

 

 

5

0701217

8

Bolt M12 x 45

 

 

6

0642012

1

Bolt 5/8-11 x 1-1/2

 

 

7

0961950

2

Bearing

 

 

8

1001163580

2

Axle Lockout Cylinder Assembly (See CYLINDER SECTION for

 

 

 

 

 

Breakdown)

 

 

9

2080061

6

Fastener

 

 

10

2540038

1

Grommet

 

 

11

2540039

1

Grommet

 

 

12

3311605

4

Nut 3/8-16

 

 

13

3422900

1

Pin

 

 

14

3572554

2

Plate, Cover

 

 

15

3841258

1

Keeper, Pin

 

 

16

4071008

2

Shim

 

 

17

4711400

6

Washer 1/4

 

 

18

4711600

8

Washer 3/8

 

 

19

4740158

1

Washer 1/4

 

 

20

5241200

8

Washer M12

 

 

21

1001164150

1

Axle

 

 

23

0641530

2

Bolt 5/16-18 x 3-3/4

 

 

24

3311505

2

Nut 5/16-18

 

 

25

4711500

4

Washer 5/16

 

 

26

1001166487

1

Oscillating Axle Valve Assembly (See OSCILLATING AXLE

 

 

 

 

 

VALVE ASSEMBLY for Breakdown)

 

 

27

1001165821

NLA

Plate, Cover (LH) (Use p/n 1001180299) (SN 0200230092

 

 

 

 

 

through 0200235754)

 

 

27

1001180299

1

Plate, Cover (LH) (SN 0200235755 to Present)

 

 

28

1001165821

NLA

Plate, Cover (RH) (Use p/n 1001180300) (SN 0200230092

 

 

 

 

 

through 0200235754)

 

 

28

1001180300

1

Plate, Cover (RH) (SN 0200235755 to Present)

 

 

3121640

3369LE/4069LE/M3369/M4069

15

SECTION 1 - FRAME

FIGURE 1-3. OSCILLATING AXLE VALVE ASSEMBLY

16

3369LE/4069LE/M3369/M4069

3121640

 

 

 

 

SECTION 1 - FRAME

 

FIGURE 1-3. OSCILLATING AXLE VALVE ASSEMBLY

 

 

 

 

 

 

 

ITEM

PART NUMBER

QTY

DESCRIPTION

 

REV

 

 

 

 

 

 

 

 

 

1001166487

Ref

OSCILLATING AXLE VALVE ASSEMBLY

 

B

 

1

70004387

1

Cartridge Less Coil

 

 

 

1

7010543

1

Seal Kit - 70004387 Valve

 

 

 

2

7017410

1

Cartridge Less Coil

 

 

 

2

7012967

1

Seal Kit - 7017410 Valve

 

 

 

2

70003978

1

Nut, Coil

 

 

 

3

70004388

1

Cartridge, Valve

 

 

 

3

7021653

1

Seal Kit - 70004388 Valve

 

 

 

4

70002963

2

Coil

 

 

 

5

7023976

1

Cartridge, Valve

 

 

 

5

7012967

1

Seal Kit - 7023976 Valve

 

 

 

6

7012955

1

Cartridge, Valve

 

 

 

6

7012967

1

Seal Kit - 7012955 Cartridge

 

 

 

7

70004389

1

Orifice

 

 

 

8

7017406

1

Plug

 

 

 

3121640

3369LE/4069LE/M3369/M4069

17

SECTION 1 - FRAME

FIGURE 1-4. STEERING INSTALLATION - 2WD

18

3369LE/4069LE/M3369/M4069

3121640

 

 

 

SECTION 1 - FRAME

 

FIGURE 1-4. STEERING INSTALLATION - 2WD

 

 

 

 

 

 

 

 

ITEM

PART NUMBER

QTY

DESCRIPTION

REV

 

 

 

 

 

 

 

 

1001165838

Ref

STEERING INSTALLATION - 2WD

A

 

1

0100011

AR

Compound, Locking

 

 

2

0440162

2

Bearing

 

 

3

0440247

1

Bearing

 

 

4

0641607

2

Bolt 3/8-16 X 7/8

 

 

5

1683994

1

Steer Cylinder Assembly (See CYLINDER SECTION for

 

 

 

 

 

Breakdown)

 

 

6

2780234

2

Hub Assembly (See HUB ASSEMBLY - 2WD FRONT for

 

 

 

 

 

Breakdown)

 

 

7

3300240

4

Nut 5/8-11

 

 

8

3313003

2

Nut 1-1/4-7

 

 

9

3450812

2

Pin, Cotter

 

 

10

3841143

2

Keeper, Pin

 

 

11

3900266

4

Screw

 

 

12

4712200

16

Washer 3/4

 

 

13

4713000

2

Washer 1-1/4

 

 

14

4846301

1

Tie-Rod

 

 

15

1001165819

2

Kingpin

 

 

3121640

3369LE/4069LE/M3369/M4069

19

SECTION 1 - FRAME

FIGURE 1-5. STEERING INSTALLATION - 4WD

20

3369LE/4069LE/M3369/M4069

3121640

 

 

 

 

SECTION 1 - FRAME

 

FIGURE 1-5. STEERING INSTALLATION - 4WD

 

 

 

 

 

 

 

 

 

 

ITEM

PART NUMBER

QTY

DESCRIPTION

 

REV

 

 

 

 

 

 

 

 

 

1001165839

Ref

STEERING INSTALLATION - 4WD

 

B

 

1

0100011

1

Compound, Locking

 

 

 

3

0440162

4

Bearing, Thrust

 

 

 

4

0440247

1

Bearing

 

 

 

7

0641418

4

Bolt 1/4-20 x 2-1/4

 

 

 

9

0641607

2

Bolt 3/8-16 X 7/8

 

 

 

12

0902704

2

Bracket

 

 

 

13

0961951

4

Bushing

 

 

 

14

0962140

3

Bearing

 

 

 

16

1320292

1

Clamp

 

 

 

17

1683994

1

Steer Cylinder Assembly (See CYLINDER SECTION for

 

 

 

 

 

Breakdown)

 

 

 

21

3300240

4

Nut 5/8-11

 

 

 

22

3311405

8

Nut 1/4-20

 

 

 

24

3313003

2

Nut 1-1/4-7

 

 

 

25

3450812

2

Pin, Cotter

 

 

 

27

3841143

2

Keeper, Pin

 

 

 

28

3900266

4

Capscrew 5/8-11 x 2-1/4

 

 

 

29

4711400

12

Washer 1/4

 

 

 

30

4712200

16

Washer 3/4

 

 

 

31

4713000

2

Washer 1-1/4

 

 

 

32

4751600

10

Washer 3/8

 

 

 

33

4846301

1

Tie-Rod

 

 

 

34

1001097815

2

Spindle

 

 

 

37

1001165819

2

Pin

 

 

 

38

0641606

4

Bolt 3/8-16 x 3/4

 

 

 

3121640

3369LE/4069LE/M3369/M4069

21

SECTION 1 - FRAME

FIGURE 1-6. STEERING AND FRONT DRIVE INSTALLATION - 4WD

22

3369LE/4069LE/M3369/M4069

3121640

SECTION 1 - FRAME

FIGURE 1-6. STEERING AND FRONT DRIVE INSTALLATION - 4WD

ITEM

PART NUMBER

QTY

DESCRIPTION

REV

 

 

 

 

 

 

1001165839

Ref

WHEEL DRIVE AND VALVES INSTALLATION - 4WD FRONT

B

1

0100011

AR

Compound, Locking

 

2

0270991

NSS

Valves Installation (Not Shown) (See HYDRAULIC SECTION for

D

 

 

 

Breakdown)

 

2A

1001092586

1

Drive Valve Assembly (See DRIVE VALVE ASSEMBLY - 4WD

 

 

 

 

ONLY for Breakdown)

 

2B

4641148

1

Flow Divider Valve Assembly (See FLOW DIVIDER VALVE

 

 

 

 

ASSEMBLY - 4WD ONLY)

 

5

0630549

4

Capscrew 3/8-16 x 1-1/4

 

6

0641406

4

Bolt 1/4-20 x 3/4

 

8

0641506

4

Bolt 5/16-18 x 3/4

 

10

0641610

4

Bolt 3/8-16 x 1-1/4

 

11

0681809

20

Bolt 1/2-13 x 1-1/8 Grade 8

 

15

1320095

4

Clamp

 

18

1704998

2

Decal - All Wheel Drive (Not Shown - Located on side of Platform)

 

19

2780260

2

Drive Hub Assembly

 

19A

4300145

18

Stud, Wheel (9 per Hub)

 

20

3160245

1

Drive Motor Assembly (See DRIVE MOTOR ASSEMBLY -

 

 

 

 

OPERATORS POSTION RH SIDE - 4WD FRONT for Breakdown)

 

22

3311405

4

Nut 1/4-20

 

23

3311605

4

Nut 3/8-16

 

26

3572850

1

Plate, Mounting

 

29

4711400

12

Washer 1/4

 

32

4751600

10

Washer 3/8

 

35

1001101934

1

Drive Motor Assembly (See DRIVE MOTOR ASSEMBLY -

 

 

 

 

OPERATORS POSTION LH SIDE - 4WD FRONT for Breakdown)

 

36

1001101989

1

Harness, 4WD (Not Shown - See ELECTRICAL SECTION for

 

 

 

 

Breakdown)

 

3121640

3369LE/4069LE/M3369/M4069

23

SECTION 1 - FRAME

FIGURE 1-7. WHEEL DRIVE AND CONTROLLER INSTALLATION - 2WD/4WD REAR

24

3369LE/4069LE/M3369/M4069

3121640

SECTION 1 - FRAME

FIGURE 1-7. WHEEL DRIVE AND CONTROLLER INSTALLATION - 2WD/4WD REAR

ITEM

PART NUMBER

QTY

DESCRIPTION

REV

 

 

 

 

 

 

1001099375

Ref

WHEEL DRIVE AND CONTROLLER INSTALLATION - 2WD/4WD

B

 

 

 

REAR

 

1

0100019

AR

Compound, Locking

 

2

0100083

AR

Grease, Heat Transfer

 

4

0641406

2

Bolt 1/4-20 X 3/4

 

5

0641412

4

Bolt 1/4-20 X 1-1/2

 

7

0641609

8

Bolt 3/8-16 X 1-1/8

 

8

0641826

4

Bolt 1/2-13 X 3-1/4

 

9

0682012

12

Bolt 5/8-11 X 1-1/2 Grade 8

 

11

0920118

1

Drive Brake Assembly (See DRIVE BRAKE ASSEMBLY for

 

 

 

 

Breakdown)

 

12

1060888

1

Cable, Electrical (Controller F2 to Right Motor F1)

 

13

1060889

1

Cable, Electrical (RH Motor F2 to LH Motor F2)

 

14

1060890

1

Cable, Electrical (Controller F1 to LH Motor F1)

 

15

1060891

1

Cable, Electrical (Controller S to LH Motor A2)

 

16

1060892

1

Cable, Electrical (RH Motor A1 to LH Motor A1)

 

17

1060893

1

Cable, Electrical (Controller A to RH Motor A1)

 

18

1060894

1

Cable, Electrical (LH Motor A2 to RH Motor A2)

 

19

1060895

1

Cable, Electrical (Controller B+ to Contactor ++)

 

20

1600421

1

Controller

 

21

2780282

2

Drive Hub Assembly (See DRIVE HUB ASSEMBLY - REAR for

 

 

 

 

Breakdown)

 

22

3020008

1.6

Lubricant 80W-90

 

 

 

qt/1.5L

 

 

23

3160256

2

Drive Motor Assembly - Rear (See DRIVE HUB ASSEMBLY -

 

 

 

 

REAR for Breakdown)

 

24

3311405

6

Nut 1/4-20

 

26

3740135

1

Contactor

 

27

4240084

1

Strap, Anti-Static

 

28

4711400

4

Washer 1/4

 

30

4711600

8

Washer 3/8

 

31

4751400

8

Washer 1/4

 

32

4892000

1

Washer 5/8

 

33

3020037

AR

Lubricant

 

34

3941606

1

Screw 3/8-16 x 3/4

 

35

4751600

1

Washer 3/8

 

36

0903273

1

Bracket

 

3121640

3369LE/4069LE/M3369/M4069

25

SECTION 1 - FRAME

FIGURE 1-8. HUB ASSEMBLY

26

3369LE/4069LE/M3369/M4069

3121640

 

 

 

 

 

SECTION 1 - FRAME

 

 

 

FIGURE 1-8. HUB ASSEMBLY

 

 

 

 

 

 

 

 

 

 

 

ITEM

PART NUMBER

QTY

 

DESCRIPTION

 

REV

 

 

 

 

 

 

 

 

 

 

2780234

Ref

 

HUB ASSEMBLY - 2WD FRONT

 

D

 

1

7020033

1

 

Cap, Dust

 

 

 

2

0961951

1

 

Bushing

 

 

 

3

0962140

2

 

Bushing

 

 

 

4

7020035

2

 

Hub

 

 

 

5

7020036

1

 

Cup, Bearing - Inner

 

 

 

6

7020037

1

 

Cone, Bearing - Inner

 

 

 

7

7020038

1

 

Cup, Bearing - Outer

 

 

 

8

7020039

1

 

Cone, Bearing - Outer

 

 

 

9

7020148

1

 

Spindle

 

 

 

10

7020140

1

 

Pin, Cotter

 

 

 

11

7020040

1

 

Seal

 

 

 

12

7020054

1

 

Nut 1-1/4-12

 

 

 

13

7020041

9

 

Stud, Wheel 5/8-18

 

 

 

14

7020042

1

 

Lugnut 5/8-18

 

 

 

15

7020055

1

 

Washer, Tanged 1-1/4

 

 

 

3121640

3369LE/4069LE/M3369/M4069

27

SECTION 1 - FRAME

FIGURE 1-9. DRIVE HUB ASSEMBLY - 2WD/4WD REAR

28

3369LE/4069LE/M3369/M4069

3121640

 

 

 

 

SECTION 1 - FRAME

 

 

FIGURE 1-9. DRIVE HUB ASSEMBLY - 2WD/4WD REAR

 

 

 

 

 

 

 

 

 

 

ITEM

PART NUMBER

QTY

DESCRIPTION

REV

 

 

 

 

 

 

 

 

 

 

2780282

Ref

DRIVE HUB ASSEMBLY - 2WD/4WD REAR

A

 

 

1

70001366

1

Carrier Sub Assembly

 

 

 

1A

See Note

3

Shaft, Planet (Note: Not Available - Purchase p/n 70001366)

 

 

 

1B

See Note

1

Carrier (Note: Not Available - Purchase p/n 70001366)

 

 

 

1C

See Note

3

Gear, Planet (Note: Not Available - Purchase p/n 70001366)

 

 

 

1D

See Note

42

Bearing, Needle (Note: Not Available - Purchase p/n 70001366)

 

 

 

1E

See Note

3

Rollpin (Note: Not Available - Purchase p/n 70001366)

 

 

 

1F

See Note

6

Washer, Thrust (Note: Not Available - Purchase p/n 70001366)

 

 

 

2

70001367

1

Carrier, Input

 

 

 

2A

See Note

3

Shaft, Planet (Note: Not Available - Purchase p/n 70001367)

 

 

 

2B

See Note

1

Carrier (Note: Not Available - Purchase p/n 70001367)

 

 

 

2C

See Note

3

Gear, Planet (Note: Not Available - Purchase p/n 70001367)

 

 

 

2D

See Note

84

Bearing, Needle (Note: Not Available - Purchase p/n 70001367)

 

 

 

2E

See Note

3

Spacer, Thrust (Note: Not Available - Purchase p/n 70001367)

 

 

 

2F

See Note

3

Rollpin (Note: Not Available - Purchase p/n 70001367)

 

 

 

2G

See Note

12

Washer, Thrust (Note: Not Available - Purchase p/n 70001367)

 

 

 

2H

See Note

1

Washer, Thrust (Note: Not Available - Purchase p/n 70001367)

 

 

 

3

See Note

1

Cover (Note: Not Available - Purchase p/n 70001368)

 

 

 

4

70001369

1

Shaft, Input

 

 

 

5

70001370

1

Coupling

 

 

 

6

70001371

1

Shaft, Sun Gear

 

 

 

7

70001372

1

Spindle

 

 

 

8

70001373

1

Gear, Ring

 

 

 

9

See Note

1

Housing (Note: Not Available - Purchase Complete Assembly)

 

 

 

10

See Note

1

Cone, Bearing (Note: Not Available - Purchase p/n 7017007)

 

 

 

11

See Note

2

Cup, Bearing (Note: Not Available - Purchase p/n 7017007)

 

 

 

12

See Note

1

Cone, Bearing (Note: Not Available - Purchase p/n 7017007)

 

 

 

13

7017009

1

Washer, Thrust

 

 

 

15

See Note

1

Seal, Lip (Note: Not Available - Purchase p/n 70001380)

 

 

 

16

70001374

1

Spring

 

 

 

17

70001375

1

Ring, Retaining (Internal)

 

 

 

18

See Note

1

Ring, Retaining (Note: Not Available - Purchase p/n 70001380)

 

 

 

19

7024738

1

Ring, Retaining (Note: Not Available - Purchase p/n 70001380)

 

 

 

20

70001376

1

Ring, Retaining (External)

 

 

 

21

70001377

1

Ring, Retaining (External)

 

 

 

22

7000281

4

Screw (Not Shown - ID Plate Screws)

 

 

 

23

7017022

3

Screw (Not Shown - Located on Front of Hub)

 

 

 

24

See Note

1

O-Ring (Note: Not Available - Purchase p/n 70001380)

 

 

 

25

See Note

1

O-Ring (Note: Not Available - Purchase p/n 70001380)

 

 

 

26

70001378

1

Spacer, Thrust

 

 

 

27

70001379

1

Washer, Thrust

 

 

 

28

7024741

1

Spacer, Thrust

 

 

 

29

7007640

9

Stud, Wheel

 

 

 

30

See Note

1

Flange, Plate (Note: Not Available - Purchase p/n 70001368)

 

 

 

31

See Note

1

Cap, Disengage (Note: Not Available - Purchase p/n 70001368)

 

 

 

32

See Note

1

Pin, Dowel (Note: Not Available - Purchase p/n 70001368)

 

 

 

33

See Note

2

Bolt (Note: Not Available - Purchase p/n 70001368)

 

 

 

34

See Note

1

O-Ring (Note: Not Available - Purchase p/n 70001368)

 

 

 

35

See Note

1

O-Ring (Note: Not Available - Purchase p/n 70001368)

 

 

 

36

See Note

1

O-Ring (Note: Not Available - Purchase p/n 70001368)

 

 

3121640

 

 

3369LE/4069LE/M3369/M4069

29

SECTION 1 - FRAME

ITEM

PART NUMBER

QTY

DESCRIPTION

REV

 

 

 

 

 

101

7017007

1

Planet Gear Bearing Kit (Includes Items 10-12)

 

102

70001380

1

Planet Geal Seal Kit (Includes Items 15, 18, 24 & 25

 

103

70001368

1

Cover/Cap/Disengage Kit (Includes Items 3 & 30-36)

 

30

3369LE/4069LE/M3369/M4069

3121640

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