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TABLE OF CONTENTS
SECTION 1 - FRAME ........................................................................................................................................................................... 9
FIGURE 1-1. FRAME AND STEERING INSTALLATION - 2WD .................................................................................................... 10
FIGURE 1-2. FRAME AND STEERING INSTALLATION - 4WD .................................................................................................... 12
FIGURE 1-3. DRIVE VALVE ASSEMBLY (4WD ONLY) ................................................................................................................ 14
FIGURE 1-4. REAR AXLE INSTALLATION ................................................................................................................................... 16
FIGURE 1-5. TIRE AND WHEEL DRIVE INSTALLATION ............................................................................................................. 20
FIGURE 1-6. DRIVE HUB ASSEMBLY (USA BUILT MACHINES AND ALL BELGIUM BUILT MACHINES) (Prior to SN
0200174517) .................................................................................................................................................................................. 24
FIGURE 1-7. DRIVE HUB ASSEMBLY (USA BUILT MACHINES) (SN 0200174517 through 0200230091) ................................. 28
FIGURE 1-8. DRIVE MOTOR ASSEMBLY (REAR) ....................................................................................................................... 32
FIGURE 1-9. FRONT DRIVE MOTOR ASSEMBLY (4WD ONLY) ................................................................................................. 34
FIGURE 1-10. YANMAR MOTOR/GENERATOR AND BATTERY CHARGER INSTALLATION (M3369 & M4069 ONLY) ........... 38
FIGURE 1-11. KUBOTA MOTOR/GENERATOR AND BATTERY CHARGER INSTALLATION (M3369 AND M4069 ONLY) ....... 44
FIGURE 1-12. BATTERY CHARGER AND INVERTER INSTALLATIONS (3369LE AND 4069LE ONLY) .................................... 50
FIGURE 1-13. BATTERY CHARGER ASSEMBLY (MAC CHARGER) .......................................................................................... 54
FIGURE 1-14. BATTERY CHARGER ASSEMBLY (DELTA-Q CHARGER) ................................................................................... 56
FIGURE 1-15. INVERTER INSTALLATIONS (3369LE AND 4069LE ONLY) ................................................................................. 58
FIGURE 1-16. ELECTRICAL COMPONENTS INSTALLATIONS (FRAME MOUNTED) ................................................................ 60
FIGURE 1-17. LADDER AND BEACON INSTALLATIONS ............................................................................................................ 62
FIGURE 1-18. LEVELING JACKS INSTALLATION (OPTIONAL) .................................................................................................. 64
FIGURE 1-19. COVERS INSTALLATION (FRAME MOUNTED).................................................................................................... 68
SECTION 2 - GROUND CONTROLS ................................................................................................................................................ 71
FIGURE 2-1. RIGHT SIDE COMPONENTS INSTALLATION ........................................................................................................ 72
FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY ...................................................................................................................... 76
FIGURE 2-3. GROUND CONTROL BOX ASSEMBLY ................................................................................................................... 78
FIGURE 2-4. LEFT SIDE COMPONENTS INSTALLATION ........................................................................................................... 82
FIGURE 2-5. PUMP ASSEMBLY ................................................................................................................................................... 84
FIGURE 2-6. BATTERY BOX INSTALLATIONS ............................................................................................................................ 86
SECTION 3 - SCISSORS ARMS ....................................................................................................................................................... 89
FIGURE 3-1. SCISSORS ARMS INSTALLATION - 3369LE AND M3369 (USA BUILT MACHINES AND ALL BELGIUM BUILT
MACHINES) (Prior to SN 0200152398) .......................................................................................................................................... 90
FIGURE 3-2. SCISSORS ARMS INSTALLATION - 3369LE AND M3369 (USA BUILT MACHINES) (SN 0200152398 through
0200230091) .................................................................................................................................................................................. 94
FIGURE 3-3. SCISSORS ARMS INSTALLATION - 4069LE & M4069 (USA BUILT MACHINES AND ALL BELGIUM BUILT
MACHINES) (Prior to SN 0200152398) .......................................................................................................................................... 98
FIGURE 3-4. SCISSORS ARMS INSTALLATION - 4069LE AND M4069 (USA BUILT MACHINES) (SN 0200152398 through
0200230091) ................................................................................................................................................................................ 102
FIGURE 3-5. SCISSORS GUARDS INSTALLATION ................................................................................................................... 106
SECTION 4 - PLATFORM ................................................................................................................................................................ 109
FIGURE 4-1. PLATFORM AND ACCESSORIES INSTALLATION ............................................................................................... 110
FIGURE 4-2. FOLDDOWN HANDRAILS AND EXTENSION INSTALLATION (MANUALLY OPERATED PLATFORM) ............. 114
FIGURE 4-3. PLATFORM CONSOLE BOX ASSEMBLY ............................................................................................................. 118
FIGURE 4-4. DRIVE/STEER CONTROLLER ASSEMBLY (Prior to SN 0200142020, SN 1200000100 through 0200230091) .. 122
FIGURE 4-5. DRIVE/STEER CONTROLLER ASSEMBLY (SN 0200142020 through 0200230091) ........................................... 124
SECTION 5 - CYLINDER ................................................................................................................................................................. 127
FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY ............................................................................................................. 128
FIGURE 5-2. LEVELING JACK CYLINDER ASSEMBLY (USA BUILT MACHINES) (Prior to SN 0200104829) .......................... 130
FIGURE 5-3. LEVELING JACK CYLINDER ASSEMBLY (SN 0200104829 through 0200112734, SN 1200000100 through
0200230091) ................................................................................................................................................................................ 132
FIGURE 5-4. LEVELING JACK CYLINDER ASSEMBLY (USA BUILT MACHINES) (ORIGINAL EQUIPMENT) (SN 0200112735
through 0200214444) ................................................................................................................................................................... 134
FIGURE 5-5. LEVELING JACK CYLINDER ASSEMBLY (USA BUILT MACHINES) (SERVICE REPLACEMENT) (SN
0200214444 through 0200230091)............................................................................................................................................... 136
FIGURE 5-6. LIFT CYLINDER COMPONENTS ASSEMBLY - 3369LE & M3369 ........................................................................ 138
FIGURE 5-7. LIFT CYLINDER COMPONENTS ASSEMBLY - 4069LE AND M4069 ................................................................... 142
FIGURE 5-8. STEER CYLINDER ASSEMBLY ............................................................................................................................. 146
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TABLE OF CONTENTS
SECTION 6 - HYDRAULIC ............................................................................................................................................................... 149
FIGURE 6-1. HYDRAULIC DIAGRAM - FIXED AXLE .................................................................................................................. 150
FIGURE 6-2. HYDRAULIC DIAGRAM - OSCILLATING AXLE ..................................................................................................... 152
FIGURE 6-3. HYDRAULIC DIAGRAM - 4WD (OPTIONAL) .......................................................................................................... 156
FIGURE 6-4. HYDRAULIC DIAGRAM - LEVELING JACKS (OPTIONAL) .................................................................................... 158
FIGURE 6-5. HYDRAULIC DIAGRAM LIST .................................................................................................................................. 160
SECTION 7 - ELECTRICAL .............................................................................................................................................................. 161
FIGURE 7-1. ELECTRICAL SCHEMATIC .................................................................................................................................... 162
FIGURE 7-2. STANDARD ELECTRICAL COMPONENTS INSTALLATION (WITH MAC CHARGER)......................................... 164
FIGURE 7-3. STANDARD ELECTRICAL COMPONENTS INSTALLATION (WITH DELTA-Q CHARGER) ................................. 172
FIGURE 7-4. OPTIONAL ELECTRICAL COMPONENTS INSTALLATION .................................................................................. 178
SECTION 8 - DECALS ..................................................................................................................................................................... 185
FIGURE 8-1. DECAL INSTALLATION (USA BUILT MACHINES AND ALL BELGIUM BUILT MACHINES) (Prior to SN
0200150261) ................................................................................................................................................................................. 186
FIGURE 8-2. DECAL INSTALLATION (USA BUILT MACHINES) (SN 0200150261 through 0200230091) ................................. 192
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK ............................................................................................................ 195
FIGURE 9-1. MODELS 3369LE/M3369/4069LE/M4069 STANDARD PARTS ............................................................................. 196
FIGURE 9-2. MODELS 3369LE/M3369/4069LE/M4069 VARIABLE PARTS ................................................................................ 198
SECTION 10 - SPECIAL OPTIONS ................................................................................................................................................. 199
FIGURE 10-1. SPECIAL OPTIONS .............................................................................................................................................. 200
PART NUMBER INDEX .................................................................................................................................................................... 203
8 3369LE/4069LE/M3369/M4069 3121825
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SECTION 1 - FRAME
STEERING AND SPINDLES INSTALLATIONS
Steer Cylinder Assembly (See CYLINDER SECTION for
Breakdown)
Hub/Spindle Assembly (See Items 101-115 for Breakdown)
Cap, Dust (1 per Assembly)
Bushing, Garmax (2 Per Assembly)
Bearing, Garmax (2 per Assembly)
Cup, Bearing (Inner) (1 per Assembly)
Cone, Bearing (Inner) (1 per Assembly)
Cup, Bearing (Outer) (1 per Assembly)
Cone, Bearing (Outer) (1 per Assembly)
Pin, Cotter (1 per Assembly)
Nut, Castle 1-1/4in-12 (1 per Assembly)
Stud 5/8in-18NF (9 per Assembly)
Lugnut 5/8in-18NF (9 per Assembly)
Washer, Tanged 1-1/4in (1 per Assembly)
FIGURE 1-1. FRAME AND STEERING INSTALLATION - 2WD
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SECTION 1 - FRAME
Bolt 3/8in-16NC x 1 1/4in
Bolt 1/4in-20NC x 2 1/4in
Steer Cylinder Assembly (See CYLINDER SECTION for
Breakdown)
Spindle (was p/n 4130386)
Flatwasher 1 1/4in Narrow
Harness, Front Wheel Assist Options (Not Shown - See
ELECTRICAL SECTION for Breakdown):
Harness USA Built Machines (Prior to SN 0200196451)
Harness USA Built Machines (SN 0200196451 through
0200230091)
Harness Belgium Built Machines
Decal - All Wheel Drive (Not Shown - Located on Platform)
Valve Assembly - Drive (See DRIVE VALVE ASSEMBLY (4WD
ONLY) for Breakdown)
USA Built Machines (use p/n 1001092586) (Prior to SN
0200156383)
USA Built Machines (SN 0200156383 through 0200230091)
Belgium Built Machines (use p/n 1001092586) (SN 0200156383
to Present)
FIGURE 1-2. FRAME AND STEERING INSTALLATION - 4WD
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SECTION 1 - FRAME
USA Built Machines (Prior to SN 0200156383)
USA Built Machines (SN 0200156383 through 0200230091)
Note: Original Equipment p/n 4641127 may have been
replaced with Service Replacement p/n 1001092586. Identify
p/n stamped on valve block before ordering parts.
Manifold p/n 4641127 Valve
Manifold p/n 1001092586 Valve
Control Valve p/n 4641127 Valve
Control Valve p/n 1001092586 Valve
Coil p/n 1001092586 Valve
Control Valve Assembly p/n 4641127 Valve
Control Valve Assembly p/n 1001092586 Valve
Coil p/n 1001092586 Valve
FIGURE 1-3. DRIVE VALVE ASSEMBLY (4WD ONLY)
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SECTION 1 - FRAME
REAR WHEEL DRIVE INSTALLATIONS
USA Built Machines (Prior to SN 0200174517)
USA Built Machines (SN 0200174517 through 0200230091)
Bolt 3/8in-16NC x 1-1/8in
Bolt 1/2in-13NC x 3-1/4in
Bolt 5/8in-11NC x 1-3/8in (Grade 8)
Bolt 5/8in-11NC x 1-1/2in (Grade 8)
Ring, Sensor (was p/n 7027275 which is No Longer Available.
Replace Complete Brake)
Ring, Bearing Retaining (Large) (1 per Assembly)
Ring, Bearing Retaining (Small) (1 per Assembly)
Complete Repair Kit (Includes Case and Oil Seals, O-Rings,
Back-up Rings, Stator and Rotor Discs, Return Plate, Springs,
Bearing and Brake to Hub Gasket) (1 per Assembly)
Bearing Kit (1 per Assembly)
Seal, Oil - Front (1 per Assembly)
Gasket, Brake to Hub (1 Per Assembly)
Gasket, Brake to Motor (1 Per Assembly) (Not Included in
Repair Kit)
Drive Hub Assembly Options:
USA Built Machines (See DRIVE HUB ASSEMBLY (USA
BUILT MACHINES AND ALL BELGIUM BUILT MACHINES) for
Breakdown) (Prior to SN 0200174517)
USA Built Machines (See DRIVE HUB ASSEMBLY (USA
BUILT MACHINES) for Breakdown) (SN 0200174517 through
0200230091)
Belgium Built Machines (See DRIVE HUB ASSEMBLY (USA
BUILT MACHINES AND ALL BELGIUM BUILT MACHINES) for
Breakdown)
Lubricant, Mobilube HD 80W-90 (Not Shown)
Drive Motor Assembly (See DRIVE MOTOR ASSEMBLY (REAR)
for Breakdown)
FRONT WHEEL DRIVE INSTALLATION (4WD ONLY)
Bolt 1/2in-13NC x 1-1/8in
Drive Motor Assembly (Right Side) (See FRONT DRIVE MOTOR
ASSEMBLY (4WD ONLY) for Breakdown)
Drive Motor Assembly (Left Side) Options (See FRONT DRIVE
MOTOR ASSEMBLY (4WD ONLY) for Breakdown)
USA Built Machines (Prior to SN 0200196451)
USA Built Machines (SN 0200196451 through 0200230091)
FIGURE 1-5. TIRE AND WHEEL DRIVE INSTALLATION
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TIRE AND WHEEL INSTALLATIONS
IN240/55 x17.5 (Foam-Filled Tire with JLG in Tread Pattern)
IN240/55 x 17.5 (Non-Marking Foam-Filled Tire with JLG in
Tread Pattern) (Prior to SN 0200114833)
IN240/55 x 17.5 (Non-Marking Foam-Filled Tire with Lightning
in Tread Pattern) (SN 0200114833 through 0200230091)
240/55 x D17.5 R4 Tread (Non-Marking Foam-Filled All Lug
Tire) (4069LE/M3369/M4069 Only) (No Longer Used - Use p/n
0273477 as Replacement)
240/55 x D17.5 R4 Tread (Non-Marking Foam-Filled All Lug
Tire) (3369LE Only) (No Longer Used - Use p/n 0273477 as
Replacement)
27.2/10.5LL - 15.0 (Turf Tire)
Tire and Wheel Assembly Options:
IN240/55 x17.5 (Foam-Filled - See Note) (JLG in Tread Pattern)
IN240/55 x 17.5 (Non-Marking Foam-Filled - See Note) (JLG in
Tread Pattern) (Prior to SN 0200114833)
IN240/55 x 17.5 (Non-Marking Foam-Filled - See Note)
(Lightning Tread Pattern) (SN 0200114833 through
0200230091)
240/55 x D17.5 R4 Tread (Left Side) (Non-Marking Foam-Filled
All Lug Tire) (Use p/n 0273468) (See Assembly Note Also)
240/55 x D17.5 R4 Tread (Right Side) (Non-Marking FoamÂFilled Tire All Lug Tire) (Use p/n 0273468) (See Assembly Note
Also)
27.2/10.5LL - 15.0 (Turf Tire)
Note: Assemblies may require ballast/foam filling to
manufacturer's specification prior to installing on a machine.
Refer to Operation and Safety or Service and Maintenance
Manuals. Purchase individual tire and/or rim only if able to
foam fill tire and wheel assembly, otherwise, purchase
complete assembly.
IN240/55 x17.5 (JLG in Tread Pattern)
IN240/55 x 17.5 (Non-Marking Foam-Filled Tire with JLG in
Tread Pattern) (Prior to SN 0200114833)
IN240/55 x 17.5 (Non-Marking Foam-Filled Tire with
Lightning Tread Pattern (SN 0200114833 through
0200230091)
240/55 x D17.5 R4 Tread (Non-Marking Foam-Filled All Lug
Tire) (Use p/n 0273468)
27.2/10.5LL - 15.0 (Turf Tire)
Valve (0258997, 0270417 & 0273477 Installations)
Valve (0270523, 0270627 & 0271690 Installations)
Rim, Wheel Options (See Note):
SECTION 1 - FRAME
22 3369LE/4069LE/M3369/M4069 3121825
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SECTION 1 - FRAME
NOTE: Unless there is capability to torque shaft nut (item 4) to
625 ft/lbs (850Nm) Repair beyond this level is NOT advised.
O-Ring (Note: Use Items 300 & 303)
Seal, Ring (Note: Use Items 300 & 303)
Plug (Note: Use Items 300 & 303)
Seal, Ring (Note: Use Items 300 & 303)
O-Ring (Note: Use Items 300, 303 & 304)
O-Ring (Note: Use Items 300, 304, 305 & 306)
Stud, Wheel (was p/n 7024984)
Ball (Note: Not Available - Use Slotted Pin in Item 303) (Prior to
SN 0200141266)
Expander (Note: Not Available - Use Slotted Pin in Item 303)
FIGURE 1-6. DRIVE HUB ASSEMBLY (USA BUILT MACHINES AND ALL BELGIUM BUILT MACHINES)
(Prior to SN 0200174517)
3121825 3369LE/4069LE/M3369/M4069 25
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Plug (Note: Not Available - Use Slotted Pin in Item 303) (Prior to
SN 0200141266)
Pin, Slotted (SN 0200141266 through 0200230091)
Seal Kit (Includes Items 19-22, 33 & 54)
Planet Gear Kit 1 (Includes Items 1, 11 & 15)
Planet Gear Kit 2 (Includes Items 2, 10,14 & 17)
Bearing Kit (Includes Items 4, 12, 19, 20, 23, 33 & 224)
NOTE: Unless there is capability to torque shaft nut (item
4) to 625 ft/lbs (850Nm) Repair beyond this level is NOT
advised.
Cover Kit (Includes Items 8, 21, 22, 33, 34 & 51-54)
Mechanical Disconnect Kit 1(Includes Items 54-56, 59 & 66)
Mechanical Disconnect Kit 2 (Includes Items 51, 53, 54 & 56)
SECTION 1 - FRAME
26 3369LE/4069LE/M3369/M4069 3121825
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SECTION 1 - FRAME
Shaft, Planet (Note: use p/n 70001366)
Carrier (Note: use p/n 70001366)
Gear, Planet (Note: use p/n 70001366)
Bearing, Needle (Note: use p/n 70001366)
Pin, Roll (Note: use p/n 70001366)
Thrustwasher (Note: use p/n 70001366)
Shaft, Planet (Note: use p/n 70001367)
Carrier (Note: use p/n 70001367)
Gear, Planet (Note: use p/n 70001367)
Bearing, Needle (Note: use p/n 70001367)
Spacer, Thrust (Note: use p/n 70001367)
Pin, Roll (Note: use p/n 70001367)
Thrustwasher (Note: use p/n 70001367)
Thrustwasher (Note: use p/n 70001367)
Cover (Note: use p/n 70001368)
Housing (Note: Not Available - Purchase Complete Assembly)
Bearing, Tapered-Cone (Note: use p/n 7017007)
Bearing, Tapered-Cup (Note: use p/n 7017007)
Bearing, Tapered-Cone (Note: use p/n 7017007)
Ring, Retaining (Internal)
Ring, Retaining (External) (Note: use p/n 70001380)
Ring, Retaining (Internal)
Ring, Retaining (External)
Ring, Retaining (External)
Screw (Not Shown - ID plate screws)
Bolt, Flathead (Not Shown - Located on front of hub)
O-Ring (Note: use p/n 70001380)
O-Ring (Note: use p/n 70001380)
Flange, Plate (Note: use p/n 70001368)
Cap, Disengage (Note: use p/n 70001368)
Pin, Dowel (Note: use p/n 70001368)
Bolt (Note: use p/n 70001368)
O-Ring (Note: use p/n 70001368)
O-Ring (Note: use p/n 70001368)
Plug (Note: use p/n 70001368)
FIGURE 1-7. DRIVE HUB ASSEMBLY (USA BUILT MACHINES) (SN 0200174517 through 0200230091)
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