siemens 611 User Manual

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SIMODRIVE 611 analog

Start–Up Guide

10.2000 Edition

Transistor PWM Inverters for AC Feed Drives and

AC Main Spindle Drives

Manufacturer/Service Documentation

Overview of Documentation for SIMODRIVE 611 analog

General Documentation

SINUMERIK	SINUMERIK
SINUMERIK	SIROTEC
SIMODRIVE	SIMODRIVE

		Accessories

Catalog	Catalog
Order Document NC 60	Accessories and
	Equipment for Special–
	Purpose Machines
	Order Document NC Z

Manufacturer/Service Documentation

SINUMERIK

SIMODRIVE

SIROTEC

SIMODRIVE

611

611–A

Planning Guide	Planning Guide	EMC Guidelines	Description	Start–up Guide
Motors	Transistor PWM	for SINUMERIK	SIMODRIVE 611 analog	SIMODRIVE 611 analog
		and SIROTEC
AC Motors for	Inverters for AC Feed		Start–up Software for	Transistor PWM
		Controls
	Drives and AC Main
Feed and Main			Main Spindle and	Inverters for AC Feed
	Spindle Drives
Spindle Drives			Induction Motor Modules	Drives and AC Main

				Spindle Drives

Electronic Documentation

SINUMERIK
SIMODRIVE		DOC ON CD
		DOC ON CD
	840D/810D/	The SINUMERIK System
	840D/810D/
	FM–NC/611/
	Motors

SIMODRIVE 611 analog

Transistor PWM Inverters for AC Feed Drives

and AC Main Spindle Drives

Start–Up Guide

Valid for

Equipment series 6SN11–

10.00 Edition

Foreword

General Information

Supply Infeed

Feed Modules

Feed Modules,

Resolver Control

Main Spindle Modules

Induction Motor Modules

Spare Parts

Attachment

Short reference NE/VS Short reference VR Short reference HS Short reference AM

Overall Index

AL NE VS

VR HS AM ES A

3 SIMODRIVE documentation

Edition coding

Brief details of the Edition and previous editions are listed below.

IThe status of each Edition is shown by the code in the “Remarks” column.

Status code in the “Remarks” column”:

A . . . . . New documentation.

B . . . . . Unrevised reprint with new Order No.

C . . . . . Revised edition with new status.

If factual changes have been made on the page since the last edition, this is indicated by a new Edition coding in the header on that page.

Edition	Order No.	Remarks
07.94	6SN1197–0AA60–0BP0	A
10.94	6SN1197–0AA60–0BP1	C
12.94	6SN1197–0AA60–0BP2	C
03.96	6SN1197–0AA60–0BP3	C
04.97	6SN1197–0AA60–0BP4	C
10.00	6SN1197–0AA60–0BP5	C

This Manual is also included in the documentation on CD–ROM (DOCONCD)

Edition	Order No.	Remarks
10.00	6FC5298–6CA00–0BG0	C

Trademarks

SIMATICr, SIMATIC HMIr, SIMATIC NETr, SIROTECr, SINUMERIKr and SIMODRIVEr are registered trademarks of Siemens. Other names in this publication might be trademarks whose use by a third party for his own purposes may violate the rights of the registered holder.

You will find additional information in the Internet under: http://www.ad.siemens.de/simodrive

This document was generated with Interleaf V 7

The reproduction, transmission or use of this document or its contents is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights created by patent grant or registration of a utility model or design, are reserved.

Functions may be executable in the control but are not described in this documentation. No claims can be made on these functions if included with a new shipment or when involved with service.

We have checked the contents of this document to ensure that they coincide with the described hardware and software. The information in this document is regularly checked and necessary corrections are included in reprints.

We are thankful for any recommendations for improvement.

Subject to change without prior notice.

Order No. 6SN1197–0AA60–0BP5	Siemens–Aktiengesellschaft
Printed in the Federal Republic of Germany

Foreword

This document is part of the documentation developed for SIMODRIVE. All documents are available individually.

The documentation list, which includes all advertising Brochures, Catalogs, Overviews, Short Descriptions, User Manuals and Technical Descriptions can be obtained from your local Siemens office with Order No., location and price.

This Manual does not purport to cover all details or variations in equipment, nor to provide for every possible contingency to be met in connection with installation, operation or maintenance.

Should further information be desired or should particular problems arise, which are not covered sufficiently for the purchaser’s purposes, the matter should be referred to the local Siemens sales office.

The contents of this Guide shall not become part of nor modify any prior or existing agreement, commitment or relationship.

The sales contract contains the entire obligation of Siemens. Any statements contained herein neither create new warranties nor modify the existing warranty.

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1.2 bbbbbbbbbb

Definitions

Qualified personnel

For the purpose of this documentation and product labels, a “qualified person” is someone who is familiar with the installation, mounting, start–up and operation of the equipment and the hazards involved. He or she must have the following qualifications:

STrained and authorized to energize, de–energize, clear, ground and tag circuits and equipment in accordance with established safety procedures.

STrained in the proper care and use of protective equipment in accordance with established safety procedures.

STrained in rendering first aid

Danger

!This symbol indicates that death, severe personal injury or substantial property damage will result if proper precautions are not taken.

Warning

!This symbol indicates that death, severe personal injury or property damage can result if proper precautions are not taken.

Caution

!This warning (with warning triangle) indicates that minor personal injury can result if proper precautions are not taken.

Caution

This warning (without warning triangle) indicates that material damage can result if proper precautions are not taken.

Notice

This warning indicates that an undesirable situation or condition can occur if the appropriate instructions/information are not observed.

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Important

!This symbol appears in the documentation if a particular issue is significant.

Note

For the purpose of this documentation, “Note” indicates information about the product or the respective part of the document which is essential to highlight.

Warning

!Operational electrical equipment has parts and components which are at hazardous voltage levels.

Incorrect handling of these units, i.e. not observing the warning information, can therefore lead to death, severe bodily injury or significant material damage.

Only appropriately qualified personnel may commission/start–up this equipment.

This personnel must have in–depth knowledge regarding all of the warning information and service measures according to this Guide.

Perfect, safe and reliable operation of this equipment assumes that it has been professionally transported, stored, mounted and installed as well as careful operator control and service.

Hazardous axis motion can occur when working with the equipment.

Note

When handling cables, observe the following

S they must not be damaged,

S they must not be strained and

S they must not come into contact with rotating components.

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Note

It is not permissible to connect SIMODRIVE equipment to a supply system with ELCBs (this restriction is permitted acc. to DIN VDE 0160 / 05.88, Section 6.5). When operational, protection against direct contact is provided in a form to allow the unit to be used in enclosed electrical equipment rooms

(DIN VDE 0558 Part 1 / 07.87, Section 5.4.3.2.4)

In compliance with DIN VDE 0160 / 05.88, all SIMODRIVE units are subject to a high–voltage test at the time of routine testing. If the electrical equipment of industrial tools is subject to a high–voltage test, all connections must be disconnected so that sensitive electronic components in the SIMODRIVE converter are not damaged (permissible acc. to DIN VDE 0113 / 06.93, Part 1, Section 20.4).

Warning

!Start–up/commissioning is absolutely prohibited until it has been ensured that the machine in which the components described here are to be installed, fulfills the regulations/specifications of the Directive 89/392/EWG.

Warning

!The information and instructions in all of the documentation supplied and any other instructions must always be observed to eliminate hazardous situations and damage.

SFor special versions of the machines and equipment, the information in the associated catalogs and quotations applies.

SFurther, all of the relevant national, local and plant/system–specific regulations and specifications must be taken into account.

SAll work should be undertaken with the system in a no–voltage condition!

Warning

!Before commissioning SIMODRIVE 611 analog it should be checked that the encoder cable does not have a ground fault.

If ground faults occur for loads which extert a force on the drive (e.g. hanging, vertical axes), uncontrolled movement could occurr.

This no longer occurs for 6SN1118–0DV2V–0AA0, Version B.

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ESDS information Electro–static discharge sensitive devices

Components which can be destroyed by electrostatic discharge are individual components, integrated circuits, or boards, which when handled, tested or transported, could be destroyed by electrostatic fields or electrostatic discharge. These components are designated as ESDS (ElectroStatic Discharge Sensitive Devices).

Handling ESDS boards:

SThe human body, working area and packing should be well grounded when handling ESDS components!

SElectronic boards should only be touched when absolutely necessary.

SComponents may only be touched, if

–you are continuously grounded through an ESDS bracelet,

–you are wearing ESDS shoes or ESDS shoe grounding strips in conjunction with an ESDS floor surface.

SBoards may only be placed on conductive surfaces (desk with ESDS surface, conductive ESDS foam rubber, ESDS packing bag, ESDS transport containers).

SBoards may not be brought close to data terminals, monitors or television sets (a minimum of 10 cm should be kept between the board and the screen).

SBoards may not be brought into contact with materials which can be charged–up and which are highly insulating, e.g. plastic foils, insulating desktops, articles of clothing manufactured from man–made fibers.

SMeasuring work may only be carried out on the boards, if

–the measuring equipment is grounded (e.g. via the protective conductor) or

–for floating measuring equipment, the probe is briefly discharged before making measurements (e.g. a bare control housing is touched).

SOnly touch the control boards at the front panel

Note

Start–up software is available for starting–up/commissioning the main spindle and induction motor modules.

Start–up software Order No.: 6SN1153–2AX10–VABV

Documentation Order No.: 6SN1197–0AA30–0VPV

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SINUMERIK and SIMODRIVE

Enhanced productivity as a result of fast, reliable commissioing

Handling	Sophisticated industrial electronics, as are involved here, have to be handled
	especially carefully. We regularly evaluate and investigate equipment which is
	returned, and in so doing, we have identified some of the main fault causes,
	which in some cases results from incorrect handling during commissioning and
	troubleshooting.
Check list	The following check list should help you to simply commission the components
	we have supplied and guarantee a high availability when used in conjunction
	with your product or equipment.
	S Observe all of the ESD measures when handling components.
	S Tighten–up all bolts and screws to the specified torque. Pay special
	attention to the DC link bolt connections (1.8 Nm tightening torque).
	S Correctly insert all connectors and lock/screw into place.
	S Screw the control components into the power module.
	S Observe the power–on sequence in the Planning Guide.
	If the unit is frequently powered–down and up, the DC link charge circuit is
	locked–out. The DC link can only be charged again after it has cooled down
	for several minutes with the supply off.
	S Are there line supply/motor contactors connected to the drive converter?
	These are only switched in a no–current condition.
	S Ground all components and connect all of the shields. Connection X131 is
	grounded.
	S Observe the load capability of the central power supply.
	S Only discharge the unit at the DC link buses through a minimum of 10 Ω .
	S In operation, units with hard disks may only be stressed with a max. of 1 g
	read/write error; defective).
	S Are OEM components (ISA–/PCMCIA card) used? Their current drain must
	lie within the specified values.
	S CRT monitors may not be subject to magnetic fields (e.g. power supply unit
	coils).
	S When commissioning and fault finding, always proceed in a modular step–
	by–step fashion. This means: First commission the central controller and
	line supply module, then connect–up and commission the components one
	after another.

vi	Siemens AG 2000 All rights reserved
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	S The units are designed for the specified mechanical, climatic and electrical
	ambient conditions. None of the limit values may be exceeded, neither in
	operation nor during transport. Please pay specific attention to the following:
	–	line supply conditions
	–	pollutants
	–	damaging gases
	–	climatic ambient conditions
	–	storage/transport
	–	shock stressing
	–	vibration stressing
	–	ambient temperature
Further	Further detailed information is provided in the Planning Guides and Installation
information	Start–up Guides associated with our products.

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Space for notes

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General Information (AL)

Permissible Combination of Power Modules and Control Boards . . . . . . .

AL/1-3

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Space for notes

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10.00	General Information (AL)
07.94
1	Permissible Combination of Power Modules and Control Boards

Permissible Combination of Power	1
Modules and Control Boards

Table 1-1

Selection list to set the current controller referred to the resulting power module currents

SIMODRIVE 611 components

Parameter board

FD analog user–friendly 6SN1114–0AA01–0AA0

HS option FD analog user–friendly

6SN1114–0AA02–0AAV

Power module, 8A

6SN112V–1AA0V–0HAV

Power module, 15A

6SN112V–1AA0V–0AAV

Power module, 25A

6SN112V–1AA0V–0BAV

Power module, 50A

6SN112V–1AA0V–0CAV

Power module, 80A

6SN112V–1AA0V–0DAV

Power module, 120A

6SN112V–1AA0V–0GAV

Power module, 108A

6SN112V–1AA0V–0LAV

Power module, 160A

6SN112V–1AA0V–0EAV

Power module, 200A

6SN112V–1AA0V–0FAV

Power module, 200A pipe connection

6SN112V–1AA0V–0FAV

FD control, analog 1–axis, user–friendly interface

6SN1118–0AA11–0AA

FD control, analog 1–axis, standard interface

6SN1118–0AD11–0AA

FD control, analog 2–axis, standard interface

6SN1118–0AE11–0AA

FD resolver control, analog 1–axis, standard interface

6SN1118–0BJ11–0AA0

FD resolver control, analog 2–axis, standard interface

6SN1118–0BK11–0AA0

MSD control, analog No direct measuring system 6SN1121–0BA11–0AA0

MSD control, analog Dir. meas. system, TTL signal 6SN1121–0BA12–0AA0

MSD control, analog Ext. position output 6SN1121–0BA13–0AA0

IM control, analog Fixed setpoints, motorized pot 6SN1122–0BA11–0AA0

IM control, analog Anal. speed f. setp. mot. pot.

6SN1122–0BA12–0AA0

MSD control, analog

6SN1121–0BA11–0AA1

IM control, analog

6SN1122–0BA11–0AA1

Required

_____

Possible

_____

FD:

_____

FD–R:

_____

IM:

_____

IM:

4/8A

3/6A

3/3/3 A

FD:

_____

FD–R:

_____

IM:

_____

IM:

7.5/15A

5/10A

5/5/8 A

FD:

_____

FD–R:

_____

IM:

_____

IM:

12.5/25A

9/18A

8/10/16A

FD:

_____

FD–R:

_____

MSD:

IM:

MSD:

IM:

25/50A

18/36A

24/32/32A

FD:

_____

FD–R:

_____

MSD:

IM:

MSD:

IM:

40/80A

28/56A

30/40/51A

_____

MSD:

IM:

MSD:

IM:

45/60/76A

_____

MSD:

IM:

MSD:

IM:

45/60/76A

FD:

_____

MSD:

IM:

MSD:

IM:

80/160A

60/80/

102A

FD:

_____

MSD:

IM:

MSD:

IM:

100/200A

85/110/

127A

FD:

_____

MSD:

IM:

100/200A

85/110/12

Siemens AG 2000 All rights reserved	AL/1-3
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analog 611 SIMODRIVE
Up–Start	Siemens
(IAA) Guide	All 2000 AG
Edition 00.10 –	reserved rights

moduleIMA0V0–V1BA1–6SN1140

moduleMSDA0V0–V1BA1–6SN1135

interfacestandardaxis,–2module,FDA0V0–1AE11–6SN1130

interfacestandardaxis,–1module,FDA0V0–1AD11–6SN1130

withfriendly–useraxis,–1module,FDA0V0–1AA12–6SN1130 optionMSD

interfacefriendly–useraxis,–1module,FDA0V0–1AA11–6SN1130

modules:drivefollowingthetoappliesappropriatelyGuide Up–Start This

2x50A module, Power R:–FD FD: _____ _____ 2x18/36A 2x25/50A V0CA–V1AB0–V6SN112

2x25A module, Power R:–FD FD: _____ _____ 2x9/18A 5/.2x12 25A V0BA–V1AB0–V6SN112

2x15A module, Power R:–FD FD: _____ _____ 2x5/10A 5/15A.2x7 0AA0–V1AB0–V6SN112

2x8A module, Power R:–FD FD: _____ _____ 2x3/6A 2x4/8A 0HA0–V1AB0–V6SN112

257A257A257A257A257A 0KA0–V1AA0–V6SN112

200/250/200/250/200/250/200/250/200/250/

400A module, Power IM:IM:MSD:MSD:MSD:__________ _____ _____ _____

193A193A193A193A193A

120/150/120/150/120/150/120/150/120/150/

IM:IM:MSD:MSD:MSD:__________ _____ _____ _____

300A module, Power

currentsmodulepowerresultingthetoreferredcontroller current the set to list Selection 1-1 Table

BoardsControlandModulesPower of Combination Permissible 1

(AL) Information General

V V 0JA – 1AA0 – 6SN112

components

611 SIMODRIVE

FD control, analog

1–axis, user–friendly interface

6SN1118–0AA11–0AA

FD control, analog

1–axis, standard interface

6SN1118–0AD11–0AA

FD control, analog

2–axis, standard interface

6SN1118–0AE11–0AA

FD resolver control, analog

1–axis, standard interface

6SN1118–0BJ11–0AA0

FD resolver control, analog

2–axis, standard interface

6SN1118–0BK11–0AA0

MSD control, analog

No direct measuring system

6SN1121–0BA11–0AA0

MSD control, analog

Dir. meas. system, TTL signals

6SN1121–0BA12–0AA0

MSD control, analog

Ext. position output

6SN1121–0BA13–0AA0

IM control, analog

Fixed setpoints, motorized pot.

6SN1122–0BA11–0AA0

IM control, analog

Anal. speed f. setp. mot. pot.

6SN1122–0BA12–0AA0

_____

257A

200/250/

IM:

193A

120/150/

IM:

MSD control, analog

94.

6SN1121–0BA11–0AA1

_____

257A

200/250/

IM:

193A

120/150/

IM:

IM control, analog

6SN1122–0BA11–0AA1

07.94	General Information (AL)
1	Permissible Combination of Power Modules and Control Boards

Note

This document describes the steps which are necessary to start–up (commission) an installed SIMODRIVE drive group. Please refer to the associated Planning Guides for additional technical information, e.g. regarding

Sambient conditions

Srecommended circuits

Sconnection diagrams

Sdimension sheets/dimension drawings

SIMODRIVE 611

Transistor PWM Inverters for AC Feed Drives and AC Main Spindle Drives

Order No.: 6SN1197–0AA00–0VPV

SIMODRIVE

AC Motors for Feed and Main Spindle Drives

Order No.: 6SN1197–0AA20–0VPV

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1 Permissible Combination of Power Modules and Control Boards

Space for notes

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Supply Infeed (NE)

1	Standard Settings, NE Modules (UE and I/R Modules), Monitoring and Pulsed
	Resistor Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		NE/1-3
2	Service and Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		NE/2-7
	2.1	Terminals and relay functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	NE/2-8
3	Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		NE/3-13
	3.1	Terminals, NE, monitoring and pulsed resistor modules . . . . . . . . . . .	NE/3-14
	3.2	Terminals, UE module 5/10 kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	NE/3-16

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Supply Infeed (NE)

1 Standard Settings NE Modules, Monitoring and Pulsed Resistor Modules

Standard Settings, NE Modules (UE and	1	NE
I/R Modules), Monitoring and Pulsed
I/R Modules), Monitoring and Pulsed
Resistor Modules

Important

! Observe the information/instructions regarding closed–loop sinusoidal current control for I/R modules!

If you do not observe the difference between sinusoidal/squarewave current control, the equipment could be destroyed!

There is a switch S1 on the upper side of the NE and monitoring module which is used to select the following functions:

		ON:				S1	OFF:
V		=415V"10% V		= 625 V1)		1	V	=400V"10% V	= 600 V1)
supply			DC link				supply	DC link
Fault signal						2	Ready signal
Regenerative feedback off 1)						3	Regenerative feedback on
V	=480V+6%–10%; S1.1 inactive					4	S1.1 active
supply
Controlled infeed off						5	Controlled infeed
Sinusoidal current control					6		Squarewave current control
Sinusoidal current control					6
Standard setting
Fig. 1-1		DIL switch S1

Important

! For I/R modules. Order No. 6SN114V–1VV0V–0VV1 the basic setting is closed–loop sinusoidal control . Observe the information on NE/1–5!

Important

!Before the system is powered–up/down using the main switch or a line contactor, terminal 63 (pulse enable) and/or terminal 48 (start terminal, contactor control), must be de–energized or disconnected!

1)only possible for I/R module, monitoring thresholds are increased for all NE modules

Siemens AG 2000 All rights reserved	NE/1-3
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Supply Infeed (NE)			07.94
1 Standard Settings NE Modules, Monitoring and Pulsed Resistor Modules
Switch S 1.1 :		OFF:	I/R moduleVsupply =400V"10%;
			VDC link=600V (DC link voltage)
			UE module Vsupply =400V"10%; VDC link=1.35*Vsupply
			Monitoring thresholds: (I/R, UE, monitoring modules)
			Pulsed resistor on =644V (pulsed res. switch–on threshold);
			Pulsed resistor off =618V (pulsed res. switch–off threshold)
			VDC link>> =710V (DC link overvoltage threshold);
		ON:	I/R module Vsupply =415V"10%; VDC link=625V
			UE module Vsupply =415V"10%; VDC link=1.35*Vsupply
			Monitoring thresholds: (I/R, UE, monitoring modules)
			Pulsed resistor on =670V; Pulsed resistor off =640V
			VDC link>> =740V;
		Comment: Only active, if S1.4 OFF
Switch	S 1.2 :	OFF:	Ready signal (X111: Ready relay)
		ON:	Fault signal (X111: Ready relay )
		refer to NE/Section 2.1
Switch	S 1.3 :	OFF:	Standard setting, regenerative feedback active
			I/R modules are capable of regenerating into the line supply
			UE module: The pulsed resistor in the module is effective
		ON:	Regenerative feedback is disabled
			I/R module: Regenerative feedback operation is inhibited
			UE module: The pulsed resistor in the module is not effective
			Comment: The function is only effective for UE 10kW from
			Order No.[MLFB]: 6SN1146–1AC00–0AA1 onwards
			(not for UE 28kW)
Switch	S 1.4 :	OFF:	S1.1 active
		ON:	Vsupply = 480V+6%–10%; VDC link=1.35*Vsupply in the
			regenerative feedback direction
			Monitoring thresholds: (I/R, UE, monitoring modules)

Pulsed resistor on = 744V; Pulsed resistor off =718V

VDC link>> = 795V

Comment: Uncontrolled operation in the regenerative feedback direction. (valid for Order No. [MLFB] 6SN114V–1VV0V–0VV1)

Note

Only in conjunction with power modules, Order No. [MLFB] (6SN114V–1VV0V–0VV1).

For motors with shaft heights < 100 mm: Utilized up to max. the 60 K values. Please observe the Planning Guide, Motors.

S1.4 ON overwrites the functions of S1.5 and S1.1.

NE/1-4	Siemens AG 2000 All rights reserved
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07.94				Supply Infeed (NE)
	1 Standard Settings NE Modules, Monitoring and Pulsed Resistor Modules
Switch S 1.5 :	This function is only available in conjunction with I/R modules
	Order No.:	6SN114V–1VV0V–0VV1
	OFF:	Standard setting, controlled infeed active.
	ON:	Uncontrolled operation in the regenerative feedback direction
		VDC link=1.35*Vsupply .
		Regenerative feedback starts at VDC link=600 or 625V,
		depending on the setting of S1.1.
Switch S 1.6 :	OFF:	Closed–loop squarewave current control (current square
		waveform is drawn from the line supply)
	ON: (Standard)	This function is only available in conjunction with
		I/R modules 6SN114V–1VV0V–0VV1
		closed–loop sinusoidal current control (sinusoidal current is
		drawn from the line supply)
	Sinusoidal current is only permissible if the following secondary
	conditions are fulfilled:

I/R	I/R	I/R	I/R		I/R
16 kW	36 kW	55 kW	80 kW		120 kW

6SN114V–	6SN114V–	6SN114V–	6SN114V–		6SN114V–
1BV01–0BA1	1BV02–0CA1	1BV0V–0DA1	1BB00–0EA1		1BB01–0FA1
HF reactor	HF reactor 36 kW	HF reactor 55 kW	HF reactor 80kW		HF reactor 120kW
16 kW

6SN1111–	6SN1111–	6SN1111–	6SN1111–		6SN1111–
0AA00–0BA0	0AA00–0CA0	0AA00–0DA0	0AA00–1EA0		0AA00–1FA0

Line filter	Line filter for	Line filter for	Line filter for		Line filter for
sinusoidal current 1)	sinusoidal current 1)	sinusoidal current 1)	sinusoidal current 1)		sinusoidal current 1)
16 kW	36 kW	55 kW	80 kW		120 kW

6SN1111–	6SN1111–	6SN1111–	6SN1111–		6SN1111–
0AA01–2BA0	0AA01–2CA0	0AA01–2DA0	0AA01–2EA0		0AA01–2FA0

Important

! For all combinations which are not listed, only closed–loop squarewave current control is permissible .

1)In the sinusoidal line filters, contrary to the squarewave current filter modules, there are no HF commutating reactors. The HF commutating reactor must be separately mounted.

The specified line filter types are also suitable for the squarewave current mode.

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1 Standard Settings NE Modules, Monitoring and Pulsed Resistor Modules

Space for notes

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2	Service and Diagnostics

Service and Diagnostics	2
		NE

Display elements on the monitoring and NE modules

		1	2
		3	4
		5	6
1	LED red	– Electronics power supply 15 V faulted
2	LED red	– 5 V voltage level faulted
3	LED green	–Ext. enable signal not available (terminal 63 and/or 64 missing)
4	LED yellow	– DC link charged
5	LED red	– Line supply fault (single or multi–phase line supply failure at
		terminals U1, V1, W1) 1)

–No commutating reactor, incorrectly installed or incorrectly selected

–Fault level of the line supply or transformer too low

6 LED red	– DC link overvoltage
	Possible causes: Regenerative feedback off, setting–up operation,
	line supply fault, for UE, pulsed resistor not operational or too small,
	line supply voltage too high, dynamic overload, line supply filter
	installed between the I/R and commutating reactor

Effects:

1LED red bright: Pulses are deleted for the complete drive group

2LED red bright: Pulses are deleted for the complete drive group

4LED yellow dark: Pulses are deleted for the complete drive group

5	LED red bright:	Only the I/O module pulses are deleted (regenerative feed
		back no longer possible. Axes initially continue to run,
		ready relay drops–out)
6	LED red bright:	Pulses are deleted for the complete drive group

1)Line supply fault recognition time, approx. 30 ms

Line supply fault is recognized when the three–phase voltage is < 280 V.

For a single–phase power failure, the drive axis pulses are deleted after approx. 1 min

(saved signal) valid for Order No. [MLFB] 6SN1114V–1VV0V–0VV1

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2.1 Terminals and relay functions

2.1Terminals and relay functions

SX111 Ready relay

– terminals 72 – 73.1	NO contacts	closed for “ready”
– terminals 73.2 – 74	NC contacts	open for “ready”

Switch S1.2 OFF, the relay pulls–in, if:

–internal main contactor CLOSED (terminals NS1 – NS2 connected, terminal 48 energized)

–terminal 63, 64 = ON

–it is not permissible that a fault is present

(this is also true for FD 611A Standard, 611D drives or MCU)

–FD with standard interface or resolver for the “ready” setting must be enabled (terminals 663, 65)

–NCU must have run–up (SINUMERIK 840D, SINUMERIK 810D)

–the MCU must have run–up

Switch S1.2 ON, relay pulls–in, if:

–internal main contactor CLOSED (terminal NS1 – NS2 connected, terminal 48 energized)

–it is not permissible that a fault is present

(this is also true for FD 611A Standard, or 611D drives or MCU)

–FD with standard interface or resolver for the “ready” setting must be enabled (terminals 663, 65)

–NCU must have run–up (SINUMERIK 840D, SINUMERIK 810D)

–the MCU must have run–up

SX121 I2t pre–alarm and motor overtemperture

Terminals 5.1 – 5.2	NO contacts	open for “no fault”
Terminals 5.1 – 5.3	NC contacts	closed for “no fault“

This relay switches, if:

– at the I/R ––> the heatsink temperature monitoring responds

– at FD 611D ––> the motor temperature monitoring responds ––> heatsink temperature monitoring responds

– at FD 611A user–friendly

––> motor–temperature monitoring responds

(for resolvers: this is not saved, no shutdown!!) ––> heatsink temperature monitoring responds ––> I2t pre–alarm responds (this is not saved)

– at FD611A Standard

––> motor–temperature monitoring responds ––> heatsink temperature monitoring responds ––> I2t temperature monitoring responds

SX171 terminals NS1 – NS2

(coil circuit of the internal line supply and pre–charging contactor)

–is used to provide electrical isolation from the line supply (signaling contact, terminals 111 – 213 must be interrogated)

–may only be switched when terminal 48 is open–circuit (without any restrictions from

Order No. [MLFB] 6SN1145–1VV01–0VVV for 10, 16 and 55 kW

Order No. [MLFB] 6SN1145–1VV02–0VVV for 36 kW, all 80 and 120 kW)

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	2.1 Terminals and relay functions
S Terminal 48	Start

–has the highest priority

–sequence:

pre–charging ON – interrogate VDC link w 300V and VDC link w √ 2 S Vsupply

–50 V.

If yes, then

500 ms pre–charging contactor OPEN, interrogate whether actually OPEN, main contactor CLOSE

1 s internal enable signal (for I/R and module group)

– is saved during pre–charging

S Terminal 63

Pulse enable

–has the highest priority for enabling the pulses for all of the modules

–acts instantaneously

S Terminal 64

Drive enable

–acts instantaneously on all modules

–when the signal is withdrawn, nset is set to 0 for all drives, and

–For MSD / IM 611A, after a selectable speed has fallen below, the pulses are cancelled. The drive is braked along a ramp.

–For VSA 611A, all of the controllers and pulses are inhibited after a selected time has expired (setting when supplied: 240 ms). The drive is braked along the current limit.

–For 611D drives, the pulses are deleted after a selectable speed has been fallen below or after a selectable time has expired. The drive is

braked at the selected limit! (for spindles, the ramp can only be achieved along the regenerative limit [kW]!)

S Terminal 112 open–circuit

Setting–up operation

–The VDC link control is inhibited

–Regenerative feedback is not possible, i.e. when braking, VDC link can be > 600 V !

–This function can be interrogated using the start inhibit signal, terminals AS1 – AS2.

Caution

!Induction motors can reach high speeds even at low VDC link!

S Terminals AS1 – AS2

Start inhibit signal

–Terminals AS1 – AS2 closed means “start inhibit is effective” (i.e. terminal 48 = open–circuit, setting–up operation)

STerminals 111, 113, 213 Signaling contacts, internal line contactor

– Terminals 111	– 113	NO contacts
– Terminals 111	– 213	NC contacts (for I/R 16 kW and UE 10 kW,
		only from
		Order No.[MLFB] 6SN1145–1VV01–0VVV)

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2.1 Terminals and relay functions
S Terminal 19	FR–

–Reference ground, enable voltage

–Floating (connected with the general reference ground terminal 15 via10 kΩ )

–Terminal 19 may not be connected to terminal 15 (connect to PE rail, or to X131 )

S Terminal 9	FR+
– Enable voltage :	+24 V

–Maximum load capacity of the power supply (power supply): 500 mA (corr. to 8 EP;1 optocoupler input required 12 mA, for UE = 5 kW ––> 1A)

S X 141	Electronic voltages
– Term. 7	P24	+20.4 to 28.8 V / 50 mA
– Term. 45	P15	+15 V / 10 mA
– Term. 44	N15	–15 V / 10 mA
– Term. 10	N24	–20.4 to –28.8 V / 50 mA
– Term. 15	M	0 V

–Terminal 15 may not be connected to PE (ground loop)

–Terminal 15 may not be connected to terminal 19

(short–circuit via reactor, which internally connects terminal 15 to X131)

STerminals L1 – L2 for 80 kW and 120 kW I/R

–Is used to supply the coil circuit of the internal line contactor

–directly supplied with 2–ph. 400 V AC at the line supply (not between I/R and reactor)

–Fuse: IN w 4 A, version gL

SFan connection for 80 and 120 kW I/R

–3–ph. 360 to 510 V AC, 45 – 65 Hz directly from the line supply (not between I/R and reactor)

–Observe the direction of rotation!

–Fuse: IN u 1.5 A (motor protection circuit–breaker)

S6–wire connection

with additional power supply connection at the DC link:

–For this mode, terminals 2U1, 2V1 and 2W1 of the power supply

must be supplied with the line supply voltage between the series reactor and

I/R, as otherwise the power supply will be destroyed. The also applies to the montioring modules!

Note

This is guaranteed by the jumpers inserted in the factory at connector X181.

SMonitoring module with connection to the line supply and additional power supply connection at the DC link :

–For this mode, terminals 2U1, 2V1 and 2W1 of the power supply

must be supplied with the line supply voltage between the series reactor and I/R, as otherwise, the power supply will be destroyed!

–Terminal 63 may only be energized (enabled) after the NE module has run–up (ready). (Interrogation “ready” or terminal 111 – 113 – 213).

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	2.1 Terminals and relay functions
Diagnostics	The overvoltage limiting module must be checked if a line supply fault is

displayed or the yellow LED is dark. Procedure:

1. Power–down the unit so that it is in a no–voltage condition

2. Remove the overvoltage limiting module and insert connector X181 on the NE module. If the NE module functions, then the overvoltage limiting module is defective and must be replaced. Otherwise, check the line supply and if necessary check the NE module/group.

Note

In this way, continued operation is possible, without overvoltage protection.

3. Insert the overvoltage limiting module 566018.9415.00 up to its end stop, and insert connector X181 on the overvoltage limiting module.

Note

Operation without overvoltage limiting module is not in conformance with UL!

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2.1 Terminals and relay functions

Space for notes

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