siemens 611 User Manual

4.1 (7)

SIMODRIVE 611 Analog System Transistor PWM Inverters for AC Feed Drives and

AC Main Spindle Drives

Installation and Start±up Guide

04.97 Edition

Service Documentation

SIMODRIVE 611 Analog System Transistor PWM Inverters for AC Feed Drives and

AC Main Spindle Drives

Start±Up Guide

Service Documentation

Valid for

Equipment series 6SN11±

Foreword

 

 

 

 

General information

AL

 

 

 

 

 

 

 

Supply infeed

NE

 

 

 

 

 

Feed modules

VS

 

 

 

 

 

Feed modules,

 

 

 

VR

 

 

resolver control

 

 

 

 

 

Main spindle modules

HS

 

 

 

 

 

Induction motor modules

AM

 

 

 

 

 

Spare parts

ES

 

 

 

 

 

Complete index

 

 

 

 

 

 

 

04.97 Edition

Overview of SINUMERIK 840D/810D/FM±NC Documentation (08.97)

 

General Documentation

 

 

 

 

 

 

 

User Documentation

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SINUMERIK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SIROTEC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SINUMERIK

 

 

 

 

SINUMERIK

 

 

SIMODRIVE

 

 

 

 

SINUMERIK

 

 

SINUMERIK

 

 

 

SINUMERIK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

840D/810D/

 

 

 

 

840D/810D/

 

 

 

 

Accessories

 

 

 

 

 

840D/810D/

 

 

 

840D/810D/

 

 

 

 

840D/810D/

 

 

 

FM±NC

 

 

 

 

FM±NC/611

 

 

 

 

 

 

 

 

 

 

FM±NC

 

 

 

FM±NC

 

 

 

 

FM±NC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Brochure

Catalog

 

Catalog

 

AUTOTURN

 

Operator's Guide

Diagnostics Guide

 

 

Ordering Info. NC 60.1

 

Accessories NC±Z

 

± Short Guide

 

± Unit Operator Panel

 

 

 

 

 

 

Technical Info. NC 60.2

 

 

 

 

 

 

± Programming (Part 1) ± HPU

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

± Setup (Part 2)

 

 

 

 

 

 

 

 

 

 

 

User Documentation

 

 

 

 

 

 

 

Manufacturer / Service Documentation

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SINUMERIK

 

 

 

SINUMERIK

 

 

 

SINUMERIK

 

 

 

SINUMERIK

 

 

 

SINUMERIK

 

 

SINUMERIK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

840D/810D/

 

 

 

 

 

840D/810D/

 

 

 

 

810D

 

 

 

 

810D

 

 

 

 

840D/810D/

 

 

 

840D/810D

 

 

 

FM±NC

 

 

 

 

 

FM±NC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FM±NC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Operator's Guide

Programming Guide

Operator's Guide

Description of

Description of

Description of

± Short Guide

± Short Guide

± MANUALTURN

Functions

Functions

Functions

± Operator's Guide

± Fundamentals

± SHOPMILL

± MANUALTURN

Synchronous

Computer LInk

 

± Advanced

 

± SHOPMILL

actions

 

 

± Cycles

 

 

Wood, Glass,

 

 

± Measuring Cycles

 

 

Ceramics

 

Manufacturer / Service Documentation

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SINUMERIK

 

 

 

SINUMERIK

 

 

SIMODRIVE

 

SINUMERIK

 

 

 

 

SINUMERIK

 

 

 

SINUMERIK

 

 

 

 

 

 

 

SINUMERIK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

840D/810D/

 

 

 

611D

 

 

 

840D/810D/

 

 

 

 

 

840D/810D/

 

 

 

 

840D/810D/

 

 

 

 

 

 

 

 

FM±NC

 

 

 

840D/810D

 

 

 

FM±NC

 

 

 

 

 

FM±NC

 

 

 

 

FM±NC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Manual

 

 

Manual

 

Description of

 

Description of

 

Configuring KIt

Screen Kit

 

 

 

 

Configuring (HW)

 

Operator

 

Functions

 

Functions

 

MMC100/101

 

 

 

MMC100/101

 

 

± FM±NC

 

 

Components

 

Drive Functions

 

± Basic Machine

 

± Configuring Syntax

SW Update and

 

 

± 810D

 

 

(HW)

 

 

 

 

 

± Extended Functions ± Development Kit

Configuration

 

 

± 840D

 

 

 

 

 

 

 

 

 

 

± Special Functions

 

 

 

 

 

 

 

 

 

 

 

 

 

Manufacturer / Service Documentation

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SIMODRIVE

 

 

 

 

 

SIMODRIVE

 

 

 

SIMODRIVE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SINUMERIK

 

 

 

SINUMERIK

 

 

SINUMERIK

 

 

SINUMERIK

 

 

SINUMERIK

 

 

SINUMERIK

 

 

 

SINUMERIK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

840D/810D

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

840D/810D

 

 

 

840D/810D/

 

 

 

840D/810D

 

 

 

 

 

 

 

840D

 

 

 

 

 

 

 

 

 

 

FM±NC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

611D

 

 

 

 

 

 

 

 

 

 

FM±NC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Description of

 

Description of

Description of

Description of

Description of

Installation &

Lists

 

 

Functions

 

Functions

Functions

Functions

Functions

Start-up Guide

 

 

 

 

Tool Manage-

 

Operator Interface

Operator Interface

SINUMERIK

Digitizing

± FM±NC

 

 

 

 

 

 

 

 

 

ment

 

OP 030

HPU

Safety Integrated

 

 

 

 

± 810D

 

 

 

 

 

 

 

 

 

 

Electronic Documentation

 

 

 

 

 

 

 

 

 

 

 

 

± 840D/611D

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SINUMERIK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SIMODRIVE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

840D/810D/

 

 

 

DOC ON CD

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FM±NC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

611, Motors

 

 

The SINUMERIK System

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3ls SIMODRIVE documentation

Edition coding

Brief details of this edition and previous editions are listed below

The status of each edition is shown by the code in the ºRemarksº column.

Status code in the ºRemarksº column:

A . . . . New documentation.

B . . . . Unrevised reprint with new Order No. C . . . . Revised edition with new status

If factual changes have been made on the page since the last edition, this is indicated by a new edition coding in the header on that page.

07.94

6SN1197±0AA60±0BP0

A

10.94

6SN1197±0AA60±0BP1

C

12.94

6SN1197±0AA60±0BP2

C

03.96

6SN1197±0AA60±0BP3

C

04.97

6SN1197±0AA60±0BP4

C

Dieses Buch ist Bestandteil der Dokumentation auf CD±ROM (DOCONCD)

09.97

6FC5 198±6CA00±0AG0

(840C Read)

C

09.97

6FC5 198±6CB00±0AG0

(840C Print)

C

09.97

6FC5 198±6CC00±0AG0

(840C Net)

C

09.97

6FC5 298±4CA00±0AG0

(840D Read)

C

09.97

6FC5 298±4CB00±0AG0

(840D Print)

C

09.97

6FC5 298±4CC00±0AG0

(840D Net)

C

Functions may be executable in the control but are not described in this documentation. No claims can be made on these functions if included with a new shipment or when involved with service.

This publication was produced on Interleaf V 5.4

The reproduction, transmission or use of this document or its contents is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights created by patent grant or registration of a utility model or design, are reserved.

Siemens AG 1994, 1996, 1997 All Rights reserved.

We have checked the contents of this document to ensure that they coincide with the described hardware and software. The information in this document is regularly checked and necessary corrections are included in reprints. We are thankful for any recommendations for improvement.

Subject to change without prior notice.

Order No. 6SN1197±0AA60±0BP4

Siemens±Aktiengesellschaft

Printed in the Federal Republic of Germany

 

Siemens AG 1997 All Rights reserved

07.94

Definitions

Qualified personal

For the purpose of these Instructions and product labels, a ºqualified personº is someone who is familiar with the installation, mounting, start±up and operation of the equipment and the hazards involved. He or she must have the following qualifications:

Trained and authorized to energize, de±energize, clear, ground and tag circuits and equipment in accordance with established safety procedures.

Trained in the proper care and use of protective equipment in accordance with established safety procedures.

Trained in rendering first aid.

Danger

!This symbol in the document indicates death, severe personal injury or substantial property damage will result if proper precautions are not taken.

Warning

!This symbol appears in the document, if death, severe personal injury or property damage can result if proper precautions are not taken.

Caution

!This symbol appears in the document indicating that minor personal injury or material damage can result if proper precautions are not taken.

Wichtig

!This symbol appears in the documentation if a particular issue is significant.

Note

For the purposes of these Instructions, ºNoteº indicates information about the product or the respective part of the Instruction Manual which is essential to highlight.

ii

Siemens AG 1997 All Rights reserved

SIMODRIVE 611A Installation and Start±Up Guide/IAA/±04.97 Edition

07.94

Warning

!Operational electrical equipment has parts and components which are at hazardous voltage levels.

Incorrect handling of these units, i. e. not observing the warning information, can therefore lead to death, severe bodily injury or significant material damage.

Only appropriately qualified personal may commission/start±up this equipment.

This personal must have in±depth knowledge regarding all of the warning information and service measures according to this Manual.

Perfect, save and reliable operation of this equipment assumes that it has been professionally transported, stored, mounted and installed as well as careful operator control and service.

Hazardous axis motion can occur when working with the equipment.

Note

When handling cables observe the following

they must not be damaged

they must not be strained and

they must not come into contact with rotating components.

Note

It is not permissible to connect SIMODRIVE equipment to a supply system with ELCBs (this restriction is permitted according to DIN VDE 0160, Section 6.5). When operational, protection against direct contact is provided in a form to allow the unit to be used in enclosed electrical equipment rooms (DIN VDE 0558 Part 1 / 07.87, Section 5.4.3.2.4).

In compliance with DIN VDE 0160 / 05.88, all SIMODRIVE units are subject to a high±voltage test at the time of routine testing. If the electrical equipment of industrial tools is subject to a high±voltage test, all connections must be disconnected so that sensitive electronic components in the SIMODRIVE converter are not damage (permissible according to DIN VDE 0113 / 06.93, Part 1, Section 20.4).

Warning

!Start±up/commissioning is absolutely prohibited until it has been ensured that the machine in which the components described here are to be installed, fulfills the regulations/specifications of the Directive 89/392/EWG.

Siemens AG 1997 All Rights reserved

iii

SIMODRIVE 611A Installation and Start±Up Guide/IAA/±04.97 Edition

07.94

Warning

!The information and instructions in all of the documentation supplied and any other instructions must always be observed to eliminate hazardous situations and damage.

For special versions of the machines and equipment, the information in the associated catalogs and quotations applies.

Further, all of the relevant national, local and plant/system±specific regulations and specifications must be taken into account.

All work should be undertaken with the system in a no±voltage condition!

Warning

!Before commissioning 611D, it should be checked that the encoder cable does not have a ground fault.

If ground faults occur, for loads which exert a force on the drive, uncontrolled movement could occur.

This no longer occurs for 6SN1118±0DV2V±0AA0, Version B.

iv

Siemens AG 1997 All Rights reserved

SIMODRIVE 611A Installation and Start±Up Guide/IAA/±04.97 Edition

07.94

ESD information

Electro± Static Devices

Components which can be destroyed by electrostatic discharge are individual components, integrated circuits, or boards, which when handled, tested, or transported, could be destroyed by electrostatic fields or electrostatic discharge. These components are designated as ESDS (ElectroStatic Discharge Sensitive Devices).

Handling ESDS boards:

The human body, working area and packing should be well grounded when handling ESDS components!

Electronic boards should only be touched when absolutely necessary.

Components may only be touched, if

±you are continuously grounded through an ESDS wristlet,

±you are wearing ESDS shoes or ESDS shoe grounding strips in conjunction with an ESDS floor surface.

Boards may only be placed on conductive surfaces

(desk with ESDS surface, conductive ESDS foam rubber, ESDS packing bag, ESDS transport containers).

Boards may not be brought close to data terminals, monitors or television sets (a minimum of 10 cm should be kept between the board and the screen).

Boards may not be brought into contact with materials which can be charged±up and which are highly insulating, e. g. plastic foils, insulating desktops, articles of clothing manufactured from man±made fibers.

Measuring work may only be carried out on the boards if

±the measuring equipment is grounded (e. g. via the protective conductor) or

±for floating measuring equipment, the probe is briefly discharged before making measurements (e. g. a bare control housing is touched).

Only hold the control modules at the front panel

Note

Start±up software is available for starting±up/commissioning the main spindle± and induction motor modules.

Start±up software Order No.: 6SN1153±2AX10±VABV

Documentation Order No.: 6SN1197±0AA30±0VPV

Siemens AG 1997 All Rights reserved

v

SIMODRIVE 611A Installation and Start±Up Guide/IAA/±04.97 Edition

0307..9694

SINUMERIK and SIMODRIVE

Enhanced productivity as a result of fast, reliable commissioning

Handling

Sophisticated industrial electronics, as are involved here, have to be handled

 

especially carefully. We regularly evaluate and investigate equipment which is

 

returned and in so doing we have identified some of the main fault causes,

 

which in some cases results from incorrect handling during commissioning and

 

troubleshooting.

Check list

The following check list should help you to simply commission the components

 

we have supplied and guarantee a high availability when used in conjunction

 

with your product or equipment.

 

Observe all of the ESD measures when handling components.

 

Tighten±up all bolts and screws to the specified torque. Pay special atten-

 

tion to the DC link bolt connections (1.8 Nm tightening torque).

 

Correctly insert all connectors and lock/screw into place.

 

Screw the control components into the power module.

 

Observe the power±on sequence in the Planning Guide.

 

If the unit is frequently powered±down and up, the DC link charge circuit is

 

locked±out. The DC link can only be charged again after it has cooled down

 

for several minutes with the supply off.

 

Are there line supply/motor contactors connected to the drive converter?

 

These are only switched in a no±current condition.

 

Ground all components and connect all of the shields. Connection X131 is

 

grounded.

 

Observe the load capability of the central power supply.

 

Only discharge the unit at the DC link buses through a minimum of 10 Ω.

 

In operation, units with hard disks may only be stressed with a of max. 1 g

 

(read/write error; defective).

 

Use the correct software for the particular unit.

 

Are OEM components (ISA±/PCMCIA card) used? Their current drain must

 

lie within the specified values.

 

CRT monitors may not be subject to magnetic fields (e.g. power supply unit

 

coils).

 

When commissioning and fault finding, always proceed in a modular step±

 

by±step fashion.This means: First commission the central controller and line

 

supply module, then connect±up and commission the components one after

 

another.

vi

Siemens AG 1997 All Rights reserved

SIMODRIVE 611A Installation and Start±Up Guide/IAA/±04.97 Edition

037.964

S The units are designed for the specified mechanical, climatic and electrical ambient conditions. None of the limit values may be exceeded, neither in operation nor during transport. Please pay specific attention to the following:

± line supply conditions

± pollutants

± damaging gases

± climatic ambient conditions

± storage/transport

± shock stressing

± vibration stressing

± ambient temperature

Further

Further detailed information is provided in the Planning Guides and Installation

information

Start±up Guides associated with our products.

 

J

Siemens AG 1997 All Rights reserved

vii

SIMODRIVE 611A Installation and Start±Up Guide/IAA/±04.97 Edition

0307..9694

viii

Siemens AG 1997 All Rights reserved

SIMODRIVE 611A Installation and Start±Up Guide/IAA/±04.97 Edition

AL

General information (AL)

1 Permissible combinations of inverter modules

and control cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AL/1-3

Siemens AG 1997 All Rights reserved

AL±i

SIMODRIVE 611A Installation and Start±Up Guide/IAA/±04.97 Edition

07.94

AL

AL±ii

Siemens AG 1997 All Rights reserved

SIMODRIVE 611A Installation and Start±Up Guide/IAA/±04.97 Edition

 

 

siemens 611 User Manual

074.947

1 Permissible combinations of inverter modules and control modules

 

General (AL)

AL

Permissible combinations of inverter

1

modules and control cards

Table 1-1 Selection table to set the current controller referred to the resulting inverter currents

SIMODRIVE 611 components

Parameter board, feed drive, analog user± friendly

6SN1114±0AA01±0AA0

Main spindle option, feed drive, analog, user± friendly

6SN1114±0AA02±0AAV

8A inverter module

6SN112V±1AA0V±0HAV

15A inverter module

6SN112V±1AA0V±0AAV

25A inverter module

6SN112V±1AA0V±0BAV

50A inverter module

6SN112V±1AA0V±0CAV

80A inverter module

6SN112V±1AA0V±0DAV

120A inverter module

6SN112V±1AA0V±0GAV

108A inverter module

6SN112V±1AA0V±0LAV

160A inverter module

6SN112V±1AA0V±0EAV

200A inverter module

6SN112V±1AA0V±0FAV

Feed/main spindle controls with analog setpoint interface

Feed drive control, analog 1±axis, user±friendly interface

6SN1118±0AA11±0AA0

Feed drive control, analog 1±axis, standard interface

6SN1118±0AD11±0AA0

Feed drive control, analog 2±axis, standard interface

6SN1118±0AE11±0AA0

Feed drive resolver contr.,anal 1±axis, standard interface

6SN1118±0BJ11±0AA0

Feed drive resolver contr.,anal 2±axis, standard interface

6SN1118±0BK11±0AA0

Main spindle drive control, ana no direct meas. system

6SN1121±0BA11±0AA0

Main spindle drive control, ana dir. meas. system, TTL signals

6SN1121±0BA12±0AA0y

Main spindle drive contr., anal external position output

6SN1121±0BA13±0AA0

Induction motor control, anal. Fixed setpoints, mot. pot.

6SN1122±0BA11±0AA0

Induction motor control, anal± anal. speed, fixed setp., mot.po

6SN1122±0BA12±0AA

Main spindle drive control, ana

6SN1121±0BA11±0AA1

Induction motor control, analog

6SN1122±0BA11±0AA1

necessary

_____

 

_____

_____

 

_____

 

_____

_____

_____

_____

_____

 

_____

 

_____

 

possible

_____

 

_____

_____

 

_____

 

_____

_____

_____

_____

_____

 

_____

 

_____

 

FD:

 

FD:

 

_____

FD±R:

 

_____

 

_____

_____

_____

IM:

 

IM:

 

_____

 

IM:

 

4/8A

 

4/8A

 

 

 

3/6A

 

 

 

 

 

 

 

 

 

3/3/3 A

 

3/3/3 A

 

 

 

3/3/3 A

 

FD:

 

FD:

 

_____

FD±R:

 

_____

 

_____

_____

_____

IM:

 

IM:

 

_____

 

IM:

 

7.5/15A

 

7.5/15A

 

 

 

5/10A

 

 

 

 

 

 

 

 

 

5/5/8 A

 

5/5/8 A

 

 

 

5/5/8 A

 

FD:

 

FD:

 

_____

FD±R:

 

_____

 

_____

_____

_____

IM:

 

IM:

 

_____

 

IM:

 

12.5/25A

 

12.5/25A

 

 

 

9/18A

 

 

 

 

 

 

 

 

 

8/10/16A

8/10/16A

 

 

8/10/16A

FD:

 

FD:

 

_____

FD±R:

 

_____

 

MSD:

 

MSD:

 

MSD:

 

IM:

 

IM:

 

MSD:

 

IM:

 

25/50A

 

25/50A

 

 

 

18/36A

 

 

 

24/32/32A

24/32/32A

24/32/32A

24/32/32A

24/32/32A

24/32/32A

24/32/32A

FD:

 

FD:

 

_____

FD±R:

 

_____

 

MSD:

 

MSD:

 

MSD:

 

IM:

 

IM:

 

MSD:

 

IM:

 

40/80A

 

40/80A

 

 

 

28/56A

 

 

 

30/40/51A

30/40/51A

30/40/51A

30/40/51A

30/40/51A

30/40/51A

30/40/51A

_____

 

_____

 

_____

_____

 

_____

 

MSD:

 

MSD:

 

MSD:

 

IM:

 

IM:

 

MSD:

 

IM:

 

 

 

 

 

 

 

 

 

 

 

45/60/76A

45/60/76A

45/60/76A

45/60/76A

45/60/76A

45/60/76A

45/60/76A

_____

 

_____

 

_____

_____

 

_____

 

MSD:

 

MSD:

 

MSD:

 

IM:

 

IM:

 

MSD:

 

IM:

 

 

 

 

 

 

 

 

 

 

 

45/60/76A

45/60/76A

45/60/76A

45/60/76A

45/60/76A

45/60/76A

45/60/76A

FD:

 

FD:

 

_____

_____

 

_____

 

MSD:

 

MSD:

 

MSD:

 

IM:

 

IM:

 

MSD:

 

IM:

 

80/160A

 

80/160A

 

 

 

 

 

 

 

60/80/

 

60/80/

 

60/80/

 

60/80/

 

60/80/

 

60/80/

 

60/80/

 

 

 

 

 

 

 

 

 

 

 

102A

 

102A

 

102A

 

102A

 

102A

 

102A

 

102A

 

FD:

 

FD:

 

_____

_____

 

_____

 

MSD:

 

MSD:

 

MSD:

 

IM:

 

IM:

 

MSD:

 

IM:

 

100/200A

100/200A

 

 

 

 

 

 

85/111/

 

85/111/

 

85/111/

 

85/111/

 

85/111/

 

85/111/

 

85/111/

 

 

 

 

 

 

 

 

 

 

 

127A

 

127A

 

127A

 

127A

 

127A

 

127A

 

127A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Siemens AG 1997 All Rights reserved

AL/1-3

SIMODRIVE 611A Installation and Start±Up Guide/IAA/±04.97 Edition

1 Permissible combinations of inverter modules and control modules

0407..9794

General (AL)

 

AL

Table 1-1 Selection table to set the current controller referred to the resulting inverter currents

SIMODRIVE 611 components

200A inverter module pipe connection

6SN112V±1AA0V±0FAV

300A inverter module

6SN112V±1AA0V±0JAV

400A inverter module

6SN112V±1AA0V±0KA0

2x8A inverter module

6SN112V±1AB0V±0HA0

2x15A inverter module

6SN112V±1AB0V±0AA0

2x25A inverter module

6SN112V±1AB0V±0BAV

2x50A inverter module

6SN112V±1AB0V±0CAV

 

 

 

Vorschub±/Hauptspindelregelungen mit analoger Sollwertschnittstelle

 

 

 

 

 

Induction motor control, anal± anal. speed, fixed setp., mot.pot.

 

 

 

 

 

Feed drive control, analog 1±axis, user±friendly interface

 

 

 

 

Feed drive control, analog 2±axis, standard interface

 

Feed drive resolver contr.,anal. 1±axis, standard interface

 

Feed drive resolver contr.,anal. 2±axis, standard interface

 

Main spindle drive control, anal no direct meas. system

 

Main spindle drive control, anal dir. meas. system, TTL signals

6SN1121±0BA12±0AA0y

Main spindle drive contr., anal. external position output

 

Induction motor control, anal. Fixed setpoints, mot. pot.

 

 

Main spindle drive control, anal

 

Induction motor control, analog

 

6SN1118±0AA11±0AA0

Feed drive control, analog 1±axis, standard interface

6SN1118±0AD11±0AA0

6SN1118±0AE11±0AA0

6SN1118±0BJ11±0AA0

6SN1118±0BK11±0AA0

6SN1121±0BA11±0AA0

6SN1121±0BA13±0AA0

6SN1122±0BA11±0AA0

6SN1122±0BA12±0AA

6SN1121±0BA11±0AA1

6SN1122±0BA11±0AA1

FD:

 

FD:

 

_____

_____

 

_____

 

MSD:

 

MSD:

 

MSD:

 

IM:

 

IM:

 

IM:

 

IM:

 

100/200A

100/200A

 

 

 

 

 

 

 

85/110/12

85/110/12

85/110/12

85/110/12

85/110/12

85/110/12

85/110/12

 

 

 

 

 

 

 

 

 

 

 

7A

 

7A

 

7A

 

7A

 

7A

 

7A

 

7A

 

_____

 

_____

 

_____

_____

 

_____

 

MSD:

 

MSD:

 

MSD:

 

IM:

 

IM:

 

IM:

 

IM:

 

 

 

 

 

 

 

 

 

 

 

 

120/150/1

120/150/1

120/150/1

120/150/1

120/150/1

120/150/1

120/150/1

 

 

 

 

 

 

 

 

 

 

 

93A

 

93A

 

93A

 

93A

 

93A

 

93A

 

93A

 

_____

 

_____

 

_____

_____

 

_____

 

MSD:

 

MSD:

 

MSD:

 

IM:

 

IM:

 

IM:

 

IM:

 

 

 

 

 

 

 

 

 

 

 

 

200/250/2

200/250/2

200/250/2

200/250/2

200/250/2

200/250/2

200/250/2

 

 

 

 

 

 

 

 

 

 

 

57A

 

57A

 

57A

 

57A

 

57A

 

57A

 

57A

 

_____

 

_____

 

FD:

 

_____

 

FD±R:

 

_____

_____

_____

_____

_____

 

_____

 

_____

 

 

 

 

 

 

2x4/8A

 

 

 

2x3/6A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

_____

 

_____

 

FD:

 

_____

 

FD±R:

 

_____

_____

_____

_____

_____

 

_____

 

_____

 

 

 

 

 

 

2x7.5/15A

 

 

2x5/10A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

_____

 

_____

 

FD:

 

_____

 

FD±R:

 

_____

_____

_____

_____

_____

 

_____

 

_____

 

 

 

 

 

 

2x12.5/25

 

 

2x9/18A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

_____

 

_____

 

FD:

 

_____

 

FD±R:

 

_____

_____

_____

_____

_____

 

_____

 

_____

 

 

 

 

 

 

2x25/50A

 

 

2x18/36A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

This Start±Up Guide is valid for the following drive modules:

6SN1130±1AA11±0VA0

1±axis feed drive module, user±friendly interface

6SN1130±1AA12±0VA0

1±axis feed drive module, user±friendly interface

 

with main spindle drive option

6SN1130±1AD11±0VA0

1±axis feed drive module, standard interface

6SN1130±1AE11±0VA0

2±axis feed drive module, standard interface

6SN1135±1BA1V±0VA0

MSD module

6SN1140±1BA1V±0VA0

IM module

AL/1-4

Siemens AG 1997 All Rights reserved

SIMODRIVE 611A Installation and Start±Up Guide/IAA/±04.97 Edition

074.947

1 Permissible combinations of inverter modules and control modules

 

General (AL)

AL

Note

The document describes all of the steps necessary to commission an installed SIMODRIVE drive group. Please refer to the associated Planning Guides for additional technical information, e.g. regarding

Sambient conditions

Srecommended circuits

Sconnecting diagrams

Sdimension sheets/dimension drawings Please refer to the associate Planning Guide:

SIMODRIVE 611

Transistor PWM Inverters for AC Feed Drives and AC Main Spindle Drives

Order No.: 6SN1197±0AA00±0VPV

SIMODRIVE

AC Motors for Feed± and Main Spindle Drives

Order No.: 6SN1197±0AA20±0VPV

J

Siemens AG 1997 All Rights reserved

AL/1-5

SIMODRIVE 611A Installation and Start±Up Guide/IAA/±04.97 Edition

1 Permissible combinations of inverter modules and control modules

0407..9794

General (AL)

 

AL

AL/1-6

Siemens AG 1997 All Rights reserved

SIMODRIVE 611A Installation and Start±Up Guide/IAA/±04.97 Edition

 

 

Supply infeed (NE)

NE

1

Standard settings, NE modules (UE and I/R modules), monitoring and

 

 

pulsed resistor modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

NE/1-3

2

Maintenance and diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

NE/2-7

 

2.1

Terminals and relay functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

NE/2-8

3

Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

NE/3-11

3.1Connecting terminals NE, monitoring and pulsed resistor modules . . NE/3-12

3.2 Connecting terminals, UE module 5/10 kW . . . . . . . . . . . . . . . . . . . . . . NE/3-14

Siemens AG 1997 All Rights reserved

NE±i

SIMODRIVE 611A Installation and Start±Up Guide/IAA/±04.97 Edition

07.94

NE

NE±ii

Siemens AG 1997 All Rights reserved

SIMODRIVE 611A Installation and Start±Up Guide/IAA/±04.97 Edition

 

 

04.97

1 Standard settings, NE modules, monitoring and pulsed resistor modules

07.94

Supply infeed (NE)

Standard settings, NE modules (UE and

1

NE

I/R modules), monitoring and pulsed resi-

 

 

stor modules

 

!

Wichtig

Observe the information for sinusoidal current control for I/R modules!

A switch S1 is provided on the upper side of the NE and monitoring module to set the following functions:

 

ON:

 

S1

OFF:

 

 

 

V

=415V 10% V

=625 V1) 1

V

=415V 10% V

DC link

=600 V1)

supply

DClink

 

 

supply

 

 

Fault message

 

2

Ready signal

 

 

Regen. feedback off1)

 

3

Regenerative feedback on

 

VSupply=480V+6%±10%

 

4

Standard, refer to S1.1

 

Controlled infeed off

 

5

Control infeed

 

 

Sinusoidal current control

6

Square±wave current control

Standard setting

 

 

 

 

 

 

Fig. 1-1

DIL switch S1

 

 

 

 

 

 

Wichtig

! For I/R modules Order No. 6SN114V±1VV0V±0VV1 the basic setting is for sinusoidal control (closed±loop). Observe the information/instructions, Page NE1±3!

Wichtig

!Before the equipment is powered±up or down using the main switch or a line contactor, terminal 63 (pulse enable) and/or terminal 48 (start terminal, contactor control) should be de±energized or disconnected!

1)Only possible for I/R modules, monitoring thresholds are increased for all NE modules

Siemens AG 1997 All Rights reserved

NE/1-3

SIMODRIVE 611A Installation and Start±Up Guide/IAA/±04.97 Edition

NE

1 Standard settings,

NE modules, monitoring and pulsed resistor modules

04.97

7. 4

Supply infeed (NE)

 

 

 

Switch S 1.1 :

OFF:

I/R module Vsupply =400V 10%; VDC link=600V

 

 

 

UE module Vsupply =400V 10%; VDC link=1.35*Vsupply

 

 

 

monitoring thresholds: (I/R, UE±, monitoring modules)

 

 

 

pulsed resistor on =644V; pulsed resistor off =618V

 

 

ON:

VDC link>> =710V;

 

 

I/R module Vsupply =415V 10%; VDC link=625V

 

 

 

UE module Vsupply =415V 10%; VDC link=1.35*Vsupply

 

 

 

Monitoring thresholds: (I/R±, UE±, monitoring modules)

 

 

 

pulsed resistor on =670V; pulsed resistor off =640V

 

 

 

VDC link>> =740V;

 

Switch S 1.2 :

OFF:

Ready signal (X111 ready relay)

 

 

 

For S1.2=OFF, the relay switches if the following

 

 

 

conditions are fulfilled:

 

 

 

± internal main contactor CLOSED (terminals NS1±NS2 connected,

 

terminal 48

 

 

 

enabled)

 

 

 

 

± terminal 63,64=ENERGIZED

 

 

 

± no fault present (also not on feed drive 611A Standard,

 

 

 

or 611D drives)

 

 

 

± feed drive with standard interface or resolver for setting

 

 

 

ºReadyº is enabled (terminals 663,65)

 

 

ON:

Fault message (X111 ready relay)

 

 

 

For S1.2=ON, the relay switches if the following

 

 

 

conditions are fulfilled:

 

 

 

± internal main contactor CLOSED (terminals NS1±NS2 connected,

 

terminal 48

 

 

 

enabled)

 

 

 

 

± no fault present (also not on feed drive 611A Standard,

 

 

 

or 611D drives)

 

 

 

± feed drive with standard interface or resolver for setting

 

 

 

ºreadyº is enabled (terminals 663,65);

 

Switch S 1.3 :

OFF:

Standard setting, regenerative feedback active

 

 

 

I/R modules are capable of regenerative feedback

 

 

 

UE modules: The pulsed resistor in the module is effective

 

 

ON:

Regenerative feedback switched±out (disabled)

 

 

 

I/R module: Regenerative feedback operation is inhibited

 

 

 

UE modules: The pulsed resistor in the module is not

 

 

 

effective

 

 

 

Comment: This function is only effective for UE 10 kW from

 

 

 

MLFB (Order No.): 6SN1146±1AC00±0AA1 (however, not for UE

 

28kW)

 

 

Switch S 1.4 :

OFF:

Standard setting for all NE modules, refer to S1.1

 

 

ON:

Vsupply =480V+6%±10%; VDC link=1.35*Vsupply in the infeed direction

Monitoring thresholds: (I/R, UE, monitoring modules) pulsed resistor on =744V; pulsed resistor off =718V VDC link>> =795V.

Comment: Uncontrolled operation in the infeed direction. (only valid for Order No. 6SN114V±1VV0V±0VV1

NE/1-4

Siemens AG 1997 All Rights reserved

SIMODRIVE 611A Installation and Start±Up Guide/IAA/±04.97 Edition

04.97

1 Standard settings, NE modules, monitoring and pulsed resistor modules

07.94

Supply infeed (NE)

Note

Only in conjunction with power modules, Order No. (6SN114V±1VV0V±0VV1).

For motors with shaft height <100: Utilization max. up to 60 k values. Please observe the

Planning Guide, Motors.

S1.4 ON overwrites the functions of S1.5 and S1.1 .

Switch S 1.5 :

This function is only available in conjunction with I/R modules

 

Order No. :6SN114V±1VV0V±0VV1

 

OFF:

Standard setting, controlled infeed active.

 

ON:

Uncontrolled operation in the infeed direction VDC link=1.35*Vsupply .

 

 

Regenerative feedback operation is initiated at V DC link=600 or 625V,

 

 

depending on the setting of S1.1 .

Switch S 1.6 :

OFF:

Square±wave current control (square±wave current is drawn from the

 

 

line supply)

 

ON:

This function is only available in conjunction with I/R modules

 

 

6SN114V±1VV0V±0VV1

Sinusoidal current control (sinusoidal current is drawn from the line supply)

NE

Sinusoidal current is only permissible if the following secondary conditions are fulfilled :

I/R

I/R

I/R

I/R

I/R

16 kW

36 kW

55 kW

80 kW

120 kW

 

 

 

 

 

6SN114V±

6SN114V±

6SN114V±

6SN114V±

6SN114V±

1BV01±0BA1

1BV02±0CA1

1BV0V±0DA1

1BB00±0EA1

1BB01±0FA1

HF reactor

HF reactor

HF reactor

HF reactor

HF reactor

16 kW

36 kW

55 kW

80kW

120kW

 

 

 

 

 

6SN1111±

6SN1111±

6SN1111±

6SN1111±

6SN1111±

0AA00±0BA0

0AA00±0CA0

0AA00±0DA0

0AA00±1EA0

0AA00±1FA0

 

 

 

 

 

Line filter for

Line filter for

Line filter for

Line filter for

Line filter for

sinusoidal current 1)

sinusoidal current 1)

sinusoidal current 1)

sinusoidal current 1)

sinusoidal current 1)

16 kW

36 kW

55 kW

80 kW

120 kW

 

 

 

 

 

6SN1111±

6SN1111±

6SN1111±

6SN1111±

6SN1111±

0AA01±2BA0

0AA01±2CA0

0AA01±2DA0

0AA01±2EA0

0AA01±2FA0

Wichtig

!For all of the combinations not listed here, only square±wave current control is permissible.

1)In the sinusoidal line supply filters, contrary to the square±wave current filter modules, there is no HF commutating reactor. The HF commutating reactor must be separately mounted.

J

Siemens AG 1997 All Rights reserved

NE/1-5

SIMODRIVE 611A Installation and Start±Up Guide/IAA/±04.97 Edition

1 Standard settings, NE modules, monitoring and pulsed resistor modules

04.97

7. 4

Supply infeed (NE)

NE

NE/1-6

Siemens AG 1997 All Rights reserved

SIMODRIVE 611A Installation and Start±Up Guide/IAA/±04.97 Edition

 

 

04.97

2 Service and diagnostics

07.94

Supply infeed (NE)

Service and diagnostics

2

 

NE

Display elements of the monitoring± and NE modules

 

1

2

 

3

4

 

5

6

1

LED, red

± 15 V electronics power supply faulted

2

LED, red

± 5 V voltage level faulted

3

LED green

± external enable signals not available

 

 

(terminal 63 and/or terminal 64 missing)

4

LED yellow

± DC link charged

5

LED, red

± line supply fault (single± or multi±phase supply failure at the

 

 

terminals U1, V1, W1) 1)

 

 

± commutating reactor either not available or incorrectly selected,

 

 

± fault level of the line supply or transformer too low

6

LED red

± DC link overvoltage

possible causes: Regenerative feedback off, setting±up operation, line supply fault, for UE pulsed±resistor not operational, line supply voltage too high, dynamic overload condition

Effects:

1red LED bright: Pulses for the complete drive group are canceled

2red LED bright: Pulses for the complete drive group are canceled

4 yellow LED dark:

xxxx

5 red LED bright: 1) Only the I/R module pulses are canceled (regenerative feedback no longer possible. Axes first continue to run. Ready relay drops±out

6 red LED bright: Pulses for the complete drive group are canceled

1)Line supply fault identification time approx. 30ms

Line supply fault is identified for a three±phase voltage < 280V.

For 1±phase supply failure, the drive axes pulses are canceled after approx. 1 min. (latched signal) valid for Order No. 6SN1114V±1VV0V±0VV1

Siemens AG 1997 All Rights reserved

NE/2-7

SIMODRIVE 611A Installation and Start±Up Guide/IAA/±04.97 Edition

2.1 Terminal and relay functions

04.97

7. 4

Supply infeed (NE)

2.1Terminals and relay functions

X111: READY RELAY:

± terminals 72 ± 73.1:

NO contact

in the quiescent state

± terminals 73.2 ± 74:

NC contact

in the quiescent state

NE

For S1.2=OFF, the relay switches if the following conditions are fulfilled:

±internal main contactor CLOSED (terminals NS1±NS2 connected, terminal 48 enabled)

±terminals 63, 64 =ENERGIZED

±no fault present (also not on feed drive 611A Standard, or 611D drives)

±feed drive with Standard interface or resolver is enabled for the ºreadyº setting (terminals 663, 65)

For S1.2=ON, the relay switches if the following conditions are fulfilled:

±internal main contactor CLOSED (terminal NS1±NS2 connected, terminal 48 enabled)

±no fault present (also not on feed drive 611A Standard, and 611D drives)

±feed drive with Standard interface or resolver enabled for this ºreadyº setting (terminals 663, 65).

X121: I2t_alarm and motor overtemperature:

terminal

5.1

± 5.2: NO contact

in the quiescent state

terminal

5.1

± 5.3: NC contact

in the quiescent state

This relay switches, if:

 

± the

> heatsink temperature monitoring responds at the I/R

± the

> motor temperature monitoring responds at the 611D feed drive

>heatsink temperature monitoring responds

±at the feed drive 611A user±friendly

>motor temperature monitoring responds

>heatsink temperature monitoring responds

>I2t±temperature monitoring responds (non±latching)

±at 611A Standard

>Motor temperature monitoring responds

>heatsink temperature monitoring responds

X171: Terminal NS1±NS2 (coil circuit of the internal line supply± and pre±charging contactor):

±is used to electrically isolate from the line supply

(signal contact, terminals 111±213 must be interrogated)

±may only be switched if terminal 48 is open±circuit (without any restriction from Order No. 6SN114V±1VV01±0VVV for 10, 16 and 55kW, from

Order No. 6SN114V±1VV02±0VVV for 36kW, all 80 and 120kW)

terminal 48: Start

±has the highest priority

±Sequence: Pre±charging ON interrogation VDC linkw310V and VDC linkw2*Vsupply±50V

±> 500ms pre±charging contactor OUT, interrogation whether OUT, main contactor IN

>1s internal enable signals (for I/R and module group)

±saved during pre±charging

terminal 63: Pulse enable

±has the highest priority for pulse enable of all the modules

±acts instantaneously (without delay)

Terminal 64: Drive enable

±acts instantaneously on all modules

±when the signal is withdrawn, nset is set to 0 for all drives, and

>for main spindle drive / induction motor module 611 A, the pulses are canceled after a speed, which can be set, is fallen below. The drive is braked

along the ramp.

NE/2-8

Siemens AG 1997 All Rights reserved

SIMODRIVE 611A Installation and Start±Up Guide/IAA/±04.97 Edition

04.97

2.1 Terminal and relay functions

 

 

07.94

 

 

Supply infeed (NE)

 

 

> for feed drives 611 A, after the selected timer stages have expired

 

 

(as supplied: 240ms) all of the controllers and pulses are inhibited. The drive

 

 

brakes along the current limit.

 

 

> for 611D drives, the pulses are deleted after a selectable speed has

 

 

been fallen below and/or a time which can be set, has expired. The

 

 

NE

 

drive brakes along the set limits. (For

 

spindles, a ramp can be achieved via regenerative limiting [kW])

 

 

 

 

terminal 112: Setting±up operation (Vmin 3±ph. 24V AC or 34 V DC)

±the VDC link ± closed±loop control is inhibited

±regenerative feedback is not possible, i.e. when braking, VDC link can be >600V!

±this function is interrogated with the start inhibit signal, terminal AS1±AS2.

Caution

!For induction motors, even for low VDC link, high speeds can be reached!

terminals AS1±AS2: start inhibit signal

±terminals AS1±AS2 closed means ºstart inhibit is effectiveº (setting±up operation)

terminals 111, 113, 213: signal contact, internal line contactor

±terminals 111 ± 113: NO contact

±terminals 111 ± 213: NC contact (for I/R 16kW and UE 10kW only from

Order No. 6SN114V±1VV01±0VVV )

terminal 19: FR±:

±reference ground, enable voltage

±floating (connected to the general reference ground, terminal 15 via 10kΩ)

±it is not permissible to connect terminal 19 with terminal 15 (connect to PE rail or X131)

terminal 9: FR+:

±24V enable voltage

±max. load capability of the power supply:500mA (corresponds to 8 slots;1 optocoupler input requires 12mA)

X 141: electronic voltages:

± terminal 7:

P24

+20.4 to 28.8V / 50mA

± terminal 45:

P15

+15V / 10mA

± terminal 44:

N15

±15V / 10mA

± terminal 10:

N24

±20.4 to 28.8V / 50mA

± terminal 15:

M

0V

±it is not permissible to connect terminal 15 to PE (ground loop)

±it is not permissible to connect terminal 15 with terminal 19

(short±circuit via reactor, which internally connects terminal 15 with X131)

terminal L1±L2 for 80kW and 120kW ± I/R

±is used to supply the coil of the internal line contactor

±is supplied directly at the line supply with 2±ph. 400V AC (not between I/R and reactor)

±fuse: IN w 4 A, type gL

Fan connection for 80 and 120kW I/R

±3±ph. 360 to 510V AC , 45±65 Hz directly at the line supply (not between the I/R and reactor)

±observe the rotating field (phase sequence)!

±fuse: IN w 1.5 A (motor protection circuit±breaker)

Siemens AG 1997 All Rights reserved

NE/2-9

SIMODRIVE 611A Installation and Start±Up Guide/IAA/±04.97 Edition

2.1 Terminal and relay functions

04.97

7. 4

Supply infeed (NE)

S6 ± conductor connection with additional connection of the power supply at the DC link:

± for this operating mode, terminals 2U1, 2V1 and 2W1 of the power supply

must be supplied with the line supply voltage between the series reactor and I/R, otherwise the power supply will be destroyed! This is also valid for the monitoring modules!

NE

SMonitoring module with line supply connection and additional connection of the power supply to the DC link:

± for this operating mode, terminals 2U1, 2V1 and 2W1 of the power supply

must be supplied with the line supply voltage between the series reactor and I/R, as otherwise the power supply will be destroyed.

± terminal 63 must be switched via the ready relay of the I/R

in order to prevent the module, to the right of the monitoring module, starting during pre±charging.

Diagnostic instructions

If a line supply fault is displayed or if the yellow LED is dark, the overvoltage limiting module must be checked.

Procedure:

1.Power±down the drive converter (into a no±voltage condition)

2.Remove the overvoltage limiting module and insert connector X181 on the NE module.

If the NE module functions, then the overvoltage limiting module is defect and must be replaced.

Otherwise, check the line supply and if required, also the NE module/drive group.

Note

In this way, operation can be continued, but without overvoltage protection.

3.Insert the overvoltage limiting module 566018.9415.00 up to its end stop, and insert connector X181 on the overvoltage limiting module.

J

NE/2-10

Siemens AG 1997 All Rights reserved

SIMODRIVE 611A Installation and Start±Up Guide/IAA/±04.97 Edition

07.94

3.1 Connecting terminals NE, monitoring and pulsed resistor modules

 

Supply infeed (NE)

Appendix

3

 

NE

Note

When using non±PELV circuits at terminals AS1, AS2, terminal 111, terminal 113, terminal

213, connector coding must be used to prevent the connector being interchanged (refer to EN 60204±1 Section 6.4) refer to Catalog NC 60.1 for the Order No. of the coding connector. Only PELV circuits may be connected at terminal 19.

Siemens AG 1997 All Rights reserved

NE/3-11

SIMODRIVE 611A Installation and Start±Up Guide/IAA/±04.97 Edition

3.1 Connecting terminals NE, monitoring and pulsed resistor modules

04.97

 

7. 4

 

Supply infeed (NE)

3.1Connecting terminals NE, monitoring and pulsed resistor modules

NE

Table 3-1

 

Terminal functions

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Term.

 

Desi-

 

 

Typ

 

Max. cross±sec-

Terminals availa-

 

gna-

 

Function

e

Typ. voltage/limit values

 

No.

 

 

tion

ble in 3)

 

 

tion

 

 

1)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

U1

 

 

 

Supply

I

3±ph. 400 V AC

Refer to the Plan-

 

 

 

V1

 

 

 

 

 

 

ning Guide

I/R, UE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

W1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L1

 

 

 

Supply connection

I

2±ph. 400 V AC dir. at supply

16mm2/10mm2 4)

I/R 80/104 kW,

 

 

L2

 

 

 

for contactor

I

L1, L2, L3, refer to Sec. 9.2

16mm2/10mm2 4)

120/156 kW

 

 

PE

 

 

 

Protective conductor

I

0 V

Bolt

 

P600

 

 

 

DC link

I/O

+300 V

Busbar

I/R, UE, MM, PR

M600

 

 

 

DC link

I/O

±300 V

Busbar

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Grounding bar5)

I/O

±300 V

Busbar

I/R, UE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P600

 

 

 

DC link

I

+300 V

16mm2/10mm2 4)

MM

M600

 

 

 

DC link

I

±300 V

16mm2/10mm2 4)

 

 

 

 

 

 

1R,

 

 

 

Internal resistor con-

I/O

300 V

16mm2/10mm2 4)

 

 

 

2R,

 

 

 

nection

 

 

 

PR

 

 

3R

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

X131

 

Electronics M

I/O

0 V

16mm2/10mm2 4)

I/R, UE, MM

 

 

 

 

 

 

X351

 

Equipment bus

I/O

Various

Ribbon cable

I/R, UE, MM, PR

 

 

 

 

 

 

 

 

 

M500

 

X181

 

DC link power

I

600 V DC

1.5 mm2

 

 

 

 

 

 

 

 

 

supply

 

 

1.5 mm2

 

P500

 

X181

 

DC link power

I

600 V DC

 

 

 

 

 

 

 

 

 

supply

 

 

1.5 mm2

 

 

1U1

 

X181

 

Output L1

O

3±ph. 400 V AC

I/R, UE, MM

 

2U1

 

X181

 

Input L1

I

3±ph. 400 V AC

1.5 mm2

 

 

 

 

 

1V1

 

X181

 

Output L2

O

3±ph. 400 V AC

1.5 mm2

 

 

2V1

 

X181

 

Input L2

I

3±ph. 400 V AC

1.5 mm2

 

 

1W1

 

X181

 

Output L3

O

3±ph. 400 V AC

1.5 mm2

 

 

2W1

 

X181

 

Input L3

I

3±ph. 400 V AC

1.5 mm2

 

7

 

 

X141

 

P24

O

+20.4...28.8 V/50 mA

1.5 mm2

 

45

 

 

X141

 

P15

O

+15 V/10 mA

1.5 mm2

 

44

 

 

X141

 

N15

O

±15 V/10 mA

1.5 mm2

I/R, UE, MM

10

 

 

X141

 

N24

O

±20.4...28.8 V/50 mA

1.5 mm2

 

 

 

 

15

 

 

X141

 

M

O

0 V

1.5 mm2

 

 

 

R

 

X141

 

RESET6)

I

Term.15/R = 10 kΩ

1.5 mm2

 

 

 

 

 

 

 

 

 

 

 

E

 

 

5.3

 

 

X121

 

Relay contacts

NC

50 V DC/0.5 A/12 VA max

1.5 mm2

 

5.2

 

 

X121

 

Group message

NO

5 V DC/3 mA min

1.5 mm2

 

5.1

 

 

X121

 

I2t/motor temp.

I

 

1.5 mm2

 

63

 

 

X121

 

Pulse enable2)

I

+13 V...30 V/RE = 1.5 kΩ

1.5 mm2

 

9

 

 

X121

 

Enable voltage2)8)

A

+24 V

1.5 mm2

I/R, UE, MM

9

 

 

X121

 

Enable voltage2)8)

A

+24 V

1.5 mm2

 

64

 

 

X121

 

Drive enable2)

I

+13 V...30 V/RE = 1.5 kΩ

1.5 mm2

 

19

 

 

 

 

Enable voltage, refe-

 

0 V

1.5 mm2

 

 

 

 

 

 

 

 

 

rence potential

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NE/3-12

Siemens AG 1997 All Rights reserved

SIMODRIVE 611A Installation and Start±Up Guide/IAA/±04.97 Edition

04.97

 

 

 

 

3.1 Connecting terminals NE, monitoring and pulsed resistor modules

 

 

07.94

 

 

 

 

 

 

 

 

 

 

 

 

 

Supply infeed (NE)

 

Table 3-1

 

Terminal functions

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Term.

 

Desi-

 

 

Typ

 

Max. cross±sec-

Terminals availa-

 

 

gna-

 

Function

e

Typ. voltage/limit values

 

No.

 

 

tion

ble in 3)

 

 

tion

 

 

1)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

74

 

 

X111

 

 

NC

 

1.5 mm2

 

 

 

nc

 

X111

 

Relay contact

 

 

1.5 mm2

 

 

73.2

 

 

X111

 

I

1±ph. 250V AC/50V DC

1.5 mm2

 

 

 

 

 

Ready signal

I/R, UE, MM

73.1

 

 

X111

 

I

/2A max

1.5 mm2

 

 

 

 

 

nc

 

X111

 

 

 

5V DC/3mA min

1.5 mm2

 

 

72

 

 

X111

 

 

NO

 

1.5 mm2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9

 

 

X161

 

Enable voltage2)8)

O

+24 V

1.5 mm2

 

 

112

 

 

X161

 

Setting±up operation/

I

+21 V...30 V/RE = 1.5 kW

1.5 mm2

I/R, UE, MM

 

 

 

 

 

 

Standard operation2)

 

 

 

 

 

48

 

 

X161

 

Contactor control 2)

I

+13 V...30 V/RE = 1.5 kW

1.5 mm2

 

 

111

 

 

X161

 

Signaling contacts

I

+30 V/1 A (111±113)

1.5 mm2

 

 

213

 

 

X161

 

NC

1±ph. 250 V AC/50 V DC/

1.5 mm2

 

 

 

 

 

 

I/R, UE

 

 

 

 

 

 

Line contactor

7)

2 A max

 

 

 

 

 

 

 

 

 

 

113

 

 

X161

 

 

1.5 mm2

 

 

 

 

 

 

17 V DC/3 mA min

 

 

 

 

 

 

NO

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AS1

 

X172

 

Signaling contact

I

250V AC/1A/50V DC/2A max

1.5 mm2

 

 

 

AS2

 

X172

 

Start inhibit (termi-

NC

5 V DC/10 mA min

1.5 mm2

I/R

 

 

 

 

 

 

nal112)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NS1

 

X171

 

Coil contact for line±,

O

+24 V

1.5 mm2

 

 

 

NS2

 

X171

 

pre±charging contac-

I

 

1.5 mm2

I/R, UE

 

 

 

 

 

 

tor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

19

 

 

X221

 

Enable voltage

O

0 V

1.5 mm2

 

 

 

 

 

 

 

 

Reference potential

 

 

1.5 mm2

PR

50

 

 

X221

 

Control contact for fast

I

0 V

 

 

 

 

 

 

 

 

 

 

 

discharge

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1)I = Input, O = Output, NC = NC contact, NO = NO contact (for signal: Closed= high/open= low)

2)Terminal 19 is the reference ground (is connected inside the module with 10 k to the general reference ground

X131/terminal 15). It is not

permissible to connect terminal 15 to PE or to terminal 19. Donot connect external voltage sources to terminal 15! Terminal 19 can be

connected with X131.

3)I/R = infeed/regenerative feedback module;

UE = uncontrolled infeed; monitoring module;

PW = pulsed±resistor module

4)The 1st number is valid for cable lugs. The second number is valid for finely±stranded conductors without connector sleeves.

5)The grounding bar is used to ground the DC link M bus via 100 kW (it should preferably always be inserted for non±grounded supply networks).

6)RESET = resets the fault memory, edge triggered for the complete drive group (terminal R→ terminal 15 = RESET)

7)terminal 111±213 positively±driven NC contact (for I/R 16 kW and UE 10kW, only from MLFB (Order No.

6SN114V±1VV01±0VVV).

Terminal 111±113, NO contact, not positively driven 8) max. current load of terminals 9±19: 0.5A

NE

Siemens AG 1997 All Rights reserved

NE/3-13

SIMODRIVE 611A Installation and Start±Up Guide/IAA/±04.97 Edition

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