Rockwell Automation 1336F User Manual

4 (1)
Rockwell Automation 1336F User Manual

1336 PLUS II

Adjustable Frequency AC Drive

with

0.37-448 kW (0.5 - 600 HP) Firmware 1.xxx - 6.xxx

User Manual

Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment. “Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls” (Publication SGI-1.1 available from your local Rockwell Automation Sales Office or online at www.rockwellautomation.com/literature) describes some important differences between solid state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc. is prohibited.

Throughout this manual we use notes to make you aware of safety considerations.

ATTENTION: Identifies information about practices or

!circumstances that can lead to personal injury or death, property

damage, or economic loss.

Attentions help you:

identify a hazard

avoid the hazard

recognize the consequences

Important: Identifies information that is especially important for successful application and understanding of the product.

Shock Hazard labels may be located on or inside the drive to alert people that dangerous voltage may be present.

StepLogic and SCANport are trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

Summary of Changes

New/Updated Information

The information below summarizes the changes to the 1336 PLUS II User Manual since the last release.

Description of Change

Page(s)

TB1 info updated - D Frame

2–15, B–18

Updated Parameters:

 

[Load Loss Level]

6–26

[Phase Loss Level]

6–35

[Heatsink Temp]

6–39

[Drive Type]

6–42

New Parameters:

 

[Motor OL Ret]

6–35

Parameter Cross References

A–8

updated

 

Parameter Record updated

A–17

soc–2 Summary of Changes

Notes

 

Table of Contents

 

Chapter 1

 

Information and Precautions

Manual Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. 1–1

 

Software Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. 1–1

 

General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1–2

 

Conventions Used in this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1–2

 

Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1–2

 

Nameplate Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1–4

 

Chapter 2

 

Installation/Wiring

Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–1

 

Installation Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–2

 

AC Supply Source. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–3

 

Input Power Conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–4

 

Input Fuses and Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–5

 

Input Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–9

 

Electrical Interference - EMI/RFI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–9

 

RFI Filtering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–10

 

CE Conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–10

 

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–11

 

Power Cabling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–14

 

Control and Signal Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–24

 

Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–25

 

Encoder Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–30

 

Pulse Input/Output Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–31

 

Digital Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–31

 

Analog I/O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–32

 

Standard Analog I/O Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–33

 

Optional Analog I/O Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–34

 

Output Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–37

 

Cable Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–37

 

Selecting/Verifying Fan Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–38

 

Auxiliary Inputs - TB4, TB6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–39

 

Auxiliary Output - TB9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–40

 

Control Interface Board Installation and Removal. . . . . . . . . . . . . . . . . .

2–40

 

Adapter Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–41

 

Chapter 3

 

Human Interface Module

HIM Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3–1

 

HIM Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3–4

 

Handheld HIM Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3–13

Chapter 4

Flash Memory

What is Flash Memory? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4–1

 

Firmware Download Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4–1

toc–ii Table of Contents

Chapter 5

Start-Up

Start-Up Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5–1

 

Initial Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5–2

 

Assisted Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5–2

 

Advanced Start-Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5–5

 

Chapter 6

 

Programming

Function Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6–1

 

Programming Flow Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6–1

 

Chapter Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6–4

 

Chapter 7

 

Troubleshooting

Fault Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7–1

 

Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7–9

 

Appendix A

 

Specifications and

Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A–1

Supplemental Information

User Supplied Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A–4

 

Derating Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A–5

 

Parameter Cross Reference - By Number . . . . . . . . . . . . . . . . . . . . . . . .

A–8

 

Parameter Cross Reference - By Name. . . . . . . . . . . . . . . . . . . . . . . . . .

A–9

 

HIM Character Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A–10

 

Communications Data Information Format . . . . . . . . . . . . . . . . . . . . . .

A–11

 

Typical Programmable Controller Communications Configurations . . . .

A–12

 

Typical Serial Communications Configurations . . . . . . . . . . . . . . . . . . .

A–13

 

Encoder Interface Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A–14

 

Read/Write Parameter Record. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A–17

 

Appendix B

 

Dimensions

 

 

 

Appendix C

 

CE Conformity

Requirements for Conforming Installation . . . . . . . . . . . . . . . . . . . . . . . .

C–2

 

Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C–2

 

Electrical Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C–3

 

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C–4

 

Mechanical Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C–4

 

 

 

 

Chapter 1

 

Information and Precautions

 

Chapter 1 provides information on the general intent of this man-

 

ual, gives an overall description of the 1336 PLUS II Adjustable

 

Frequency AC Drive and provides a listing of key drive features.

Manual Objectives

This publication provides planning, installation, wiring and diag-

 

nostic information for the 1336 PLUS II Drive. To assure success-

 

ful installation and operation, the material presented must be

 

thoroughly read and understood before proceeding. Particular

 

attention must be directed to the Attention and Important state-

 

ments contained within.

 

 

 

 

For J Frame information, refer to publication 1336F-IN014.

Software Compatibility

 

 

 

 

 

 

Three-Phase Drive Rating 1

 

Compatible with

Frame

 

200-240V

380-480V

500-600V

Version . . .

Reference

 

 

 

 

 

 

 

0.37-0.75 kW

0.37-1.2 kW

1.0 & Up

A1

 

0.5-1 HP

0.5-1.5 HP

 

 

 

 

1.2-1.5 kW

1.5-2.2 kW

1.0 & Up

A2

 

1.5-2 HP

2-3 HP

 

 

 

 

2.2-3.7 kW

3.7 kW

1.0 & Up

A3

 

3-5 HP

5 HP

 

 

 

 

5.5 kW

5.5-15 kW

0.75-15 kW

1.0 & Up

A4

 

7.5 HP

7.5-20 HP

1-20 HP

 

 

 

5.5-11 kW

11-22 kW

1.0 & Up

B1/B2

 

7.5-15 HP

15-30 HP

 

 

 

 

15-22 kW

30-45 kW

18.5-45 kW

1.0 & Up

C

 

20-30 HP

40-60 HP

25-60 HP

 

 

 

30-45 kW

45-112 kW

56-93 kW

1.0 & Up

D

 

40-60 HP

60-150 HP

75-125 HP

 

 

 

56-93 kW

112-187 kW

112-224 kW

1.0 & Up

E

 

75-125 HP

150-250 HP

150-300 HP

 

 

 

187-336 kW

261-298 kW

1.0 & Up

F

 

 

250-450 HP

350-400 HP

 

 

 

187-448 kW

224-448 kW

1.0 & Up

G

 

 

250-600 HP

300-600 HP

 

 

1 kW and HP are constant torque.

1–2

Information and Precautions

General Precautions

!

ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing or repairing this assembly. Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference A-B publication 8000-4.5.2, “Guarding Against Electrostatic Damage” or any other applicable ESD protection handbook.

!

!

!

ATTENTION: An incorrectly applied or installed drive can result in component damage or a reduction in product life. Wiring or application errors, such as, undersizing the motor, incorrect or inadequate AC supply, or excessive ambient temperatures may result in malfunction of the system.

ATTENTION: Only personnel familiar with the 1336 PLUS II Adjustable Frequency AC Drive and associated machinery should plan or implement the installation, startup and subsequent maintenance of the system. Failure to comply may result in personal injury and/or equipment damage.

ATTENTION: To avoid a hazard of electric shock, verify that the voltage on the bus capacitors has discharged before performing any work on the drive. Measure the DC bus voltage at the + & - terminals of TB1. The voltage must be 0.0V DC.

Conventions Used in this Manual

Catalog Number Explanation

To help differentiate parameter names and display text from other text the following conventions will be used:

Parameter Names will appear in [brackets]

Display Text will appear in “quotes”

The diagram on the following page describes the 1336 PLUS II catalog numbering scheme.

Information and Precautions

1–3

1336F

– BR

 

First Position

 

Second Position

 

Bulletin Number

 

Voltage

 

 

 

Letter

Voltages

 

 

AQ

200-240V AC or

 

 

 

310V DC

 

 

BR

380-480VAC or

 

 

 

513-620V DC

 

 

CW

500-600V AC or

 

 

 

775V DC

 

 

A

200-240V AC

 

 

B

380-480V AC

 

 

BP/BPR 380-480V AC

 

 

 

(F Frame)

 

 

BX

Special Rating

 

 

C

500-600V AC

 

 

CP/CPR 500-600V AC

 

 

 

(F Frame)

 

 

Q

310V DC

 

 

R

513-620V DC

 

 

RX

Special Rating

 

 

W

775V DC

 

 

 

 

F30 – AA

Third Position

Nominal HP Rating

Refer to table below for ratings and possible voltage combinations.

Fourth Position

Enclosure Type

Code

Type

 

AA

IP 20 (NEMA 1)

 

AE

IP 20

(NEMA 1)/EMC

AF

IP 65

(NEMA 4)

 

AJ

IP 54

(NEMA 12)

AN

IP 00

(Open)

 

– EN

MODS

Fifth Position

 

Sixth Position

Language Group

Options

Code Language

EN

English

FR

French

DE

German

IT

Italian

ES

Spanish

JP

Japanese

Code

Description

Human Interface Module, Snap-In, IP20 (NEMA Type 1)

HASB

Snap-In Cradle/Blank Plate

HASP

Programmer Only

HCSP

Programmer Only & Upload/Download Capability

HAS1

Programmer/Controller w/Analog Pot

HCS1

Programmer/Controller w/Analog Pot & Upload/Download Capability

HAS2

Programmer/Controller w/Digital Pot

HCS2

Programmer/Controller w/Digital Pot & Upload/Download Capability

Human Interface Module, IP65/54 (NEMA Type 4/12)

HJP

Programmer Only

HJ2

Programmer/Controller w/Digital Pot

Communication Options –- B Frame & Up (Adapter 6)

Voltage and Nominal HP Rating Combinations

 

 

 

 

 

 

 

 

 

BP/

 

 

CP/

 

 

 

 

Code

Rating

AQ

BR

CW

A

B

BPR

BX

C

CPR

Q

R

RX

W

F05

0.37 (0.5)

 

 

 

 

 

 

 

 

 

 

 

F07

0.56 (0.75)

 

 

 

 

 

 

 

 

 

 

 

F10

0.75 (1)

 

 

 

 

 

 

 

 

 

 

F15

1.2

(1.5)

 

 

 

 

 

 

 

 

 

 

 

F20

1.5

(2)

 

 

 

 

 

 

 

 

 

 

F30

2.2

(3)

 

 

 

 

 

 

 

 

 

 

F50

3.7

(5)

 

 

 

 

 

 

 

 

 

 

F75

5.5

(7.5)

 

 

 

 

 

 

 

 

 

 

F100

7.5

(10)

 

 

 

 

 

 

 

 

 

 

 

F150

11

(15)

 

 

 

 

 

 

 

 

 

 

 

F200

15

(20)

 

 

 

 

 

 

 

 

 

 

 

007

5.5

(7.5)

 

 

 

 

 

 

 

 

 

 

 

010

7.5

(10)

 

 

 

 

 

 

 

 

 

 

 

015

11

(15)

 

 

 

 

 

 

 

 

 

020

15

(20)

 

 

 

 

 

 

 

 

 

025

18.5 (25)

 

 

 

 

 

 

 

030

22

(30)

 

 

 

 

 

 

 

040

30

(40)

 

 

 

 

 

050

37

(50)

 

 

 

 

 

 

 

060

45

(60)

 

 

 

 

 

075

56

(75)

 

 

 

 

 

 

 

100

75

(100)

 

 

 

 

 

 

 

125

93

(125)

 

 

 

 

 

 

 

150

112

(150)

 

 

 

 

 

 

 

200

149

(200)

 

 

 

 

 

 

 

 

 

250

187

(250)

 

 

 

 

 

 

300

224

(300)

 

 

 

 

 

 

 

 

350

261

(350)

 

 

 

 

 

 

 

400

298

(400)

 

 

 

 

 

 

 

450

336

(450)

 

 

 

 

 

 

 

 

500

373

(500)

 

 

 

 

 

 

 

 

 

600

448

(600)

 

 

 

 

 

 

 

 

 

Language must be specified to ensure shipment of appropriate User Manual.

G Frame Standard Drives in enclosed construction are supplied through the Configured Drives Program and will have an “A” suffix after the HP rating.

D through G Frame drives in IP 65 (NEMA Type 4) and IP 54 (NEMA Type 12) configurations are supplied through the Configured Drives Program.

“xPR” has a “roll-in” type chassis. Not available with v5.001 & later.

GM1

Single Point Remote I/O B Frame

GM2

RS-232/422/485, DF1 & DH485 B Frame

GM5

DeviceNet™

GM6

Enhanced DeviceNet™

Communication Options –- All Frames (Adapter 1)

GMS1

GM1 with Snap-In Cradle

GMS2

GM2 with Snap-In Cradle

GMS5

GM5 with Snap-In Cradle

GMS6

GM6 with Snap-In Cradle

Control Interface Options

L4

TTL Contact

L4E

TTL Contact & Encoder Feedback

L7E

TTL Contact & Encoder Fdbck. for use with Encoder Loss Detection

L5

24V AC/DC

L5E

24V AC/DC & Encoder Feedback

L8E

24V AC/DC & Encoder Feedback for use with Encoder Loss Detection

L6

115V AC

L6E

115V AC & Encoder Feedback

L9E

115V AC & Encoder Feedback for use with Encoder Loss Detection

Analog Interface Options – Slot A

• Choose No More than One – Configurable Inputs/Outputs are 10V or 20mA

LA2

Two Isolated Configurable Inputs

LA6

One Isolated Bi-polar Input (±10V or ±20mA) and One Isolated

 

Thermistor Input

LA7

One Isolated Bi-polar Input (±10V or ±20mA) and One Isolated

 

Configurable Input

Analog Interface Options – Slot B

• Choose No More than One – Configurable Inputs/Outputs are 10V or 20mA

LA1

Single-ended, Non-isolated Configurable (including Pot) Input & 2

 

Single-ended, Non-isolated Outputs (1 - Configurable, 1 - 20mA)

LA3

Two Isolated Configurable Outputs

LA4

One Isolated Configurable Input & Output

LA5

Isolated Pulse Input, Non-isolated Pulse Output & Single-ended,

 

Non-isolated Configurable Output

Common Mode Choke –- F & G Frame (must be specified for F Frame)

CM

Internal Common Mode Choke (factory installed)

NCM

No Common Mode Choke

1–4

Information and Precautions

Nameplate Location

Figure 1.1

1336 PLUS II Nameplate Location

1 Refer to page 1-1 for frame reference classifications.

ESC

SEL

 

JOG

Frames1 A1, A2, A3, A4

Frames1 B - G

Nameplate Located on

Nameplate Located on

Bottom Portion of

Mounting Plate of

Chassis Behind Cover

Main Control Board

Chapter 2

Installation/Wiring

Chapter 2 provides the information you need to properly mount and wire the 1336 PLUS II Drive. Since most start-up difficulties are the result of incorrect wiring, every precaution must be taken to assure that the wiring is done as instructed. All items must be read and understood before the actual installation begins.

ATTENTION: The following information is merely a

!guide for proper installation. The Allen-Bradley Company cannot assume responsibility for the compliance or the noncompliance to any code, national, local or otherwise for the proper installation of this drive or associated equipment. A hazard of personal injury and/or equipment damage exists if codes are ignored during installation.

Mounting

Minimum Mounting Requirements for Proper Heat Dissipation

(Dimensions shown are between drives or other devices)

152.4 mm

(6.0 in.)

 

101.6 mm

 

(4.0 in.)

ESC

SEL

 

JOG

 

UP

152.4 mm

(6.0 in.)

152.4 mm

(6.0 in.)

ESC

JOG

152.4 mm

(6.0 in.)

Important:

A4 Frame drives should not be mounted on a combustible surface. However,

if the drive must be mounted on a combustible surface, 6.35 mm (0.25 in.) spacers must be provided under the mounting feet of the drive.

F Frame drives require a minimum of 152.4 mm (6.0 in.) between the drive back and mounting wall, if drives are mounted with sides touching another device or wall. A minimum of 76.2 mm (3.0 in.) is required on the sides if the back of the drive is mounted against a wall or other device.

2–2 Installation/Wiring

Installation Guidelines

GND

PE R S T

GND (L1) (L2) (L3)

ESC SEL

JOG

PE (T1) (T2) (T3)

GND U V W

AC Supply Source

Input Power Conditioning

Input Fusing & Circuit Breakers

Input Devices

Input Filters

Electrical Interference

Grounding

Power Cabling

Control & Signal Cabling

Output Devices

Cable Termination

Motor

Page 2–3

Page 2–4

Page 2–5

Page 2–9

Page 2–10

Page 2–9

Page 2–11

Page 2–14

Page 2–24

Page 2–37

Page 2–37

Installation/Wiring

2–3

AC Supply Source

1336 PLUS II drives are suitable for use on a circuit capable of deliv-

 

ering up to a maximum of 200,000 rms symmetrical amperes, 600

 

volts. Refer to Table 2.A for actual interrupt ratings based on fuse or

 

circuit breaker choice.

 

 

 

ATTENTION: To guard against personal injury and/or

!equipment damage caused by improper fusing, use only the recommended line fuses specified in Table 2.A.

Unbalanced Distribution Systems

This drive is designed to operate on three-phase supply systems whose line voltages are symmetrical. Surge suppression devices are included to protect the drive from lightning induced overvoltages between line and ground. Where the potential exists for abnormally high phase-to-ground voltages (in excess of 125% of nominal), or where the supply ground is tied to another system or equipment that could cause the ground potential to vary with operation, suitable isolation is required for the drive. Where this potential exists, an isolation transformer is strongly recommended.

Ungrounded Distribution Systems

All 1336 PLUS II drives are equipped with an MOV (Metal Oxide Varistor) that provides voltage surge protection and phase-to-phase plus phase-to-ground protection which is designed to meet IEEE 587. The MOV circuit is designed for surge suppression only (transient line protection), not continuous operation.

With ungrounded distribution systems, the phase-to-ground MOV connection could become a continuous current path to ground. Energy ratings are listed below. Exceeding the published phase-to- phase or phase-to-ground energy ratings may cause physical damage to the MOV. Refer to page A-1.

Three-Phase

R

Joules (J)

Phase-to-Phase MOV Rating

S

Joules (J)

Includes 2 Phase-Phase MOVs

AC Input

 

 

 

T

Joules (J)

Phase-to-Ground MOV Rating

 

Ground

 

Joules (J)

Includes Phase-Phase & Phase-Ground MOVs

 

 

 

1

2

3

4

Frame Reference

A

 

B-C

 

D-G

 

 

Device Rating (V AC)

240

480/600

240/480

600

240/480

600

 

Phase-Phase Total

160J

320J

280J

320J

280J

300J

Phase-Ground Total

220J

380J

360J

410J

360J

370J

 

2–4 Installation/Wiring

Input Power Conditioning

In general, the 1336 PLUS II is suitable for direct connection to an AC

 

line of the correct voltage. Certain conditions can exist, however, that

 

prompt consideration of a line reactor or isolation transformer ahead

 

of the drive.

 

The basic rules to aid in determining whether a line reactor or isola-

 

tion transformer should be considered are as follows:

1.If the AC source experiences frequent power outages or significant voltage transients, users should calculate the VAmax (see formula below). If the source transformer VA exceeds the calculated VAmax and the drive is installed close to the source, it is an indication that there may be enough energy behind these voltage transients to cause nuisance input fuse blowing, overvoltage faults or drive power structure damage. In these cases, a line reactor or isolation transformer should be considered.

Zdrive (Ω/Φ) =

 

 

Vline-line

 

x Input Amps

3

VAmax =

(Vline-line)2

x % Source Leakage (5-6% typical)

 

Zdrive x 0.01

 

 

2.If the AC source does not have a neutral or one phase referenced to ground (see Unbalanced Distribution Systems on page 2–3), an isolation transformer with the neutral of the secondary grounded is highly recommended. If the line-to-ground voltages on any phase can exceed 125% of the nominal line-to-line voltage, an isolation transformer with the neutral of the secondary grounded, is highly recommended.

3.If the AC line supplying the drive has power factor correction capacitors that are switched in and out, an isolation transformer or 5% line reactor is recommended between the drive and capacitors. If the capacitors are permanently connected and not switched, the general rules above apply.

Installation/Wiring 2–5

Input Fuses and Circuit

Breakers

The 1336 PLUS II can be installed with either input fuses or an input circuit breaker. Local/national electrical codes may determine additional requirements for these installations.

The tables on the following pages provide drive ratings and recommended AC line input fuse and circuit breaker information. Both types of short circuit protection are acceptable for UL and IEC requirements. Sizes listed are the recommended sizes based on 40 degree C and the U.S. N.E.C. Other country, state or local codes may require different ratings.

ATTENTION: The 1336 PLUS II does not provide input

!power short circuit protection. Specifications for the recommended fuse or circuit breaker to provide drive input power protection against short circuits are provided.

Fusing

If fuses are chosen as the desired protection method, refer to the recommended types listed below. If available amp ratings do not match the tables provided, the closest fuse rating that exceeds the drive rating should be chosen.

IEC – BS88 (British Standard) Parts 1 & 21, EN60269-1, Parts 1 & 2, type gG or equivalent should be used.

UL – UL Class CC, T, RK1 or J must be used.

Circuit Breakers

The “non-fuse” listings in the following tables include both circuit breakers (inverse time or instantaneous trip) and 140M Self-Protect- ing Motor Starters. If one of these is chosen as the desired protection method, the following requirements apply.

IEC and UL – Both types of devices are acceptable for IEC and UL installations

1.Typical designations include, but may not be limited to the following; Parts 1 & 2: AC, AD, BC, BD, CD, DD, ED, EFS, EF, FF, FG, GF, GG, GH.

2–6 Installation/Wiring

Table 2.A

240 Volt Input Protection Devices

 

Drive

 

 

 

Dual-Element

 

 

 

Motor

 

 

 

 

Frame

Catalog

HP

Input

Output

Time Delay

Non-Time

Circuit

Circuit

Available Catalog Numbers7

 

 

1336F-

Amps

Amps

Min.1

Max.2

Min.1

Max.2

Max.8

Max.8

 

 

 

Number

 

Rating

Rating

Fuse

 

Delay Fuse

Breaker3

Protector4,9

140M Motor Starter with Adjustable Current Range5, 6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A1

F05

0.5

2.8

2.3

4

5

4

6

15

3

140M-C2E-B40

140M-D8E-B40

 

F07

0.75

3.5

3.0

4

6

4

9

15

7

140M-C2E-B40

140M-D8E-B40

 

F10

1

5.4

4.5

6

9

6

12

15

7

140M-C2E-B63

140M-D8E-B63

A2

F15

1.5

7.3

6.0

8

12.5

8

15

20

15

140M-C2E-C10

140M-D8E-C10

140M-F8E-C10

 

F20

2

9.7

8.0

10

15

10

20

25

15

140M-C2E-C10

140M-D8E-C10

140M-F8E-C10

A3

F30

3

14.3

12.0

15

20

15

25

35

15

140M-C2E-C16

140M-D8E-C16

140M-F8E-C16

 

F50

5

21.3

18.0

25

30

25

45

60

30

140M-C2E-C25

140M-D8E-C25

140M-F8E-C25

140M-CMN-2500

 

F75

7.5

22.6

22.0

30

45

30

60

80

50

140M-C2E-C25

140M-D8E-C25

140M-F8E-C25

140M-CMN-2500

B

007

7.5

28.0

27.0

40

45

40

60

80

50

140M-F8E-C32

140M-CMN-4000

 

010

10

35.0

34.0

50

60

50

80

100

50

140M-CMN-4000

 

015

15

49.0

48.0

70

90

70

110

150

70

140M-CMN-6300

C

020

20

63.0

65.0

100

110

100

125

200

100

140M-CMN-9000

 

025

25

75.0

77.0

100

150

100

200

250

100

140M-CMN-9000

 

030

30

79.0

80.0

125

175

125

225

300

150

140M-CMN-9000

D

040

40

119.0

120.0

120

225

120

300

300

150

 

050

50

149.0

150.0

200

250

200

350

350

250

 

060

60

178.0

180.0

250

300

250

450

450

250

E

075

75

238.0

240.0

300

400

300

500

500

250

 

100

100

289.0

291.0

400

500

400

700

700

400

 

125

125

322.0

325.0

450

700

450

800

800

600

1Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping.

2Maximum protection device size is the highest rated device that supplies drive protection.

3Circuit Breaker - inverse time breaker.

4Motor Circuit Protector - instantaneous trip circuit breaker.

5Bulletin 140M with adjustable current range should have the current trip set to the minimum range that the device will not trip.

6Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 208 Wye or Delta, 240 Wye or Delta, 480Y/277 or 600Y/ 347. Not UL listed for use on 480V or 600V Delta/Delta systems.

7The AIC ratings of the Bulletin 140M Motor Protector may vary. See publication 140M-SG001B-EN-P.

8Maximum rating allowed by US NEC. Exact size must be chosen for each installtion.

9The Maximum Short Circuit Rating of a Cutler-Hammer Series HMCP is 100,000A at 240 volts, 65,000A at 480 volts and 25,000A at 575 volts.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Installation/Wiring

2–7

 

 

 

 

 

 

 

 

Table 2.A (continued)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

480 Volt Input Protection Devices

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CT Ratings

 

VT Ratings

 

 

 

 

 

 

Motor

 

 

 

 

 

 

Drive

 

 

 

 

 

 

Dual Element

 

 

Circuit

Circuit

140M Motor Starter with Adjustable Current Range5,

 

 

 

 

 

 

 

 

 

Frame

Catalog

 

 

 

 

 

 

Time Delay

Non-Time

Breaker

Protector

1336F-

HP

Amps

Amps

HP

Amps

Amps

Min.1

Max.2

Min.1

Max.2

3

4,9

6

 

 

 

 

Max.8

Max.8

Available Catalog Numbers - 140 . . .7

 

 

Number

 

Input

Output

 

Input

Output

Fuse

 

Delay Fuse

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A1

F05

0.5

1.3

1.1

0.5

1.4

1.2

3

2.5

3

3

15

3

M-C2E-B16

 

F07

0.75

2.0

1.6

0.75

2.1

1.7

3

3

3

6

15

3

M-C2E-B25

 

F10

1

2.6

2.1

1

2.8

2.3

3

4.5

3

8

15

3

M-C2E-B40

M-D8E-B40

 

F15

1.5

3.3

2.8

1.5

3.5

3.0

4

6

4

12

15

7

M-C2E-B40

M-D8E-B40

A2

F20

2

4.6

3.8

2

4.8

4.0

5

6

5

12

15

7

M-C2E-C63

M-D8E-C63

 

F30

3

6.4

5.3

3

7.2

6.0

8

10

8

15

25

7

M-C2E-C10

M-D8E-C10

M-F8E-C10

A3

F50

5

10.0

8.4

5

10.7

9.0

12

15

12

30

35

15

M-C2E-C16

M-D8E-C16

M-F8E-C16

A4

F75

7.5

13.6

13.3

10

15.7

15.4

20

30

20

50

50

30

M-C2E-C16

M-D8E-C16

M-F8E-C16

 

F100

10

16.4

16.1

15

22.4

22.0

30

40

30

80

80

30

M-C2E-C25

M-D8E-C25

M-F8E-C25

-CMN-2500

 

F150

15

24.5

24.0

20

24.5

24.0

35

60

35

100

100

50

M-C2E-C25

M-D8E-C25

M-F8E-C25

-CMN-2500

 

F200

20

28.0

27.0

20

28.0

27.0

35

60

35

100

100

50

 

M-F8E-C32

-CMN-4000

B

015

15

25.0

24.2

20

28.0

27.0

35

60

35

100

100

50

 

M-F8E-C32

-CMN-4000

 

020

20

32.0

31.0

25

35.0

34.0

45

70

45

125

125

50

 

M-F8E-C45

-CMN-4000

 

025

25

40.0

39.0

30

43.0

42.0

60

90

60

150

150

70

 

M-F8E-C45

-CMN-6300

 

030

30

46.0

45.0

30

49.0

48.0

70

90

70

150

150

70

 

-CMN-6300

C

X040

40

61.0

59.0

40

61.0

59.0

80

110

80

200

200

70

 

-CMN-6300

 

040

40

58.0

60.0

50

63.0

65.0

80

125

80

250

250

100

 

-CMN-6300

 

050

50

73.0

75.0

60

75.0

77.0

100

150

100

300

300

100

 

-CMN-9000

 

X060

60

75.0

77.0

60

75.0

77.0

100

150

100

300

300

100

 

-CMN-9000

D

060

60

82.0

85.0

75

93.0

96.0

125

200

125

350

350

150

 

 

075

75

105.0

106.0

100

119.0

120.0

150

250

150

450

350

250

 

 

100

100

137.0

138.0

125

149.0

150.0

200

350

200

600

450

250

 

 

125

125

172.0

173.0

150

178.0

180.0

250

400

250

600

500

250

 

 

X150

150

178.0

180.0

150

178.0

180.0

250

400

250

600

500

250

 

E

150

150

197.0

199.0

200

238.0

240.0

300

500

300

700

700

400

 

 

200

200

261.0

263.0

250

290.0

292.0

400

600

400

800

800

400

 

 

250

250

322.0

325.0

250

322.0

325.0

450

600

450

800

800

400

 

F

P250

250

322.0

325.0

300

357.0

360.0

450

 

 

 

 

 

 

 

 

 

 

P300

300

357.0

360.0

350

421.0

425.0

500

 

 

 

Semiconductor fuse supplied with drive.

 

 

P350

350

421.0

425.0

400

471.0

475.0

600

 

 

 

 

 

Refer to the 1336 Spare Parts list (publication 1336-6.5) for replacement information.

 

P400

400

471.0

475.0

450

527.0

532.0

600

 

 

 

 

 

 

 

 

 

 

 

P450

450

527.0

532.0

 

 

 

700

 

 

 

 

 

 

 

 

 

G

X250

250

322.0

325.0

300

357.0

360.0

450

 

 

 

 

 

 

 

 

 

 

300

300

357.0

360.0

350

421.0

425.0

450

 

 

 

 

 

 

 

 

 

 

350

350

421.0

425.0

400

471.0

475.0

500

 

 

 

Bussmann Type FWP, SPP, or 170M Series

 

 

400

400

471.0

475.0

450

521.0

525.0

600/630

 

 

 

 

 

 

 

Ferraz Shawmut Type A-70Q, A-70QS or A070URD Series

 

 

450

450

521.0

525.0

500

585.0

590.0

800

 

 

 

 

 

 

 

 

 

 

 

 

 

 

500

500

585.0

590.0

600

664.0

670.0

800

 

 

 

 

 

 

 

 

 

 

600

600

664.0

670.0

600

664.0

670.0

900

-

 

 

 

 

 

 

 

 

 

1Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping.

2Maximum protection device size is the highest rated device that supplies drive protection.

3Circuit Breaker - inverse time breaker.

4Motor Circuit Protector - instantaneous trip circuit breaker.

5Bulletin 140M with adjustable current range should have the current trip set to the minimum range that the device will not trip.

6Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 208 Wye or Delta, 240 Wye or Delta, 480Y/277 or 600Y/ 347. Not UL listed for use on 480V or 600V Delta/Delta systems.

7The AIC ratings of the Bulletin 140M Motor Protector may vary. See publication 140M-SG001B-EN-P.

8Maximum rating allowed by US NEC. Exact size must be chosen for each installtion.

9The Maximum Short Circuit Rating of a Cutler-Hammer Series HMCP is 100,000A at 240 volts, 65,000A at 480 volts and 25,000A at 575 volts.

2–8

 

Installation/Wiring

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Table 2.A (continued)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

575 Volt Input Protection Devices

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CT Ratings

 

 

 

 

 

 

 

Motor

 

 

 

 

 

 

Drive

 

 

 

 

 

 

 

 

 

Circuit

Circuit

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Frame

Catalog

HP

 

Amps

Amps

Dual Element

Non-Time

Breaker

Protector

Available Catalog Numbers7

 

 

1336F-

 

Min.

1

Max.2

Min.1

Max.2

Max.8

Max.8

 

 

 

 

Number

 

 

Input

Output

Time Delay Fuse

Delay Fuse

3

4,9

 

140M Motor Starter with Adjustable Current Range5, 6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A4

F10

1

 

2.4

2.0

3

 

3

3

6

15

3

 

140M-C2E-B25

 

F20

2

 

4.8

4.0

6

 

6

6

10

15

7

 

140M-C2E-C63

140M-D8E-C63

 

F30

3

 

7.2

6.0

10

 

12

10

15

15

7

 

140M-C2E-C10

140M-D8E-C10

140M-F8E-C10

 

F50

5

 

9.6

8.0

15

 

20

15

20

20

15

 

140M-C2E-C10

140M-D8E-C10

140M-F8E-C10

 

F75

7.5

 

10.0

10.0

15

 

20

15

30

35

15

 

140M-C2E-C10

140M-D8E-C10

140M-F8E-C10

 

F100

10

 

12.0

12.0

20

 

25

20

40

40

15

 

140M-C2E-C16

140M-D8E-C16

140M-F8E-C16

 

F150

15

 

19.0

19.0

25

 

35

25

60

60

30

 

140M-C2E-C20

140M-D8E-C20

140M-F8E-C20

140-CMN-2500

 

F200

20

 

25.0

24.0

30

 

45

30

80

80

30

 

140M-C2E-C25

140M-D8E-C25

140M-F8E-C25

140-CMN-2500

C

025

25

 

31.0

30.0

40

 

60

40

100

100

50

 

140M-F8E-C32

140-CMN-4000

 

030

30

 

36.0

35.0

50

 

70

50

125

125

50

 

140M-F8E-C45

140-CMN-4000

 

040

40

 

44.0

45.0

60

 

90

60

150

150

70

 

140M-F8E-C45

140-CMN-6300

 

050

50

 

55.0

57.0

80

 

110

80

200

200

70

 

140M-CMN-6300

 

060

60

 

60.0

62.0

90

 

125

90

225

225

100

 

140M-CMN-6300

D

075

75

 

84.0

85.0

110

 

150

110

300

300

100

 

140M-CMN-9000

 

100

100

 

108.0

109.0

150

 

200

150

350

350

150

 

 

125

125

 

137.0

138.0

175

 

250

175

500

350

250

 

E

150

150

 

167.0

168.0

225

 

300

225

500

400

250

 

 

200

200

 

251.0

252.0

350

 

400

350

600

500

250

 

 

250

250

 

282.0

284.0

400

 

500

400

700

700

400

 

 

X300

300

 

295.0

298.0

400

 

600

400

800

800

400

 

F

P350

350

 

347.0

350.0

450

 

 

 

 

 

 

Semiconductor fuse supplied with drive.

 

 

P400

400

 

397.0

400.0

500

 

 

 

 

Refer to the 1336 Spare Parts list (publication 1336-6.5) for replacement information.

G

300

300

 

297.0

300.0

400

 

 

 

 

 

 

 

 

 

 

 

 

350

350

 

347.0

350.0

450

 

 

 

 

 

 

 

 

 

 

 

 

400

400

 

397.0

400.0

500

 

 

 

 

 

 

Bussmann Type FWP, SPP, or 170M Series

 

 

450

450

 

446.0

450.0

600/630

 

 

 

 

Ferraz Shawmut Type A-70Q, A-70QS or A070URD Series

 

 

500

500

 

496.0

500.0

800

 

 

 

 

 

 

 

 

 

 

 

 

600

600

 

595.0

600.0

800

 

 

 

 

 

 

 

 

 

 

 

1Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping.

2Maximum protection device size is the highest rated device that supplies drive protection.

3Circuit Breaker - inverse time breaker.

4Motor Circuit Protector - instantaneous trip circuit breaker.

5Bulletin 140M with adjustable current range should have the current trip set to the minimum range that the device will not trip.

6Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 208 Wye or Delta, 240 Wye or Delta, 480Y/277 or 600Y/ 347. Not UL listed for use on 480V or 600V Delta/Delta systems.

7The AIC ratings of the Bulletin 140M Motor Protector may vary. See publication 140M-SG001B-EN-P.

8Maximum rating allowed by US NEC. Exact size must be chosen for each installtion.

9The Maximum Short Circuit Rating of a Cutler-Hammer Series HMCP is 100,000A at 240 volts, 65,000A at 480 volts and 25,000A at 575 volts.

Installation/Wiring 2–9

Input Devices

Starting and Stopping the Motor

ATTENTION: The drive start/stop control circuitry in-

!cludes solid-state components. If hazards due to accidental contact with moving machinery or unintentional flow of liquid, gas or solids exist, an additional hardwired stop circuit may be required to remove AC line power to the drive. When AC power is removed, there will be a loss of inherent regenerative braking effect & the motor will coast to a stop. An auxiliary braking method may be required.

Repeated Application/Removal of Input Power

ATTENTION: The drive is intended to be controlled by

!control input signals that will start and stop the motor. A device that routinely disconnects then reapplies line power to the drive for the purpose of starting and stopping the motor is not recommended.

Bypass Contactors

ATTENTION: An incorrectly applied or installed bypass

!system can result in component damage or reduction in product life. The most common causes are:

Wiring AC line to drive output or control terminals.

Improper bypass or output circuits not approved by Allen-Bradley.

Output circuits which do not connect directly to the motor.

Contact Allen-Bradley for assistance with application or wiring.

Electrical Interference - EMI/RFI

Immunity

 

The immunity of 1336 PLUS II drives to externally generated interfer-

 

ence is good. Usually, no special precautions are required beyond the

 

installation practices provided in this publication.

 

It is recommended that the coils of DC energized contactors associ-

 

ated with drives be suppressed with a diode or similar device, since

 

they can generate severe electrical transients.

2–10 Installation/Wiring

 

Emission

 

Careful attention must be given to the arrangement of power and

 

ground connections to the drive to avoid interference with nearby sen-

 

sitive equipment. The cable to the motor carries switched voltages

 

and should be routed well away from sensitive equipment.

 

The ground conductor of the motor cable should be connected to the

 

drive ground (PE) terminal directly. Connecting this ground conduc-

 

tor to a cabinet ground point or ground bus bar may cause high fre-

 

quency current to circulate in the ground system of the enclosure. The

 

motor end of this ground conductor must be solidly connected to the

 

motor case ground.

 

Shielded or armored cable may be used to guard against radiated

 

emissions from the motor cable. The shield or armor should be con-

 

nected to the drive ground (PE) terminal and the motor ground as

 

outlined above.

 

Common mode chokes at the drive output can help reduce common

 

mode noise on installations that do not use shielded cable. Common

 

mode chokes can also be used on analog or communication cables.

 

Refer to page 2–37 for further information.

 

An RFI filter can be used and in most situations provides an effective

 

reduction of RFI emissions that may be conducted into the main

 

supply lines.

 

If the installation combines a drive with sensitive devices or circuits,

 

it is recommended that the lowest possible drive PWM carrier fre-

 

quency be programmed.

RFI Filtering

1336 PLUS II drives can be installed with an RFI filter, which controls

 

radio-frequency conducted emissions into the main supply lines and

 

ground wiring.

 

If the cabling and installation recommendation precautions described

 

in this manual are adhered to, it is unlikely that interference problems

 

will occur when the drive is used with conventional industrial elec-

 

tronic circuits and systems. However, a filter may be required if there

 

is a likelihood of sensitive devices or circuits being installed on the

 

same AC supply.

 

Where it is essential that very low emission levels must be achieved

 

or if conformity with standards is required the optional RFI filter must

 

be used. Refer to Appendix C and instructions included with the filter for

 

installation and grounding information.

CE Conformity

Refer to Appendix C.

Installation/Wiring

2–11

Grounding

Refer to the grounding diagram on page 2–13. The drive must be con-

 

nected to system ground at the power ground (PE) terminal provided

 

on the power terminal block (TB1). Ground impedance must conform

 

to the requirements of national and local industrial safety regulations

 

(NEC, VDE 0160, BSI, etc.) and should be inspected and tested at

 

appropriate and regular intervals.

 

In any cabinet, a single, low-impedance ground point or ground bus

 

bar should be used. All circuits should be grounded independently

 

and directly. The AC supply ground conductor should also be con-

 

nected directly to this ground point or bus bar.

 

Sensitive Circuits

 

It is essential to define the paths through which the high frequency

 

ground currents flow. This will assure that sensitive circuits do not

 

share a path with such current. Control and signal conductors should

 

not be run near or parallel to power conductors.

Motor Cable

The ground conductor of the motor cable (drive end) must be connected directly to the drive ground (PE) terminal, not to the enclosure bus bar. Grounding directly to the drive (and filter, if installed) can provide a direct route for high frequency current returning from the motor frame and ground conductor. At the motor end, the ground conductor should also be connected to the motor case ground.

If shielded or armored cables are used, the shield/armor should also be grounded at both ends as described above.

Encoder & Communications Cabling

If encoder connections or communications cables are used, the wiring must be separated from power cabling. This can be accomplished with carefully routed, shielded cable (ground cable shield at the drive end only) or a separate steel conduit (grounded at both ends).

Discrete Control and Signal Wiring

The control and signal wiring must be grounded at a single point in the system, remote from the drive. This means the 0V or ground terminal should be grounded at the equipment end, not the drive end. If shielded control and signal wires are used, the shield must also be grounded at this point.

If the control and signal wires are short, and contained within a cabinet which has no sensitive circuits, the use of shielded control and signal wiring may not be necessary, but is always recommended.

2–12 Installation/Wiring

Shield Termination - TE (True Earth)

The TE terminal block (not available on A Frame drives) is used for all cable shields at the drive. It must be connected to an earth ground by a separate continuous lead. TE connections may exist on power and/or control terminal blocks to terminate shield cables for both power and control. Refer to Figure 2.1 for locations.

Safety Ground - PE (Potential Earth)

This is the safety ground required by code. This point must be connected to adjacent building steel (girder, joist) or a floor ground rod, provided grounding points comply with national or local electric code regulations. If a cabinet ground bus is used, refer to Grounding on page 2–11.

RFI Filter

Important: Using an optional RFI filter may result in relatively high ground leakage currents. Surge suppression devices are also incorporated in the filter. Therefore, the filter must be permanently installed and solidly grounded to the supply neutral. Grounding must not rely on flexible cables and should not include any form of plug or socket that would permit inadvertent disconnection. The integrity of this connection should be periodically checked.

Installation/Wiring

2–13

General Grounding

Conduit/4-Wire Cable

 

 

 

Common

 

 

 

 

 

 

Mode

 

 

 

 

R (L1)

 

 

 

 

 

 

 

 

Core*

 

 

 

 

 

 

 

 

 

 

 

 

 

 

U (T1)

 

 

 

 

S (L2)

ESC SEL

 

V (T2)

 

 

 

 

 

 

W (T3)

 

 

 

 

 

 

JOG

 

 

 

 

T (L3)

 

 

PE/Gnd.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Shield

 

Motor Frame

 

 

PE

 

 

 

 

PE

 

 

 

 

 

 

 

 

 

 

 

 

Ground per

 

 

RIO/DH+

 

 

Motor

Local Codes

 

 

or Analog

 

 

Terminator*

 

 

 

 

Common

 

 

 

 

 

 

 

Mode Core*

 

 

* Options that can be

 

 

 

 

 

 

 

Nearest

 

 

 

 

installed as needed.

 

Building Structure Steel

 

To Computer/Position Controller

 

 

 

 

(for TE shield ground, see "Control and Signal Wiring")

 

 

 

Single-Point Grounding/Panel Layout

R (L1)

S (L2)

T (L3)

TE – Zero Volt Potential Bus

(Isolated from Panel)

1336 FORCE

Nearest

Building Structure Steel

Logic

PE TE

To Nearest Building

Structure Steel

For Programmable Controller grounding recommendations, refer to publication 1770-4.1

1336 PLUS

ESC SEL

JOG

Nearest Building

Structure Steel

Logic

PE

PE Ground Bus (Grounded to Panel)

Important: Grounding requirements will vary with the drives being used. Drives with True Earth (TE) terminals must have a zero potential bus, separate from potential earth (PE) ground bus. Note that buses can be tied together at one point in the control cabinet or brought back separately to the building ground grid (tied within 3 meters (10 feet)).

2–14 Installation/Wiring

Power Cabling

Input and output power connections are performed through terminal

 

block, TB1 (see Figure 2.1 for location).

 

Important: For maintenance and setup procedures, the drive may be

 

 

 

 

 

 

 

 

operated without a motor connected.

 

Table 2.C

 

 

 

TB1 Signals

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Terminal

Description

 

 

 

 

 

 

 

 

 

 

 

 

PE

 

 

 

 

 

 

Potential Earth Ground

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TE

 

 

 

 

 

 

True Earth Ground

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R (L1), S (L2), T (L3)

AC Line Input Terminals

 

+DC, -DC

DC Bus Terminals

 

U (T1), V (T2), W (T3)

Motor Connection

 

 

 

 

 

 

 

 

 

 

 

ATTENTION: The National Codes and standards (NEC,

!VDE, BSI etc.) and local codes outline provisions for safely installing electrical equipment. Installation must comply with specifications regarding wire types, conductor sizes, branch circuit protection and disconnect devices. Failure to do so may result in personal injury and/or equipment damage.

TB1

Power Terminal Block

TB2

Control & Signal Wiring

TB3

Control Interface Option

TB4

24V DC Auxiliary Input

TB6

High Voltage DC Auxiliary Input

TB9

480 or 600V Auxiliary Output (F Frame Only)

TE

Control & Signal Shield Terminals

 

TB3

Control Interface

Option

 

TB1

Frames A1-A4 1

 

 

TB4

 

 

TB6

TB2

Control Interface

TB3

Option

TB2

 

TB1

TB1

TB1

 

Frames B, C 1

Figure 2.1

Terminal Block Locations

 

TB3

Control Interface

TB4

Option

TB2

 

 

TE

TB1

TB6

Location

 

 

TB1

Frames D, E 1

R, S, T

 

 

TB9

 

 

TB3

 

TB3

TB2

 

TB2

TE

 

TE

TB1 Location

 

U, V, W

TB1

TB1

 

& Brake

 

Location

 

 

Terminals

Brake

 

PE

Terminals

 

Ground

Frame F 1

Frame G 1

 

1 Refer to page 1–1 for frame reference classifications and Figure 2.2 for TB1 details.

Installation/Wiring 2–15

Table 2.D

TB1 Specifications

Drive Frame

Max./Min. Wire Size 1

Maximum Torque

Size

mm2 (AWG)

N-m (lb.-in.)

 

 

 

A1-A4 (page 2–21)

5.3/0.8 (10/18)

1.81 (16)

B1 (page 2–21)

8.4/0.8 (8/18)

1.81 (16)

B2 (page 2–21)

13.3/0.5 (6/20)

1.70 (15)

C (page 2–21)

26.7/0.8 (3/18)

5.65 (50)

D (page 2–22) 3, 4

120.0/2.1 (4/0 /14)

6.00 (52)

 

67.4/2.1 (00/14) 2

6.00 (52)

E (page 2–22) 3, 5

253.0/2.1 (500 MCM/14)

10.00

(87)

F (page 2–23) 3

303.6/2.1 (600 MCM/14)

23.00

(200)

G (page 2–23) 3

303.6/2.1 (600 MCM/14)

23.00

(200)

1Wire sizes given are maximum/minimum sizes that TB1 will accept - these are not recommendations.Use Copper wire only. Wire gauge requirements and recommendations are based on 75 degree C. Do not reduce wire gauge when using higher temperature wire.

2Applies to 30 kW (40 HP) 200-240V, 45 & 56 kW (60 & 75 HP) 380-480V, 56 kW (75 HP) 500-600V drives only.

3These configurations of TB1 are stud type terminations and require the use of lug type connectors to terminate field installed conductors. Lug kits are available for use with these configurations. Wire size used is determined by selecting the proper lug based on the drive catalog number. Refer to Table 2.E.

4One TE terminal is present – Max./Min. Wire Size is the same as other terminals.

5Two TE terminals are present – Max./Min. Wire Size is the same as the D Frame terminal block.

Lug Kits

D, E, F and G Frame drives have stud type terminals and/or bus bars/ bolts that require standard “crimp type” connectors for cable termination. Connectors such as T & B Color-Keyed connectors (or equivalent) are recommended. The following table shows the lug selection for one possible cable choice. Connectors for each installation should be chosen based on desired cable sizes, the application requirements and all applicable national, state and local codes. See the minimum/ maximum values for wire size per Table 2.D

2–16 Installation/Wiring

Table 2.E

Lug Selection

 

AC Input R, S, T/Output U, V, W and PE

DC+/DC– 2

 

 

TE

 

 

 

Drive Catalog

Cable (per Phase)

T&B Part No.3

Cable (per Phase)

T&B Part No.3

Cable (per Phase)

T&B Part No.3

Number

Qty. mm2 (AWG)

Qty. Number

Qty. mm2 (AWG)

Qty. Number

Qty. mm2 (AWG)

Qty. Number

1336F-A040

(1)

53.5

(1/0)

(8)

541531

(1)

13.3

(6)

(2)

541351

(1)

13.3 (6)

(1)

541351

1336F-A050

(1)

85.0

(3/0)

(8)

541631

(1)

13.3

(6)

(2)

541351

(1)

13.3 (6)

(1)

541351

1336F-A060

(1)

107.2

(4/0)

(8)

541681

(1)

13.3

(6)

(2)

541351

(1)

21.2 (4)

(1)

541391

1336F-A075

(2)

53.5

(1/0)

(8)

54109T

(1)

33.6

(2)

(2)

54109

(1)

21.2 (4)

(1)

541391

 

 

 

 

 

(8)

54109B

 

 

 

 

 

 

 

 

 

1336F-A100

(2)

85.0

(3/0)

(8)

54111T

(1)

42.4

(1)

(2)

54148

(1)

33.6 (2)

(1)

541421

 

 

 

 

 

(8)

54111B

 

 

 

 

 

 

 

 

 

1336F-A125

(2)

107.2

(4/0)

(8)

54112T

(1)

67.4

(2/0)

(2)

54110

(1)

33.6 (2)

(1)

541421

 

 

 

 

 

(8)

54112B

 

 

 

 

 

 

 

 

 

1336F-B060

(1)

42.4

(1)

(8)

541471

(1)

8.4 (8)

(2)

541311

(1)

13.3 (6)

(1)

541351

1336F-B075

(1)

53.5

(1/0)

(8)

541531

(1)

13.3

(6)

(2)

541351

(1)

13.3 (6)

(1)

541351

1336F-B100

(1)

85.0

(3/0)

(8)

541631

(1)

13.3

(6)

(2)

541351

(1)

13.3 (6)

(1)

541351

1336F-B125

(1)

107.2

(4/0)

(8)

541681

(1)

26.7

(3)

(2)

541471

(1)

21.2 (4)

(1)

541391

1336F-BX150

(1)

107.2

(4/0)

(8)

541681

(1)

26.7

(3)

(2)

541471

(1)

21.2 (4)

(1)

541391

1336F-B150

(2)

53.5

(1/0)

(8)

54109T

(1)

33.6

(2)

(2)

54110

(1)

21.2 (4)

(1)

541391

 

 

 

 

 

(8)

54109B

 

 

 

 

 

 

 

 

 

1336F-B200

(2)

85.0

(3/0)

(8)

54111T

(1)

42.4

(1)

(2)

54148

(1)

26.7 (3)

(1)

541421

 

 

 

 

 

(8)

54111B

 

 

 

 

 

 

 

 

 

1336F-B250

(2)

107.2

(4/0)

(8)

54112T

(1)

67.4

(2/0)

(2)

54110

(1)

33.6 (2)

(1)

541421

 

 

 

 

 

(8)

54112B

 

 

 

 

 

 

 

 

 

1336F-BX250

(3)

53.5

(1/0)

(24)

54109

(1)

67.4

(2/0)

(2)

54110

NA

 

NA

 

1336F-BP/BPR250

(3)

53.5

(1/0)

(24)

54109

(1)

67.4

(2/0)

(2)

54110

NA

 

NA

 

1336F-B300

(3)

67.4

(2/0)

(24)

54110

(1)

42.4

(1)

(2)

54148

NA

 

NA

 

1336F-BP/BPR300

(3)

67.4

(2/0)

(24)

54110

(1)

42.4

(1)

(2)

54148

NA

 

NA

 

1336F-B350

(3)

85.0

(3/0)

(24)

54111

(1)

42.4

(1)

(2)

54148

NA

 

NA

 

1336F-BP/BPR350

(3)

85.0

(3/0)

(24)

54111

(1)

42.4

(1)

(2)

54148

NA

 

NA

 

1336F-B400

(3)

107.2

(4/0)

(24)

54112

(1)

42.4

(1)

(2)

54148

NA

 

NA

 

1336F-BP/BPR400

(3)

107.2

(4/0)

(24)

54112

(1)

42.4

(1)

(2)

54148

NA

 

NA

 

1336F-B450

(3)

127.0

(250 MCM)

(24)

54174

(1)

42.4

(1)

(2)

54148

NA

 

NA

 

1336F-BP/BPR450

(3)

127.0

(250 MCM)

(24)

54174

(1)

42.4

(1)

(2)

54148

NA

 

NA

 

1336F-B500

(3)

152.0

(300 MCM)

(24)

54179

(1)

53.5

(1/0)

(2)

54109

NA

 

NA

 

1336F-B600

(3)

152.0

(300 MCM)

(24)

54179

(1)

53.5

(1/0)

(2)

54109

NA

 

NA

 

1336F-C075

(1)

33.6

(2)

(8)

541421

(1)

13.3

(6)

(2)

541351

(1)

8.4 (8)

(1)

541311

1336F-C100

(1)

53.5

(1/0)

(8)

541531

(1)

13.3

(6)

(2)

541351

(1)

13.3 (6)

(1)

541351

1336F-C125

(1)

67.4

(2/0)

(8)

541581

(1)

26.7

(3)

(2)

541471

(1)

13.3 (6)

(1)

541351

1336F-C150

(1)

107.2

(4/0)

(8)

54111

(1)

42.4

(1)

(2)

54148

(1)

13.3 (6)

(1)

541351

1336F-C200

(2)

67.4

(2/0)

(8)

54110T

(1)

42.4

(1)

(2)

54148

(1)

26.7 (3)

(1)

541421

 

 

 

 

 

(8)

54110B

 

 

 

 

 

 

 

 

 

1336F-C250

(2)

85.0

(3/0)

(8)

54111T

(1)

67.4

(2/0)

(2)

54110

(1)

26.7 (3)

(1)

541421

 

 

 

 

 

(8)

54111B

 

 

 

 

 

 

 

 

 

1336F-CX300

(3)

85.0

(3/0)

(16)

54111

 

 

 

 

 

NA

 

NA

 

1336F-C300

(3)

85.0

(3/0)

(16)

54111

 

 

 

 

 

NA

 

NA

 

1336F-C350

(3)

53.5

(1/0)

(24)

54109

 

 

 

 

 

NA

 

NA

 

1336F-C400

(3)

67.4

(2/0)

(24)

54110

 

 

Consult Factory

NA

 

NA

 

1336F-C450

(3)

85.0

(3/0)

(24)

54111

 

 

 

 

 

NA

 

NA

 

1336F-C500

(3)

107.2

(4/0)

(24)

54112

 

 

 

 

 

NA

 

NA

 

1336F-C600

(3)

127.0

(250 MCM)

(24)

54174

 

 

 

 

 

NA

 

NA

 

15/16” Stud. All other studs are 3/8”.

2Lugs shown for DC+/– are based on dynamic brake sizing of 50% of (motor rating X 1.25). Select proper lugs based on required braking torque. Refer to 1336-5.64 or 1336-5.65 for additional information.

3T & B COLOR-KEYED Connectors require T & B WT117 or TBM-6 Crimper tool or equivalent. Lugs should be crimped according to manufacturer’s tool instructions. If required, Rockwell Automation can supply lug kits for lugs shown above. Kits do not include crimping tools. Consult factory for kit information.

Installation/Wiring 2–17

Motor Cables

A variety of cable types are acceptable for drive installations. For many installations, unshielded cable is adequate, provided it can be separated from sensitive circuits. As an approximate guide, allow a spacing of 0.3 meters (1 ft.) for every 10 meters (32.8 ft.) of length. In all cases, long parallel runs must be avoided. Do not use cable with an insulation thickness less than or equal to 15 mils (0.4 mm/0.015 in.).

The cable should be 4-conductor with the ground lead being connected directly to the drive ground terminal (PE) and the motor frame ground terminal. See table below.

Unshielded

THHN, THWN or similar wire is acceptable for drive installation in dry environments provided adequate free air space and/or conduit fill rates limits are provided. Do not use THHN or similarly coated wire in wet areas. Any wire chosen must have a minimum insulation thickness of 15 mils and should not have large variations in insulation concentricity.

Shielded/Armored Cable

Shielded cable is recommended if sensitive circuits or devices are connected or mounted to the machinery driven by the motor (see table).

Recommended Shielded Wire

Location

Rating/Type

Description

Standard

600V, 90°C (194°F)

• Four tinned copper conductors with XLP insulation.

(Option 1)

XHHW2/RHW-2

• Copper braid/aluminum foil combination shield and

 

Anixter B209500-

 

tinned copper drain wire.

 

B209507, Belden 29501-

PVC jacket.

 

29507, or equivalent

 

 

Standard

Tray rated 600V, 90° C

• Three tinned copper conductors with XLPE insulation.

(Option 2)

(194° F) RHH/RHW-2

• 5 mil single helical copper tape (25% overlap min.)

 

Anixter OLF-7xxxxx or

 

with three bare copper grounds in contact with shield.

 

equivalent

PVC jacket.

Class I & II;

Tray rated 600V, 90° C

• Three bare copper conductors with XLPE insulation

Division I & II

(194° F) RHH/RHW-2

 

and impervious corrugated continuously welded alu-

 

Anixter 7V-7xxxx-3G or

 

minum armor.

 

equivalent

• Black sunlight resistant PVC jacket overall.

 

 

Three copper grounds on #10 AWG and smaller.

Conduit

If metal conduit is preferred for cable distribution, the following guidelines must be followed.

Drives are normally mounted in cabinets and ground connections are made at a common ground point in the cabinet. Normal installation of conduit provides grounded connections to both the motor frame ground (junction box) and drive cabinet ground. These ground connections help minimize interference. This is a noise reduction recommendation only, and does not affect the requirements for safety grounding (refer to pages 2–11 and 2–12).

2–18 Installation/Wiring

No more than three sets of motor leads can be routed through a single conduit. This will minimize “cross talk” that could reduce the effectiveness of the noise reduction methods described. If more than three drive/motor connections per conduit are required, shielded cable as described above must be used. If practical, each conduit should contain only one set of motor leads.

ATTENTION: To avoid a possible shock hazard caused by

!induced voltages, unused wires in the conduit must be grounded at both ends. For the same reason, if a drive sharing a conduit is being serviced or installed, all drives using this conduit should be disabled. This will eliminate the possible shock hazard from “cross coupled” drive motor leads.

Motor Lead Lengths

Installations with long cables to the motor may require the addition of output reactors or cable terminators to limit voltage reflections at the motor. Excessive cable charging current can also reduce the amount of current available to produce rated motor torque. Refer to Tables 2.F and 2.G for the maximum cable length allowed for various installation techniques. Shaded distances are restricted by cable capacitance charging current. The figure below demonstrates how total cable length is calculated. Failure to follow these guidelines can result in poor motor performance and nuisance drive overcurrent or overload tripping. For installations that exceed the recommended maximum lengths listed, contact the factory.

Please note that the cable lengths shown are guidelines. Your application may be restricted to a shorter cable length due to wire type, wire placement, line reactor and type of motor.

How to Measure Motor Cable Lengths Limited by Capacitance

91.4 (300)

15.2 (50)

 

 

 

 

152.4 (500)

91.4 (300)

167.6 (550)

182.9 (600)

 

 

 

15.2 (50)

15.2 (50)

All examples represent motor cable length of 189.2 meters (600 feet).

 

 

 

 

 

 

 

 

 

 

 

 

Installation/Wiring

2–19

 

 

 

 

 

 

Table 2.F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Maximum Motor Cable Length Restrictions in meters (feet) - 380V-480V Drives1

 

 

 

No External Devices

 

w/1204-TFB2 Term.

w/1204-TFA1 Terminator

 

Reactor at Drive2

 

 

 

 

Motor

 

 

 

Motor

 

 

Motor

 

 

 

 

Motor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1600V or

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

B

1329

1329R/L (1850V)

A or B

 

1329

A

 

B

 

1329

A

B or 1329

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Drive

Drive kW

Motor kW

Any

Any

Any

Any

Cable Type

Any

Cable Type

Cable Type

Any

Any

Any

Frame

(HP)

(HP)

Cable

Cable

Cable

Cable6

Shld.3

Unshld.

Cable

Shld.3

Unshld.

Shld.3

Unshld.

Cable

Cable

Cable

A1

0.37 (0.5)

0.37 (0.5)

12.2

33.5

91.4

91.4

 

 

 

30.5

61.0

30.5

61.0

91.4

22.9

182.9

 

 

 

 

(40)

(110)

(300)

(300)

 

 

 

(100)

(200)

(100)

(200)

(300)

(75)

(600)

 

 

0.75 (1)

0.75 (1)

12.2

33.5

91.4

91.4

 

 

 

30.5

30.5

30.5

30.5

91.4

22.9

182.9

 

 

 

 

(40)

(110)

(300)

(300)

 

 

 

(100)

(100)

(100)

(100)

(300)

(75)

(600)

 

 

 

0.37 (0.5)

12.2

33.5

91.4

91.4

Use

1204-TFA1

30.5

61.0

30.5

61.0

91.4

22.9

182.9

 

 

 

 

(40)

(110)

(300)

(300)

 

 

 

(100)

(200)

(100)

(200)

(300)

(75)

(600)

 

 

1.2 (1.5)

1.2 (1.5)

12.2

33.5

91.4

91.4

 

 

 

30.5

30.5

61.0

61.0

91.4

22.9

182.9

 

 

 

 

(40)

(110)

(300)

(300)

 

 

 

(100)

(100)

(200)

(200)

(300)

(75)

(600)

 

 

 

0.75 (1)

12.2

33.5

91.4

91.4

 

 

 

30.5

30.5

61.0

61.0

91.4

22.9

182.9

 

 

 

 

(40)

(110)

(300)

(300)

 

 

 

(100)

(100)

(200)

(200)

(300)

(75)

(600)

 

 

 

0.37 (0.5)

12.2

33.5

114.3

121.9

 

 

 

30.5

30.5

61.0

61.0

121.9

22.9

182.9

 

 

 

 

(40)

(110)

(375)

(400)

 

 

 

(100)

(100)

(200)

(200)

(400)

(75)

(600)

 

A2

1.5 (2)

1.5 (2)

7.6

12.2

91.4

91.4

91.4

91.4

91.4

30.5

30.5

91.4

61.0

91.4

22.9

182.9

 

 

 

 

(25)

(40)

(300)

(300)

(300)

(300)

(300)

(100)

(100)

(300)

(200)

(300)

(75)

(600)

 

 

 

1.2 (1.5)

7.6

12.2

114.3

182.9

91.4

182.9

182.9

30.5

30.5

91.4

61.0

182.9

22.9

182.9

 

 

 

 

(25)

(40)

(375)

(600)

(300)

(600)

(600)

(100)

(100)

(300)

(200)

(600)

(75)

(600)

 

 

 

0.75 (1)

7.6

12.2

114.3

182.9

182.9

182.9

182.9

30.5

30.5

91.4

61.0

182.9

22.9

182.9

 

 

 

 

(25)

(40)

(375)

(600)

(600)

(600)

(600)

(100)

(100)

(300)

(200)

(600)

(75)

(600)

 

 

 

0.37 (0.5)

7.6

12.2

114.3

182.9

182.9

182.9

182.9

30.5

30.5

91.4

61.0

182.9

22.9

182.9

 

 

 

 

(25)

(40)

(375)

(600)

(600)

(600)

(600)

(100)

(100)

(300)

(200)

(600)

(75)

(600)

 

 

2.2 (3)

2.2 (3)

7.6

12.2

91.4

91.4

182.9

182.9

182.9

 

 

 

 

 

22.9

182.9

 

 

 

 

(25)

(40)

(300)

(300)

(600)

(600)

(600)

 

 

 

 

 

(75)

(600)

 

 

 

1.5 (2)

7.6

12.2

114.3

182.9

182.9

182.9

182.9

 

 

 

 

 

22.9

182.9

 

 

 

 

(25)

(40)

(375)

(600)

(600)

(600)

(600)

 

 

 

 

 

(75)

(600)

 

 

 

0.75 (1)

7.6

12.2

114.3

182.9

182.9

182.9

182.9

 

 

 

 

 

22.9

182.9

 

 

 

 

(25)

(40)

(375)

(600)

(600)

(600)

(600)

 

 

 

 

 

(75)

(600)

 

 

 

0.37 (0.5)

7.6

12.2

114.3

182.9

182.9

182.9

182.9

 

 

 

 

 

22.9

182.9

 

 

 

 

(25)

(40)

(375)

(600)

(600)

(600)

(600)

 

 

 

 

 

(75)

(600)

 

A3

3.7 (5)

3.7 (5)

7.6

12.2

114.3

182.9

182.9

182.9

182.9

 

 

 

 

 

22.9

182.9

 

 

 

 

(25)

(40)

(375)

(600)

(600)

(600)

(600)

 

 

 

 

 

(75)

(600)

 

 

 

2.2 (3)

7.6

12.2

114.3

Contact factory for

182.9

182.9

182.9

 

 

 

 

 

22.9

182.9

 

 

 

 

(25)

(40)

(375)

(600)

(600)

(600)

 

 

 

 

 

(75)

(600)

 

 

 

 

 

 

 

advice on cable

 

 

 

 

 

 

 

 

 

 

 

 

 

1.5 (2)

7.6

12.2

114.3

182.9

182.9

182.9

 

 

 

 

 

22.9

182.9

 

 

 

 

(25)

(40)

(375)

lengths over 182.9

(600)

(600)

(600)

 

 

 

 

 

(75)

(600)

 

 

 

 

 

 

 

(600).

 

 

 

 

 

 

 

 

 

 

 

 

 

0.75 (1)

7.6

12.2

114.3

182.9

182.9

182.9

 

 

 

 

 

22.9

182.9

 

 

 

 

(25)

(40)

(375)

 

(600)

(600)

(600)

 

Use 1204-TFB2

 

(75)

(600)

 

 

 

0.37 (0.5)

7.6

12.2

114.3

 

182.9

182.9

182.9

 

 

22.9

182.9

 

 

 

 

 

 

 

 

 

 

 

 

 

(25)

(40)

(375)

 

(600)

(600)

(600)

 

 

 

 

 

(75)

(600)

 

A4

5.5-15

5.5-15

7.6

12.2

114.3

 

182.9

182.9

182.9

 

 

 

 

 

24.4

182.9

 

 

(7.5-20)

(7.5-20)

(25)

(40)

(375)

 

(600)

(600)

(600)

 

 

 

 

 

(80)

(600)

 

B

11-22

11-22

7.6

12.2

114.3

 

182.9

182.9

182.9

 

 

 

 

 

24.4

182.9

 

 

(15-30)

(15-30)

(25)

(40)

(375)

 

(600)

(600)

(600)

 

 

 

 

 

(80)

(600)

 

C

30-45

30-45

7.6

12.2

114.3

 

182.9

182.9

182.9

 

 

 

 

 

76.2

182.9

 

 

(X40-X60)

(40-60)

(25)

(40)

(375)

 

(600)

(600)

(600)

 

 

 

 

 

(250)

(600)

 

D

45-112

45-112

12.2

30.5

114.3

 

182.9

182.9

182.9

 

 

 

 

 

61.0

182.9

 

 

(60-X150)

(60-150)

(40)

(100)

(375)

 

(600)

(600)

(600)

 

 

 

 

 

(200)

(600)

 

E

112-187

112-187

12.2

53.3

114.3

 

182.9

182.9

182.9

 

 

 

 

 

182.9

182.9

 

 

(150-250)

(150-250)

(40)

(175)

(375)

 

(600)

(600)

(600)

 

 

 

 

 

(600)

(600)

 

F

187-336

187-336

18.3

53.3

114.3

 

182.9

182.9

182.9

 

 

 

 

 

182.9

182.9

 

 

(250-450)

(250-450)

(60)

(175)

(375)

 

(600)

(600)

(600)

 

 

 

 

 

(600)

(600)

 

G

187-448

187-448

18.3

53.3

114.3

 

182.9

182.9

182.9

 

 

 

 

 

182.9

182.9

 

 

(X250-600)

(250-600)

(60)

(175)

(375)

 

(600)

(600)

(600)

 

 

 

 

 

(600)

(600)

 

Type A Motor Characteristics: No phase paper or misplaced phase paper, lower quality insulation systems, corona inception voltages between 850 and 1000 volts. Type B Motor Characteristics: Properly placed phase paper, medium quality insulation systems, corona inception voltages between 1000 and 1200 volts.

1329R/L Motors: These AC variable speed motors are “Control-Matched” for use with Allen-Bradley Drives. Each motor is designed to meet or exceed the requirements of the Federal Energy Act of 1992. All 1329R/L motors are optimized for variable speed operation and include premium inverter grade insulation systems which meet or exceed NEMA MG1. Part 31.40.4.2.

2–20 Installation/Wiring

Table 2.G

Maximum Motor Cable Length Restrictions in meters (feet) - 500V-600V Drives4

 

 

 

No External Devices

w/1204-TFB2 Terminator

w/1204-TFA1 Terminator

Reactor at Drive2

 

 

 

 

Motor

 

 

Motor

 

 

Motor

 

 

Motor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1600V or

 

 

1600V or

 

 

 

1600V or

 

 

 

 

 

1329R/L

 

 

1329R/L

 

 

1329R/L

 

 

 

1329R/L

 

 

 

A

B

Motors5

A

B

(1850V)5

A

B

(1850V)5

A

 

B

(1850V)5

Drive

Drive kW

Motor kW

Any

Any

Any

Any

Any

Any

Any

Any

Any

Any

 

Any

Any

Frame

(HP)

(HP)

Cable

Cable

Cable

Cable

Cable

Cable

Cable

Cable

Cable

Cable

 

Cable

Cable

A4

0.75 (1)

0.75 (1)

NR

NR

NA

NR

182.9

335.3

NR

61.0

182.9

 

 

 

 

 

 

 

 

 

 

 

(600)

(1100)

 

(200)

(600)

 

 

 

 

 

 

0.37 (0.5)

NR

NR

NA

NR

182.9

335.3

NR

61.0

182.9

 

 

 

 

 

 

 

 

 

 

 

(600)

(1100)

 

(200)

(600)

 

 

 

 

 

1.5 (2)

1.5 (2)

NR

NR

NA

NR

182.9

335.3

NR

61.0

182.9

 

 

 

 

 

 

 

 

 

 

 

(600)

(1100)

 

(200)

(600)

 

 

 

 

 

 

1.2 (1.5)

NR

NR

NA

NR

182.9

335.3

NR

61.0

182.9

 

 

 

 

 

 

 

 

 

 

 

(600)

(1100)

 

(200)

(600)

 

 

 

 

 

 

0.75 (1)

NR

NR

182.9

NR

182.9

335.3

NR

61.0

182.9

 

 

 

 

 

 

 

 

 

(600)

 

(600)

(1100)

 

(200)

(600)

 

 

 

 

 

 

0.37 (0.5)

NR

NR

182.9

NR

182.9

335.3

NR

61.0

182.9

 

 

 

 

 

 

 

 

 

(600)

 

(600)

(1100)

 

(200)

(600)

 

 

 

 

 

2.2 (3)

2.2 (3)

NR

NR

NA

NR

182.9

335.3

NR

61.0

182.9

 

 

 

 

 

 

 

 

 

 

 

(600)

(1100)

 

(200)

(600)

 

 

 

 

 

 

1.5 (2)

NR

NR

NA

NR

182.9

335.3

NR

61.0

182.9

 

 

Not

 

 

 

 

 

 

 

 

(600)

(1100)

 

(200)

(600)

 

Recommended

 

 

0.75 (1)

NR

NR

182.9

NR

182.9

335.3

NR

61.0

182.9

 

 

 

 

 

 

 

 

 

(600)

 

(600)

(1100)

 

(200)

(600)

 

 

 

 

 

 

0.37 (0.5)

NR

NR

182.9

NR

182.9

335.3

NR

61.0

182.9

 

 

 

 

 

 

 

 

 

(600)

 

(600)

(1100)

 

(200)

(600)

 

 

 

 

 

3.7 (5)

3.7 (5)

NR

NR

NA

NR

182.9

335.3

NR

61.0

182.9

 

 

 

 

 

 

 

 

 

 

 

(600)

(1100)

 

(200)

(600)

 

 

 

 

 

 

2.2 (3)

NR

NR

NA

NR

182.9

335.3

NR

61.0

182.9

 

 

 

 

 

 

 

 

 

 

 

(600)

(1100)

 

(200)

(600)

 

 

 

 

 

 

1.5 (2)

NR

NR

182.9

NR

182.9

335.3

NR

61.0

182.9

 

 

 

 

 

 

 

 

 

(600)

 

(600)

(1100)

 

(200)

(600)

 

 

 

 

 

 

0.75 (1)

NR

NR

182.9

NR

182.9

335.3

NR

61.0

182.9

 

 

 

 

 

 

 

 

 

(600)

 

(600)

(1100)

 

(200)

(600)

 

 

 

 

 

 

0.37 (0.5)

NR

NR

182.9

NR

182.9

335.3

NR

61.0

182.9

 

 

 

 

 

 

 

 

 

(600)

 

(600)

(1100)

 

(200)

(600)

 

 

 

 

 

5.5-15

5.5-15

NR

9.1

182.9

91.4

182.9

182.9

NR

61.0

182.9

30.5

 

91.4

182.9

 

(7.5-20)

(7.5-20)

 

(30)

(600)

(300)

(600)

(600)

 

(200)

(600)

(100)

 

(300)

(600)

C

18.5-45

18.5-45

NR

9.1

182.9

91.4

182.9

182.9

NR

61.0

182.9

30.5

 

91.4

182.9

 

(25-60)

(25-60)

 

(30)

(600)

(300)

(600)

(600)

 

(200)

(600)

(100)

 

(300)

(600)

D

56-93

56-93

NR

9.1

182.9

91.4

182.9

182.9

NR

61.0

182.9

61.0

 

91.4

182.9

 

(75-125)

(75-125)

 

(30)

(600)

(300)

(600)

(600)

 

(200)

(600)

(200)

 

(300)

(600)

E

112-224

112-224

NR

9.1

182.9

91.4

182.9

182.9

NR

61.0

182.9

182.9

 

182.9

182.9

 

(150-X300)

(150-X300)

 

(30)

(600)

(300)

(600)

(600)

 

(200)

(600)

(600)

 

(600)

(600)

F

261-298

261-298

NR

9.1

182.9

91.4

182.9

182.9

NR

61.0

182.9

182.9

 

182.9

182.9

 

(350-400)

(350-400)

 

(30)

(600)

(300)

(600)

(600)

 

(200)

(600)

(600)

 

(600)

(600)

G

224-448

224-448

NR

9.1

182.9

91.4

182.9

182.9

NR

61.0

182.9

182.9

 

182.9

182.9

 

(300-600)

(300-600)

 

(30)

(600)

(300)

(600)

(600)

 

(200)

(600)

(600)

 

(600)

(600)

NR = Not Recommended

NA = Not Available at time of printing

1Values shown are for 480V nominal input voltage, drive carrier frequency of 2 kHz and ambient temperature at the motor of 40 degrees C. Consult factory regarding operation at carrier frequencies above 2 kHz. Multiply values by 0.85 for high line conditions. For input voltages of 380, 400 or 415V AC, multiply the table values by 1.25, 1.20 or 1.15, respectively.

2A 3% reactor reduces motor and cable stress but may cause a degradation of motor waveform quality. Reactors must have a turn-turn insulation rating of 2100 volts or higher.

3Includes wire in conduit.

4Values shown are for nominal input voltage and drive carrier frequency of 2 kHz. Consult factory regarding operation at carrier frequencies above 2 kHz. Multiply values by 0.85 for high line conditions.

5When used on 600V systems, 1329R/L motors have a corona inception voltage rating of approximately 1850V.

6These distance restrictions are due to charging of cable capacitance and may vary from application to application.

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