Lenze ESV SMV User Manual

SMV

Frequency Inverter	Operating instructions EN

(13465100)

Copyright © 2013 - 2006 Lenze AC Tech Corporation

All rights reserved. No part of this manual may be reproduced or transmitted in any form without written permission from Lenze AC Tech Corporation. The information and technical data in this manual are subject to change without notice. Lenze AC Tech Corporation makes no warranty of any kind with respect to this material, including, but not limited to, the implied warranties of it’s merchantability and fitness for a given purpose. Lenze AC Tech Corporation assumes no responsibility for any errors that may appear in this manual.

All information given in this documentation has been carefully selected and tested for compliance with the hardware and software described. Nevertheless, discrepancies cannot be ruled out. We do not accept any responsibility nor liability for damages that may occur. Any necessary corrections will be implemented in subsequent editions.

This document printed in the United States

About theseInstructions				Contents	2
1	Safety Information....................................................................................................				3
2	Technical Data...........................................................................................................				7
	2.1	Standards and Application Conditions....................................................................................			7
	2.2	SMV Type Number Designation.............................................................................................			8
	2.3	Ratings	...................................................................................................................................		9
3	Installation...............................................................................................................				12
	3.1	Dimensions ....................................................................................................and Mounting			12
		3.1.1 ...............................................................	NEMA 1 (IP31) Models < 30HP (22kW)		12
		3.1.2 ...............................................................	NEMA 1 (IP31) Models > 30HP (22kW)		13
		3.1.3 ......................................................................................	NEMA 4X (IP65) Models		14
		3.1.4 .................................................	NEMA 4X (IP65) Models with Disconnect Switch		15
	3.2	Electrical .............................................................................................................Installation			16
		3.2.1 ..............................................................................................	Power Connections		16
		............................	3.2.1.1 Mains Connection to 120VAC Single - Phase Supply		16
		............................	3.2.1.2 Mains Connection to 240VAC Single - Phase Supply		17
		...........................................	3.2.1.3 Mains Connection to Three - Phase Supply		17
		.................................................................................	3.2.1.4	Motor Connection	17
		...........................	3.2.1.5 Installation Recommendations for EMC Compliance		18
		.................................................	3.2.1.6 NEMA 4X (IP65) Input Terminal Block		18
		................................................................	3.2.1.7	Dynamic Brake Connections	19
		3.2.2 ................................................................................	Fuses/Cable Cross - Sections		20
		3.2.3 .................................................................................................	Control Terminals		21
4	Commissioning.......................................................................................................				23
	4.1	Local Keypad ........................................................................................................& Display			23
	4.2	Drive Display .................................................................................and Modes of Operation			25
	4.3	Parameter .................................................................................................................Setting			26
	4.4	Electronic ...............................................................................Programming Module (EPM)			26
	4.5	Parameter ...................................................................................................................Menu			27
		4.5.1 .......................................................................................	Basic Setup Parameters		27
		4.5.2 ...........................................................................................	I/O Setup Parameters		31
		4.5.3 ...............................................................................	Advanced Setup Parameters		35
		4.5.4 ....................................................................................................	PID Parameters		39
		4.5.5 ................................................................................................	Vector Parameters		41
		4.5.6 .............................................................................................	Network Parameters		43
		4.5.7 .........................................................................................	Diagnostic Parameters		44
		.......................................................	4.5.7.1 Terminal & Protection Status Display		45
		.............................................................................	4.5.7.2 Keypad Status Display		45
		4.5.8 ...............................	Onboard Communications Parameters 15 - 60HP (11 - 45kW)		46
		4.5.9 ........................................................................................	Sequencer Parameters		47
		..............................................................	4.5.9.1 Sequencer Flow Diagram Left		55
		...........................................................	4.5.9.2 Sequencer Flow Diagram Right		56
		.................................................................................	4.5.9.3	Sequencer Status	57
5	Troubleshooting .........................................................................and Diagnostics				58
	5.1	Status/Warning ....................................................................................................Messages			58
	5.2	Drive Configuration .............................................................................................Messages			59
	5.3	Fault Messages....................................................................................................................			59
Appendix A		.........................................................................................................................			62
	A.1	Permissable ..................................................................................................Cable Lengths			62

Lenze SMVector 13465100 EDBSV01 EN v18

1

About These Instructions

This documentation applies to the SMV frequency inverter and contains important technical data regarding the installation, operation, and commissioning of the inverter.

These instructions are only valid for SMV frequency inverters with software revision 4.23 or higher for version 4.23 software, the drive nameplate illustrated below would show “42” in the “F” location.

Please read these instructions in their entirety before commissioning the drive.

A

B

C

D

E

F

Type:

INPUT:

3~

(3/PE)

OUTPUT:

3~

(3/PE)

For detailed information

ESV751N04TXB

400/480 V

0 - 400/460 V

refer to instruction

Id-No: 00000000

2.9/2.5 A

2.4/2.1 A

Manual:

SV01

50-60 HZ

0.75 KW/1HP

000000000000000000

0 - 500 HZ

ESV751N04TXB000XX##

##

TYPE-4X INDOOR USE ONLY

A

B

C

D

E

F

Certifications

Type

Input Ratings

Output Ratings

Hardware Version

Software Version

Scope of delivery

Important

• 1 SMV Inverter

After receipt of the delivery, check immediately whether the items delivered match

with EPM installed (see Section 4.4) the accompanying papers. Lenze AC Tech does not accept any liability for deficiencies

• 1 Operating Instructions manual

claimed subsequently.

Claim:

•visible transport damage immediately to the forwarder.

•visible deficiencies /incompleteness immediately to your Lenze AC Tech representative

Related Documents

The documentation listed herein contains information relevant to the operation of the SMVector frequency inverter. To obtain the latest documentation, visit the Technical Library at http://www.lenzeamericas.com.

Document #	Description
CMVINS01	SMVector Communications Module Installation Instruction
CMVMB401	SMVector ModBus RTU over RS485 Communications Reference Guide
CMVLC401	SMVector Lecom Communications Reference Guide
CMVCAN01	SMVector CANopen Communications Reference Guide
CMVDVN01	SMVector DeviceNet Communications Reference Guide
CMVETH01	SMVector EtherNet/IP Communications Reference Guide
CMVPFB01	SMVector PROFIBUS Communications Reference Guide
ALSV01	SMVector Additional I/O Module Installation and Operation Manual
DBV01	SMVector Dynamic Braking
PTV01	SMVector Potentiometer Install Instructions
RKV01	SMVector ESVZXK1 Remote Keypad
RKVU01	SMVector ESVZXH0 Remote Keypad (for NEMA 1 15-60HP (11-45kW) Drives)

2	Lenze SMVector 13465100 EDBSV01 EN v18

Safety Information

1Safety Information

General

Some parts of Lenze AC Tech controllers can be electrically live and some surfaces can be hot. Nonauthorized removal of the required cover, inappropriate use, and incorrect installation or operation creates the risk of severe injury to personnel and/or damage to equipment.

All operations concerning transport, installation, and commissioning as well as maintenance must be carried out by qualified, skilled personnel who are familiar with the installation, assembly, commissioning, and operation of variable frequency drives and the application for which it is being used.

Installation

Ensure proper handling and avoid excessive mechanical stress. Do not bend any components and do not change any insulation distances during transport, handling, installation or maintenance. Do not touch any electronic components or contacts. This drive contains electrostatically sensitive components, which can easily be damaged by inappropriate handling. Static control precautions must be adhered to during installation, testing, servicing and repairing of this drive and associated options. Component damage may result if proper procedures are not followed.

To ensure proper operation, do not install the drive where it is subjected to adverse environmental conditions such as combustible, oily, or hazardous vapors; corrosive chemicals; excessive dust, moisture or vibration; direct sunlight or extreme temperatures.

This drive has been tested by Underwriters Laboratory (UL) and is UL Listed in compliance with the UL508C Safety Standard. This drive must be installed and configured in accordance with both national and international standards. Local codes and regulations take precedence over recommendations provided in this and other Lenze AC Tech documentation.

The SMVector drive is considered a component for integration into a machine or process. It is neither a machine nor a device ready for use in accordance with European directives (reference machinery directive and electromagnetic compatibility directive). It is the responsibility of the end user to ensure that the machine meets the applicable standards.

Electrical Connection

When working on live drive controllers, applicable national safety regulations must be observed. The electrical installation must be carried out according to the appropriate regulations (e.g. cable cross-sections, fuses, protective earth [PE] connection). While this document does make recommendations in regards to these items, national and local codes must be adhered to.

The documentation contains information about installation in compliance with EMC (shielding, grounding, filters and cables). These notes must also be observed for CE-marked controllers. The manufacturer of the system or machine is responsible for compliance with the required limit values demanded by EMC legislation.

Application

The drive must not be used as a safety device for machines where there is a risk of personal injury or material damage. Emergency Stops, over-speed protection, acceleration and deceleration limits, etc must be made by other devices to ensure operation under all conditions.

The drive does feature many protection devices that work to protect the drive and the driven equipment by generating a fault and shutting the drive and motor down. Mains power variances can also result in shutdown of the drive. When the fault condition disappears or is cleared, the drive can be configured to automatically restart, it is the responsibility of the user, OEM and/or integrator to ensure that the drive is configured for safe operation.

Lenze SMVector 13465100 EDBSV01 EN v18

3

Safety Information

Explosion Proof Applications

Explosion proof motors that are not rated for inverter use lose their certification when used for variable speed. Due to the many areas of liability that may be encountered when dealing with these applications, the following statement of policy applies:

Lenze AC Tech Corporation inverter products are sold with no warranty of fitness for a particular purpose or warranty of suitability for use with explosion proof motors. Lenze AC Tech Corporation accepts no responsibility for any direct, incidental or consequential loss, cost or damage that may arise through the use of AC inverter products in these applications. The purchaser expressly agrees to assume all risk of any loss, cost or damage that may arise from such application.

Operation

Systems including controllers must be equipped with additional monitoring and protection devices according to the corresponding standards (e.g. technical equipment, regulations for prevention of accidents, etc.). The controller may be adapted to your application as described in this documentation.

DANGER!

•After the controller has been disconnected from the supply voltage, live components and power connection must not be touched immediately, since capacitors could be charged. Please observe the corresponding notes on the controller.

•Close all protective covers and doors prior to and during operation.

•Do not cycle input power to the controller more than once every two minutes.

•For SMVector models that are equipped with a Disconnect Switch (11th character in model number is L or M), the Disconnect Switch is intended as a motor service disconnect and does not provide branch circuit protection to the inverter or motor. When servicing the motor, it is necessary to wait 3 minutes after turning this switch to the off position before working on motor power wiring as the inverter stores electrical power. To service the inverter, it is necessary to remove mains ahead of the drive and wait 3 minutes.

Safety Notifications

All safety information given in these Operating Instructions includes a visual icon, a bold signal word and a description.

Signal Word! (characterizes the severity of the danger)

NOTE (describes the danger and informs on how to proceed)

		Icon		Signal Word	Meaning	Consequences if ignored
				DANGER!	Warns of hazardous electrical voltage.	Death or severe injuries.
				WARNING!	Warns of potential, very hazardous	Risk of severe injury to personnel and/or
					situations.	damage to equipment.
				WARNING!	Warns of hot surface and risk of burns.	Risk of severe injury to personnel.
				Hot Surface	Labels may be on or inside the
					equipment to alert people that surfaces
					may reach dangerous temperatures.
				STOP!	Warns of potential damage to material	Damage to the controller/drive or its
					and equipment.	environment.
				NOTE	Designates a general, useful note.	None. If observed, then using the control-
						ler/drive system is made easier.
4					Lenze SMVector 13465100 EDBSV01 EN v18

Safety Information

Harmonics Notification in accordance with EN 61000-3-2, EN 61000-3-12:

Operation in public supply networks (Limitation of harmonic currents i.a.w. EN 61000-3-2, Electromagnetic Compatibility (EMC) Limits). Limits for harmonic current emissions (equipment input current up to 16A/phase).

Directive	Total Power	Additional Measures Required for Compliance (2)
	connected to Mains
	(public supply)
	< 0.5kW	with mains choke
EN 61000-3-2
	0.5 ... 1kW	with active filter
	> 1kW	complies without additional measures
EN 61000-3-12	16 ... 75amp	Additional measures are required for compliance with the standard

(1)For compliance with EMC regulations, the permissable cable lengths may change.

(2)The additional measures described only ensure that the controller meets the requirements of the EN 61000-3-2. The machine/system manufacturer is responsible for the machine’s compliance with the regulations.

Safety Information in accordance with EN 61800-5-1:

DANGER! - Risk of Electric Shock

Capacitors retain charge for approximately 180 seconds after power is removed. Disconnect incoming power and wait at least 3 minutes before touching the drive.

DANGER! - Risque de choc électrique

Les condensateurs restent sous charge pendant environ 180 secondes après une coupure de courant. Couper l’alimentation et patienter pendant au moins 3 minutes avant de toucher l’entraînement.

WARNING!

• This product can cause a d.c. current in the PE conductor. Where a residual currentoperated (RCD) or monitoring (RCM) device is used for protection in case of direct or indirect contact, only an RCD or RCM Type B is allowed on the supply side of this product.

•Leakage Current may exceed 3.5mA AC. The minimum size of the PE conductor shall comply with local safety regulations for high leakage current equipment.

•In a domestic environment, this product may cause radio interference in which case supplementary mitigation measures may be required.

Lenze SMVector 13465100 EDBSV01 EN v18

5

Safety Information

Safety Information in accordance with UL:

Note for UL approved system with integrated controllers: UL warnings are notes which apply to UL systems. The documentation contains special information about UL.

• Integral solid state protection does not provide branch circuit protection. Branch circuit protection must be provided in accordance with the National Electrical Code and any additional local codes. The

Warnings!	use of fuses or circuit breakers is the only approved means for branch circuit protection.

•When protected by CC and T Class Fuses, suitable for use on a circuit capable of delivering not more than 200,000 rms symmetrical amperes, at the maximum voltage rating marked on the drive.

•Additionally suitable when protected by a circuit breaker having an interrupting rating not less than 200,000 rms symmetrical amperes, at the maximum voltage rating marked on the drive. (Excludes ESV113xx2T, ESV153xx2T, ESV113xx4T, ESV153xx4T, ESV183xx4T, ESV223xx4T, ESV303xx4T, ESV113xx6T, ESV153xx6T, ESV183xx6T, ESV223xx6T, and ESV303xx6T).

•Use minimum 75°C copper wire only, except for control circuits.

•For control circuits, use wiring suitable for NEC Class 1 circuits only.

•Torque Requirements (in accordance with UL) are listed in section 3 . 2 . 1, Power Connections and in 3.2.3, Control terminals

•Shall be installed in a pollution degree 2 macro-environment.

•NEMA 1 (IP31) models shall be installed in a pollution degree 2 macro-environment.

•All models are suitable for installation in a compartment handling Conditioned Air (i.e., plenum rated).

WARNING!

The opening of branch-circuit protective device may be an indication that a fault has been interrupted. To reduce the risk of fire or electric shock, current carrying parts and other components of the controller should be examined and replaced if damaged.

AVERTISSEMENT!

Le déclenchement du dispositif de protection du circuit de dérivation peut être dû à une coupure qui résulte d’un courant de défaut. Pour limiter le risque d’incendie ou de choc électrique, examiner les pièces porteuses de courant et les autres éléments du contrôleur et les remplacer s’ils sont endommagés. En cas de grillage de l’élément traverse par le courant dans un relais de surcharge, le relais tout entier doit être remplacé.

NOTE

Control and communications terminals provide reinforced insulation (i.e. considered SELV or PELV, providing protection in case of direct contact) when the drive is connected to a power system rated up to 300VAC between phase to ground (PE) and the applied voltage on Terminals 16 and 17 is less than 150VAC between phase to ground. Otherwise, control and communications terminals provide basic insulation.

6	Lenze SMVector 13465100 EDBSV01 EN v18

Technical Data

2Technical Data

2.1Standards and Application Conditions

	Conformity	CE	Low Voltage (2006/95/EC) & EMC (2004/108/EC) Directives
	Approvals	UL508C	Underwriters Laboratories -Power Conversion Equipment
	Input voltage phase imbalance	< 2%
			−− For central grounded systems, operation is permitted
		TT	without restrictions.
	Supported Power Systems		−− For corner grounded 400/500V systems, operation is
		TN
			possible but reinforced insulation to control circuits is
			compromised.
	Humidity	< 95% non-condensing
		Transport	-25 … +70°C
	Temperature range
		Storage	-20 … +70°C
		Operation	-10 … +55°C (with 2.5%/°C current derating above +40°C)
	Installation height	0 - 4000m a.m.s.l.	(with 5%/1000 m current derating above 1000m a.m.s.l.)
	Vibration resistance	acceleration resistant up to 1.0g
	Earth leakage current	> 3.5 mA to PE
	Max Permissable Cable Length (1)	<= 4.0 Hp (3.0 kW)	30 meters shielded, 60 meters un-shielded
		=> 5.0 Hp (3.7 kW)	50 meters shielded, 100 meters un-shielded.
		IP31/NEMA 1	IP65/NEMA 4X
	Enclosure
		NEMA 1 and NEMA 4X model enclosures are plenum rated in accordance with UL
		508C and are suitable for installation in a compartment handling conditioned air.
	Protection measures against	Earth fault, phase loss, over voltage, under voltage, motor stalling, over temperature
		motor overload (125% of FLA), short circuit (SCCR=200kA at rated voltage)
		< 0.5kW	with mains choke
	Compliance with EN 61000-3-2
		0.5 ... 1kW	with active filter
	Requirements (2)
		> 1kW	without additional measures
	Compliance with EN 61000-3-12	16 ... 75amp	Additional measures required for compliance with EN 61000-3-12
	Requirements (2)

Operation in public supply networks (Limitation of harmonic currents i.a.w. EN 61000-3-2, Electromagnetic Compatibility (EMC) Limits). Limits for harmonic current emissions (equipment input current up to 16A/phase).

(1)The stated cable lengths are permissible at default carrier frequencies (refer to parameter P166).

(2)The additional measures described only ensure that the controller meets the requirements of the EN 61000-3-2. The machine/system manufacturer is responsible for the machine’s compliance with the regulations.

Lenze SMVector 13465100 EDBSV01 EN v18

7

Technical Data

2.2SMV Type Number Designation

The table herein describes the Type numbering designation for the SMVector Inverter models.

		ESV	152	N0	2	T	X	B
Electrical Products in the SMVector Series
Power Rating in kW:
251	= 0.25kW (0.33HP)	113 = 11.0kW (15HP)
371	= 0.37kW (0.5HP)	153 = 15.0kW (20HP)
751	= 0.75kW (1HP)	183 = 18.5kW (25HP)
112	= 1.1kW (1.5HP)	223 = 22.0kW (30HP)
152	= 1.5kW (2HP)	303 = 30.0kW (40HP)
222	= 2.2kW (3HP)	373 = 37.5kW (50HP)
302	= 3.0kW (4HP)	453 = 45.0kW (60HP)
402	= 4.0kW (5HP)
552	= 5.5kW (7.5HP)
752	= 7.5kW (10HP)
Installed I/O & Communication Module(s):
C_ = CANopen (Available all models)		The “_” blank can be:
D_ = DeviceNet (Available all models)		0 = Standard Keypad
E_ = Ethernet/IP, (Available all models)
R_ = RS-485 / ModBus /Lecom (Avail all models)
P_ = ProfiBus-DP (Available all models)
N_ = No Communications installed
Input Voltage:
1 = 120 VAC (doubler output) or 240 VAC
2 = 240 VAC
4 = 400/480 VAC
6 = 600 VAC
Input Phase:
S = Single Phase Input only
Y = Single or Three Phase Input
T = Three Phase Input only
Input Line Filter

F = Integral EMC Filter

L = Integral EMC Filter and Integrated Disconnect Switch (NEMA 4X/IP65 Models only)

M = Integrated Disconnect Switch (NEMA 4X/IP65 Models only)

X = No EMC Filter/ No Disconnect Switch

Enclosure:

B = NEMA 1/IP31; Indoor only

C = NEMA 4X/IP65; Indoor only; Convection cooled

D = NEMA 4X/IP65; Indoor only; Fan cooled

E = NEMA 4X/IP65; Indoor/Outdoor; Convection cooled

F = NEMA 4X/IP65; Indoor/Outdoor; Fan cooled

NOTE

Prior to installation make sure the enclosure is suitable for the end-use environment

Variables that influence enclosure suitability include (but are not limited to) temperature, airborne contaminates, chemical concentration, mechanical stress and duration of exposure (sunlight, wind, precipitation).

8	Lenze SMVector 13465100 EDBSV01 EN v18

Technical Data

2.3Ratings

120V / 240VAC Models

Mains = 120V Single Phase (1/N/PE) (90...132V), 240V Single Phase (2/PE) (170...264V); 48...62Hz

Type	Power		Mains Current		Output Current		Heat Loss (Watts)
			120V	240V	Cont (In)	Max I	N1/IP31	N4X/IP65	N4X/IP65
	Hp	kW	A	A	A	%		No filter	W/ filter
ESV251--1S--	0.33	0.25	6.8	3.4	1.7	200	24
ESV371--1S--	0.5	0.37	9.2	4.6	2.4	200	32	32
ESV751--1S--	1	0.75	16.6	8.3	4.2	200	52	41
ESV112--1S--	1.5	1.1	20	10.0	6.0	200	74	74

NOTES:

Output Current: The Output Current Maximum (%) is a percentage of the Output Current Continuous Amps (In) rating and is adjustable in parameter P171.

240VAC Models

		Mains = 240V Single Phase (2/PE) (170...264V); 48...62Hz
	Type		Power			Mains Current			Output Current		Heat Loss (Watts)
						240V			Cont (In)	Max I	N1/IP31	N4X/IP65	N4X/IP65
		Hp			kW	A			A	%		No filter	W/ filter
	ESV251--2S--	0.33			0.25	3.4			1.7	200	20
	ESV371--2S--	0.5			0.37	5.1			2.4	200			30
	ESV751--2S--	1			0.75	8.8			4.2	200			42
	ESV112--2S--	1.5			1.1	12.0			6.0	200			63
	ESV152--2S--	2			1.5	13.3			7.0	200			73
	ESV222--2S--	3			2.2	17.1			9.6	200			97
	240V Single Phase (2/PE) (170...264V), 240V Three Phase (3/PE) (170...264V); 48...62Hz
	Type		Power			Mains Current			Output Current		Heat Loss (Watts)
						1~ (2/PE)		3~ (3/PE)	Cont (In)	Max I	N1/IP31	N4X/IP65	N4X/IP65
		Hp			kW	A		A	A	%		No filter	W/ filter
	ESV371--2Y--	0.5			0.37	5.1		2.9	2.4	200	27	26
	ESV751--2Y--	1			0.75	8.8		5.0	4.2	200	41	38
	ESV112--2Y--	1.5			1.1	12.0		6.9	6.0	200	64	59
	ESV152--2Y--	2			1.5	13.3		8.1	7.0	200	75	69
	ESV222--2Y--	3			2.2	17.1		10.8	9.6	200	103	93
				240V Three Phase (3/PE) (170...264V); 48...62Hz
	Type		Power			Mains Current			Output Current		Heat Loss (Watts)
						240V			Cont (In)	Max I	N1/IP31	N4X/IP65	N4X/IP65
		Hp			kW	A			A	%		No filter	W/ filter
Lenze SMVector 13465100 EDBSV01 EN v18													9

Technical Data

--ESV112	--2T	1.5	1.1	6.9	6	200	64
ESV152--	2T--	2	1.5	8.1	7	200	75
ESV222--	2T--	3	2.2	10.8	9.6	200	103
ESV402--	2T--	5	4.0	18.6	16.5	200	154	139
ESV552--	2T--	7.5	5.5	26	23	200	225	167
ESV752--	2T--	10	7.5	33	29	200	274	242
ESV113--	2T--	15	11	48	42	180	485	468
ESV153--	2T--	20	15	59	54	180	614	591

NOTES:

Output Current: The Output Current Maximum (%) is a percentage of the Output Current Continuous Amps (In) rating and is adjustable in parameter P171.

400...480VAC Models

400 ... 480V Three Phase (3/PE) (400V: 340...440V), (480V: 340...528V); 48...62Hz

Type			Power		Mains Current		Output Current						Heat Loss (Watts)
					400V	480V	Cont (In)			Max I			N1/IP31	N4X/IP65	N4X/IP65
		Hp		kW	A	A		A			%			No filter	W/ filter
							400V		480V	400V		480V
ESV371--	4T--	0.5		0.37	1.7	1.5	1.3		1.1	175		200	23	21	25
ESV751--	4T--	1		0.75	2.9	2.5	2.4		2.1	175		200	37	33	37
ESV112--	4T--	1.5		1.1	4.2	3.6	3.5		3.0	175		200	48	42	46
ESV152--	4T--	2		1.5	4.7	4.1	4.0		3.5	175		200	57	50	54
ESV222--	4T--	3		2.2	6.1	5.4	5.5		4.8	175		200	87	78	82
ESV302--	4T--	4		3.0	8.3	7.0	7.6		6.3	175		200			95
ESV402--	4T--	5		4.0	10.6	9.3	9.4		8.2	175		200	128	103	111
ESV552--	4T--	7.5		5.5	14.2	12.4	12.6		11.0	175		200	178	157	165
ESV752--	4T--	10		7.5	18.1	15.8	16.1		14.0	175		200	208	190	198
ESV113--	4T--	15		11	27	24	24		21	155		180	418	388	398
ESV153--	4T--	20		15	35	31	31		27	155		180	493	449	459
ESV183--	4T--	25		18.5	44	38	39		34	155		180	645	589	600
ESV223--	4T--	30		22	52	45	46		40	155		180	709	637	647
ESV303--	4T--	40		30	68	59	60		52	155		180	1020
ESV373--	4T--	50		37.5	85	74	75		65	155		180	1275
ESV453--	4T--	60		45	100	87	88		77	155		180	1530

NOTES:

Output Current: The Output Current Maximum (%) is a percentage of the Output Current Continuous Amps (In) rating and is adjustable in parameter P171.

For 400...480 VAC models, the output current maximum (%) in the 400V column is used when P107 = 0 For 400...480 VAC models, the output current maximum (%) in the 480V column is used when P107 = 1

10	Lenze SMVector 13465100 EDBSV01 EN v18

600VAC Models						Technical Data
			600V Three Phase (3/PE) (425...660V); 48...62Hz
	Type		Power		Mains Current	Output Current		Heat Loss (Watts)
						Cont (In)	Max I	N1/IP31	N4X/IP65	N4X/IP65
		Hp		kW	A	A	%		No filter	W/ filter
	ESV751--6T--	1		0.75	2	1.7	200	37	31
	ESV152--6T--	2		1.5	3.2	2.7	200	51	43
	ESV222--6T--	3		2.2	4.4	3.9	200	68	57
	ESV402--6T--	5		4	6.8	6.1	200	101	67
	ESV552--6T--	7.5		5.5	10.2	9	200	148	116
	ESV752--6T--	10		7.5	12.4	11	200	172	152
	ESV113--6T--	15		11	19.7	17	180	380	356
	ESV153--6T--	20		15	25	22	180	463	431
	ESV183--6T--	25		18.5	31	27	180	560	519
	ESV223--6T--	30		22	36	32	180	640	592
	ESV303--6T--	40		30	47	41	180	930
	ESV373--6T--	50		37.5	59	52	180	1163
	ESV453--6T--	60		45	71	62	180	1395

NOTES:

Output Current: The Output Current Maximum (%) is a percentage of the Output Current Continuous Amps (In) rating and is adjustable in parameter P171.

STOP!

• For installations above 1000m a.m.s.l., derate In by 5% per 1000m, do not exceed 4000m a.m.s.l.

• Operation above 40°C, derate In by 2.5% per °C, do not exceed 55°C.

Output Current (In) derating for Carrier Frequency (P166) for NEMA 1 (IP31) Models: - If P166=2 (8 kHz), derate In to 92% of drive rating

- If P166=3 (10 kHz), derate In to 84% of drive rating

Output Current (In) derating for Carrier Frequency (P166) for NEMA 4X (IP65) Models:

-If P166=1 (6 kHz), derate In to 92% of drive rating

-If P166=2 (8 kHz), derate In to 84% of drive rating

-If P166=3 (10 kHz), derate In to 76% of drive rating

Lenze SMVector 13465100 EDBSV01 EN v18

11

Installation

3Installation

3.1Dimensions and Mounting

WARNING!

Drives must not be installed where subjected to adverse environmental conditions such as: combustible, oily, or hazardous vapors; corrosive chemicals; excessive dust, moisture or vibration; direct sunlight or extreme temperatures.

3.1.1NEMA 1 (IP31) Models < 30HP (22kW)

b2

c

s2

Mounting Screws

4 x #10

18 lb-in

( 420x NmM5 )

b1 b

s1

s1

a1	s2
a

		Type	a	a1	b	b1	b2	c	s1	s2	m
			in (mm)	in (mm)	in (mm)	in (mm)	in (mm)	in (mm)	in (mm)	in (mm)	lb (kg)
	G1	ESV251~~~~~B; ESV371~~~~~B	3.90 (99)	3.12 (79)	7.48 (190)	7.00 (178)	0.24 (6)	4.35 (111)	0.6 (15)	2.0 (50)	2.0 (0.9)
		ESV751~~~~~B
	G2	ESV112~~~~~B; ESV152~~~~~B	3.90 (99)	3.12 (79)	7.52 (191)	7.00 (178)	0.26 (7)	5.45 (138)	0.6 (15)	2.0 (50)	2.8 (1.3)
		ESV222~~~~~B
	G3	ESV402~~~~~B	3.90 (99)	3.12 (79)	7.52 (191)	7.00 (178)	0.30 (8)	5.80 (147)	0.6 (15)	2.0 (50)	3.2 (1.5)
	H1	ESV552~~~~~B; ESV752~~~~~B	5.12 (130)	4.25 (108)	9.83 (250)	9.30 (236)	0.26 (7)	6.30 (160)	0.6 (15)	2.0 (50)	6.0 (2.0)
	J1	ESV113~~~~~B; ESV153~~~~~B	6.92 (176)	5.75 (146)	12.50 (318)	11.88 (302)	0.31 (8)	8.09 (205)	0.6 (15)	2.0 (50)	13.55 (6.15)
		ESV183~~~~~B; ESV223~~~~~B
		Conduit Hole Dimensions			Type	N	P	P1	Q	S
						in (mm)	in (mm)	in (mm)	in (mm)	in (mm)
		Q	Q
					G1	1.84 (47)	1.93 (49)	.70 (18)	1.00 (25)	.88 (22)
		P1			G2	1.84 (47)	3.03 (77)	.70 (18)	1.00 (25)	.88 (22)
				S
					G3	1.84 (47)	3.38 (86)	.70 (18)	1.00 (25)	.88 (22)
					H1	2.46 (62)	3.55 (90)	.13 (3)	1.38 (35)	1.13 (29)
		P								.88 (22)
					J1	3.32 (84)	4.62 (117)	.73 (19)	1.40 (36)	1.31 (33)
										.88 (22)
		N
	12					Lenze SMVector 13465100 EDBSV01 EN v18

Installation

3.1.2NEMA 1 (IP31) Models > 30HP (22kW)

b2

c

s2

b1	b	s1	s1
	SMV		SMV

	a1								s2
	a
	Type	a	a1	b	b1	b2	c	s1	s2	m
		in (mm)	in (mm)	in (mm)	in (mm)	in (mm)	in (mm)	in (mm)	in (mm)	lb (kg)
K1	ESV303~~4~~B;	8.72 (221)	7.50 (190)	14.19 (360)	13.30 (338)	0.45 (11.4)	10.07 (256)	0.6 (15)	2.0 (50)	24 (10.9)
	ESV303~~6~~B
K2	ESV373~~4~~B;	8.72 (221)	7.50 (190)	17.19 (436)	16.30 (414)	0.45 (11.4)	10.07 (256)	0.6 (15)	2.0 (50)	31 (14.1)
	ESV373~~6~~B
K3	ESV453~~4~~B	8.72 (221)	7.50 (190)	20.19 (513)	19.30 (490)	0.45 (11.4)	10.07 (256)	0.6 (15)	2.0 (50)	35 (15.9)
	ESV453~~6~~b
	Conduit Hole Dimensions			Type	N	P	P1	Q	S	S1
					in (mm)	in (mm)	in (mm)	in (mm)	in (mm)	in (mm)
		S1
				K1	3.75 (95)	5.42 (137)	1.50 (38.1)	1.75 (44.4)	1.75 (44.4)	0.875 (22.2)
	S
			P1
	C			K2	3.75 (95)	5.42 (137)	1.50 (38.1)	1.75 (44.4)	1.75 (44.4)	0.875 (22.2)
			P
	Q	Q		K3	3.75 (95)	5.42 (137)	1.50 (38.1)	1.75 (44.4)	1.75 (44.4)	0.875 (22.2)
	N	N

Lenze SMVector 13465100 EDBSV01 EN v18

13

Installation

3.1.3NEMA 4X (IP65) Models

			b2		c
								s2
	Mounting Screws
	4 x #8-32
	10 lb-in
	(1.24 x NmM4 )			b
			b1				s1		s1
								s2
		a1
		a
	Type	a	a1	b	b1	b2	c	s1	s2	m
		in (mm)	in (mm)	in (mm)	in (mm)	in (mm)	in (mm)	in (mm)	in (mm)	lb (kg)
	ESV371N01SX_; ESV751N01SX_;
	ESV371N02YX_; ESV751N02YX_;
R1	ESV371N04TX_; ESV751N04TX_;	6.28 (160)	5.90 (150)	8.00 (203)	6.56 (167)	0.66 (17)	4.47 (114)	2.00 (51)	2.00 (51)	3.6 (1.63)
	ESV751N06TX_; ESV371N02SF_;
	ESV751N02SF_; ESV371N04TF_;
	ESV751N04TF_;
	ESV112N01SX_; ESV112N02YX_;
	ESV152N02YX_; ESV112N04TX_;
	ESV152N04TX_; ESV222N04TX_;
R2	ESV152N06TX_; ESV222N06TX_;	6.28 (160)	5.90 (150)	8.00 (203)	6.56 (167)	0.66 (17)	6.31 (160)	2.00 (51)	2.00 (51)	5.9 (2.68)
	ESV112N02SF_; ESV152N02SF_;
	ESV112N04TF_; ESV152N04TF_;
	ESV222N04TF_; ESV302N04TF_;
S1	ESV222N02YX_; ESV222N02SF_	7.12 (181)	6.74 (171)	8.00 (203)	6.56 (167)	0.66 (17)	6.77 (172)	2.00 (51)	2.00 (51)	7.1 (3.24)
	ESV552N02TX~; ESV752N02TX~
T1	ESV752N04TX~; ESV752N06TX~;	8.04 (204)	7.56 (192)	10.00 (254)	8.04 (204)	0.92 (23)	8.00 (203)	4.00 (102)	4.00 (102)	10.98 (4.98)
	ESV752N04TF~
	ESV402N02TX_; ESV402N04TX_;
V1	ESV552N04TX_; ESV402N06TX_	8.96 (228)	8.48 (215)	10.00 (254)	8.04 (204)	0.92 (23)	8.00 (203)	4.00 (102)	4.00 (102)	11.58 (5.25)
	ESV552N06TX_; ESV402N04TF_;
	ESV552N04TF_
	ESV113N02TX~; ESV153N02TX~
	ESV113N04TX~; ESV153N04TX~
W1	ESV113N04TF~; ESV153N04TF~	9.42 (240)	8.94 (228)	14.50 (368)	12.54 (319)	0.92 (24)	9.45 (241)	4.00 (102)	4.00 (102)	22.0 (10.0)
	ESV113N06TX~; ESV153N06TX~
	ESV183N04TX~; ESV183N04TF~
	ESV183N06TX~
X1	ESV223N04TX~; ESV223N04TF~	9.42 (240)	8.94 (228)	18.5 (470)	16.54 (420)	0.92 (24)	9.45 (241)	4.00 (102)	4.00 (102)	25.5 (11.6)
	ESV223N06TX~

_ = Last digit of part number:	C = N4X Indoor (convection cooled)
	E = N4X In/Outdoor (convection cooled)

~ = Last digit of part number: D = N4X Indoor (fan cooled)

F = N4X In/Outdoor (fan cooled)

	Conduit Hole Dimensions		Type	N	P	Q	S	S1
				in (mm)	in (mm)	in (mm)	in (mm)	in (mm)
			R1
Q	Q			3.14 (80)	2.33 (59)	1.50 (38)	.88 (22)	n/a
	Q	Q
	S		R2	3.14 (80)	4.18 (106)	1.50 (38)	.88 (22)	n/a
		S	S1	3.56 (90)	4.63 (118)	1.50 (38)	.88 (22)	n/a
			T1	4.02 (102)	5.00 (127)	1.85 (47)	1.06 (27)	n/a
P	P	S1	V1	4.48 (114)	5.00 (127)	1.85 (47)	1.06 (27)	n/a
			W1	4.71 (120)	5.70 (145)	2.00 (51)	1.375 (35)	1.125 (28)
N	N
			X1	4.71 (120)	5.70 (145)	2.00 (51)	1.375 (35)	1.125 (28)
14				Lenze SMVector 13465100 EDBSV01 EN v18

Installation

3.1.4NEMA 4X (IP65) Models with Disconnect Switch

b2	c1
	c	s2

Mounting Screws
4 x #8-32
10 lb-in
(1.24 x NmM4 )	b1 b	s1	s1

a1	s2
a

				a	a1		b	b1		b2		c	c1	s1	s2	m
		Type		in	in		in	in		in		in	in	in	in	lb
				(mm)	(mm)		(mm)	(mm)		(mm)	(mm)		(mm)	(mm)	(mm)	(kg)
	ESV371N01SM_; ESV371N02YM_;
	ESV371N02SL_; ESV371N04TM_;
AA1	ESV371N04TL_; ESV371N06TM_;			6.28	5.90		10.99	9.54		0.66		4.47	.86	2.00	2.00	4.7
	ESV751N01SM_; ESV751N02YM_;			(160)	(150)		(279)	(242)		(17)		(114)	(22)	(51)	(51)	(2.13)
	ESV751N02SL_; ESV751N04TM_;
	ESV751N04TL_; ESV751N06TM_;
	ESV112N01SM_; ESV112N02YM_;
	ESV112N02SL_; ESV112N04TM_;
	ESV112N04TL_; ESV152N02YM_;			6.28	5.90		10.99	9.54		0.66		6.31	.86	2.00	2.00	7.9
AA2	ESV152N02SL_; ESV152N04TM_;
				(160)	(150)		(279)	(242)		(17)		(160)	(22)	(51)	(51)	(3.58)
	ESV152N04TL_; ESV152N06TM_;
	ESV222N04TM_; ESV222N04TL_;
	ESV222N06TM_; ESV302N04TL_;
AD1	ESV222N02SL_; ESV222N02YM_;			7.12	6.74		10.99	9.54		0.66		6.77	.86	2.00	2.00	9.0
				(181)	(171)		(279)	(242)		(17)		(172)	(22)	(51)	(51)	(4.08)
	ESV552N02TM~; ESV752N02TM~			8.04	7.56		13.00	11.04		0.92		8.00	.86	4.00	4.00	13.9
AB1	ESV752N04TM~; ESV752N06TM~;
				(204)	(192)		(330)	(280)		(23)		(203)	(22)	(102)	(102)	(6.32)
	ESV752N04TL~
	ESV402N02TM_; ESV402N04TM_;
AC1	ESV552N04TM_; ESV402N06TM_;			8.96	8.48		13.00	11.04		0.92		8.04	.86	4.00	4.00	14.7
	ESV552N06TM_; ESV402N04TL_;			(228)	(215)		(330)	(280)		(23)		204)	(22)	(102)	(102)	(6.66)
	ESV552N04TL_
AE1	ESV113N04TM~; ESV153N04TM~,			9.42	8.94		14.50	12.54		0.92		9.45	0.73	4.00	4.00	23.0
	ESV113N06TM~; ESV153N06TM~			(240)	(228)		(368)	(319)		(24)		(241)	(19)	(102)	(102)	(10.4)
	ESV113N02TM~; ESV153N02TM~
	ESV113N04TL~; ESV153N04TL~			9.42	8.94		18.5	16.54		0.92		9.45	0.73	4.00	4.00	28.5
AF1	ESV183N04TL~; ESV223N04TL~
				(240)	(228)		(470)	(420)		(24)		(241)	(19)	(102)	(102)	(12.9)
	ESV183N04TM~; ESV223N04TM~
	ESV183N06TM~; ESV223N06TM~
_ = Last digit of part number:			C = N4X Indoor (convection cooled)						~ = Last digit of part number: D = N4X Indoor (fan cooled)
		Conduit Hole Dimensions						Type		N			P	Q	S	S1
										in (mm)		in (mm)		in (mm)	in (mm)	in (mm)
	Q	Q			Q	Q		AA1		3.14 (80)		2.33 (59)		1.50 (38)	.88 (22)	n/a
								AA2		3.14 (80)		4.18 (106)		1.50 (38)	.88 (22)	n/a
							S	AD1		3.56 (90)		4.63 (118)		1.50 (38)	.88 (22)	n/a
			S
								AB1		4.02 (102)		5.00 (127)		1.85 (47)	1.06 (27)	n/a
P				P			S1	AC1		4.48 (114)		5.00 (127)		1.85 (47)	1.06 (27)	n/a
								AE1		4.71 (120)		5.70 (145)		2.00 (51)	1.375 (35)	1.125 (28)
	N				N			AF1		4.71 (120)		5.70 (145)		2.00 (51)	1.375 (35)	1.125 (28)
Lenze SMVector 13465100 EDBSV01 EN v18																15

Installation

3.2Electrical Installation

Installation After a Long Period of Storage

STOP!

Severe damage to the drive can result if it is operated after a long period of storage or inactivity without reforming the DC bus capacitors.

If input power has not been applied to the drive for a period of time exceeding three years (due to storage, etc), the electrolytic DC bus capacitors within the drive can change internally, resulting in excessive leakage current. This can result in premature failure of the capacitors if the drive is operated after such a long period of inactivity or storage.

In order to reform the capacitors and prepare the drive for operation after a long period of inactivity, apply input power to the drive for 8 hours prior to actually operating the motor.

3.2.1Power Connections

STOP!

If the kVA rating of the AC supply transformer is greater than 10 times the input kVA rating of the drive(s), an isolation transformer or 2-3% input line reactor must be added to the line side of the drive(s).

DANGER! Hazard of electrical shock!

Circuit potentials up to 600 VAC are possible. Capacitors retain charge after power is removed. Disconnect power and wait at least three minutes before servicing the drive.

STOP!

•Verify mains voltage before connecting to drive.

•Do not connect mains power to the output terminals (U,V,W)! Severe damage to the drive will result.

•Do not cycle mains power more than once every two minutes. Damage to the drive may result.

Mains and Motor Terminations

					Type	Torque	Strip Length
					<5HP	12 lb-in (1.3 Nm)	5/16 in (8mm)
					ESV552xx2T, ESV752xx2T, ESV113xx4/6, ESV153xx4/6, ESV183xx6, ESV223xx6	16 lb-in (1.8 Nm)	5/16 in (8mm)
					ESV552xx4Txx, ESV752xx4Txx, ESV552xx6Txx, ESV752xx6Txx	12 lb-in (1.3Nm)	0.25 in (6mm)
					ESV113xx2xxx, ESV153xx2xxx, ESV183xx4xxx, ESV223xx4xxx, ESV303xx4xxx	24 lb-in (2.7 Nm)	7/16 in (10mm)
					ESV373xx4xxx, ESV453xx4xxx	27 lb-in (3.05 Nm)	0.75 in (19mm)
					Torque: N4X/IP65 Door Screws
					N4X/IP65	6-7 lb-in (0.67-0.79 Nm)	0.25 in (6mm)

3.2.1.1Mains Connection to 120VAC Single-Phase Supply

ESV...N01S...

PE L1 L2 N

PE L1 N

16 Lenze SMVector 13465100 EDBSV01 EN v18

Installation

3.2.1.2Mains Connection to 240VAC Single-Phase Supply

PE L1 L2 N

ESV...N01S...

ESV...N01S...

PE L1 L2

PE L1

L2

L3

ESV...	N02Y...					ESV...	N02Y...
(2/PE AC)						(1/N/PE AC)
			PE	L1	L2
			PE	L1	L2
ESV...	N02S...					ESV...	N02S...
(2/PE AC)						(1/N/PE AC)
			PE	L1	L2

PE L1 L2 N

PE L1 N

PE L1

L2

L3

PE L1 N

PE L1 L2

PE L1 N

3.2.1.3Mains Connection to Three-Phase Supply

	ESV...	N02Y...	PE L1		L2	L3
	ESV	N02T
	ESV...	N04T...
	ESV...	N06T...
	(3/PE AC)
			PE	L1	L2	L3

3.2.1.4Motor Connection

	U/T1 V/T2 W/T3 PE
	PES
	PES	PE
	PES
	PES
	PES	M
		3~
		PE
	PES = Protective Earth Shielding

WARNING!

If the cable connection between the drive and the motor has an in-line contactor or circuit breaker then the drive must be stopped prior to opening/closing the contacts. Failure to do so may result in 0vercurrent trips and/or damage to the inverter.

WARNING!

Leakage current may exceed 3.5 mA AC. The minimum size of the protective earth (PE) conductor shall comply with local safety regulations for high leakage current equipment.

STOP!

In the case of a Spinning Motor:

To bring free-wheeling loads such as fans to a rest before starting the drive, use the DC injection braking function. Starting a drive into a freewheeling motor creates a direct short-circuit and may result in damage to the drive.

Confirm motor suitability for use with DC injection braking.

Consult parameter P110 for starting / restarting into spinning motors.

Lenze SMVector 13465100 EDBSV01 EN v18

17

Installation

3.2.1.5Installation Recommendations for EMC Compliance

For compliance with EN 61800-3 or other EMC standards, motor cables, line cables and control or communications cables must be shielded with each shield/screen clamped to the drive chassis. This clamp is typically located at the conduit mounting plate.

The EMC requirements apply to the final installation in its entirety, not to the individual components used. Because every installation is different, the recommended installation should follow these guidelines as a minimum. Additional equipment (such as ferrite core absorbers on power conductors) or alternative practices may be required to meet conformance in some installations.

Motor cable should be low capacitance (core/core <75pF/m, core/shield <150pF/m). Filtered drives can meet the class A limits of EN 55011 and EN 61800-3 Category 2 with this type of motor cable up to 10 meters.

NOTE: Refer to Appendix A for recommended cable lengths. Any external line filter should have its chassis connected to the drive chassis by mounting hardware or with the shortest possible wire or braid.

Enclosure / Backplate

External

Control

Circuits

Control and signal cabling

should be separated from

power cables by

a minimum of 300mm

360° shield termination to

backplate using saddle clamp

From

Motor

From

AC Supply

Screened motor cable: core/core <75pF/M core/shield <150pF/M

3.2.1.6NEMA 4X (IP65) Input Terminal Block

For NEMA 4X (IP65) models with integrated EMC filter and/or integrated line disconnect, the input terminal block is located on the right-hand side of the SMV inverter in the NEMA 4 X (IP65) enclosure. The single and three phase models are illustrated herein. Refer to paragraph 3.2.3 Control Terminals for pin out information.

1

2

17

1

17

1

2

17

L1

L1

L1

L2

L2

U

V W

PE

N

U

V

W

PE

L2

U

V W

PE

L3

Single Phase (2/PE) 120/240 VAC models	Single Phase (2/PE) 240 VAC models	Three Phase (3/PE) models
(ESVxxxN01SMC) with integrated line	with Filter and/or integrated line	with Filter and/or integrated line
disconnect	disconnect	disconnect

WARNING

Power remains present for up to 3 minutes on power input terminals (L1, L2 and L3) and output terminals (U, V and W) even when the disconnect switch is in the OFF position. Remove input power ahead of the drive and wait 3 minutes before removing the terminal cover.

18	Lenze SMVector 13465100 EDBSV01 EN v18