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3121254 |
E300AJ/E300AJP |
3 |
4 |
E300AJ/E300AJP |
3121254 |
3121254 |
E300AJ/E300AJP |
5 |
|
TABLE OF CONTENTS |
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SECTION 1 - FRAME........................................................................................................................................................................... |
|
9 |
FIGURE 1-1. STEER INSTALLATION............................................................................................................................................ |
|
10 |
FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATION ............................................................................................................. |
12 |
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FIGURE 1-3. DRIVE HUB ASSEMBLY .......................................................................................................................................... |
|
14 |
FIGURE 1-4. DRIVE MOTOR ASSEMBLY .................................................................................................................................... |
|
18 |
FIGURE 1-5. ELECTRICAL COMPONENTS INSTALLATION (FRAME MOUNTED) .................................................................... |
20 |
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FIGURE 1-6. BATTERY BOX INSTALLATION .............................................................................................................................. |
|
24 |
FIGURE 1-7. FRAME COVERS INSTALLATION ........................................................................................................................... |
|
26 |
FIGURE 1-8. INVERTER INSTALLATION (OPTIONAL) ................................................................................................................ |
28 |
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SECTION 2 - TURNTABLE................................................................................................................................................................ |
|
31 |
FIGURE 2-1. CONTROL VALVES AND TANK/MOTOR INSTALLATIONS ................................................................................... |
32 |
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FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY...................................................................................................................... |
|
36 |
FIGURE 2-3. BOOM FUNCTION VALVE ASSEMBLY................................................................................................................... |
|
38 |
FIGURE 2-4. TURNTABLE AND SWING DRIVE INSTALLATION................................................................................................. |
40 |
|
FIGURE 2-5. TURNTABLE BEARING ASSEMBLY ....................................................................................................................... |
|
42 |
FIGURE 2-6. SWING MOTOR ASSEMBLY ................................................................................................................................... |
|
44 |
FIGURE 2-7. GROUND CONTROL BOX ASSEMBLY................................................................................................................... |
|
46 |
FIGURE 2-8. ELECTRICAL COMPONENTS INSTALLATIONS .................................................................................................... |
50 |
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FIGURE 2-9. HOODS INSTALLATION (Prior to SN 0300194887)................................................................................................. |
54 |
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FIGURE 2-10. HOOD INSTALLATION (SN 0300194887 to Present) ............................................................................................ |
56 |
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SECTION 3 - BOOM .......................................................................................................................................................................... |
|
59 |
FIGURE 3-1. BOOM AND CYLINDERS INSTALLATION............................................................................................................... |
60 |
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FIGURE 3-2. TOWER BOOM ASSEMBLY .................................................................................................................................... |
|
64 |
FIGURE 3-3. MAIN BOOM ASSEMBLY......................................................................................................................................... |
|
66 |
FIGURE 3-4. JIB ASSEMBLY AND PLATFORM SUPPORT INSTALLATION ............................................................................... |
70 |
|
FIGURE 3-5. PLATFORM ROTATOR ASSEMBLY........................................................................................................................ |
|
74 |
FIGURE 3-6. JIB SWING ROTATOR ASSEMBLY (E300AJP ONLY) ............................................................................................ |
76 |
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FIGURE 3-7. CABLE, CLAMPS AND LIMIT SWITCHES INSTALLATION..................................................................................... |
78 |
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SECTION 4 - PLATFORM.................................................................................................................................................................. |
|
81 |
FIGURE 4-1. PLATFORM ASSEMBLY .......................................................................................................................................... |
|
82 |
FIGURE 4-2. PLATFORM CONSOLE ASSEMBLY........................................................................................................................ |
|
86 |
FIGURE 4-3. CONTROLLER ASSEMBLY (DRIVE AND STEER) (Prior to SN 0300194240) ........................................................ |
90 |
|
FIGURE 4-4. CONTROLLER ASSEMBLY (DRIVE AND STEER) (SN 0300194240 to Present) ................................................... |
94 |
|
FIGURE 4-5. CONTROLLER ASSEMBLY (SWING AND LIFT) (Prior to SN 0300194240) ........................................................... |
96 |
|
FIGURE 4-6. CONTROLLER ASSEMBLY (SWING AND LIFT) (SN 0300194240 to Present) .................................................... |
100 |
|
SECTION 5 - CYLINDER ................................................................................................................................................................. |
|
103 |
FIGURE 5-1. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY .......................................................................................... |
104 |
|
FIGURE 5-2. LIFT (JIB) CYLINDER ASSEMBLY......................................................................................................................... |
|
106 |
FIGURE 5-3. LIFT (MAIN BOOM) CYLINDER ASSEMBLY ......................................................................................................... |
108 |
|
FIGURE 5-4. LIFT (TOWER BOOM) CYLINDER ASSEMBLY..................................................................................................... |
110 |
|
FIGURE 5-5. MASTER CYLINDER ASSEMBLY.......................................................................................................................... |
|
112 |
FIGURE 5-6. STEER CYLINDER ASSEMBLY............................................................................................................................. |
|
114 |
FIGURE 5-7. TELESCOPE CYLINDER ASSEMBLY ................................................................................................................... |
|
116 |
SECTION 6 - HYDRAULIC .............................................................................................................................................................. |
|
119 |
FIGURE 6-1. HYDRAULIC DIAGRAM - E300AJ .......................................................................................................................... |
|
120 |
FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM - E300AJP............................................................................................................ |
122 |
|
FIGURE 6-3. HYDRAULIC DIAGRAM LIST ................................................................................................................................. |
|
124 |
SECTION 7 - ELECTRICAL ............................................................................................................................................................. |
|
125 |
FIGURE 7-1. ELECTRICAL DIAGRAM LIST................................................................................................................................ |
|
126 |
FIGURE 7-2. HARNESS COMPONENTS INSTALLATION.......................................................................................................... |
128 |
|
SECTION 8 - DECALS..................................................................................................................................................................... |
|
141 |
3121254 |
E300AJ/E300AJP |
7 |
TABLE OF CONTENTS |
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FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC).................................................................................................................... |
142 |
FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPECS) ........................................................................................................ |
146 |
FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN/CE SPECS) ............................................................................................. |
152 |
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK ............................................................................................................ |
157 |
FIGURE 9-1. MODELS E300AJ AND E300AJP STANDARD PARTS .......................................................................................... |
158 |
FIGURE 9-2. MODELS E300AJ AND E300AJP VARIABLE PARTS ............................................................................................ |
160 |
SECTION 10 - SPECIAL OPTION .................................................................................................................................................... |
161 |
FIGURE 10-1. SPECIAL OPTIONS .............................................................................................................................................. |
162 |
PART NUMBER INDEX.................................................................................................................................................................... |
165 |
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E300AJ/E300AJP |
3121254 |
SECTION 1 - FRAME
SECTION 1 - FRAME
3121254 |
E300AJ/E300AJP |
9 |
SECTION 1 - FRAME
FIGURE 1-1. STEER INSTALLATION
10 |
E300AJ/E300AJP |
3121254 |
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SECTION 1 - FRAME |
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FIGURE 1-1. STEER INSTALLATION |
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ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
REV |
|
|
|
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1001108599 |
Ref |
STEER INSTALLATION |
C |
|
1 |
0100011 |
AR |
Compound, Locking |
|
|
2 |
0641607 |
2 |
Bolt 3/8in-16NC x 7/8in |
|
|
3 |
3312005 |
3 |
Locknut 5/8in-11NC |
|
|
4 |
3422181 |
1 |
Pin |
|
|
5 |
3422562 |
2 |
Pin |
|
|
6 |
3841143 |
3 |
Keeper, Pin |
|
|
7 |
3900118 |
2 |
Screw, Shoulder |
|
|
8 |
3900255 |
1 |
Capscrew, Shoulder 3/4in x 3in |
|
|
9 |
1001107712 |
2 |
Hub/Spindle Assembly (See Items 101-115 for Breakdown) |
|
|
10 |
1001107727 |
1 |
Tie-Rod |
|
|
11 |
1001108310 |
1 |
Steer Cylinder Assembly (See CYLINDER SECTION for |
|
|
|
|
|
Breakdown) |
|
|
12 |
4740086 |
2 |
Thrustwasher |
|
|
13 |
0440162 |
4 |
Thrustwasher |
|
|
14 |
0641610 |
1 |
Bolt 3/8in-16NC x 1-1/4in |
|
|
15 |
3311605 |
1 |
Locknut 3/8in-16NC |
|
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16 |
4711600 |
1 |
Flatwasher 3/8in Thin |
|
|
17 |
1001151428 |
AR |
Plate, Shim (SN 0300176716 to Present) |
|
|
|
1001107712 |
Ref |
HUB/SPINDLE ASSEMBLY |
A |
|
|
|
Ref |
Note: Qty shown is for 1 Hub Assembly. Machine requires 2 |
|
|
|
|
|
assemblies. |
|
|
101 |
7020137 |
1 |
Cap, Dust |
|
|
102 |
0961951 |
2 |
Bushing, Garmax |
|
|
103 |
0962140 |
1 |
Bearing, Garmax |
|
|
104 |
70002434 |
1 |
Hub |
|
|
105 |
7020036 |
1 |
Cup, Bearing (Inner) (Part of Item 104) |
|
|
106 |
7020037 |
1 |
Cone, Bearing (Inner) |
|
|
107 |
7020038 |
1 |
Cup, Bearing (Outer) (Part of Item 104) |
|
|
108 |
7020039 |
1 |
Cone, Bearing (Outer) |
|
|
109 |
70002435 |
1 |
Spindle |
|
|
110 |
7020140 |
1 |
Pin, Cotter |
|
|
111 |
7020040 |
1 |
Seal |
|
|
112 |
7020054 |
1 |
Nut, Castle 1-1/4in-12 |
|
|
113 |
7020041 |
9 |
Stud 5/8in-18NF |
|
|
114 |
7020042 |
9 |
Lugnut 5/8in-18NF |
|
|
115 |
7020055 |
1 |
Washer, Tanged 1-1/4in |
|
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E300AJ/E300AJP |
11 |
SECTION 1 - FRAME
FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATION
12 |
E300AJ/E300AJP |
3121254 |
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SECTION 1 - FRAME |
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FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATION |
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ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
REV |
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|
Ref |
WHEEL DRIVE INSTALLATION OPTIONS: |
|
|
|
1001109430 |
Ref |
Standard Spec |
F |
|
|
1001109431 |
Ref |
UL Spec |
H |
|
1 |
0100019 |
AR |
Compound, Locking |
|
|
2 |
0340047 |
2 |
Band, Motor (UL Spec Only) |
|
|
5 |
0641609 |
8 |
Bolt 3/8in-16NC x 1-1/8in |
|
|
7 |
0641826 |
4 |
Bolt 1/2in-13NC x 3-1/2in |
|
|
8 |
0682012 |
12 |
Bolt 5/8in-11NC x 1-1/2in (SN 0300113683 through |
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|
|
0300138358) |
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9 |
0920113 |
2 |
Drive Brake Assembly |
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9 |
0920113 |
2 |
Ring, Sensor (1 Per Assembly) (was p/n 7027275 which is no |
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|
|
longer available. Replace Complete Brake.) |
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|
9 |
7007977 |
2 |
Ring, Bearing Retaining (Large) (1 per Assembly) |
|
|
9 |
7011716 |
2 |
Ring, Bearing Retaining (Small) (1 per Assembly) |
|
|
9 |
7007913 |
4 |
Bolt |
|
|
9 |
7011757 |
2 |
Complete Repair Kit (Includes Case and Oil Seals, O-Rings, |
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Back-Up Rings, Stator and Rotor Discs, Return Plate, Springs, |
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Bearing and Brake To Hub Gasket) (1 Per Assembly) |
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9 |
2900768 |
2 |
Bearing Kit (1 per Assembly) |
|
|
9 |
7007900 |
2 |
Seal, Oil - Front (1 per Assembly) |
|
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9A |
7007933 |
2 |
Gasket (1 Per Assembly) |
|
|
9B |
70002408 |
2 |
Gasket, Brake to Motor (1 Per Assembly) (Not Included in |
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|
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Repair Kit) |
|
|
14 |
2780282 |
2 |
Drive Hub Assembly (See DRIVE HUB ASSEMBLY for |
|
|
|
|
|
Breakdown) |
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|
15 |
3020008 |
AR |
Lubricant, Mobilube HD 80W-90 |
|
|
16 |
3020037 |
AR |
Lube, Coupling Grease |
|
|
17 |
3160237 |
2 |
Drive Motor Assembly (See DRIVE MOTOR ASSEMBLY for |
|
|
|
|
|
Breakdown) |
|
|
20 |
3990105 |
2 |
Speed Sensor Assembly |
|
|
23 |
4711600 |
8 |
Flatwasher 3/8in Thin |
|
|
29 |
4892000 |
12 |
Flatwasher 5/8in Hardened |
|
|
|
0258986 |
Ref |
TIRE AND WHEEL INSTALLATION |
C |
|
101 |
3300106 |
18 |
Lugnut |
|
|
102 |
1001110772 |
4 |
Tire and Wheel Assembly |
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3121254 |
E300AJ/E300AJP |
13 |
SECTION 1 - FRAME
FIGURE 1-3. DRIVE HUB ASSEMBLY
14 |
E300AJ/E300AJP |
3121254 |
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SECTION 1 - FRAME |
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FIGURE 1-3. DRIVE HUB ASSEMBLY |
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ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
REV |
|
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|
2780282 |
Ref |
DRIVE HUB ASSEMBLY |
B |
|
|
1 |
70001366 |
1 |
Carrier, Sub Assembly (Purchase p/n 70001366 for items 1A-1F) |
|
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|
1A |
70001366 |
3 |
Shaft, Planet |
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1B |
70001366 |
1 |
Carrier |
|
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|
1C |
70001366 |
3 |
Gear, Planet |
|
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|
1D |
70001366 |
42 |
Bearing, Needle |
|
|
|
1E |
70001366 |
3 |
Pin, Roll |
|
|
|
1F |
70001366 |
6 |
Thrustwasher |
|
|
|
2 |
70001367 |
1 |
Carrier, Input (Purchase p/n 70001367 for items 2A-2H) |
|
|
|
2A |
70001367 |
3 |
Shaft, Planet |
|
|
|
2B |
70001367 |
1 |
Carrier |
|
|
|
2C |
70001367 |
3 |
Gear, Planet |
|
|
|
2D |
70001367 |
84 |
Bearing, Needle |
|
|
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2E |
70001367 |
3 |
Spacer, Thrust |
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|
|
2F |
70001367 |
3 |
Pin, Roll |
|
|
|
2G |
70001367 |
12 |
Thrustwasher |
|
|
|
2H |
70001367 |
1 |
Thrustwasher |
|
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3 |
70001368 |
1 |
Cover |
|
|
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4 |
70001369 |
1 |
Shaft, Input |
|
|
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5 |
70001370 |
1 |
Coupling |
|
|
|
6 |
70001371 |
1 |
Shaft, Sun Gear |
|
|
|
7 |
70001372 |
1 |
Spindle |
|
|
|
8 |
70001373 |
1 |
Gear, Ring |
|
|
|
9 |
2780282 |
1 |
Housing |
|
|
|
10 |
7017007 |
1 |
Bearing, Tapered-Cone |
|
|
|
11 |
7017007 |
2 |
Bearing, Tapered-Cup |
|
|
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12 |
7017007 |
1 |
Bearing, Tapered-Cone |
|
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13 |
7017009 |
1 |
Thrustwasher |
|
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15 |
70001380 |
1 |
Seal, Lip |
|
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16 |
70001374 |
1 |
Spring |
|
|
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17 |
70001375 |
1 |
Ring, Retaining (Internal) |
|
|
|
18 |
70001380 |
1 |
Ring, Retaining (External) |
|
|
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19 |
7024738 |
1 |
Ring, Retaining (Internal) |
|
|
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20 |
70001376 |
1 |
Ring, Retaining (External) |
|
|
|
21 |
70001377 |
1 |
Ring, Retaining (External) |
|
|
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22 |
7000281 |
4 |
Screw (Not Shown - ID plate screws) |
|
|
|
23 |
7017022 |
3 |
Bolt, Flathead (Not Shown - Located on front of hub) |
|
|
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24 |
70001380 |
1 |
O-Ring |
|
|
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25 |
70001380 |
1 |
O-Ring |
|
|
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26 |
70001378 |
1 |
Spacer, Thrust |
|
|
|
27 |
70001379 |
1 |
Thrustwasher |
|
|
|
28 |
7024741 |
1 |
Spacer, Thrust |
|
|
|
29 |
7007640 |
9 |
Stud, Wheel |
|
|
|
30 |
70001368 |
1 |
Flange, Plate |
|
|
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31 |
70001368 |
1 |
Cap, Disengage |
|
|
|
32 |
70001368 |
1 |
Pin, Dowel |
|
|
|
33 |
70001368 |
2 |
Bolt |
|
|
|
34 |
70001368 |
1 |
O-Ring |
|
|
|
35 |
70001368 |
1 |
O-Ring |
|
|
|
36 |
70001368 |
1 |
Plug |
|
|
3121254 |
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E300AJ/E300AJP |
15 |
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SECTION 1 - FRAME
ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
REV |
|
|
|
|
|
|
|
Ref |
Kit Options |
|
101 |
7017007 |
1 |
Planet Gear Bearing Kit (Includes Items 10-12) |
|
102 |
70001380 |
1 |
Planet Gear Seal Kit (Includes Items 15, 18, 24 & 25) |
|
103 |
70001368 |
1 |
Cap/Disengage Kit (Includes Items 30-36) |
|
16 |
E300AJ/E300AJP |
3121254 |
SECTION 1 - FRAME
FIGURE 1-4. DRIVE MOTOR ASSEMBLY
18 |
E300AJ/E300AJP |
3121254 |
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SECTION 1 - FRAME |
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FIGURE 1-4. DRIVE MOTOR ASSEMBLY |
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ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
|
REV |
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|
|
|
|
|
|
|
3160237 |
Ref |
DRIVE MOTOR ASSEMBLY |
|
E |
|
1 |
7020184 |
1 |
Plate, Drive End |
|
|
|
2 |
7012545 |
1 |
Bearing |
|
|
|
3 |
7020185 |
1 |
Ring, Retaining |
|
|
|
4 |
3160237 |
1 |
Armature |
|
|
|
5 |
3160237 |
1 |
Frame and Field Assembly |
|
|
|
6 |
7012548 |
4 |
Spring, Brush |
|
|
|
7 |
7020149 |
4 |
Brush |
|
|
|
8 |
7020150 |
1 |
Holder, Brush |
|
|
|
9 |
7020151 |
2 |
Brush Lead Assembly Kit |
|
|
|
10 |
7012545 |
1 |
Bearing |
|
|
|
11 |
7012549 |
1 |
Washer, Wavy |
|
|
|
12 |
7020189 |
1 |
End, Commutator |
|
|
|
13 |
7019609 |
1 |
Headband Assembly |
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3121254 |
E300AJ/E300AJP |
19 |
SECTION 1 - FRAME
FIGURE 1-5. ELECTRICAL COMPONENTS INSTALLATION (FRAME MOUNTED)
20 |
E300AJ/E300AJP |
3121254 |
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SECTION 1 - FRAME |
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FIGURE 1-5. ELECTRICAL COMPONENTS INSTALLATION (FRAME MOUNTED) |
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ITEM |
|
PART NUMBER |
QTY |
DESCRIPTION |
REV |
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Ref |
ELECTRICAL COMPONENTS INSTALLATION |
|
|
|
|
|
1001109430 |
Ref |
Standard Spec |
F |
|
|
|
|
1001109431 |
Ref |
UL Spec |
H |
|
|
1 |
|
0100019 |
AR |
Compound, Locking |
|
|
|
3 |
|
0721003 |
2 |
Screw #10-24NC x 3/8in (UL Spec Only) |
|
|
|
4 |
|
0641504 |
4 |
Bolt 5/16in-18NC x 3/4in |
|
|
|
6 |
|
0641610 |
1 |
Bolt 3/8in-16NC x 1-1/4in |
|
|
|
10 |
|
1600293 |
1 |
Module (Note: Calibration is required when replaced) |
|
|
|
11 |
|
|
Ref |
Contactor Plate Assembly Options (See Items 101 to 106 for |
|
|
|
|
|
|
|
Breakdown): |
|
|
|
11 |
|
1600294 |
1 |
Standard Spec |
|
|
|
11 |
|
1600300 |
1 |
UL Spec |
|
|
|
12 |
|
2400062 |
1 |
Fuse, 300 Amp (UL Spec Only) |
|
|
|
13 |
|
2400044 |
1 |
Holder, Fuse (UL Spec Only) |
|
|
|
18 |
|
3310601 |
4 |
Nut #6-32NC |
|
|
|
19 |
|
3910628 |
4 |
Screw #6-32NC x 1-3/4in |
|
|
|
21 |
|
4060807 |
14 |
Shield, Flex Trim |
|
|
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|
|
|
in/36cm |
|
|
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|
22 |
|
4240084 |
1 |
Strap, Anti-Static |
|
|
|
24 |
|
4751500 |
4 |
Flatwasher 5/16in Regular |
|
|
|
25 |
|
4751600 |
1 |
Flatwasher 3/8in Regular |
|
|
|
26 |
|
4752200 |
1 |
Flatwasher 3/4in Regular |
|
|
|
27 |
|
4760600 |
4 |
Lockwasher #6 |
|
|
|
28 |
|
4751000 |
2 |
Flatwasher #10 Regular |
|
|
|
41 |
|
|
Ref |
Drive Cable System Cables Options (Not Shown - See |
|
|
|
|
|
|
|
ELECTRICAL SECTION for Breakdown): |
|
|
|
41 |
|
2901818 |
1 |
Standard Spec |
|
|
|
41 |
|
2901864 |
1 |
UL Spec |
|
|
|
42 |
|
4750600 |
4 |
Flatwasher #6 Regular |
|
|
|
43 |
|
0642208 |
1 |
Bolt 3/4in-10NC x 1in |
|
|
|
44 |
|
0861375 |
1 |
Box |
|
|
|
46 |
|
1704712 |
1 |
Decal - 300 Amp Fuse |
|
|
|
47 |
|
2540037 |
2 |
Grommet |
|
|
|
48 |
|
3311001 |
2 |
Nut #10-24NC |
|
|
|
49 |
|
3311501 |
2 |
Nut 5/16in-18NC |
|
|
|
50 |
|
4711500 |
4 |
Flatwasher 5/16in Thin |
|
|
|
52 |
|
4712200 |
1 |
Flatwasher 3/4in Thin |
|
|
|
53 |
|
1001116273 |
1 |
Bracket |
|
|
|
|
|
|
Ref |
CONTACTOR PLATE ASSEMBLY |
|
|
|
|
|
1600294 |
Ref |
Standard Spec |
|
|
|
|
|
1600300 |
Ref |
UL Spec |
|
|
|
|
|
|
Ref |
Harness, Contactor Options (Not Shown) (See ELECTRICAL |
|
|
|
|
|
|
|
SECTION for Breakdown): |
|
|
|
|
|
7022003 |
1 |
Standard Spec |
|
|
|
|
|
7022008 |
1 |
UL Spec |
|
|
|
|
|
7022004 |
1 |
Harness, Posi-Track Contactor (Not Shown) (See ELECTRICAL |
|
|
|
|
|
|
|
SECTION for Breakdown) |
|
|
|
|
|
7022005 |
1 |
Harness, Shunt (Not Shown) (See ELECTRICAL SECTION for |
|
|
|
|
|
|
|
Breakdown) |
|
|
|
101 |
|
|
Ref |
Contactor, FWD / REV Options: |
|
|
|
101 |
|
7022002 |
1 |
Standard Spec |
|
|
3121254 |
|
|
|
E300AJ/E300AJP |
21 |
||
SECTION 1 - FRAME
ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
REV |
|
|
|
|
|
101 |
7022007 |
1 |
UL Spec |
|
102 |
|
Ref |
Contactor, Main Options: |
|
102 |
7022001 |
1 |
Standard Spec |
|
102 |
7022009 |
1 |
UL Spec |
|
103 |
|
Ref |
Contactor, Posi-Track Options: |
|
103 |
7022000 |
1 |
Standard Spec |
|
103 |
7022010 |
2 |
UL Spec |
|
104 |
7022012 |
1 |
Cable, Power |
|
105 |
7022011 |
1 |
Diode, Power |
|
106 |
70001052 |
1 |
Shunt/Bus Bar With Harness Assembly |
|
22 |
E300AJ/E300AJP |
3121254 |
SECTION 1 - FRAME
FIGURE 1-6. BATTERY BOX INSTALLATION
24 |
E300AJ/E300AJP |
3121254 |
|
|
|
|
SECTION 1 - FRAME |
||
|
|
FIGURE 1-6. BATTERY BOX INSTALLATION |
|
|
||
|
|
|
|
|
|
|
ITEM |
PART NUMBER |
|
QTY |
DESCRIPTION |
REV |
|
|
|
|
|
|
|
|
|
|
|
Ref |
BATTERIES INSTALLATION |
|
|
|
1001108560 |
|
Ref |
Machines with 305AH Batteries |
B |
|
|
1001115997 |
|
Ref |
Machines with 305AH AGM Batteries |
A |
|
|
0259042 |
|
Ref |
Machines with 375AH Batteries |
J |
|
1 |
0100011 |
|
AR |
Compound, Locking |
|
|
2 |
0100048 |
|
AR |
Grease, Dialectric |
|
|
3 |
0100051 |
|
AR |
Grease, Battery Terminal |
|
|
4 |
0641403 |
|
4 |
Bolt 1/4in-20NC x 3/8in |
|
|
5 |
0641505 |
|
4 |
Bolt 5/16in-18NC x 5/8in (Machines with AGM Batteries Only) |
|
|
6 |
|
|
Ref |
Bolt 5/16in-18NC Options: |
|
|
6 |
0641512 |
|
4 |
Bolt 5/16in-18NC x 1-1/2in |
|
|
6 |
0641514 |
|
4 |
Bolt 5/16in-18NC x 1-3/4in |
|
|
7 |
0641606 |
|
4 |
Bolt 3/8in-16NC x 3/4in |
|
|
13 |
1670878 |
|
1 |
Cover, (Right) |
|
|
14 |
1670890 |
|
1 |
Cover, (Left) |
|
|
15 |
2540020 |
|
4 |
Grommet |
|
|
16 |
2940073 |
|
2 |
Latch |
|
|
17 |
2940114 |
|
2 |
Latch |
|
|
18 |
3000003 |
|
2 |
Liner |
|
|
19 |
3311401 |
|
4 |
Nut 1/4in-20NC |
|
|
20 |
3311505 |
|
4 |
Locknut 5/16in-18NC (Machines with 305AH Batteries Only) |
|
|
21 |
3312005 |
|
4 |
Locknut 5/8in-11NC |
|
|
22 |
3340852 |
|
2 |
Pad |
|
|
23 |
3900266 |
|
4 |
Screw, Shoulder |
|
|
24 |
3931430 |
|
4 |
Bolt 1/4in-20NC x 1-7/8in |
|
|
25 |
4567739 |
|
2 |
Tube |
|
|
26 |
4711600 |
|
4 |
Flatwasher 3/8in Thin |
|
|
27 |
4740086 |
|
8 |
Thrustwasher |
|
|
28 |
4751400 |
|
8 |
Flatwasher 1/4in Regular |
|
|
29 |
4751500 |
|
AR |
Flatwasher 5/16in Regular |
|
|
30 |
4845923 |
|
1 |
Box, Battery (Left) |
|
|
30A |
0962233 |
|
2 |
Bushing |
|
|
31 |
4845924 |
|
1 |
Box, Battery (Right) |
|
|
31A |
0962233 |
|
2 |
Bushing (Not Shown) |
|
|
32 |
|
|
Ref |
Battery Options: |
|
|
32 |
1001105091 |
|
8 |
Wet Battery (6V-305-S) |
|
|
32 |
1001114782 |
|
8 |
Wet Battery (6V-305A-A AGM) |
|
|
32 |
0400055 |
|
8 |
Wet Battery (6V-370-S) |
|
|
32 |
See Note |
|
8 |
Dry Battery (6V-305-S) (Note: Not Available for Purchase) |
|
|
32 |
See Note |
|
8 |
Dry Battery (6V-305A-A AGM) (Note: Not available for |
|
|
|
|
|
|
purchase) |
|
|
32 |
0400107 |
|
8 |
Dry Battery (6V-370-S) |
|
|
33 |
1001116006 |
|
4 |
Bracket (Machines with AGM Batteries Only) |
|
|
39 |
4070904 |
|
2 |
Shim |
|
|
3121254 |
E300AJ/E300AJP |
25 |
SECTION 1 - FRAME
FIGURE 1-7. FRAME COVERS INSTALLATION
26 |
E300AJ/E300AJP |
3121254 |
|
|
|
|
|
SECTION 1 - FRAME |
||
|
|
FIGURE 1-7. FRAME COVERS INSTALLATION |
|
|
|
||
|
|
|
|
|
|
|
|
ITEM |
PART NUMBER |
|
QTY |
DESCRIPTION |
|
REV |
|
|
|
|
|
|
|
|
|
|
1001109383 |
|
Ref |
FRAME COVERS INSTALLATION |
|
C |
|
1 |
0100011 |
|
AR |
Compound, Locking |
|
|
|
2 |
0641504 |
|
2 |
Bolt 5/16in-18NC x 1/2in |
|
|
|
3 |
1380138 |
|
3 |
Nut, Clip |
|
|
|
4 |
1704246 |
|
1 |
Decal - Cable Routing |
|
|
|
5 |
3760308 |
|
3 |
Retainer |
|
|
|
6 |
1001112496 |
|
3 |
Thumbscrew |
|
|
|
7 |
3960447 |
|
63 in/1.6m |
Seal |
|
|
|
8 |
4711500 |
|
2 |
Flatwasher 5/16in Thin |
|
|
|
9 |
1001107751 |
|
1 |
Cover, Contactor |
|
|
|
10 |
1001108251 |
|
1 |
Cover, Rear Axle |
|
|
|
11 |
3960389 |
|
2 ft/.6m |
Seal |
|
|
|
3121254 |
E300AJ/E300AJP |
27 |
SECTION 1 - FRAME
FIGURE 1-8. INVERTER INSTALLATION (OPTIONAL)
28 |
E300AJ/E300AJP |
3121254 |
|
|
|
|
SECTION 1 - FRAME |
||
|
FIGURE 1-8. INVERTER INSTALLATION (OPTIONAL) |
|||||
|
|
|
|
|
|
|
ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
|
REV |
|
|
|
|
|
|
|
|
|
1001110271 |
Ref |
INVERTER INSTALLATION |
|
B |
|
1 |
0641406 |
8 |
Bolt 1/4in-20NC x 3/4in |
|
|
|
2 |
0641618 |
4 |
Bolt 3/8in-16NC x 2-1/4in |
|
|
|
6 |
1271463 |
1 |
Channel, Mounting |
|
|
|
7 |
1670953 |
1 |
Cover |
|
|
|
7A |
2600103 |
1 |
Hinge (Welded on Part) |
|
|
|
7B |
2940048 |
1 |
Latch |
|
|
|
8 |
2460037 |
1 |
Inverter/Generator Assembly |
|
|
|
10 |
3300353 |
4 |
Nut, Tinnerman |
|
|
|
11 |
3311405 |
4 |
Locknut 1/4in-20NC |
|
|
|
12 |
3311605 |
4 |
Locknut 3/8in-16NC |
|
|
|
13 |
4060803 |
8.5 |
Flex-Trim |
|
|
|
|
|
in/21cm |
|
|
|
|
17 |
4460426 |
1 |
Connector, Strain Relief |
|
|
|
18 |
4568165 |
4 |
Spacer, Tube |
|
|
|
19 |
4751400 |
4 |
Flatwasher 1/4in Regular |
|
|
|
3121254 |
E300AJ/E300AJP |
29 |
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