JLG E300 Parts Manual

4 (1)

3121254

E300AJ/E300AJP

3

4

E300AJ/E300AJP

3121254

JLG E300 Parts Manual

3121254

E300AJ/E300AJP

5

 

TABLE OF CONTENTS

SECTION 1 - FRAME...........................................................................................................................................................................

 

9

FIGURE 1-1. STEER INSTALLATION............................................................................................................................................

 

10

FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATION .............................................................................................................

12

FIGURE 1-3. DRIVE HUB ASSEMBLY ..........................................................................................................................................

 

14

FIGURE 1-4. DRIVE MOTOR ASSEMBLY ....................................................................................................................................

 

18

FIGURE 1-5. ELECTRICAL COMPONENTS INSTALLATION (FRAME MOUNTED) ....................................................................

20

FIGURE 1-6. BATTERY BOX INSTALLATION ..............................................................................................................................

 

24

FIGURE 1-7. FRAME COVERS INSTALLATION ...........................................................................................................................

 

26

FIGURE 1-8. INVERTER INSTALLATION (OPTIONAL) ................................................................................................................

28

SECTION 2 - TURNTABLE................................................................................................................................................................

 

31

FIGURE 2-1. CONTROL VALVES AND TANK/MOTOR INSTALLATIONS ...................................................................................

32

FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY......................................................................................................................

 

36

FIGURE 2-3. BOOM FUNCTION VALVE ASSEMBLY...................................................................................................................

 

38

FIGURE 2-4. TURNTABLE AND SWING DRIVE INSTALLATION.................................................................................................

40

FIGURE 2-5. TURNTABLE BEARING ASSEMBLY .......................................................................................................................

 

42

FIGURE 2-6. SWING MOTOR ASSEMBLY ...................................................................................................................................

 

44

FIGURE 2-7. GROUND CONTROL BOX ASSEMBLY...................................................................................................................

 

46

FIGURE 2-8. ELECTRICAL COMPONENTS INSTALLATIONS ....................................................................................................

50

FIGURE 2-9. HOODS INSTALLATION (Prior to SN 0300194887).................................................................................................

54

FIGURE 2-10. HOOD INSTALLATION (SN 0300194887 to Present) ............................................................................................

56

SECTION 3 - BOOM ..........................................................................................................................................................................

 

59

FIGURE 3-1. BOOM AND CYLINDERS INSTALLATION...............................................................................................................

60

FIGURE 3-2. TOWER BOOM ASSEMBLY ....................................................................................................................................

 

64

FIGURE 3-3. MAIN BOOM ASSEMBLY.........................................................................................................................................

 

66

FIGURE 3-4. JIB ASSEMBLY AND PLATFORM SUPPORT INSTALLATION ...............................................................................

70

FIGURE 3-5. PLATFORM ROTATOR ASSEMBLY........................................................................................................................

 

74

FIGURE 3-6. JIB SWING ROTATOR ASSEMBLY (E300AJP ONLY) ............................................................................................

76

FIGURE 3-7. CABLE, CLAMPS AND LIMIT SWITCHES INSTALLATION.....................................................................................

78

SECTION 4 - PLATFORM..................................................................................................................................................................

 

81

FIGURE 4-1. PLATFORM ASSEMBLY ..........................................................................................................................................

 

82

FIGURE 4-2. PLATFORM CONSOLE ASSEMBLY........................................................................................................................

 

86

FIGURE 4-3. CONTROLLER ASSEMBLY (DRIVE AND STEER) (Prior to SN 0300194240) ........................................................

90

FIGURE 4-4. CONTROLLER ASSEMBLY (DRIVE AND STEER) (SN 0300194240 to Present) ...................................................

94

FIGURE 4-5. CONTROLLER ASSEMBLY (SWING AND LIFT) (Prior to SN 0300194240) ...........................................................

96

FIGURE 4-6. CONTROLLER ASSEMBLY (SWING AND LIFT) (SN 0300194240 to Present) ....................................................

100

SECTION 5 - CYLINDER .................................................................................................................................................................

 

103

FIGURE 5-1. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY ..........................................................................................

104

FIGURE 5-2. LIFT (JIB) CYLINDER ASSEMBLY.........................................................................................................................

 

106

FIGURE 5-3. LIFT (MAIN BOOM) CYLINDER ASSEMBLY .........................................................................................................

108

FIGURE 5-4. LIFT (TOWER BOOM) CYLINDER ASSEMBLY.....................................................................................................

110

FIGURE 5-5. MASTER CYLINDER ASSEMBLY..........................................................................................................................

 

112

FIGURE 5-6. STEER CYLINDER ASSEMBLY.............................................................................................................................

 

114

FIGURE 5-7. TELESCOPE CYLINDER ASSEMBLY ...................................................................................................................

 

116

SECTION 6 - HYDRAULIC ..............................................................................................................................................................

 

119

FIGURE 6-1. HYDRAULIC DIAGRAM - E300AJ ..........................................................................................................................

 

120

FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM - E300AJP............................................................................................................

122

FIGURE 6-3. HYDRAULIC DIAGRAM LIST .................................................................................................................................

 

124

SECTION 7 - ELECTRICAL .............................................................................................................................................................

 

125

FIGURE 7-1. ELECTRICAL DIAGRAM LIST................................................................................................................................

 

126

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION..........................................................................................................

128

SECTION 8 - DECALS.....................................................................................................................................................................

 

141

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E300AJ/E300AJP

7

TABLE OF CONTENTS

 

FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC)....................................................................................................................

142

FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPECS) ........................................................................................................

146

FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN/CE SPECS) .............................................................................................

152

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK ............................................................................................................

157

FIGURE 9-1. MODELS E300AJ AND E300AJP STANDARD PARTS ..........................................................................................

158

FIGURE 9-2. MODELS E300AJ AND E300AJP VARIABLE PARTS ............................................................................................

160

SECTION 10 - SPECIAL OPTION ....................................................................................................................................................

161

FIGURE 10-1. SPECIAL OPTIONS ..............................................................................................................................................

162

PART NUMBER INDEX....................................................................................................................................................................

165

8

E300AJ/E300AJP

3121254

SECTION 1 - FRAME

SECTION 1 - FRAME

3121254

E300AJ/E300AJP

9

SECTION 1 - FRAME

FIGURE 1-1. STEER INSTALLATION

10

E300AJ/E300AJP

3121254

 

 

 

SECTION 1 - FRAME

 

 

FIGURE 1-1. STEER INSTALLATION

 

 

 

 

 

 

 

 

ITEM

PART NUMBER

QTY

DESCRIPTION

REV

 

 

 

 

 

 

 

 

1001108599

Ref

STEER INSTALLATION

C

 

1

0100011

AR

Compound, Locking

 

 

2

0641607

2

Bolt 3/8in-16NC x 7/8in

 

 

3

3312005

3

Locknut 5/8in-11NC

 

 

4

3422181

1

Pin

 

 

5

3422562

2

Pin

 

 

6

3841143

3

Keeper, Pin

 

 

7

3900118

2

Screw, Shoulder

 

 

8

3900255

1

Capscrew, Shoulder 3/4in x 3in

 

 

9

1001107712

2

Hub/Spindle Assembly (See Items 101-115 for Breakdown)

 

 

10

1001107727

1

Tie-Rod

 

 

11

1001108310

1

Steer Cylinder Assembly (See CYLINDER SECTION for

 

 

 

 

 

Breakdown)

 

 

12

4740086

2

Thrustwasher

 

 

13

0440162

4

Thrustwasher

 

 

14

0641610

1

Bolt 3/8in-16NC x 1-1/4in

 

 

15

3311605

1

Locknut 3/8in-16NC

 

 

16

4711600

1

Flatwasher 3/8in Thin

 

 

17

1001151428

AR

Plate, Shim (SN 0300176716 to Present)

 

 

 

1001107712

Ref

HUB/SPINDLE ASSEMBLY

A

 

 

 

Ref

Note: Qty shown is for 1 Hub Assembly. Machine requires 2

 

 

 

 

 

assemblies.

 

 

101

7020137

1

Cap, Dust

 

 

102

0961951

2

Bushing, Garmax

 

 

103

0962140

1

Bearing, Garmax

 

 

104

70002434

1

Hub

 

 

105

7020036

1

Cup, Bearing (Inner) (Part of Item 104)

 

 

106

7020037

1

Cone, Bearing (Inner)

 

 

107

7020038

1

Cup, Bearing (Outer) (Part of Item 104)

 

 

108

7020039

1

Cone, Bearing (Outer)

 

 

109

70002435

1

Spindle

 

 

110

7020140

1

Pin, Cotter

 

 

111

7020040

1

Seal

 

 

112

7020054

1

Nut, Castle 1-1/4in-12

 

 

113

7020041

9

Stud 5/8in-18NF

 

 

114

7020042

9

Lugnut 5/8in-18NF

 

 

115

7020055

1

Washer, Tanged 1-1/4in

 

 

3121254

E300AJ/E300AJP

11

SECTION 1 - FRAME

FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATION

12

E300AJ/E300AJP

3121254

 

 

 

SECTION 1 - FRAME

 

FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATION

 

 

 

 

 

 

 

 

ITEM

PART NUMBER

QTY

DESCRIPTION

REV

 

 

 

 

 

 

 

 

 

Ref

WHEEL DRIVE INSTALLATION OPTIONS:

 

 

 

1001109430

Ref

Standard Spec

F

 

 

1001109431

Ref

UL Spec

H

 

1

0100019

AR

Compound, Locking

 

 

2

0340047

2

Band, Motor (UL Spec Only)

 

 

5

0641609

8

Bolt 3/8in-16NC x 1-1/8in

 

 

7

0641826

4

Bolt 1/2in-13NC x 3-1/2in

 

 

8

0682012

12

Bolt 5/8in-11NC x 1-1/2in (SN 0300113683 through

 

 

 

 

 

0300138358)

 

 

9

0920113

2

Drive Brake Assembly

 

 

9

0920113

2

Ring, Sensor (1 Per Assembly) (was p/n 7027275 which is no

 

 

 

 

 

longer available. Replace Complete Brake.)

 

 

9

7007977

2

Ring, Bearing Retaining (Large) (1 per Assembly)

 

 

9

7011716

2

Ring, Bearing Retaining (Small) (1 per Assembly)

 

 

9

7007913

4

Bolt

 

 

9

7011757

2

Complete Repair Kit (Includes Case and Oil Seals, O-Rings,

 

 

 

 

 

Back-Up Rings, Stator and Rotor Discs, Return Plate, Springs,

 

 

 

 

 

Bearing and Brake To Hub Gasket) (1 Per Assembly)

 

 

9

2900768

2

Bearing Kit (1 per Assembly)

 

 

9

7007900

2

Seal, Oil - Front (1 per Assembly)

 

 

9A

7007933

2

Gasket (1 Per Assembly)

 

 

9B

70002408

2

Gasket, Brake to Motor (1 Per Assembly) (Not Included in

 

 

 

 

 

Repair Kit)

 

 

14

2780282

2

Drive Hub Assembly (See DRIVE HUB ASSEMBLY for

 

 

 

 

 

Breakdown)

 

 

15

3020008

AR

Lubricant, Mobilube HD 80W-90

 

 

16

3020037

AR

Lube, Coupling Grease

 

 

17

3160237

2

Drive Motor Assembly (See DRIVE MOTOR ASSEMBLY for

 

 

 

 

 

Breakdown)

 

 

20

3990105

2

Speed Sensor Assembly

 

 

23

4711600

8

Flatwasher 3/8in Thin

 

 

29

4892000

12

Flatwasher 5/8in Hardened

 

 

 

0258986

Ref

TIRE AND WHEEL INSTALLATION

C

 

101

3300106

18

Lugnut

 

 

102

1001110772

4

Tire and Wheel Assembly

 

 

3121254

E300AJ/E300AJP

13

SECTION 1 - FRAME

FIGURE 1-3. DRIVE HUB ASSEMBLY

14

E300AJ/E300AJP

3121254

 

 

 

 

SECTION 1 - FRAME

 

 

 

FIGURE 1-3. DRIVE HUB ASSEMBLY

 

 

 

 

 

 

 

 

 

 

ITEM

PART NUMBER

QTY

DESCRIPTION

REV

 

 

 

 

 

 

 

 

 

 

2780282

Ref

DRIVE HUB ASSEMBLY

B

 

 

1

70001366

1

Carrier, Sub Assembly (Purchase p/n 70001366 for items 1A-1F)

 

 

 

1A

70001366

3

Shaft, Planet

 

 

 

1B

70001366

1

Carrier

 

 

 

1C

70001366

3

Gear, Planet

 

 

 

1D

70001366

42

Bearing, Needle

 

 

 

1E

70001366

3

Pin, Roll

 

 

 

1F

70001366

6

Thrustwasher

 

 

 

2

70001367

1

Carrier, Input (Purchase p/n 70001367 for items 2A-2H)

 

 

 

2A

70001367

3

Shaft, Planet

 

 

 

2B

70001367

1

Carrier

 

 

 

2C

70001367

3

Gear, Planet

 

 

 

2D

70001367

84

Bearing, Needle

 

 

 

2E

70001367

3

Spacer, Thrust

 

 

 

2F

70001367

3

Pin, Roll

 

 

 

2G

70001367

12

Thrustwasher

 

 

 

2H

70001367

1

Thrustwasher

 

 

 

3

70001368

1

Cover

 

 

 

4

70001369

1

Shaft, Input

 

 

 

5

70001370

1

Coupling

 

 

 

6

70001371

1

Shaft, Sun Gear

 

 

 

7

70001372

1

Spindle

 

 

 

8

70001373

1

Gear, Ring

 

 

 

9

2780282

1

Housing

 

 

 

10

7017007

1

Bearing, Tapered-Cone

 

 

 

11

7017007

2

Bearing, Tapered-Cup

 

 

 

12

7017007

1

Bearing, Tapered-Cone

 

 

 

13

7017009

1

Thrustwasher

 

 

 

15

70001380

1

Seal, Lip

 

 

 

16

70001374

1

Spring

 

 

 

17

70001375

1

Ring, Retaining (Internal)

 

 

 

18

70001380

1

Ring, Retaining (External)

 

 

 

19

7024738

1

Ring, Retaining (Internal)

 

 

 

20

70001376

1

Ring, Retaining (External)

 

 

 

21

70001377

1

Ring, Retaining (External)

 

 

 

22

7000281

4

Screw (Not Shown - ID plate screws)

 

 

 

23

7017022

3

Bolt, Flathead (Not Shown - Located on front of hub)

 

 

 

24

70001380

1

O-Ring

 

 

 

25

70001380

1

O-Ring

 

 

 

26

70001378

1

Spacer, Thrust

 

 

 

27

70001379

1

Thrustwasher

 

 

 

28

7024741

1

Spacer, Thrust

 

 

 

29

7007640

9

Stud, Wheel

 

 

 

30

70001368

1

Flange, Plate

 

 

 

31

70001368

1

Cap, Disengage

 

 

 

32

70001368

1

Pin, Dowel

 

 

 

33

70001368

2

Bolt

 

 

 

34

70001368

1

O-Ring

 

 

 

35

70001368

1

O-Ring

 

 

 

36

70001368

1

Plug

 

 

3121254

 

 

E300AJ/E300AJP

15

SECTION 1 - FRAME

ITEM

PART NUMBER

QTY

DESCRIPTION

REV

 

 

 

 

 

 

 

Ref

Kit Options

 

101

7017007

1

Planet Gear Bearing Kit (Includes Items 10-12)

 

102

70001380

1

Planet Gear Seal Kit (Includes Items 15, 18, 24 & 25)

 

103

70001368

1

Cap/Disengage Kit (Includes Items 30-36)

 

16

E300AJ/E300AJP

3121254

SECTION 1 - FRAME

FIGURE 1-4. DRIVE MOTOR ASSEMBLY

18

E300AJ/E300AJP

3121254

 

 

 

 

SECTION 1 - FRAME

 

 

FIGURE 1-4. DRIVE MOTOR ASSEMBLY

 

 

 

 

 

 

 

 

 

 

ITEM

PART NUMBER

QTY

DESCRIPTION

 

REV

 

 

 

 

 

 

 

 

 

3160237

Ref

DRIVE MOTOR ASSEMBLY

 

E

 

1

7020184

1

Plate, Drive End

 

 

 

2

7012545

1

Bearing

 

 

 

3

7020185

1

Ring, Retaining

 

 

 

4

3160237

1

Armature

 

 

 

5

3160237

1

Frame and Field Assembly

 

 

 

6

7012548

4

Spring, Brush

 

 

 

7

7020149

4

Brush

 

 

 

8

7020150

1

Holder, Brush

 

 

 

9

7020151

2

Brush Lead Assembly Kit

 

 

 

10

7012545

1

Bearing

 

 

 

11

7012549

1

Washer, Wavy

 

 

 

12

7020189

1

End, Commutator

 

 

 

13

7019609

1

Headband Assembly

 

 

 

3121254

E300AJ/E300AJP

19

SECTION 1 - FRAME

FIGURE 1-5. ELECTRICAL COMPONENTS INSTALLATION (FRAME MOUNTED)

20

E300AJ/E300AJP

3121254

 

 

 

 

 

SECTION 1 - FRAME

 

 

FIGURE 1-5. ELECTRICAL COMPONENTS INSTALLATION (FRAME MOUNTED)

 

 

 

 

 

 

 

 

 

 

 

ITEM

 

PART NUMBER

QTY

DESCRIPTION

REV

 

 

 

 

 

 

 

 

 

 

 

 

 

Ref

ELECTRICAL COMPONENTS INSTALLATION

 

 

 

 

 

1001109430

Ref

Standard Spec

F

 

 

 

 

1001109431

Ref

UL Spec

H

 

 

1

 

0100019

AR

Compound, Locking

 

 

 

3

 

0721003

2

Screw #10-24NC x 3/8in (UL Spec Only)

 

 

 

4

 

0641504

4

Bolt 5/16in-18NC x 3/4in

 

 

 

6

 

0641610

1

Bolt 3/8in-16NC x 1-1/4in

 

 

 

10

 

1600293

1

Module (Note: Calibration is required when replaced)

 

 

 

11

 

 

Ref

Contactor Plate Assembly Options (See Items 101 to 106 for

 

 

 

 

 

 

 

Breakdown):

 

 

 

11

 

1600294

1

Standard Spec

 

 

 

11

 

1600300

1

UL Spec

 

 

 

12

 

2400062

1

Fuse, 300 Amp (UL Spec Only)

 

 

 

13

 

2400044

1

Holder, Fuse (UL Spec Only)

 

 

 

18

 

3310601

4

Nut #6-32NC

 

 

 

19

 

3910628

4

Screw #6-32NC x 1-3/4in

 

 

 

21

 

4060807

14

Shield, Flex Trim

 

 

 

 

 

 

in/36cm

 

 

 

 

22

 

4240084

1

Strap, Anti-Static

 

 

 

24

 

4751500

4

Flatwasher 5/16in Regular

 

 

 

25

 

4751600

1

Flatwasher 3/8in Regular

 

 

 

26

 

4752200

1

Flatwasher 3/4in Regular

 

 

 

27

 

4760600

4

Lockwasher #6

 

 

 

28

 

4751000

2

Flatwasher #10 Regular

 

 

 

41

 

 

Ref

Drive Cable System Cables Options (Not Shown - See

 

 

 

 

 

 

 

ELECTRICAL SECTION for Breakdown):

 

 

 

41

 

2901818

1

Standard Spec

 

 

 

41

 

2901864

1

UL Spec

 

 

 

42

 

4750600

4

Flatwasher #6 Regular

 

 

 

43

 

0642208

1

Bolt 3/4in-10NC x 1in

 

 

 

44

 

0861375

1

Box

 

 

 

46

 

1704712

1

Decal - 300 Amp Fuse

 

 

 

47

 

2540037

2

Grommet

 

 

 

48

 

3311001

2

Nut #10-24NC

 

 

 

49

 

3311501

2

Nut 5/16in-18NC

 

 

 

50

 

4711500

4

Flatwasher 5/16in Thin

 

 

 

52

 

4712200

1

Flatwasher 3/4in Thin

 

 

 

53

 

1001116273

1

Bracket

 

 

 

 

 

 

Ref

CONTACTOR PLATE ASSEMBLY

 

 

 

 

 

1600294

Ref

Standard Spec

 

 

 

 

 

1600300

Ref

UL Spec

 

 

 

 

 

 

Ref

Harness, Contactor Options (Not Shown) (See ELECTRICAL

 

 

 

 

 

 

 

SECTION for Breakdown):

 

 

 

 

 

7022003

1

Standard Spec

 

 

 

 

 

7022008

1

UL Spec

 

 

 

 

 

7022004

1

Harness, Posi-Track Contactor (Not Shown) (See ELECTRICAL

 

 

 

 

 

 

 

SECTION for Breakdown)

 

 

 

 

 

7022005

1

Harness, Shunt (Not Shown) (See ELECTRICAL SECTION for

 

 

 

 

 

 

 

Breakdown)

 

 

 

101

 

 

Ref

Contactor, FWD / REV Options:

 

 

 

101

 

7022002

1

Standard Spec

 

 

3121254

 

 

 

E300AJ/E300AJP

21

SECTION 1 - FRAME

ITEM

PART NUMBER

QTY

DESCRIPTION

REV

 

 

 

 

 

101

7022007

1

UL Spec

 

102

 

Ref

Contactor, Main Options:

 

102

7022001

1

Standard Spec

 

102

7022009

1

UL Spec

 

103

 

Ref

Contactor, Posi-Track Options:

 

103

7022000

1

Standard Spec

 

103

7022010

2

UL Spec

 

104

7022012

1

Cable, Power

 

105

7022011

1

Diode, Power

 

106

70001052

1

Shunt/Bus Bar With Harness Assembly

 

22

E300AJ/E300AJP

3121254

SECTION 1 - FRAME

FIGURE 1-6. BATTERY BOX INSTALLATION

24

E300AJ/E300AJP

3121254

 

 

 

 

SECTION 1 - FRAME

 

 

FIGURE 1-6. BATTERY BOX INSTALLATION

 

 

 

 

 

 

 

 

 

ITEM

PART NUMBER

 

QTY

DESCRIPTION

REV

 

 

 

 

 

 

 

 

 

 

 

Ref

BATTERIES INSTALLATION

 

 

 

1001108560

 

Ref

Machines with 305AH Batteries

B

 

 

1001115997

 

Ref

Machines with 305AH AGM Batteries

A

 

 

0259042

 

Ref

Machines with 375AH Batteries

J

 

1

0100011

 

AR

Compound, Locking

 

 

2

0100048

 

AR

Grease, Dialectric

 

 

3

0100051

 

AR

Grease, Battery Terminal

 

 

4

0641403

 

4

Bolt 1/4in-20NC x 3/8in

 

 

5

0641505

 

4

Bolt 5/16in-18NC x 5/8in (Machines with AGM Batteries Only)

 

 

6

 

 

Ref

Bolt 5/16in-18NC Options:

 

 

6

0641512

 

4

Bolt 5/16in-18NC x 1-1/2in

 

 

6

0641514

 

4

Bolt 5/16in-18NC x 1-3/4in

 

 

7

0641606

 

4

Bolt 3/8in-16NC x 3/4in

 

 

13

1670878

 

1

Cover, (Right)

 

 

14

1670890

 

1

Cover, (Left)

 

 

15

2540020

 

4

Grommet

 

 

16

2940073

 

2

Latch

 

 

17

2940114

 

2

Latch

 

 

18

3000003

 

2

Liner

 

 

19

3311401

 

4

Nut 1/4in-20NC

 

 

20

3311505

 

4

Locknut 5/16in-18NC (Machines with 305AH Batteries Only)

 

 

21

3312005

 

4

Locknut 5/8in-11NC

 

 

22

3340852

 

2

Pad

 

 

23

3900266

 

4

Screw, Shoulder

 

 

24

3931430

 

4

Bolt 1/4in-20NC x 1-7/8in

 

 

25

4567739

 

2

Tube

 

 

26

4711600

 

4

Flatwasher 3/8in Thin

 

 

27

4740086

 

8

Thrustwasher

 

 

28

4751400

 

8

Flatwasher 1/4in Regular

 

 

29

4751500

 

AR

Flatwasher 5/16in Regular

 

 

30

4845923

 

1

Box, Battery (Left)

 

 

30A

0962233

 

2

Bushing

 

 

31

4845924

 

1

Box, Battery (Right)

 

 

31A

0962233

 

2

Bushing (Not Shown)

 

 

32

 

 

Ref

Battery Options:

 

 

32

1001105091

 

8

Wet Battery (6V-305-S)

 

 

32

1001114782

 

8

Wet Battery (6V-305A-A AGM)

 

 

32

0400055

 

8

Wet Battery (6V-370-S)

 

 

32

See Note

 

8

Dry Battery (6V-305-S) (Note: Not Available for Purchase)

 

 

32

See Note

 

8

Dry Battery (6V-305A-A AGM) (Note: Not available for

 

 

 

 

 

 

purchase)

 

 

32

0400107

 

8

Dry Battery (6V-370-S)

 

 

33

1001116006

 

4

Bracket (Machines with AGM Batteries Only)

 

 

39

4070904

 

2

Shim

 

 

3121254

E300AJ/E300AJP

25

SECTION 1 - FRAME

FIGURE 1-7. FRAME COVERS INSTALLATION

26

E300AJ/E300AJP

3121254

 

 

 

 

 

SECTION 1 - FRAME

 

 

FIGURE 1-7. FRAME COVERS INSTALLATION

 

 

 

 

 

 

 

 

 

 

 

ITEM

PART NUMBER

 

QTY

DESCRIPTION

 

REV

 

 

 

 

 

 

 

 

 

 

1001109383

 

Ref

FRAME COVERS INSTALLATION

 

C

 

1

0100011

 

AR

Compound, Locking

 

 

 

2

0641504

 

2

Bolt 5/16in-18NC x 1/2in

 

 

 

3

1380138

 

3

Nut, Clip

 

 

 

4

1704246

 

1

Decal - Cable Routing

 

 

 

5

3760308

 

3

Retainer

 

 

 

6

1001112496

 

3

Thumbscrew

 

 

 

7

3960447

 

63 in/1.6m

Seal

 

 

 

8

4711500

 

2

Flatwasher 5/16in Thin

 

 

 

9

1001107751

 

1

Cover, Contactor

 

 

 

10

1001108251

 

1

Cover, Rear Axle

 

 

 

11

3960389

 

2 ft/.6m

Seal

 

 

 

3121254

E300AJ/E300AJP

27

SECTION 1 - FRAME

FIGURE 1-8. INVERTER INSTALLATION (OPTIONAL)

28

E300AJ/E300AJP

3121254

 

 

 

 

SECTION 1 - FRAME

 

FIGURE 1-8. INVERTER INSTALLATION (OPTIONAL)

 

 

 

 

 

 

 

ITEM

PART NUMBER

QTY

DESCRIPTION

 

REV

 

 

 

 

 

 

 

 

 

1001110271

Ref

INVERTER INSTALLATION

 

B

 

1

0641406

8

Bolt 1/4in-20NC x 3/4in

 

 

 

2

0641618

4

Bolt 3/8in-16NC x 2-1/4in

 

 

 

6

1271463

1

Channel, Mounting

 

 

 

7

1670953

1

Cover

 

 

 

7A

2600103

1

Hinge (Welded on Part)

 

 

 

7B

2940048

1

Latch

 

 

 

8

2460037

1

Inverter/Generator Assembly

 

 

 

10

3300353

4

Nut, Tinnerman

 

 

 

11

3311405

4

Locknut 1/4in-20NC

 

 

 

12

3311605

4

Locknut 3/8in-16NC

 

 

 

13

4060803

8.5

Flex-Trim

 

 

 

 

 

in/21cm

 

 

 

 

17

4460426

1

Connector, Strain Relief

 

 

 

18

4568165

4

Spacer, Tube

 

 

 

19

4751400

4

Flatwasher 1/4in Regular

 

 

 

3121254

E300AJ/E300AJP

29

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