DAIKIN RZQ18PVJU, RZQ24PVJU, RZQ30PVJU, RZR18PVJU, RZR24PVJU Installation Manual

...
0 (0)

INSTALLATION MANUAL

SPLIT SYSTEM Air Conditioners

MODELS

RZQ18PVJU (9)

RZQ24PVJU (9)

RZQ30PVJU

RZR18PVJU

RZR24PVJU

RZR30PVJU

English

Français

Español

Read these instructions carefully before installation.

Keep this manual in a handy place for future reference.

This manual should be left with the equipment owner.

Lire soigneusement ces instructions avant l’installation. Conserver ce manuel à portée de main pour référence ultérieure. Ce manuel doit être donné au propriétaire de l’équipement.

Lea cuidadosamente estas instrucciones antes de instalar.

Guarde este manual en un lugar a mano para leer en caso de tener alguna duda. Este manual debe permanecer con el propietario del equipo.

SPLIT SYSTEM Air Conditioners

Installation manual

 

CONTENTS

 

1.

SAFETY CONSIDERATIONS ...........................................

1

2.

INTRODUCTION...............................................................

3

3.

BEFORE INSTALLATION..................................................

4

4.

SELECTION OF INSTALLATION LOCATION ...................

4

5.

CAUTIONS ON INSTALLATION........................................

8

6.

REFRIGERANT PIPING WORK .......................................

9

7.

ELECTRIC WIRING WORK ............................................

12

8.

CHECKS AFTER COMPLETION OF WORK..................

15

9.

TEST RUN PROCEDURE...............................................

15

10.

CAUTION FOR REFRIGERANT LEAKS ........................

17

1.SAFETY CONSIDERATIONS

Read these “SAFETY CONSIDERATIONS for Installation” carefully before installing air conditioning equipment. After completing the installation, make sure that the unit operates properly during the startup operation.

Instruct the customer on how to operate and maintain the unit. Inform customers that they should store this Installation Manual with the Operation Manual for future reference.

Always use a licensed installer or contractor to install this product. Improper installation can result in water or refrigerant leakage, electrical shock, fire, or explosion.

Meanings of DANGER, WARNING, CAUTION, and NOTE

Symbols:

DANGER................

Indicates an imminently hazardous

 

situation which, if not avoided, will

 

result in death or serious injury.

WARNING ..............

Indicates a potentially hazardous

 

situation which, if not avoided, could

 

result in death or serious injury.

CAUTION...............

Indicates a potentially hazardous

 

situation which, if not avoided, may

 

result in minor or moderate injury.

 

It may also be used to alert against

 

unsafe practices.

NOTE .....................

Indicates situations that may result in

 

equipment or property-damage

 

accidents only.

DANGER

Refrigerant gas is heavier than air and replaces oxygen. A massive leak can lead to oxygen depletion, especially in basements, and an asphyxiation hazard could occur leading to serious injury or death.

Do not ground units to water pipes, gas pipes, telephone wires, or lightning rods as incomplete grounding can cause a severe shock hazard resulting in severe injury or death. Additionally, grounding to gas pipes could cause a gas leak and potential explosion causing severe injury or death.

If refrigerant gas leaks during installation, ventilate the area immediately. Refrigerant gas may produce toxic gas if it comes in contact with Þre. Exposure to this gas could cause severe injury or death.

After completing the installation work, check that the refrigerant gas does not leak throughout the system.

Do not install unit in an area where ßammable materials are present due to risk of explosions that can cause serious injury or death.

Safely dispose all packing and transportation materials in accordance with federal/state/local laws or ordinances. Packing materials such as nails and other metal or wood parts, including plastic packing materials used for transportation may cause injuries or death by suffocation.

WARNING

Only qualiÞed personnel must carry out the installation work. Installation must be done in accordance with this installation manual. Improper installation may result in water leakage, electric shock, or Þre.

When installing the unit in a small room, take measures to keep the refrigerant concentration from exceeding allowable safety limits. Excessive refrigerant leaks, in the event of an accident in a closed ambient space, can lead to oxygen deÞciency.

Use only speciÞed accessories and parts for installation work. Failure to use speciÞed parts may result in water leakage, electric shocks, Þre, or the unit falling.

Install the air conditioner on a foundation strong enough that it can withstand the weight of the unit. A foundation of insufÞcient strength may result in the unit falling and causing injuries.

Take into account strong winds, typhoons, or earthquakes when installing. Improper installation may result in the unit falling and causing accidents.

Make sure that a separate power supply circuit is provided for this unit and that all electrical work is carried out by qualiÞed personnel according to local, state, and national regulations. An insufÞcient power supply capacity or improper electrical construction may lead to electric shocks or Þre.

Make sure that all wiring is secured, that speciÞed wires are used, and that no external forces act on the terminal connections or wires. Improper connections or installation may result in Þre.

1

English

When wiring, position the wires so that the control box cover can be securely fastened. Improper positioning of the control box cover may result in electric shocks, Þre, or the terminals overheating.

Before touching electrical parts, turn off the unit.

Be sure to install a ground fault circuit interrupter if one is not already available. This helps prevent electrical shocks or Þre.

Securely fasten the outdoor unit terminal cover (panel). If the terminal cover/panel is not installed properly, dust or water may enter the outdoor unit causing Þre or electric shock.

When installing or relocating the system, keep the refrigerant circuit free from substances other than the speciÞed refrigerant (R410A) such as air. Any presence of air or other foreign substance in the refrigerant circuit can cause an abnormal pressure rise or rupture, resulting in injury.

Do not change the setting of the protection devices. If the pressure switch, thermal switch, or other protection device is shorted and operated forcibly, or parts other than those speciÞed by Daikin are used, Þre or explosion may occur.

CAUTION

Do not touch the switch with wet Þngers. Touching a switch with wet Þngers can cause electric shock.

Do not allow children to play on or around the unit to prevent injury.

Do not touch the refrigerant pipes during and immediately after operation as the refrigerant pipes may be hot or cold, depending on the condition of the refrigerant ßowing through the refrigerant piping, compressor, and other refrigerant cycle parts.Your hands may suffer burns or frostbite if you touch the refrigerant pipes. To avoid injury, give the pipes time to return to normal temperature or, if you must touch them, be sure to wear proper gloves.

Heat exchanger Þns are sharp enough to cut.

To avoid injury wear glove or cover the Þns when working around them.

Install drain piping to proper drainage. Improper drain piping may result in water leakage and property damage.

Insulate piping to prevent condensation.

Be careful when transporting the product.

Do not turn off the power immediately after stopping operation. Always wait for at least 5 minutes before turning off the power. Otherwise, water leakage may occur.

Do not use a charging cylinder. Using a charging cylinder may cause the refrigerant to deteriorate.

Refrigerant R410A in the system must be kept clean, dry, and tight.

(a)Clean and Dry -- Foreign materials (including mineral oils such as SUNISO oil or moisture) should be prevented from getting into the system.

(b)Tight -- R410A does not contain any chlorine, does not destroy the ozone layer, and does not reduce the earthÕs protection again harmful ultraviolet radiation. R410A can contribute to the greenhouse effect if it is released. Therefore take proper measures to check for the tightness of the refrigerant piping installation. Read the chapter Refrigerant Piping Work and follow the procedures.

Since R410A is a blend, the required additional refrigerant must be charged in its liquid state. If the refrigerant is charged in a state of gas, its composition can change and the system will not work properly.

The indoor unit is for R410A. See the catalog for indoor models that can be connected. Normal operation is not possible when connected to other units.

Remote controller (wireless kit) transmitting distance can be shorter than expected in rooms with electronic ßuorescent lamps (inverter or rapid start types). Install the indoor unit far away from ßuorescent lamps as much as possible.

Indoor units are for indoor installation only. Outdoor units can be installed either outdoors or indoors.

Do not install the air conditioner in the following locations:

(a)Where a mineral oil mist or oil spray or vapor is produced, for example, in a kitchen.

Plastic parts may deteriorate and fall off or result in water leakage.

(b)Where corrosive gas, such as sulfurous acid gas, is produced.

Corroding copper pipes or soldered parts may result in refrigerant leakage.

(c)Near machinery emitting electromagnetic waves. Electromagnetic waves may disturb the operation of the control system and cause the unit to malfunction.

(d)Where ßammable gas may leak, where there is carbon Þber, or ignitable dust suspension in the air, or where volatile ßammables such as thinner or gasoline are handled. Operating the unit in such conditions can cause a Þre.

Take adequate measures to prevent the outdoor unit from being used as a shelter by small animals. Small animals making contact with electrical parts can cause malfunctions, smoke, or Þre. Instruct the customer to keep the area around the unit clean.

NOTE

Install the power supply and control wires for the indoor and outdoor units at least 3.5 feet away from televisions or radios to prevent image interference or noise.

Depending on the radio waves, a distance of 3.5 feet may not be sufÞcient to eliminate the noise.

Dismantling the unit, treatment of the refrigerant, oil and additional parts must be done in accordance with the relevant local, state, and national regulations.

Do not use the following tools that are used with conventional refrigerants: gauge manifold, charge hose, gas leak detector, reverse ßow check valve, refrigerant charge base, vacuum gauge, or refrigerant recovery equipment.

If the conventional refrigerant and refrigeration oil are mixed in R410A, the refrigerant may deteriorate.

English

2

This air conditioner is an appliance that should not be accessible to the general public.

The wall thickness of Þeld-installed pipes should be selected in accordance with the relevant local, state, and national regulations.

Safety Precaution

The PCI Data Station is a class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures.

2.INTRODUCTION

2-1 Standard operation limit

The figures below assume following operating conditions for

indoor and outdoor units:

 

Equivalent pipe length................

25 ft.

Level difference..........................

0 ft.

Cooling

 

 

A

 

 

 

<c>

C

115

 

 

 

 

 

 

 

60

 

 

 

 

 

95

 

 

 

 

50

 

 

 

 

43

<a>

 

 

 

 

 

 

 

 

41

 

 

 

 

 

5

23

 

 

 

B

0

50

57

67

77

82

 

Heating

 

 

 

 

<b>

 

 

 

D

50

59

70

81

AOutdoor temperature (°FDB)

BIndoor temperature (°FWB)

COutdoor temperature (°FWB)

DIndoor temperature (°FDB)

Range for continuous operation Range for pull down operation Range for warming up operation Range for operation

2-2 Technical speciÞcations

( <a> and <b>

in the table indicate the operating condition

(shown in the left figure).)

 

 

 

 

 

 

 

 

 

Model

 

RZQ18PVJU (9)

RZQ24PVJU (9)

RZQ30PVJU

 

 

RZR18PVJU

RZR24PVJU

RZR30PVJU

 

 

 

Precaution

Refrigerant

 

 

R410A

 

 

 

 

 

Power

 

208/230V 60Hz

 

[FAQ] Wall mounted

 

 

 

 

Cooling (MBh)

 

18.0

24.0

<a>

Heating (MBh) (RZQ only)

20.0

26.0

<b>

[FBQ] Ceiling mounted Duct

 

 

 

 

Cooling (MBh)

 

18.0

24.0

30.0

<a>

Heating (MBh) (RZQ only)

20.0

27.0

34.0

<b>

[FCQ] Ceiling mounted Cassette

 

 

 

 

Cooling (MBh)

 

18.0

24.0

30.0

<a>

Heating (MBh) (RZQ only)

20.0

27.0

34.0

<b>

[FHQ] Ceiling Suspended

 

 

 

 

Cooling (MBh)

 

18.0

24.0

30.0

<a>

Heating (MBh) (RZQ only)

20.0

27.0

34.0

<b>

(RZQ only)

 

 

 

 

 

[FTQ~PA] Air Handling Unit

 

 

 

 

Cooling (MBh)

 

18.0

24.0

<a>

Heating (MBh)

 

20.0

26.0

<b>

(RZQ only)

 

 

 

 

 

[FTQ~PB] Air Handling Unit

 

 

 

 

Cooling (MBh)

 

18.0

24.0

<a>

Heating (MBh)

 

20.0

27.0

<b>

Dimensions

(inch)

30-5/16 × 35 7/16 × 12 5/8

 

H × W × D

 

 

 

 

 

 

Weight

(lb.)

 

150

 

 

Connections

 

 

 

 

 

Gas

(inch)

 

5/8

 

 

Liquid

(inch)

 

3/8

 

 

2-3 Electrical speciÞcations

( <c> in the table indicate the operating condition (shown in the left figure).)

Model

 

RZQ18PVJU (9)

RZQ24PVJU (9)

RZQ30PVJU

Precaution

 

 

RZR18PVJU

RZR24PVJU

RZR30PVJU

 

Power

 

 

 

 

 

Phase

 

 

~

 

 

Frequency

(Hz)

 

60

 

 

Voltage

(V)

 

208/230

 

 

Voltage

(%)

 

±10

 

 

tolerance

 

 

 

 

 

 

 

 

Max.Overcurrent

(A)

 

20

 

 

Protective device

 

 

 

 

 

 

 

 

Min. Circuit Amps.

(A)

 

16.5

 

<c>

Compressor

 

 

 

 

 

Phase

 

 

3~

 

 

Frequency

(Hz)

 

60

 

 

Voltage

(V)

 

208/230

 

 

3

English

DAIKIN RZQ18PVJU, RZQ24PVJU, RZQ30PVJU, RZR18PVJU, RZR24PVJU Installation Manual

2-4 Accessories

ConÞrm that the following accessories are supplied.

Clamp

 

Insulation tube

Cover

 

(Handle)

 

 

 

 

 

(Large-1) (Large-2) (Small-1) (Small-2)

(1 pc.)

(2 pcs.)

(1 pc.)

(2 pcs.)

(1 pc.)

Screw

Conduit mounting plate

Others

• Installation manual

(1 pc.)

(2 pcs.)

(2 pcs.)

2-5 Main components

For main components and function of the main components, refer to the Engineering Data Book.

3.BEFORE INSTALLATION

Bringing-in

Bring in the outdoor unit slowly by holding the lugs provided on the left and right sides as shown in the figures below.

(Take care so that hands and objects do not touch the fin on the rear.)

Discharge grille

Lug

Outdoor unit

(Front view) (Rear view)

If the suction hole area on the side of the casing is held, the casing may be deformed. Make sure

to hold the corner.

Make sure to use accessories and specified specification parts in the installation work.

4.SELECTION OF INSTALLATION LOCA-

TION

The refrigerant R410A itself is nontoxic, nonßammable and safe. If the refrigerant should leak however, its concentration may exceed the allowable limit depending on room size. Due to this it could be necessary to take measures against leakage. Refer to the chapter ÒCaution for refrigerant leaksÓ.

(1)Select a proper location satisfying the following requirements with approval of the customer.

Sufficient ventilation is secured.

Adjacent houses are not annoyed.

The foundation is strong enough to support the weight and withstand vibrations of the outdoor unit, and the location is safe and allows horizontal installation.

The outdoor unit is exposed to rain as less as possible.

The space for installation and servicing is secured around the outdoor unit.

The indoor/outdoor piping length and wiring length are within the allowable range.

(2)When installing the outdoor unit in a location affected by strong wind, pay special attention to the following items.

If strong wind whose velocity is 11 mph or more blows to the outdoor unit from the air outlet side, the air flow rate of the outdoor unit is reduced, the outlet air is sucked again (short-circuit), and the following effect may be caused:

The capacity is deteriorated.

The adhered frost increases during heating operation.

The operation is stopped by pressure rise.

If excessive strong wind continuously blows from the air

outlet side of the outdoor unit, the fan may rotate in the reverse direction at high speed, and lead to damage. Install the outdoor unit in reference to the following figures.

Position the air outlet side toward the building wall, fence or windbreak screen.

Suction grille

(Secure the space for installation and servicing.)

Let the air outlet direction face be at right angles to the wind direction.

Strong wind

Strong wind

 

Air outlet

(3)When installing the outdoor unit in a location with heavy snowfall, pay special attention to the following items:

Prepare strong foundation.

Attach the snow hood (optional accessory).

Remove the suction grill on the rear so that snow will not be accumulated in the rear fin.

(4)When there is a possibility of short-circuit depending on the ambient situation, use the wind direction adjusting plate (optional accessory).

English

4

(5)The inverter type air conditioner may cause noise in electric products.

When selecting an installation location, keep sufÞcient distance from the air conditioner units and wiring to radios, personal computers, stereos, etc. as shown in the Þgure below.

In areas with weak electric waves, keep a distance of 120 in. or more from the indoor remote controller, etc., put the power cables and connection cables in conduit tubes, and ground the conduit tubes.

Branch switch

 

 

 

 

Branch switch

and overcurrent

 

 

 

 

and overcurrent

protective device

 

 

 

 

protective device

 

Indoor unit

 

 

 

more

more

more

Indoor remote

 

or

or

controller

or

 

 

 

60

 

 

 

40

 

 

 

40

 

 

 

 

 

 

or

more

 

 

 

60

 

 

 

 

 

 

 

 

 

(in.)

 

 

60 or more

 

 

 

 

 

DANGER

Do not install unit in an area where flammable materials are present due to risk of explosion resulting in serious injury or death.

Refrigerant is heavier than air and replaces oxygen. A massive leak could lead to oxygen depletion , especially in basements, and an asphyxiation hazard could occur leading to serious injury or death.

Installation place (unit: inch)Cautions on continuous installation

The connection piping outlet direction in the continuous installation shown in the figures below is frontward or downward.

When routing the piping rearward, secure space of 10 in. or more on the right side of the outdoor unit. (The unit of numeric values below is “inch”.)

Make some space for wiring with conduit and servicing between the units.

(A) When an obstruction is present on the air inlet side

When the upward area is open

(1)When one outdoor unit is installed individually

When an obstruction is present only on the air inlet

side

more 4or

• When an obstruction is present on the both sides

4

or

more

 

 

 

 

 

 

 

 

 

 

 

more

 

 

4

or

 

 

 

 

more

or

 

 

 

 

4

 

 

 

 

 

(2)When two or more outdoor units are installed side by side

When an obstruction is present on the both sides

40

or

more

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8

or

 

more

 

 

 

more

or

 

 

 

 

12

When an obstruction is present also in the upward area

(1)When one outdoor unit is installed individually

When an obstruction is present also on the air inlet side

orless 20 moreor

40

4ormore

• When an obstruction is present also on the air inlet side and both sides

orless 20 more

or40

6

or

 

 

 

 

more

 

 

more

 

6

or

 

 

 

 

6

 

 

 

more

or

 

 

 

 

5

English

Loading...
+ 14 hidden pages