Texas Instruments UCC3973PW, UCC3973PWTR, UCC3973N, UCC3972PWTR, UCC3972PW Datasheet

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UCC1972/3 UCC2972/3 UCC3972/3
DESCRIPTION
Design goals for a Cold Cathode Fluorescent Lamp (CCFL) converter used in a notebook computer or portable application include small size, high effi
-
ciency, and low cost. The UCC3972/3 CCFL controllers provide the neces
­sary circuit blocks to implement a highly efficient CCFL backlight power supply in a small footprint 8 pin TSSOP package. The BiCMOS controllers typically consume less than 1mA of operating current, improving overall system efficiency when compared to bipolar controllers requiring 5mA to 10mA of operating current.
External parts count is minimized and system cost is reduced by integrat
­ing such features as a feedback controlled PWM driver stage, open lamp protection, startup delay and synchronization circuitry between the buck and push-pull stages. The UCC3972/3 include an internal shunt regulator, allowing the part to operate with input voltages from 4.5V up to 25V. The part supports both analog and externally generated low frequency dimming modes of operation.
The UCC3973 adds a programmable voltage clamp at the BUCK pin. This feature can be used to protect the transformer from overvoltage during startup or when an open lamp occurs. Transformer voltage is controlled by reducing duty cycle when an over-voltage is detected.
BiCMOS Cold Cathode Fluorescent Lamp Driver Controller
FEATURES
1mA Typical Supply Current
Accurate Lamp Current Control
Analog or Low Frequency Dimming Capability
Open Lamp Protection
Programmable Startup Delay
4.5V to 25V Operation
PWM Frequency Synchronized to External Resonant Tank
8 Pin TSSOP and SOIC Packages Available
Internal Voltage Clamp Protects
Transformer from Over-voltage (UCC3973)
SLUS252A - JANUARY 2000
3
8
6
5
VBAT
4
2
1
7
VDD
GND
MODE
COMP
BUCK
OUT
FB
C7
0.1µF
D1
R10
R11
Q3
C5 0.1 µF
L1
68µH
R6 75
Q2
R2 1k
T1
C6 27pF
LAMP
HV
LAMP
LV
R3 68k
D2
R5 10k
R4 750
ANALOG DIMMING
D
LFD
R
LFD
68k
0V-5V LOW FREQUENCY CONTROL SIGNAL
C4 33nF
LOW FREQUENCY DIMMING
C2
1µF
R1
1k
C1
6.8µF
SYSTEM VOLTAGE (4.5V TO 25V)
C3
1µF
UCC3972
UCC3973
NO INTERNAL VOLTAGE CLAMP
INTERNAL VOLTAGE CLAMP LIMITS TRANSFORMER VOLTAGE AT START-UP OR DURING FAULT
UCC3972/3
TYPICAL APPLICATION CIRCUIT
UDG-99154
2
UCC1972/3 UCC2972/3 UCC3972/3
TSSOP-8 (TOP VIEW) PW Package
ABSOLUTE MAXIMUM RATINGS
VBAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +27V VDD Maximum Forced Current . . . . . . . . . . . . . . . . . . . . 30mA Maximum Forced Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . 17V BUCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –5V to VBAT MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –0.3V to 4.0V MODE Maximum Forced Current . . . . . . . . . . . . . . . . . . 300µA Operating Junction Temperature . . . . . . . . . . –55°C to +150°C Storage Temperature . . . . . . . . . . . . . . . . . . . –65°C to +150°C
Unless otherwise indicated, currents are positive into, negative out of the specified terminal. Pulse is defined as less than 10%
duty cycle with a maximum duration of 500
µ
s. Consult Pack
-
aging Section of Databook for thermal limitations and consider
-
ations of packages. All voltages are referenced to GND.
CONNECTION DIAGRAMS
ELECTRICAL CHARACTERISTICS:
Unless otherwise specified these specifications hold for TA=0°C to +70°C for the
UC3972/3, –40°C to +85°C for the UC2972/3, and –55°C to +125°C for the UC1972/3; T
A=TJ
; VDD=VBAT=VBUCK=12V;
MODE=OPEN. For any tests with VBAT>17V, place a 1k resistor from VBAT to VDD.
PARAMETER TEST CONDITIONS MIN TYP MAX UNITS
Input supply
VDD Supply Current VDD = 12V 1 1.5 mA
VBAT = 25V 7 10.5 mA
VBAT Supply Current VBAT = 12V 30 60
µA
VBAT = 25V 70 140
µA
VDD Regulator Turn-on Voltage I
SOURCE
= 2mA to 10mA 17 18 19 V
VDD UVLO Threshold Low to high 3.6 4 4.4 V
UVLO Threshold Hysteresis 100 200 300 mV
Output Section
Pull Down Resistance I
SINK
= 10mA to 100mA 25 50
Pull Up Resistance I
SOURCE
= 10mA to 100mA 25 50
Output Clamp Voltage VBAT = 25V, Shunt Regulator on 16 18 V
Output Low MODE = 0.5V, I
SINK
= 1mA 0.05 0.2 V
Rise Time CL = 1nF, Note 1 200 ns
Fall Time CL = 1nF, Note 1 200 ns
FB
MODE
GND
COMP
VDD
OUT
BUCK
VBAT
1
2
3
4
8
7
6
5
DIL-8 (TOP VIEW) J, N Packages
3
UCC1972/3 UCC2972/3 UCC3972/3
ELECTRICAL CHARACTERISTICS:
Unless otherwise specified these specifications hold for TA=0°C to +70°C for the
UC3972/3, –40°C to +85°C for the UC2972/3, and –55°C to +125°C for the UC1972/3; T
A=TJ
; VDD=VBAT=VBUCK=12V;
MODE=OPEN. For any tests with VBAT>17V, place a 1k resistor from VBAT to VDD.
PARAMETER TEST CONDITIONS MIN TYP MAX UNITS
Oscillator Section
Minimum Frequency BUCK = VBAT– 2, V
BAT
= 12V to 25V,
T
A
= –40°C to +85°C
52 66 80 kHz
BUCK = VBAT–2, V
BAT
= 12V to 25V
T
A
= –55°C to +125°C
44 66 80 kHz
Maximum Synchronizable Frequency BUCK = VBAT, V
BAT
= 12V to 25V
T
A
= –40°C to +85°C
160 220 280 kHz
BUCK = VBAT, V
BAT
= 12V to 25V
T
A
= –55°C to +125°C
145 220 280 kHz
Maximum Duty Cycle FB = 1V, T
A
< 0°C 84 %
FB = 1V, T
A
= 0°C to 70°C 92 95 %
Minimum Duty Cycle FB = 2V 0 %
BUCK Input Bias Current BUCK = VBAT = 12V 40 90
µA
BUCK = VBAT = 25V 80 110
A
Zero Detect Threshold Measured at BUCK w/respect to VBAT,
VBAT=12V to 25V, T
A
< 0°C
–2.4 –1 –0.3 V
Measured at BUCK w/respect to VBAT, VBAT=12V to 25V, T
A
= 0°C to 70°C
–2.0 –1 –0.3 V
Error Amplifier
Input Voltage COMP = 2V, T
A
= 0°C to +70°C 1.465 1.5 1.535 V
COMP = 2V 1.455 1.545 V
Line Regulation –2 2 10 mV
Input Bias Current –500 –100 nA
Open Loop Gain COMP = 0.5V to 3.0V 60 80 dB
Output High Voltage FB = 1V 3.3 3.7 4.1 V
Output Low Voltage FB = 2V 0.15 0.35 V
Output Source Current FB = 1V, COMP = 2V –1.2 –0.4 mA
Output Sink Current FB = 2V, COMP = 2V 2 4 mA
Output Source Current FB = 1V, COMP = 2V, MODE = 0.5V –1 1
µA
Output Sink Current FB = 2V, COMP = 2V, MODE = 0.5V –1 1
µA
Unity Gain Bandwidth T
J
= 25C, Note 1 2 MHz
Mode Select
Output Enable Threshold 0.85 1 1.15 V
Open Lamp Detect Enable Threshold 2.75 3 3.25 V
Mode Output Current MODE = 0.5V 15 20 25
µA
MODE Clamp Voltage MODE = OPEN 3.3 3.7 4 V
Open Lamp
Open Lamp Detect Threshold Measured at BUCK with respect to VBAT,
VBAT=12V to 25V
–8 –7 –6 V
Over-voltage Clamp Threshold (UCC3973) Measured at BUCK with respect to VBAT,
VBAT=12V to 25V, I
FB
= 100µA
–10.3 –9 –7.7 V
Note 1. Guaranteed by design. Not 100% tested in production.
4
UCC1972/3 UCC2972/3 UCC3972/3
BUCK: Senses the voltage on the top side of the induc
­tor feeding the resonant tank. The voltage at this point is used to synchronize the internally generated ramp and to detect whether an open lamp condition exists. An open lamp condition exists when this voltage is be
­low the specified threshold for seven clock cycles. If the MODE pin is held below the open lamp detect enable threshold, this protective feature is disabled.
On the UCC3973, this pin is also used to sense an over-voltage across the transformer primary. If the volt
­age at this pin exceeds the clamp threshold, current will be sourced fron the FB pin.
COMP: Output of the error amplifier.Compensation components set the bandwidth of the entire system and are normally connected between COMP and FB. The error amplifier averages lamp current against a fixed in
­ternal reference. The resulting voltage on the COMP pin is compared to an internally generated ramp, set
­ting the PWM duty cycle. During UVLO, this pin is ac­tively pulled low.
FB: This pin is the inverting input to the error amplifier. On the UCC3973, current is sourced form this pin if the clamp threshold is exceeded at the BUCK pin (see be­low). The sourced current will reduce OUT duty cycle to control transformer primary voltage. The source current is disabled on the UCC3972.
GND: Ground reference for the IC.
MODE: The voltage on this pin is used to control start-up
and various modes of operation for the part (refer to the ta
-
ble in the block diagram).
When the voltage is below 1V, OUT is forced low, open lamp detection is disabled and the error amplifier is tri-stated.
When the voltage is between 1V and 3V, OUT is enabled and the error amplifier output is connected to COMP. Open lamp detection is still disabled and a constant 20µA current is sourced from this pin. Placing an appropriate value external capacitor between this pin and ground al
-
lows the user to disable open lamp detection for a set pe
-
riod of time at start-up to allow the lamp to strike.
When MODE reaches 3V, open lamp detection is enabled and normal operation is activated.
OUT: Drives the buck regulator N-channel MOSFET. OUT turn-on is synchronized to twice the tank resonant fre­quency. OUT is actively pulled low when in UVLO, an open lamp condition has been detected or MODE is less than 1V.
VBAT: Positive input supply to power stage. This voltage is required by internal control circuitry to provide open-lamp detection and synchronization. Operating range is from 4.5V to 25V.
VDD: This pin connects to the battery voltage from which the CCFL inverter will operate. If the potential on VBAT can exceed 18V in the application, a series resistor must be placed between VBAT and this pin (see applications section). The voltage at the VDD pin will then be regulated to 18V. This pin should be bypassed with a minimum ca
-
pacitance of 0.1µF.
PIN DESCRIPTIONS
0
200
400
600
800
8.7 9.2 9.7
V
BAT-VBUCK
CURRENT OUT OF FB (uA)
Clamp current vs. tank voltage for UCC3973.
5
UCC1972/3 UCC2972/3 UCC3972/3
UDG-98154
*MODE Output Open Lamp
Detection
S2 Error Amplifier Output S1
<1V OFF DISABLED OPEN DISCONNECTED FROM COMP OPEN
1V< MODE< 3V ON DISABLED OPEN CONNECTED TO COMP CLOSED
>3V ON ENABLED CLOSED CONNECTED TO COMP CLOSED
8
5
3
4
2
1
7
6
VDD
20µA
+
+
1.5V
ERROR
AMPLIFIER
S1
R
QS
R
Q
S
+
+
+
+
1.0V
7.0V
SYNC
OUTRAMP
+
0.2V
66kHz-200kHz
OSCILLATOR
*MODE
SELECT
UVLO
4.0V/3.8V
3V REF
VREF
UVLO=1
3BIT UP-DOWN COUNTER
S2
FROM MODE SELECT
OPEN LAMP DETECT
COMPARATOR
ZERO DETECT COMPARATOR
UVLO
PWM
UVLO
OUTPUT OFF
(FROM MODE SELECT)
VDD
MODE
COMP
FB
GND
OUT
BUCK
VDD
VBAT
18V
+
+
TO S3
OVER-VOLTAGE
CLAMP COMPARATOR
S3
(ALWAYS OPEN ON UCC3972)
FROM
CLAMP
COMP
I
CLAMP
9.0V
BLOCK DIAGRAM
Introduction
Cold Cathode Fluorescent Lamps (CCFL) are frequently used as the backlight source for Liquid Crystal Displays (LCDs). These displays are found in numerous applica
-
tions such as notebook computers, portable instrumenta
­tion, automotive displays, and retail terminals. Fluorescent lamps provide superior light output effi
­ciency, making their use ideal for power sensitive porta
­ble applications where the backlight circuit can consume a significant portion of the battery’s capacity. The
backlight converter must produce the high voltage needed to strike and operate the lamp. Although CCFLs can be operated with a DC voltage, a symmetrical AC operating voltage is recommended to maintain the rated life of the lamp. Sinusiodal voltage and current lamp waveforms are also recommended to achieve optimal electrical to light conversion and to reduce high voltage electromagnetic interference (EMI). A topology that pro
-
vides these requirements while maintaining efficient op
-
eration is presented below.
APPLICATION INFORMATION
6
UCC1972/3 UCC2972/3 UCC3972/3
Circuit Operation
A current fed push-pull topology is used to power the CCFL backlight shown in Fig. 1. This topology accommo
-
dates a wide input voltage and dimming range while re
-
taining sinusoidal operation of the lamp. The converter consists of a resonant push-pull stage, a high voltage output stage, and a buck pre-stage used to regulate cur
-
rent in the converter.
Referring to Fig. 1, the push-pull stage consists of C
RES
,
Q1, Q2, R
B
, and T1’s primary and auxiliary windings.
The output stage consists of C
BALLAST
, the lamp, the
current sense resistor R
S
, and T1’s secondary. The reso
-
nant frequency of the tank is set by the primary induc
-
tance of T1, along with the resonant capacitor (C
RES
), and the reflected secondary impedance. The secondary impedance includes the lamp, the ballast capacitor (C
BALLAST
), the distributed winding capacitance of T1, and the stray capacitance which forms between the lamp, lamp wires, and the backlight reflector. Since the lamp impedance is nonlinear with operating current, the tank resonant frequency will vary slightly with load (typi­cally 1.5:1).
The resonant tank consisting of C
RES
and T1 produces
sinusoidal currents (I
RES
) and voltages and is fed by a
controlled DC current (I
BUCK
) from the buck stage. Note
that the BUCK node voltage is ½ the primary tank volt
-
age, as VBAT is located at the center tap of the trans
­former. The high turns ratio transformer (T1) amplifies the sinusoidal tank voltage to produce a sinusoidal sec
­ondary voltage that is divided between the lamp and bal
­last capacitor.
Transistors Q1 and Q2 are driven out of phase at 50 per
­cent duty cycle with an auxiliary winding on T1. The winding provides a floating AC voltage source at the res
­onant frequency that is used to drive the transistor bases alternately on and off. One leg of the auxiliary winding is tied to the input voltage through base resistor R
B
, which
is sized to provide sufficient base current to the transis
­tors. The transistors channel the buck inductor current into opposing ends of the tank at the resonant frequency, supplying energy for the lamp and system losses.
The buck power stage consists of inductor L
BUCK
,
MOSFET switch S
BUCK
, and flyback diode D
BUCK
.Inor-
der to prevent interactions between multiple switching
APPLICATION INFORMATION (cont.)
C
RES
VBAT
I
RES
Q2
R
B
VBAT
Q1
T1
AUXILIARY
RESONANT PUSH-PULL STAGE
T1 PRIMARY
C
BALLAST
FB
R
S
VBAT
I
LAMP
T1 SECONDARY
CCFL
OUTPUT STAGE
I
BUCK
OUT
VBAT
D
BUCK
L
BUCK
S
BUCK
BUCK STAGE
VBUCK
GND
VBAT
Q1ONQ2ONQ1ONQ2
ON
V
BUCK
Figure 1. Push-pull, output, and buck stages.
UDG-98157
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