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3121649 |
E450A/E450AJ/M450AJ |
3 |
4 |
E450A/E450AJ/M450AJ |
3121649 |
3121649 |
E450A/E450AJ/M450AJ |
5 |
|
|
TABLE OF CONTENTS |
SECTION 1 - FRAME......................................................................................................................................................................... |
|
11 |
FIGURE 1-1. STEERING INSTALLATION ..................................................................................................................................... |
|
12 |
FIGURE 1-2. HUB - SPINDLE ASSEMBLY - RH ........................................................................................................................... |
|
14 |
FIGURE 1-3. HUB - SPINDLE ASSEMBLY - LH ............................................................................................................................ |
|
16 |
FIGURE 1-4. WHEEL DRIVE - E450A/E450AJ.............................................................................................................................. |
|
18 |
FIGURE 1-5. WHEEL DRIVE - E450A/E450AJ - UL LISTED......................................................................................................... |
22 |
|
FIGURE 1-6. WHEEL DRIVE - M450AJ ......................................................................................................................................... |
|
26 |
FIGURE 1-7. HUB - DRIVE ASSEMBLY ........................................................................................................................................ |
|
30 |
FIGURE 1-8. DRIVE MOTOR ASSEMBLY .................................................................................................................................... |
|
34 |
FIGURE 1-9. TIRE/WHEEL - IN240/55-17.5 PNEUMATIC ............................................................................................................ |
36 |
|
FIGURE 1-10. TIRE/WHEEL - IN240/55 - 17.5 FOAM FILL........................................................................................................... |
38 |
|
FIGURE 1-11. TIRE/WHEEL - IN240/55-17.5 PNEU. NON MARKING.......................................................................................... |
40 |
|
FIGURE 1-12. TIRE/WHEEL - 26 X 7 X 20 - SOLID NON MARKING............................................................................................ |
42 |
|
FIGURE 1-13. TIRE/WHEEL - IN240/55-17.5 FOAM FILLNON MARKING ................................................................................... |
44 |
|
FIGURE 1-14. TIRE/WHEEL - IN240/55-17.5 PNEUMATIC NON MARKING TS .......................................................................... |
46 |
|
FIGURE 1-15. WHEEL COVER INSTALLATION - IN240/55-17.5 TIRES ONLY ........................................................................... |
48 |
|
FIGURE 1-16. MOTOR/PUMP/TANK - E450A/E450AJ ................................................................................................................. |
50 |
|
FIGURE 1-17. MOTOR/PUMP/TANK - E450A/E450AJ - UL LISTED ............................................................................................ |
52 |
|
FIGURE 1-18. MOTOR/PUMP/TANK - M450AJ ............................................................................................................................ |
|
54 |
FIGURE 1-19. MOTOR/PUMP ASSEMBLY ................................................................................................................................... |
|
56 |
FIGURE 1-20. HYDRAULIC TANK ASSEMBLY - E450A/E450AJ ................................................................................................. |
58 |
|
FIGURE 1-21. HYDRAULIC TANK ASSEMBLY - M450AJ ............................................................................................................ |
60 |
|
FIGURE 1-22. VALVE INSTALLATION - FRAME MOUNTED - E450A ......................................................................................... |
62 |
|
FIGURE 1-23. VALVE INSTALLATION - FRAME MOUNTED - E450AJ........................................................................................ |
64 |
|
FIGURE 1-24. VALVE INSTALLATION - FRAME MOUNTED - M450AJ ....................................................................................... |
66 |
|
FIGURE 1-25. BRAKE/STEER VALVE ASSEMBLY |
...................................................................................................................... |
68 |
FIGURE 1-26. BATTERY BOX INSTALLATION............................................................................................................................. |
|
70 |
FIGURE 1-27. BATTERY BOX INSTALLATION - AGM BATTERIES ............................................................................................ |
72 |
|
FIGURE 1-28. BATTERY BOX INSTALLATION - CE .................................................................................................................... |
74 |
|
FIGURE 1-29. BATTERY CHARGER INSTALLATION - E450A/E450AJ....................................................................................... |
76 |
|
FIGURE 1-30. BATTERY CHARGER INSTALLATION - E450A/E450AJ....................................................................................... |
78 |
|
FIGURE 1-31. BATTERY CHARGER INSTALLATION - E450A/E450AJ....................................................................................... |
80 |
|
FIGURE 1-32. BATTERY CHARGER INSTALLATION - M450AJ .................................................................................................. |
82 |
|
FIGURE 1-33. BATTERY CHARGER INSTALLATION - M450AJ .................................................................................................. |
84 |
|
FIGURE 1-34. BATTERY CHARGER INSTALLATION - M450AJ .................................................................................................. |
86 |
|
FIGURE 1-35. INVERTER INSTALLATION - E450A/E450AJ ........................................................................................................ |
88 |
|
FIGURE 1-36. FRAME COVER INSTALLATION - M450AJ ........................................................................................................... |
90 |
|
FIGURE 1-37. FRAME COVER INSTALLATION - E450A/E450AJ ................................................................................................ |
92 |
|
SECTION 2 - TURNTABLE................................................................................................................................................................ |
|
95 |
FIGURE 2-1. VALVE INSTALLATION - TURNTABLE MOUNTED - E450A................................................................................... |
96 |
|
FIGURE 2-2. VALVE INSTALLATION - TURNTABLE MOUNTED - E450AJ................................................................................. |
98 |
|
FIGURE 2-3. VALVE INSTALLATION - TURNTABLE MOUNTED - M450AJ .............................................................................. |
100 |
|
FIGURE 2-4. MAIN CONTROL VALVE ASSEMBLY |
.................................................................................................................... |
102 |
FIGURE 2-5. RELEVELING VALVE ASSEMBLY......................................................................................................................... |
|
106 |
FIGURE 2-6. JIB VLAVE ASSEMBLY .......................................................................................................................................... |
|
108 |
FIGURE 2-7. MOTION ALARM INSTALLATION .......................................................................................................................... |
|
110 |
FIGURE 2-8. TURNTABLE BEARING AND SWING DRIVE INSTALLATION.............................................................................. |
112 |
|
FIGURE 2-9. SWING MOTOR ASSEMBLY ................................................................................................................................. |
|
114 |
FIGURE 2-10. SWING BEARING ASSEMBLY ............................................................................................................................ |
|
116 |
FIGURE 2-11. REMOTE BEARING LUBE INSTALLATION - OPTIONAL.................................................................................... |
118 |
|
FIGURE 2-12. DRIVE ORIENTATION INSTALLATION ............................................................................................................... |
120 |
|
FIGURE 2-13. FUEL TANK AND BATTERY INSTALLATION - M450AJ...................................................................................... |
122 |
|
FIGURE 2-14. GROUND CONTROL BOX ASSEMBLY - E450A................................................................................................. |
124 |
|
FIGURE 2-15. GROUND CONTROL BOX ASSEMBLY - E450A - CE SPEC .............................................................................. |
126 |
|
FIGURE 2-16. GROUND CONTROL BOX ASSEMBLY - E450AJ/M450AJ ................................................................................. |
128 |
|
FIGURE 2-17. GROUND CONTROL BOX ASSEMBLY - E450AJ/M450AJ - CE SPEC .............................................................. |
130 |
|
FIGURE 2-18. MOTOR CONTROLS INSTALLATION - M450AJ ................................................................................................. |
132 |
|
FIGURE 2-19. BEACON LIGHT INSTALLATION - OPTIONAL.................................................................................................... |
134 |
|
FIGURE 2-20. STROBE LIGHT INSTALLATION - UL LISTED - OPTIONAL ............................................................................... |
136 |
|
FIGURE 2-21. STROBE LIGHT ASSEMBLY ............................................................................................................................... |
|
138 |
FIGURE 2-22. HOOD INSTALLATION - E450A ........................................................................................................................... |
|
140 |
FIGURE 2-23. HOOD INSTALLATION - E450AJ/M450AJ ........................................................................................................... |
142 |
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3121649 |
E450A/E450AJ/M450AJ |
7 |
TABLE OF CONTENTS |
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SECTION 3 - ENGINE ...................................................................................................................................................................... |
145 |
|
|
FIGURE 3-1. KUBOTA MOTOR/GENERATOR INSTALLATION - M450AJ ................................................................................. |
146 |
|
FIGURE 3-2. KUBOTA MOTOR/GENERATOR ASSEMBLY - M450AJ ....................................................................................... |
148 |
|
FIGURE 3-3. KUBOTA MOTOR/GENERATOR COMPONENTS ................................................................................................. |
150 |
SECTION 4 - BOOM......................................................................................................................................................................... |
153 |
|
|
FIGURE 4-1. BOOM AND CYLINSERS INSTALLATION - E450A ............................................................................................... |
154 |
|
FIGURE 4-2. BOOM AND CYLINDERS INSTALLATION - E450AJ/M450AJ ............................................................................... |
156 |
|
FIGURE 4-3. MAIN BOOM ASSEMBLY - E450A ......................................................................................................................... |
158 |
|
FIGURE 4-4. MANI BOOM ASSEMBLY - E450AJ/M450AJ.......................................................................................................... |
160 |
|
FIGURE 4-5. JIB INSTALLATION ................................................................................................................................................. |
162 |
|
FIGURE 4-6. ROTATOR ASSEMBLY - E450A ............................................................................................................................. |
164 |
|
FIGURE 4-7. ROTATOR ASSEMBLY - E450AJ/M450AJ ............................................................................................................. |
166 |
|
FIGURE 4-8. PLATFORM SUPPORT INSTALLATION ................................................................................................................ |
168 |
|
FIGURE 4-9. CABLES AND CLAMPS INSTALLATION - E450A.................................................................................................. |
170 |
|
FIGURE 4-10. CABLES AND CLAMPS INSTALLATIONE450AJ/M450AJ ................................................................................. |
172 |
|
FIGURE 4-11. LIMIT SWITCHES INSTALLATION ....................................................................................................................... |
174 |
SECTION 5 - PLATFORM ................................................................................................................................................................ |
177 |
|
|
FIGURE 5-1. PLATFORM ASSEMBLY - 4FT/1.22M - SIDE GATE ENTRY ................................................................................. |
178 |
|
FIGURE 5-2. PLATFORM ASSEMBLY - 5FT/1.52M - SIDE GATE ENTRY ................................................................................. |
180 |
|
FIGURE 5-3. PLATFORM ASSEMBLY - 5FT/1.52M - SIDE GATE ENTRY - W/STOP................................................................ |
182 |
|
FIGURE 5-4. PLATFORM ASSEMBLY - 4FT/1.22M - DROP BAR ENTRY ................................................................................. |
184 |
|
FIGURE 5-5. PLATFORM ASSEMBLY - 5FT/1.52M - DROP BAR ENTRY ................................................................................. |
186 |
|
FIGURE 5-6. PLATFORM ASSEMBLY - 6FT/1.83M - DROP BAR ENTRY ................................................................................. |
188 |
|
FIGURE 5-7. TRAY ASSEMBLY................................................................................................................................................... |
190 |
|
FIGURE 5-8. PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION............................................................................... |
192 |
|
FIGURE 5-9. PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION - UL ....................................................................... |
194 |
|
FIGURE 5-10. PLATFORM CONSOLE ASSEMBLY .................................................................................................................... |
196 |
|
FIGURE 5-11. PLATFORM CONSOLE ASSEMBLY - UL LISTED ............................................................................................... |
200 |
|
FIGURE 5-12. LIGHT PANEL DECAL INSTALLATION ................................................................................................................ |
204 |
|
FIGURE 5-13. JIB SWITCH INSTALLATION - E450AJ/M450AJ .................................................................................................. |
206 |
|
FIGURE 5-14. SEALED ENCLOSURES - UL LISTED.................................................................................................................. |
208 |
|
FIGURE 5-15. CONTROLLER ASSEMBLY - DRIVE AND STEER .............................................................................................. |
210 |
|
FIGURE 5-16. CONTROLLER ASSEMBLY - LIFT AND SWING.................................................................................................. |
212 |
|
FIGURE 5-17. FOOTSWITCH ASSEMBLY .................................................................................................................................. |
214 |
|
FIGURE 5-18. MOTOR CONTROLS INSTALLATION - M450AJ.................................................................................................. |
216 |
SECTION 6 - CYLINDER.................................................................................................................................................................. |
219 |
|
|
FIGURE 6-1. STEER CYLINDER ASSEMBLY ............................................................................................................................. |
220 |
|
FIGURE 6-2. LIFT CYLINDER ASSEMBLY - LOWER - E450A.................................................................................................... |
222 |
|
FIGURE 6-3. LIFT CYLINDER ASSEMBLY - E450AJ/M450AJ .................................................................................................... |
224 |
|
FIGURE 6-4. LIFT CYLINDER ASSEMBLY - MID - E450A .......................................................................................................... |
226 |
|
FIGURE 6-5. LIFT CYLINDER ASSEMBLY - MID - E450AJ/M450AJ .......................................................................................... |
228 |
|
FIGURE 6-6. LIFT CYLINDER - UPPER - E450A......................................................................................................................... |
230 |
|
FIGURE 6-7. LIFT CYLINDER - UPPER - E450AJ/M450AJ......................................................................................................... |
232 |
|
FIGURE 6-8. MASTER CYLINDER ASSEMBLY - E450A ............................................................................................................ |
234 |
|
FIGURE 6-9. MASTER CYLINDER ASSEMBLY - E450AJ/M450AJ ............................................................................................ |
236 |
|
FIGURE 6-10. PLATFORM LEVEL CYLINDER - E450A .............................................................................................................. |
238 |
|
FIGURE 6-11. PLATFORM LEVEL CYLINDER - JIB - E450AJ/M450AJ...................................................................................... |
240 |
|
FIGURE 6-12. JIB CYLINDER ASSEMBLY - E450AJ/M450AJ .................................................................................................... |
242 |
|
FIGURE 6-13. TELESCOPE CYLINDER ASSEMBLY - E450A.................................................................................................... |
244 |
|
FIGURE 6-14. TELESCOPE CYLINDER ASSEMBLY - E450AJ/M450AJ .................................................................................... |
246 |
|
FIGURE 6-15. COUNTERBALANCE VALVE ASSEMBLY ........................................................................................................... |
248 |
SECTION 7 - HYDRAULIC ............................................................................................................................................................... |
251 |
|
|
FIGURE 7-1. HYDRAULIC DIAGRAM - E450A ............................................................................................................................ |
252 |
|
FIGURE 7-2. HYDRAULIC DIAGRAM - E450AJ .......................................................................................................................... |
256 |
|
FIGURE 7-3. HYDRAULIC DIAGRAM - M450AJ .......................................................................................................................... |
260 |
|
FIGURE 7-4. HYDRAULIC DIAGRAM LIST.................................................................................................................................. |
264 |
SECTION 8 - ELECTRICAL.............................................................................................................................................................. |
265 |
|
8 |
E450A/E450AJ/M450AJ |
3121649 |
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|
TABLE OF CONTENTS |
FIGURE 8-1. ELECTRICAL DIAGRAM LIST................................................................................................................................ |
|
266 |
FIGURE 8-2. BATTERY CHARGER HARNESS .......................................................................................................................... |
|
268 |
FIGURE 8-3. CONTACTOR CABLE KIT - E450A/E450AJ........................................................................................................... |
270 |
|
FIGURE 8-4. CONTACTOR PLATE KIT - E450A/E450AJ - UL/EE.............................................................................................. |
272 |
|
FIGURE 8-5. CONTACTOR CABLE KIT - M450A........................................................................................................................ |
|
274 |
FIGURE 8-6. CONTACTOR PLATE ASSEMBLY AND HARNESSES ......................................................................................... |
276 |
|
FIGURE 8-7. CONTACTOR PLATE ASSEMBLY AND HARNESSES - UL ................................................................................. |
278 |
|
FIGURE 8-8. STEER BRAKE HARNESS - E450A/E450AJ ......................................................................................................... |
280 |
|
FIGURE 8-9. MOTOR/STEER/BRAKE HARNESS - M450AJ ...................................................................................................... |
282 |
|
FIGURE 8-10. LED REMOTE HARNESS .................................................................................................................................... |
|
284 |
FIGURE 8-11. BATTERY CHARGER COMPONENTS ................................................................................................................ |
286 |
|
FIGURE 8-12. INVERTER HARNESS.......................................................................................................................................... |
|
288 |
FIGURE 8-13. DRIVE ORIENTATION HARNESS ....................................................................................................................... |
|
290 |
FIGURE 8-14. GROUND CONTROL FUNCTION SWITCH HARNESS ASSEMBLY................................................................... |
292 |
|
FIGURE 8-15. VALVE HARNESS ASSEMBLY ............................................................................................................................ |
|
294 |
FIGURE 8-16. TURNTABLE/FRAME HARNESS ASSEMBLY..................................................................................................... |
296 |
|
FIGURE 8-17. HORN/BEACON HARNESS ASSEMBLY............................................................................................................. |
298 |
|
FIGURE 8-18. POSI-TRACK MODULE CAN HARNESS ASSEMBLY......................................................................................... |
300 |
|
FIGURE 8-19. GROUND CONTROL CAN HARNESS ASSEMBLY............................................................................................. |
302 |
|
FIGURE 8-20. GENERATOR HARNESS TO GROUND CONTROL BOX ................................................................................... |
304 |
|
FIGURE 8-21. MAIN BOOM HARNESS ASSEMBLY................................................................................................................... |
306 |
|
FIGURE 8-22. MAIN BOOM HARNESS ASSEMBLY - E450AJ/M450AJ..................................................................................... |
308 |
|
FIGURE 8-23. TOWER BOOM HARNESS ASSEMBLY - E450A/E450AJ/M450AJ..................................................................... |
310 |
|
FIGURE 8-24. BOOM LIMIT SWITCH HARNESS - LOWER ....................................................................................................... |
312 |
|
FIGURE 8-25. BOOM LIMIT SWITCH HARNESS - UPPER ........................................................................................................ |
314 |
|
FIGURE 8-26. JIB HARNESS - AJ MODELS ONLY |
.................................................................................................................... |
316 |
FIGURE 8-27. INDICATOR LAMP HARNESS ASSEMBLY ......................................................................................................... |
318 |
|
FIGURE 8-28. PLATFORM FUNCTION SWITCH HARNESS ASSEMBLY ................................................................................. |
320 |
|
FIGURE 8-29. PLATFORM CAN BUS HARNESS ASSEMBLY ................................................................................................... |
322 |
|
FIGURE 8-30. ANALYZER HARNESS ASSEMBLY..................................................................................................................... |
|
324 |
FIGURE 8-31. DRIVE ORIENTATION HARNESS ASSEMBLY ................................................................................................... |
326 |
|
FIGURE 8-32. PLUG AND RECEPTACLE INSTALLATION - 110V - ANSI SPEC....................................................................... |
328 |
|
FIGURE 8-33. PLUG AND RECEPTACLE INSTALLATION - SUPPLIED LOCALLY................................................................... |
330 |
|
FIGURE 8-34. PLUG AND RECEPTACLE 220V INSTALLATION - ANSI SPEC ......................................................................... |
332 |
|
FIGURE 8-35. PLUG AND RECEPTACLE 220V INSTALLATION - CE SPEC ............................................................................ |
334 |
|
FIGURE 8-36. PLUG AND RECEPTACLE 220 INSTALLATION - CE SPEC............................................................................... |
336 |
|
FIGURE 8-37. PLUG AND RECEPTACLE 220V INSTALLATION - CE SPEC ............................................................................ |
338 |
|
FIGURE 8-38. PLUG AND RECEPTACLE 110V INSTALLATION - CE SPEC ............................................................................ |
340 |
|
FIGURE 8-39. PLUG AND RECEPTACLE 220V INSTALLATION - CE SPEC ............................................................................ |
342 |
|
FIGURE 8-40. PLUG AND RECEPTACLE 220V INSTALLATION - CE SPEC ............................................................................ |
344 |
|
FIGURE 8-41. PLUG AND RECEPTACLE 110V INSTALLATION - CE SPEC ............................................................................ |
346 |
|
FIGURE 8-42. LOWER BOOM 110V HARNESS ASSEMBLY ..................................................................................................... |
348 |
|
FIGURE 8-43. LOWER BOOM 220V HARNESS ASSEMBLY - CE SPEC .................................................................................. |
350 |
|
FIGURE 8-44. MAIN BOOM 110V HARNESS ASSEMBLY ......................................................................................................... |
352 |
|
FIGURE 8-45. MAIN BOOM 220V HARNESS ASSEMBLY - CE SPEC ...................................................................................... |
354 |
|
FIGURE 8-46. BREAKER BOX KIT WITH TWO BREAKERS - CE SPEC ................................................................................... |
356 |
|
FIGURE 8-47. BREAKER BOX KIT WITH THREE BREAKERS - CE SPEC ............................................................................... |
358 |
|
FIGURE 8-48. AC PLUGS AND SOCKETS INSTALLATION - CE SPEC .................................................................................... |
360 |
|
FIGURE 8-49. AC PLUGS AND SOCKETS INSTALLATION - CE SPEC .................................................................................... |
362 |
|
FIGURE 8-50. AC PLUGS AND SOCKETS INSTALLATION - CE SPEC .................................................................................... |
364 |
|
FIGURE 8-51. PLUGS AND SOCKETS INSTALLATION - CE SPEC .......................................................................................... |
366 |
|
FIGURE 8-52. PLUGS AND SOCKETS INSTALLATION - CE SPEC .......................................................................................... |
368 |
|
FIGURE 8-53. AC PLUGS AND SOCKETS INSTALLATION - CE SPEC .................................................................................... |
370 |
|
FIGURE 8-54. AC PLUGS AND SOCKETS INSTALLATION - CE SPEC .................................................................................... |
372 |
|
FIGURE 8-55. STROBE LIGHT - AMBER - HARNESS ............................................................................................................... |
374 |
|
FIGURE 8-56. STROBE LIGHT HARNESS ................................................................................................................................. |
|
376 |
FIGURE 8-57. CHCHARGER CORD PLUG INSTALLATION - CE SPEC ................................................................................... |
378 |
|
FIGURE 8-58. CHARGER CORD PLUG INSTALLATION - CE SPEC......................................................................................... |
380 |
|
FIGURE 8-59. CHARGER CORD PLUG INSTALLATION - CE SPEC......................................................................................... |
382 |
|
FIGURE 8-60. CHARGER CORD PLUG INSTALLATION - CE SPEC......................................................................................... |
384 |
|
FIGURE 8-61. CHARGER CORD PLUG INSTALLATION - CE SPEC......................................................................................... |
386 |
|
SECTION 9 - DECALS..................................................................................................................................................................... |
|
389 |
FIGURE 9-1. 0270273, DECAL INSTALLATION - JLG LOGO..................................................................................................... |
390 |
|
FIGURE 9-2. DECAL INSTALLATION - ANSI SPEC - M450AJ ................................................................................................... |
392 |
|
FIGURE 9-3. DECAL INSTALLATION - ANSI SPEC - E450A/E450AJ ........................................................................................ |
394 |
|
3121649 |
E450A/E450AJ/M450AJ |
9 |
TABLE OF CONTENTS |
|
FIGURE 9-4. DECAL INSTALLATION - CE/AUSTRALIAN SPEC - M450AJ................................................................................ |
396 |
FIGURE 9-5. DECAL INSTALLATION - CE/AUSTRALIAN SPEC - E450A/E450AJ .................................................................... |
398 |
FIGURE 9-6. DECAL INSTALLATION - JAPANESE SPEC - M450AJ ......................................................................................... |
400 |
FIGURE 9-7. DECAL INSTALLATION - JAPANESE SPEC - E450A/E450AJ .............................................................................. |
402 |
FIGURE 9-8. DECAL INSTALLATION - KOREAN SPEC - M450AJ............................................................................................. |
404 |
FIGURE 9-9. DECAL INSTALLATION - KOREAN SPEC - E450A/E450AJ.................................................................................. |
406 |
FIGURE 9-10. DECAL INSTALLATION - SPANISH/ENGLISH SPECS - M450AJ ....................................................................... |
408 |
FIGURE 9-11. DECAL INSTALLATION - SPANISH/ENGLISH SPECS - E450A/E450AJ ............................................................ |
410 |
FIGURE 9-12. DECAL INSTALLATION - FRENCH/ENGLISH SPECS - M450AJ ........................................................................ |
412 |
FIGURE 9-13. DECAL INSTALLATION - FRENCH/ENGLISH SPECS - E450A/E450AJ ............................................................. |
414 |
FIGURE 9-14. DECAL INSTALLATION - CHINESE/ENGLISH - M450AJ .................................................................................... |
416 |
FIGURE 9-15. DECAL INSTALLATION - CHINESE/ENGLISH - E450A/E450AJ ......................................................................... |
418 |
FIGURE 9-16. DECAL INSTALLATION - SPANISH/PORTUGUESE SPECS - M450AJ .............................................................. |
420 |
FIGURE 9-17. DECAL INSTALLATION - SPANISH/PORTUGUESE SPECS - E450A/E450AJ................................................... |
422 |
SECTION 10 - RECOMMENDED SERVICE PARTS STOCK .......................................................................................................... |
425 |
FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK ....................................................................................................... |
426 |
SECTION 11 - SPECIAL OPTIONS ................................................................................................................................................. |
427 |
FIGURE 11-1. SPECIAL OPTIONS .............................................................................................................................................. |
428 |
PART NUMBER INDEX.................................................................................................................................................................... |
431 |
10 |
E450A/E450AJ/M450AJ |
3121649 |
SECTION 1 - FRAME
SECTION 1 - FRAME
3121649 |
E450A/E450AJ/M450AJ |
11 |
SECTION 1 - FRAME
FIGURE 1-1. STEERING INSTALLATION
12 |
E450A/E450AJ/M450AJ |
3121649 |
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SECTION 1 - FRAME |
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FIGURE 1-1. STEERING INSTALLATION |
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|
ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
REV |
|
|
|
|
|
|
|
|
1001166414 |
Ref |
STEERING INSTALLATION |
B |
|
1 |
0100011 |
AR |
Locking Compound |
|
|
2 |
0440162 |
2 |
Bearing, Thrust |
|
|
3 |
0641606 |
4 |
Bolt, 3/8-16 X 3/4 |
|
|
4 |
0681810 |
4 |
Bolt, 1/2-13 X 1-1/4, Grade 8 |
|
|
5 |
1683591 |
1 |
Steering Cylinder (See CYLINDER SECTION for Breakdown) |
|
|
6 |
2780241 |
1 |
Spindle, Hub Assy RH (See HUB - SPINDLE ASSEMBLY RH for |
|
|
|
|
|
Breakdown) |
|
|
7 |
2780242 |
1 |
Spindle, Hub Assy L.H. (See HUB - SPINDLE ASSEMBLY LH for |
|
|
|
|
|
Breakdown) |
|
|
8 |
1001153021 |
2 |
Link, Steering, Mach |
|
|
9 |
3312008 |
4 |
Nut, 5/8-11, Serrated |
|
|
10 |
3322202 |
2 |
Nut, Jam |
|
|
11 |
3323003 |
2 |
Nut, 1-1/4-12, Castle |
|
|
12 |
3422692 |
2 |
Pin, King |
|
|
13 |
3450810 |
2 |
Pin, Cotter |
|
|
14 |
3841517 |
2 |
End, Tie Rod |
|
|
15 |
3900109 |
4 |
Screw, Shoulder |
|
|
16 |
4740156 |
2 |
Washer, Thrust |
|
|
17 |
4891800 |
4 |
Washer, 1/2in |
|
|
20 |
3020008 |
0.4 gl |
Lubricant, Mobilube HD 80W-90 (Not Shown) |
|
|
21 |
3300426 |
18 |
Lugnut, 5/8-18UNF |
|
|
3121649 |
E450A/E450AJ/M450AJ |
13 |
SECTION 1 - FRAME
FIGURE 1-2. HUB - SPINDLE ASSEMBLY - RH
14 |
E450A/E450AJ/M450AJ |
3121649 |
|
|
|
|
|
SECTION 1 - FRAME |
||
|
|
FIGURE 1-2. HUB - SPINDLE ASSEMBLY - RH |
|
|
|
||
|
|
|
|
|
|
|
|
ITEM |
PART NUMBER |
|
QTY |
DESCRIPTION |
|
REV |
|
|
|
|
|
|
|
|
|
|
2780241 |
|
Ref |
HUB - SPINDLE ASSEMBLY, RH |
|
C |
|
1 |
4130351 |
|
1 |
Spindle RH |
|
|
|
2 |
7020035 |
|
1 |
Hub |
|
|
|
3 |
7020036 |
|
1 |
Cup, Bearing - Inner |
|
|
|
4 |
7020037 |
|
1 |
Cone, Bearing - Inner |
|
|
|
5 |
7020038 |
|
1 |
Cup, Bearing - Outer |
|
|
|
6 |
7020039 |
|
1 |
Cone, Bearing - Outer |
|
|
|
7 |
7020040 |
|
1 |
Seal |
|
|
|
8 |
7020041 |
|
9 |
Stud, Wheel |
|
|
|
9 |
7020042 |
|
9 |
Lugnut |
|
|
|
10 |
7020054 |
|
1 |
Nut, Castle |
|
|
|
11 |
7020055 |
|
1 |
Washer, Spindle |
|
|
|
12 |
7020137 |
|
1 |
Dust Cap |
|
|
|
13 |
7020140 |
|
1 |
Pin, Cotter |
|
|
|
14 |
0962140 |
|
1 |
Bushing |
|
|
|
15 |
0961951 |
|
2 |
Bushing |
|
|
|
3121649 |
E450A/E450AJ/M450AJ |
15 |
SECTION 1 - FRAME
FIGURE 1-3. HUB - SPINDLE ASSEMBLY - LH
16 |
E450A/E450AJ/M450AJ |
3121649 |
|
|
|
|
|
SECTION 1 - FRAME |
||
|
|
FIGURE 1-3. HUB - SPINDLE ASSEMBLY - LH |
|
|
|
||
|
|
|
|
|
|
|
|
ITEM |
PART NUMBER |
|
QTY |
DESCRIPTION |
|
REV |
|
|
|
|
|
|
|
|
|
|
2780242 |
|
Ref |
HUB - SPINDLE ASSEMBLY, LH |
|
C |
|
1 |
4130350 |
|
1 |
Spindle LH |
|
|
|
2 |
7020035 |
|
1 |
Hub |
|
|
|
3 |
7020036 |
|
1 |
Cup, Bearing - Inner |
|
|
|
4 |
7020037 |
|
1 |
Cone, Bearing - Inner |
|
|
|
5 |
7020038 |
|
1 |
Cup, Bearing - Outer |
|
|
|
6 |
7020039 |
|
1 |
Cone, Bearing - Outer |
|
|
|
7 |
7020040 |
|
1 |
Seal |
|
|
|
8 |
7020041 |
|
1 |
Stud, Wheel |
|
|
|
9 |
7020042 |
|
1 |
Lugnut |
|
|
|
10 |
7020054 |
|
1 |
Nut, Castle |
|
|
|
11 |
7020055 |
|
1 |
Washer, Spindle |
|
|
|
12 |
7020137 |
|
1 |
Dust Cap |
|
|
|
13 |
7020140 |
|
1 |
Pin, Cotter |
|
|
|
14 |
0962140 |
|
1 |
Bushing |
|
|
|
15 |
0961951 |
|
2 |
Bushing |
|
|
|
3121649 |
E450A/E450AJ/M450AJ |
17 |
SECTION 1 - FRAME
FIGURE 1-4. WHEEL DRIVE - E450A/E450AJ
18 |
E450A/E450AJ/M450AJ |
3121649 |
|
|
|
|
|
SECTION 1 - FRAME |
||
|
|
|
FIGURE 1-4. WHEEL DRIVE - E450A/E450AJ |
|
|
||
|
|
|
|
|
|
|
|
|
ITEM |
PART NUMBER |
|
QTY |
DESCRIPTION |
REV |
|
|
|
|
|
|
|
|
|
|
|
1001167252 |
|
Ref |
WHEEL DRIVE - E450A/E450AJ |
C |
|
|
1 |
0100011 |
|
AR |
Compound, Locking |
|
|
|
2 |
0100019 |
|
AR |
Compound, Locking |
|
|
|
3 |
0641406 |
|
6 |
Bolt, 1/4-20 X 3/4 |
|
|
|
4 |
0641508 |
|
1 |
Bolt, 5/16-18 X 1 |
|
|
|
5 |
0641524 |
|
4 |
Bolt, 5/16-18 X 3 |
|
|
|
6 |
0641609 |
|
8 |
Bolt, 3/8-16 X 1-1/8 |
|
|
|
7 |
0641826 |
|
4 |
Bolt, 1/2-13 X 3-1/4 |
|
|
|
8 |
0682014 |
|
12 |
Bolt, 5/8-11 X 1-3/4, Grade 8 |
|
|
|
9 |
0840031 |
|
6 |
Boot, Terminal d Shaped |
|
|
|
10 |
0840032 |
|
6 |
Boot, Terminal b Shaped |
|
|
|
11 |
0920113 |
|
2 |
Brake |
|
|
|
11 |
See Note |
|
2 |
Ring, Sensor (Note: Not Available - Purchase p/n 0920113) |
|
|
|
11 |
7007977 |
|
2 |
Ring, Bearing Retaining (Large) (1 per Assembly) |
|
|
|
11 |
7011716 |
|
2 |
Ring, Bearing Retaining (Small) (1 per Assembly) |
|
|
|
11 |
7007913 |
|
4 |
Bolt |
|
|
|
11 |
7011757 |
|
2 |
Complete Repair Kit (Includes Case and Oil Seals, O-Rings, |
|
|
|
|
|
|
|
Back-up Rings, Stator and Rotor Discs, Return Plate, Springs, |
|
|
|
|
|
|
|
Bearing and Brake to Hub Gasket (1 per Assembly) |
|
|
|
11 |
2900768 |
|
2 |
Bearing Kit (1 per Assembly) |
|
|
|
11 |
7007900 |
|
2 |
Seal, Oil - Front (1 per Assembly) |
|
|
|
11 |
7007933 |
|
2 |
Gasket, Brake to Hub (1 per Assembly) |
|
|
|
11 |
70002408 |
|
2 |
Gasket, Brake to Motor (1 per Assembly) (Not Included in Repair |
|
|
|
|
|
|
|
Kit) |
|
|
|
13 |
1600292 |
|
1 |
Controller, Power Module |
|
|
|
14 |
1600293 |
|
1 |
Module, Positrac/Tilt |
|
|
|
15 |
1600294 |
|
1 |
Controller, Contactor Panel (See ELECTRICAL SECTION for |
|
|
|
|
|
|
|
Breakdown) |
|
|
|
16 |
2780282 |
|
2 |
Drive Hub Assembly (See DRIVE HUB ASSEMBLY for |
|
|
|
|
|
|
|
Breakdown) |
|
|
|
17 |
3020008 |
|
1.5 l |
Lubricant, Mobilube HD 80W-90 |
|
|
|
18 |
3020037 |
|
AR |
Lube, Coupling Grease |
|
|
|
19 |
3160237 |
|
2 |
Motor, Drive (See DRIVE MOTOR ASSEMBLY for Breakdown) |
|
|
|
20 |
3300426 |
|
18 |
Nut, 5/8-18UNF |
|
|
|
21 |
3300454 |
|
6 |
Nut, 1/4-20 |
|
|
|
22 |
3310601 |
|
4 |
Nut, #6-32 |
|
|
|
23 |
3311505 |
|
5 |
Nut, Lock, 5/16-18 |
|
|
|
24 |
3910624 |
|
4 |
Screw, 6-32 X 1-1/2 |
|
|
|
25 |
3990105 |
|
2 |
Sensor, Speed |
|
|
|
26 |
4240084 |
|
1 |
Strap, Anti-Static |
|
|
|
27 |
4568114 |
|
6 |
Spacer, Tube |
|
|
|
28 |
4711400 |
|
8 |
Washer, 1/4 |
|
|
|
29 |
4711600 |
|
8 |
Washer, 3/8 |
|
|
|
30 |
4750600 |
|
8 |
Washer, #6 |
|
|
|
31 |
4751500 |
|
10 |
Washer, 5/16 |
|
|
|
32 |
4760600 |
|
4 |
Washer, Lock, #6 |
|
|
|
33 |
4892000 |
|
12 |
Washer, 5/8 |
|
|
|
43 |
4922103 |
|
1 |
Harness, Battery (Not Shown - See ELECTRICAL SECTION for |
|
|
|
|
|
|
|
Breakdown) |
|
|
|
48 |
0641430 |
|
2 |
Bolt, 1/4-20 X 3-3/4 |
|
|
|
50 |
1320172 |
|
1 |
Handle, Pull |
|
|
3121649 |
|
|
|
E450A/E450AJ/M450AJ |
19 |
||
SECTION 1 - FRAME
ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
REV |
|
|
|
|
|
51 |
3311401 |
2 |
Nut, 1/4-20 |
|
100 |
1001176310 |
1 |
Cable, Kit (See ELECTRICAL SECTION for Breakdown) |
|
20 |
E450A/E450AJ/M450AJ |
3121649 |
SECTION 1 - FRAME
FIGURE 1-5. WHEEL DRIVE - E450A/E450AJ - UL LISTED
22 |
E450A/E450AJ/M450AJ |
3121649 |
|
|
|
|
SECTION 1 - FRAME |
||
|
|
FIGURE 1-5. WHEEL DRIVE - E450A/E450AJ - UL LISTED |
|
|
||
|
|
|
|
|
|
|
|
ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
REV |
|
|
|
|
|
|
|
|
|
100 |
1001176309 |
1 |
Cable, Kit (See ELECTRICAL SECTION for Breakdown) |
|
|
|
|
1001167645 |
Ref |
WHEEL DRIVE - E450A/E450AJ - UL LISTED |
C |
|
|
1 |
0100011 |
AR |
Locking Compound |
|
|
|
2 |
0100019 |
AR |
Locking Compound |
|
|
|
3 |
0641406 |
6 |
Bolt, 1/4-20 X 3/4 |
|
|
|
4 |
0641508 |
1 |
Bolt, 5/16-18 X 1 |
|
|
|
5 |
0641524 |
4 |
Bolt, 5/16-18 X 3 |
|
|
|
6 |
0641609 |
8 |
Bolt, 3/8-16 X 1-1/8 |
|
|
|
7 |
0641826 |
4 |
Bolt, 1/2-13 X 3-1/4 |
|
|
|
8 |
0682014 |
12 |
Bolt , 5/8-11 X 1-3/4, Grade 8 |
|
|
|
9 |
0840031 |
6 |
Boot, Terminal d Shaped |
|
|
|
10 |
0840032 |
6 |
Boot, Terminal b Shaped |
|
|
|
11 |
0920113 |
2 |
Brake, Mulit-Disc |
|
|
|
11 |
See Note |
2 |
Ring, Sensor (Note: Not Available - Purchase p/n 0920113) |
|
|
|
11 |
7007977 |
2 |
Ring, Bearing Retaining (Large) (1 per Assembly) |
|
|
|
11 |
7011716 |
2 |
Ring, Bearing Retaining (Small) (1 per Assembly) |
|
|
|
11 |
7007913 |
4 |
Bolt |
|
|
|
11 |
7011757 |
2 |
Complete Repair Kit (Includes Case and Oil Seals, O-Rings, |
|
|
|
|
|
|
Back-up Rings, Stator and Rotor Discs, Return Plate, Springs, |
|
|
|
|
|
|
Bearing and Brake to Hub Gasket (1 per Assembly) |
|
|
|
11 |
2900768 |
2 |
Bearing Kit (1 per Assembly) |
|
|
|
11 |
7007900 |
2 |
Seal, Oil - Front (1 per Assembly) |
|
|
|
11 |
7007933 |
2 |
Gasket, Brake to Hub (1 per Assembly) |
|
|
|
11 |
70002408 |
2 |
Gasket, Brake to Motor (1 per Assembly) (Not Included in Repair |
|
|
|
|
|
|
Kit) |
|
|
|
13 |
1600292 |
1 |
Controller, Power Module |
|
|
|
14 |
1600293 |
1 |
Module, Positrac/Tilt |
|
|
|
15 |
1600300 |
1 |
Controller, UL Contactor Panel (See ELECTRICAL SECTION for |
|
|
|
|
|
|
Breakdown) |
|
|
|
16 |
2780282 |
2 |
Drive Hub Assembly (See DRIVE HUB ASSEMBLY for |
|
|
|
|
|
|
Breakdown) |
|
|
|
17 |
3020008 |
1.5 l |
Lubricant, Mobilube HD 80W-90 |
|
|
|
18 |
3020037 |
AR |
Lube, Coupling Grease |
|
|
|
19 |
3160237 |
2 |
Motor, Drive (See DRIVE MOTOR ASSEMBLY for Breakdown) |
|
|
|
20 |
3300426 |
18 |
Nut, Flange, 5/8-18UNF |
|
|
|
21 |
3300454 |
6 |
Nut, 1/4-20 |
|
|
|
22 |
3310601 |
4 |
Nut, #6-32 |
|
|
|
23 |
3311505 |
5 |
Nut, Lock, 5/16-18 |
|
|
|
24 |
3910624 |
4 |
Screw, 6-32 X 1-1/2 |
|
|
|
25 |
3990105 |
2 |
Speed Sensor, Assembly |
|
|
|
26 |
4240084 |
1 |
Strap, Anti-Static |
|
|
|
27 |
4568114 |
6 |
Tube, Spacer |
|
|
|
28 |
4711400 |
8 |
Washer, 1/4 |
|
|
|
29 |
4711600 |
8 |
Washer, 3/8 |
|
|
|
30 |
4750600 |
8 |
Washer, #6 |
|
|
|
31 |
4751500 |
10 |
Washer, 5/16 |
|
|
|
32 |
4760600 |
4 |
Washer, Lock, #6 |
|
|
|
33 |
4892000 |
12 |
Washer, 5/8 |
|
|
|
43 |
4922103 |
1 |
Harness, Battery Charger (Not Shown - See ELECTRICAL |
|
|
|
|
|
|
SECTION for Breakdown) |
|
|
|
48 |
0340047 |
2 |
Band, Motor |
|
|
3121649 |
|
|
E450A/E450AJ/M450AJ |
23 |
||
SECTION 1 - FRAME
ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
REV |
|
|
|
|
|
49 |
0721006 |
4 |
Bolt, #10-24 X .750 |
|
50 |
0861375 |
1 |
Cover |
|
52 |
1704712 |
1 |
Decal, 300Amp Fuse |
|
53 |
2400044 |
1 |
Fuse, Mounting Block |
|
54 |
2400062 |
1 |
Fuse, 300 Amp |
|
55 |
2540037 |
2 |
Grommet |
|
56 |
3311001 |
6 |
Nut, #10-24 |
|
57 |
3311501 |
2 |
Nut, 5/16-18 |
|
58 |
4711500 |
4 |
Washer, 5/16 |
|
59 |
4751000 |
12 |
Washer, #10 |
|
60 |
0641430 |
2 |
Bolt, 1/4-20 X 3-3/4 |
|
62 |
1320172 |
1 |
Handle, Pull |
|
63 |
3311401 |
2 |
Nut, 1/4-20 |
|
24 |
E450A/E450AJ/M450AJ |
3121649 |
SECTION 1 - FRAME
FIGURE 1-6. WHEEL DRIVE - M450AJ
26 |
E450A/E450AJ/M450AJ |
3121649 |
|
|
|
|
SECTION 1 - FRAME |
||
|
|
|
FIGURE 1-6. WHEEL DRIVE - M450AJ |
|
|
|
|
|
|
|
|
|
|
|
ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
REV |
|
|
|
|
|
|
|
|
|
|
1001168731 |
Ref |
WHEEL DRIVE - M450AJ |
C |
|
|
1 |
0100011 |
AR |
Locking Compound |
|
|
|
2 |
0100019 |
AR |
Locking Compound |
|
|
|
3 |
0641406 |
6 |
Bolt, 1/4-20 X 3/4 |
|
|
|
4 |
0641508 |
1 |
Bolt, 5/16-18 X 1 |
|
|
|
5 |
0641524 |
4 |
Bolt, 5/16-18 X 3 |
|
|
|
6 |
0641609 |
8 |
Bolt, 3/8-16 X 1-1/8 |
|
|
|
7 |
0641826 |
4 |
Bolt, 1/2-13 X 3-1/4 |
|
|
|
8 |
0682012 |
12 |
Bolt, 5/8-11 X 1-1/2, Grade 8 |
|
|
|
9 |
0840031 |
6 |
Boot, Terminal d Shaped |
|
|
|
10 |
0840032 |
6 |
Boot, Terminal b Shaped |
|
|
|
11 |
0920113 |
2 |
Brake, Mulit-Disc |
|
|
|
11 |
See Note |
2 |
Ring, Sensor (Note: Not Available - Purchase p/n 0920113) |
|
|
|
11 |
7007977 |
2 |
Ring, Bearing Retaining (Large) (1 per Assembly) |
|
|
|
11 |
7011716 |
2 |
Ring, Bearing Retaining (Small) (1 per Assembly) |
|
|
|
11 |
7007913 |
4 |
Bolt |
|
|
|
11 |
7011757 |
2 |
Complete Repair Kit (Includes Case and Oil Seals, O-Rings, |
|
|
|
|
|
|
Back-up Rings, Stator and Rotor Discs, Return Plate, Springs, |
|
|
|
|
|
|
Bearing and Brake to Hub Gasket (1 per Assembly) |
|
|
|
11 |
2900768 |
2 |
Bearing Kit (1 per Assembly) |
|
|
|
11 |
7007900 |
2 |
Seal, Oil - Front (1 per Assembly) |
|
|
|
11 |
7007933 |
2 |
Gasket, Brake to Hub (1 per Assembly) |
|
|
|
11 |
70002408 |
2 |
Gasket, Brake to Motor (1 per Assembly) (Not Included in Repair |
|
|
|
|
|
|
Kit) |
|
|
|
13 |
1600292 |
1 |
Controller, Power Module |
|
|
|
14 |
1600293 |
1 |
Module, Positrac/Tilt |
|
|
|
15 |
1600294 |
1 |
Contactor, Dual Motor Panel (See ELECTRICAL SECTION for |
|
|
|
|
|
|
Breakdown) |
|
|
|
16 |
2780282 |
2 |
Drive Hub Assembly (See DRIVE HUB ASSEMBLY for |
|
|
|
|
|
|
Breakdown) |
|
|
|
17 |
3020008 |
1.5 l |
Lubricant, Mobilube HD 80W-90 |
|
|
|
18 |
3020037 |
AR |
Lube, Coupling Grease |
|
|
|
19 |
3160237 |
2 |
Motor (See DRIVE MOTOR ASSEMBLY for Breakdown) |
|
|
|
20 |
3300426 |
18 |
Nut, Flange, 5/8-18UNF |
|
|
|
21 |
3300454 |
6 |
Nut, 1/4-20 |
|
|
|
22 |
3310601 |
4 |
Nut, #6-32 |
|
|
|
23 |
3311505 |
5 |
Nut, Lock, 5/16-18 |
|
|
|
24 |
3910624 |
4 |
Screw, 6-32 X 1-1/2 |
|
|
|
25 |
3990105 |
2 |
Speed Sensor, Assembly |
|
|
|
26 |
4240084 |
1 |
Strap, Anti-Static |
|
|
|
27 |
4568114 |
6 |
Tube, Spacer |
|
|
|
28 |
4711400 |
8 |
Washer, 1/4 |
|
|
|
29 |
4711600 |
8 |
Washer, 3/8 |
|
|
|
30 |
4750600 |
8 |
Washer, #6 |
|
|
|
31 |
4751500 |
10 |
Washer, 5/16 |
|
|
|
32 |
4760600 |
4 |
Washer, Lock, #6 |
|
|
|
33 |
4892000 |
12 |
Washer, 5/8 |
|
|
|
43 |
4922103 |
1 |
Harness, Battery Charger (Not Shown - See ELECTRICAL |
|
|
|
|
|
|
SECTION for Breakdown) |
|
|
|
48 |
0641430 |
2 |
Bolt, 1/4-20 X 3-3/4 |
|
|
|
49 |
3311401 |
2 |
Nut, 1/4-20 |
|
|
3121649 |
|
|
E450A/E450AJ/M450AJ |
27 |
||
SECTION 1 - FRAME
ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
REV |
|
|
|
|
|
51 |
1320172 |
1 |
Handle, Pull |
|
100 |
1001176311 |
1 |
Cable, Kit (See ELECTRICAL SECTION for Breakdown) |
|
28 |
E450A/E450AJ/M450AJ |
3121649 |
SECTION 1 - FRAME
FIGURE 1-7. HUB - DRIVE ASSEMBLY
30 |
E450A/E450AJ/M450AJ |
3121649 |
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