Installer reference guide
Daikin Altherma ground source heat pump
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Installer reference guide |
English |
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EGSQH10S18AA9W |
Daikin Altherma ground source heat pump |
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Table of contents
6.4.3Overview of electrical connections except external
actuators ...................................................................... |
22 |
6.4.4Overview of electrical connections for external and
internal actuators ......................................................... |
22 |
1 General safety precautions |
3 |
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1.1 |
About the documentation .......................................................... |
3 |
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1.1.1 Meaning of warnings and symbols.............................. |
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1.2 |
For the installer.......................................................................... |
3 |
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1.2.1 |
General ....................................................................... |
3 |
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1.2.2 |
Installation site ............................................................ |
4 |
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1.2.3 |
Refrigerant .................................................................. |
4 |
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1.2.4 |
Brine............................................................................ |
5 |
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1.2.5 |
Water .......................................................................... |
5 |
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1.2.6 |
Electrical ..................................................................... |
5 |
2 |
About the documentation |
6 |
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2.1 |
About this document.................................................................. |
6 |
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2.2 |
Installer reference guide at a glance ......................................... |
6 |
3 |
About the box |
6 |
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3.1 |
Overview: About the box ........................................................... |
6 |
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3.2 |
Indoor unit ................................................................................. |
7 |
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3.2.1 To unpack the indoor unit ........................................... |
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3.2.2 To remove the accessories from the indoor unit......... |
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4 About the units and options |
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4.1 |
Overview: About the units and options...................................... |
7 |
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4.2 |
Identification .............................................................................. |
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4.2.1 Identification label: Indoor unit .................................... |
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4.3 |
Possible options for the indoor unit ........................................... |
7 |
5 |
Application guidelines |
8 |
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5.1 |
Overview: Application guidelines............................................... |
8 |
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5.2 |
Setting up the space heating system ........................................ |
9 |
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5.2.1 Single room................................................................. |
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5.2.2 Multiple rooms – One LWT zone ................................ |
10 |
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5.2.3 Multiple rooms – Two LWT zones............................... |
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5.3 |
Setting up an auxiliary heat source for space heating............... |
13 |
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5.4 |
Setting up the domestic hot water tank ..................................... |
14 |
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5.4.1 System layout – Integrated DHW tank........................ |
14 |
5.4.2Selecting the desired temperature for the DHW tank . 14
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5.4.3 |
Setup and configuration – DHW tank.......................... |
15 |
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5.4.4 |
DHW pump for instant hot water................................. |
15 |
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5.4.5 |
DHW pump for disinfection ......................................... |
15 |
5.5 |
Setting up the energy metering ................................................. |
16 |
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5.5.1 |
Produced heat............................................................. |
16 |
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5.5.2 |
Consumed energy....................................................... |
16 |
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5.5.3 |
Normal kWh rate power supply................................... |
16 |
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5.5.4 |
Preferential kWh rate power supply ............................ |
16 |
5.6 |
Setting up the power consumption control ................................ |
16 |
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5.6.1 |
Permanent power limitation ........................................ |
17 |
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5.6.2 |
Power limitation activated by digital inputs ................. |
17 |
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5.6.3 |
Power limitation process ............................................. |
17 |
5.7 |
Setting up an external temperature sensor ............................... |
18 |
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6 Preparation |
18 |
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6.1 |
Overview: Preparation............................................................... |
18 |
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6.2 |
Preparing installation site .......................................................... |
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6.2.1 |
Installation site requirements of the indoor unit .......... |
18 |
6.3 |
Preparing piping ........................................................................ |
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6.3.1 |
Circuit requirements.................................................... |
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6.3.2 |
Formula to calculate the expansion vessel pre- |
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pressure ...................................................................... |
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6.3.3 |
To check the water volume and flow rate of the |
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space heating circuit and brine circuit......................... |
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6.3.4 |
Changing the pre-pressure of the expansion vessel... |
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6.3.5 |
To check the water volume: Examples ....................... |
21 |
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6.4 |
Preparing electrical wiring |
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6.4.1 |
About preparing electrical wiring................................. |
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6.4.2 |
About preferential kWh rate power supply .................. |
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7 Installation |
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7.1 |
Overview: Installation ................................................................. |
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7.2 |
Opening the units ....................................................................... |
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7.2.1 |
About opening the units ............................................... |
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7.2.2 |
To open the indoor unit ................................................ |
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7.2.3 |
To open the switch box cover of the indoor unit .......... |
24 |
7.3 |
Mounting the indoor unit............................................................. |
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7.3.1 |
About mounting the indoor unit .................................... |
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7.3.2 |
Precautions when mounting the indoor unit................. |
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7.3.3 |
To install the indoor unit............................................... |
24 |
7.4 |
Connecting the brine piping........................................................ |
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7.4.1 |
About connecting the brine piping................................ |
25 |
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7.4.2 |
Precautions when connecting the brine piping ............ |
25 |
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7.4.3 |
To connect the brine piping.......................................... |
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7.4.4 |
To fill the brine circuit ................................................... |
26 |
7.4.5To connect the pressure relief valve to the drain on
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the brine side ............................................................... |
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7.4.6 |
To insulate the brine piping.......................................... |
26 |
7.5 |
Connecting the water piping....................................................... |
27 |
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7.5.1 |
About connecting the water piping............................... |
27 |
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7.5.2 |
Precautions when connecting the water piping............ |
27 |
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7.5.3 |
To connect the water piping......................................... |
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7.5.4 |
To connect the recirculation piping .............................. |
27 |
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7.5.5 |
To connect the pressure relief valve to the drain ......... |
27 |
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7.5.6 |
To connect the drain hose ........................................... |
28 |
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7.5.7 |
To fill the space heating circuit..................................... |
28 |
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7.5.8 |
To fill the domestic hot water tank ............................... |
28 |
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7.5.9 |
To insulate the water piping ......................................... |
28 |
7.6 |
Connecting the electrical wiring.................................................. |
28 |
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7.6.1 |
About connecting the electrical wiring.......................... |
28 |
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7.6.2 |
About electrical compliance ......................................... |
29 |
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7.6.3 |
Precautions when connecting the electrical wiring ...... |
29 |
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7.6.4 |
Guidelines when connecting the electrical wiring ........ |
29 |
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7.6.5 |
To connect the electrical wiring on the indoor unit....... |
29 |
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7.6.6 |
To connect the main power supply .............................. |
30 |
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7.6.7 |
To connect the remote outdoor sensor ........................ |
31 |
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7.6.8 |
To connect the user interface ...................................... |
31 |
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7.6.9 |
To connect the shut-off valve....................................... |
32 |
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7.6.10 |
To connect the electrical meters .................................. |
32 |
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7.6.11 |
To connect the domestic hot water pump .................... |
32 |
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7.6.12 |
To connect the alarm output ........................................ |
33 |
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7.6.13 |
To connect the space heating ON/OFF output ............ |
33 |
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7.6.14 |
To connect the changeover to external heat source.... |
33 |
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7.6.15 |
To connect the power consumption digital inputs ........ |
33 |
7.7 |
Finishing the indoor unit installation ........................................... |
33 |
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7.7.1 |
To fix the user interface cover to the indoor unit.......... |
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7.7.2 |
To close the indoor unit................................................ |
34 |
8 Configuration |
34 |
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8.1 |
Overview: Configuration ............................................................. |
34 |
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8.1.1 |
To connect the PC cable to the switch box.................. |
34 |
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8.1.2 |
To access the most used commands .......................... |
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8.1.3 |
To copy the system settings from the first to the |
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second user interface................................................... |
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8.1.4 |
To copy the language set from the first to the second |
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user interface ............................................................... |
36 |
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8.1.5 |
Quick wizard: Set the system layout after first power |
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ON................................................................................ |
36 |
8.2 |
Basic configuration ..................................................................... |
36 |
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8.2.1 |
Quick wizard: Language / time and date...................... |
36 |
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8.2.2 |
Quick wizard: Standard................................................ |
36 |
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8.2.3 |
Quick wizard: Options .................................................. |
38 |
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8.2.4 |
Quick wizard: Capacities (energy metering) ................ |
40 |
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8.2.5 |
Space heating control .................................................. |
40 |
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8.2.6 |
Domestic hot water control .......................................... |
43 |
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8.2.7 |
Contact/helpdesk number ............................................ |
43 |
Installer reference guide |
EGSQH10S18AA9W |
2 |
Daikin Altherma ground source heat pump |
4P351748-1C – 2015.10 |
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8.3 |
Advanced configuration/optimization......................................... |
43 |
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8.3.1 Space heating operation: advanced ........................... |
43 |
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8.3.2 Domestic hot water control: advanced........................ |
46 |
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8.3.3 |
Heat source settings ................................................... |
49 |
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8.3.4 |
System settings........................................................... |
50 |
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8.4 |
Menu structure: Overview user settings .................................... |
53 |
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8.5 |
Menu structure: Overview installer settings............................... |
54 |
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9 |
Commissioning |
55 |
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9.1 |
Overview: Commissioning......................................................... |
55 |
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9.2 |
Precautions when commissioning ............................................. |
55 |
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9.3 |
Checklist before commissioning................................................ |
55 |
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9.4 |
Checklist during commissioning ................................................ |
55 |
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9.4.1 To check the minimum flow rate ................................. |
55 |
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9.4.2 Air purge function on the space heating circuit ........... |
55 |
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9.4.3 Air purge function on the brine circuit ......................... |
56 |
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9.4.4 To perform a test run .................................................. |
57 |
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9.4.5 To perform an actuator test run .................................. |
58 |
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9.4.6 Underfloor heating screed dryout................................ |
58 |
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10 |
Hand-over to the user |
59 |
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10.1 |
To fix the applicable language on the unit name plate .............. |
59 |
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11 |
Maintenance and service |
60 |
1 General safety precautions
▪The original documentation is written in English. All other languages are translations.
▪The precautions described in this document cover very important topics, follow them carefully.
▪The installation of the system, and all activities described in the installation manual and the installer reference guide must be performed by an authorized installer.
DANGER
Indicates a situation that results in death or serious injury.
DANGER: RISK OF ELECTROCUTION
Indicates a situation that could result in electrocution.
DANGER: RISK OF BURNING
11.1 |
Overview: Maintenance and service ......................................... |
60 |
Indicates a situation that could result in burning because of |
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11.2 |
Maintenance safety precautions................................................ |
60 |
extreme hot or cold temperatures. |
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11.3 |
Checklist for yearly maintenance of the indoor unit |
60 |
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11.4 |
To drain the domestic hot water tank ........................................ |
61 |
WARNING |
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12 Troubleshooting |
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Indicates a situation that could result in death or serious |
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12.1 |
Overview: Troubleshooting........................................................ |
61 |
injury. |
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12.2 |
Precautions when troubleshooting |
61 |
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CAUTION |
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12.3 |
Solving problems based on symptoms |
62 |
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Indicates a situation that could result in minor or moderate |
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12.3.1 Symptom: The unit is NOT heating as expected ........ |
62 |
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12.3.2 Symptom: The compressor does NOT start (space |
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injury. |
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.............................heating or domestic water heating) |
62 |
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NOTICE |
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12.3.3 Symptom: The pump is making noise (cavitation) ...... |
62 |
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12.3.4 Symptom: The pressure relief valve opens................. |
62 |
Indicates a situation that could result in equipment or |
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12.3.5 Symptom: The pressure relief valve leaks .................. |
63 |
property damage. |
12.3.6Symptom: The space is NOT sufficiently heated at
low outdoor temperatures ........................................... |
63 |
INFORMATION |
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12.3.7 Symptom: The pressure at the tapping point is |
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Indicates useful tips or additional information. |
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temporarily unusual high............................................. |
63 |
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12.3.8Symptom: Decoration panels are pushed away due
to a swollen tank ......................................................... |
63 |
1.2 |
For the installer |
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12.3.9Symptom: Tank disinfection function is NOT
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completed correctly (AH-error).................................... |
63 |
1.2.1 |
General |
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12.4 Solving problems based on error codes.................................... |
63 |
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12.4.1 Error codes: Overview ................................................ |
64 |
If you are not sure how to install or operate the unit, contact your |
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13 |
Disposal |
65 |
dealer. |
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14 |
Technical data |
66 |
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NOTICE |
14.1 |
Overview: Technical data .......................................................... |
66 |
14.2 |
Dimensions and service space.................................................. |
66 |
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14.2.1 Dimensions and service space: Indoor unit ................ |
66 |
14.3 |
Components .............................................................................. |
69 |
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14.3.1 Components: Switch box (indoor unit) ........................ |
69 |
14.4 |
Piping diagram .......................................................................... |
70 |
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14.4.1 Piping diagram: Indoor unit ......................................... |
70 |
14.5 |
Wiring diagram .......................................................................... |
71 |
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14.5.1 Wiring diagram: Indoor unit......................................... |
71 |
14.6 |
Technical specifications ............................................................ |
79 |
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14.6.1 Technical specifications: Indoor unit ........................... |
79 |
14.7 |
Operation range ........................................................................ |
82 |
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14.7.1 Operation range: Indoor unit ....................................... |
82 |
14.8 |
ESP curve ................................................................................. |
84 |
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14.8.1 ESP curve: Indoor unit ................................................ |
84 |
Improper installation or attachment of equipment or accessories could result in electric shock, short-circuit, leaks, fire or other damage to the equipment. Only use accessories, optional equipment and spare parts made or approved by Daikin.
WARNING
Make sure installation, testing and applied materials comply with applicable legislation (on top of the instructions described in the Daikin documentation).
CAUTION
Wear adequate personal protective equipment (protective gloves, safety glasses,…) when installing, maintaining or servicing the system.
15 |
Glossary |
85 |
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16 |
Field settings table |
86 |
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EGSQH10S18AA9W |
Installer reference guide |
Daikin Altherma ground source heat pump |
3 |
4P351748-1C – 2015.10 |
1 General safety precautions
WARNING
Tear apart and throw away plastic packaging bags so that nobody, especially children, can play with them. Possible risk: suffocation.
DANGER: RISK OF BURNING
▪Do NOT touch the refrigerant piping, water piping or internal parts during and immediately after operation. It could be too hot or too cold. Give it time to return to normal temperature. If you must touch it, wear protective gloves.
▪Do NOT touch any accidental leaking refrigerant.
WARNING
Provide adequate measures to prevent that the unit can be used as a shelter by small animals. Small animals that make contact with electrical parts can cause malfunctions, smoke or fire.
NOTICE
▪Do NOT place any objects or equipment on top of the unit.
▪Do NOT sit, climb or stand on the unit.
In accordance with the applicable legislation, it might be necessary to provide a logbook with the product containing at least: information on maintenance, repair work, results of tests, stand-by periods,…
Also, at least, following information must be provided at an accessible place at the product:
▪Instructions for shutting down the system in case of an emergency
▪Name and address of fire department, police and hospital
▪Name, address and day and night telephone numbers for obtaining service
In Europe, EN378 provides the necessary guidance for this logbook.
▪Provide sufficient space around the unit for servicing and air circulation.
▪Make sure the installation site withstands the unit's weight and vibration.
▪Make sure the area is well ventilated.
▪Make sure the unit is level.
Do NOT install the unit in the following places:
▪In potentially explosive atmospheres.
▪In places where there is machinery that emits electromagnetic waves. Electromagnetic waves may disturb the control system, and cause malfunction of the equipment.
▪In places where there is a risk of fire due to the leakage of flammable gases (example: thinner or gasoline), carbon fibre, ignitable dust.
▪In places where corrosive gas (example: sulphurous acid gas) is produced. Corrosion of copper pipes or soldered parts may cause the refrigerant to leak.
If applicable. See the installation manual or installer reference guide of your application for more information.
NOTICE
Make sure refrigerant piping installation complies with applicable legislation. In Europe, EN378 is the applicable standard.
NOTICE
Make sure the field piping and connections are not subjected to stress.
WARNING
During tests, NEVER pressurize the product with a pressure higher than the maximum allowable pressure (as indicated on the nameplate of the unit).
WARNING
Take sufficient precautions in case of refrigerant leakage. If refrigerant gas leaks, ventilate the area immediately. Possible risks:
▪Excessive refrigerant concentrations in a closed room can lead to oxygen deficiency.
▪Toxic gas may be produced if refrigerant gas comes into contact with fire.
WARNING
Always recover the refrigerant. Do NOT release them directly into the environment. Use a vacuum pump to evacuate the installation.
NOTICE
After all the piping has been connected, make sure there is no gas leak. Use nitrogen to perform a gas leak detection.
NOTICE
▪To avoid compressor breakdown, do NOT charge more than the specified amount of refrigerant.
▪When the refrigerant system is to be opened, refrigerant must be treated according to the applicable legislation.
WARNING
Make sure there is no oxygen in the system. Refrigerant may only be charged after performing the leak test and the vacuum drying.
▪In case re-charge is required, refer to the nameplate of the unit. It states the type of refrigerant and necessary amount.
▪The unit is factory charged with refrigerant and depending on pipe sizes and pipe lengths some systems require additional charging of refrigerant.
▪Only use tools exclusively for the refrigerant type used in the system, this to ensure pressure resistance and prevent foreign materials from entering into the system.
▪Charge the liquid refrigerant as follows:
If |
Then |
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A siphon tube is present |
Charge with the cylinder upright. |
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(i.e., the cylinder is marked with |
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"Liquid filling siphon attached") |
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Installer reference guide |
EGSQH10S18AA9W |
4 |
Daikin Altherma ground source heat pump |
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4P351748-1C – 2015.10 |
1 General safety precautions
If |
Then |
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A siphon tube is NOT present |
Charge with the cylinder upside |
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down. |
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▪Open refrigerant cylinders slowly.
▪Charge the refrigerant in liquid form. Adding it in gas form may prevent normal operation.
CAUTION
When the refrigerant charging procedure is done or when pausing, close the valve of the refrigerant tank immediately. If the valve is not closed immediately, remaining pressure might charge additional refrigerant.
Possible consequence: Incorrect refrigerant amount.
If applicable. See the installation manual or installer reference guide of your application for more information.
WARNING
The selection of the brine MUST be in accordance with the applicable legislation.
WARNING
Take sufficient precautions in case of brine leakage. If brine leaks, ventilate the area immediately and contact your local dealer.
WARNING
The ambient temperature inside the unit can get much higher than that of the room, e.g. 70°C. In case of a brine leak, hot parts inside the unit can create a hazardous situation.
WARNING
The use and installation of the application MUST comply with the safety and environmental precautions specified in the applicable legislation.
If applicable. See the installation manual or installer reference guide of your application for more information.
NOTICE
Make sure water quality complies with EU directive
98/83 EC.
DANGER: RISK OF ELECTROCUTION
▪Turn OFF all power supply before removing the switch box cover, connecting electrical wiring or touching electrical parts.
▪Disconnect the power supply for more than 1 minute, and measure the voltage at the terminals of main circuit capacitors or electrical components before servicing. The voltage MUST be less than 50 V DC before you can touch electrical components. For the location of the terminals, see the wiring diagram.
▪Do NOT touch electrical components with wet hands.
▪Do NOT leave the unit unattended when the service cover is removed.
WARNING
If NOT factory installed, a main switch or other means for disconnection, having a contact separation in all poles providing full disconnection under overvoltage category III condition, shall be installed in the fixed wiring.
WARNING
▪ONLY use copper wires.
▪Make sure the field wiring complies with the applicable legislation.
▪All field wiring must be performed in accordance with the wiring diagram supplied with the product.
▪NEVER squeeze bundled cables and make sure they do not come in contact with the piping and sharp edges. Make sure no external pressure is applied to the terminal connections.
▪Make sure to install earth wiring. Do NOT earth the unit to a utility pipe, surge absorber, or telephone earth. Incomplete earth may cause electrical shock.
▪Make sure to use a dedicated power circuit. NEVER use a power supply shared by another appliance.
▪Make sure to install the required fuses or circuit breakers.
▪Make sure to install an earth leakage protector. Failure to do so may cause electric shock or fire.
▪When installing the earth leakage protector, make sure it is compatible with the inverter (resistant to high frequency electric noise) to avoid unnecessary opening of the earth leakage protector.
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EGSQH10S18AA9W |
Installer reference guide |
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Daikin Altherma ground source heat pump |
5 |
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4P351748-1C – 2015.10 |
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NOTICE
Precautions when laying power wiring:
▪Do not connect wiring of different thicknesses to the power terminal block (slack in the power wiring may cause abnormal heat).
▪When connecting wiring which is the same thickness, do as shown in the figure below.
▪Addendum book for optional equipment:
▪Additional info about how to install optional equipment
▪Format: Paper (in the box of the indoor unit) + Digital files on http://www.daikineurope.com/support-and-manuals/product- information/
Latest revisions of the supplied documentation may be available on the regional Daikin website or via your dealer.
The original documentation is written in English. All other languages are translations.
▪For wiring, use the designated power wire and connect firmly, then secure to prevent outside pressure being exerted on the terminal board.
▪Use an appropriate screwdriver for tightening the terminal screws. A screwdriver with a small head will damage the head and make proper tightening impossible.
▪Over-tightening the terminal screws may break them.
Install power cables at least 1 metre away from televisions or radios to prevent interference. Depending on the radio waves, a distance of 1 metre may not be sufficient.
WARNING
▪After finishing the electrical work, confirm that each electrical component and terminal inside the electrical components box is connected securely.
▪Make sure all covers are closed before starting up the unit.
NOTICE
Only applicable if the power supply is three phase, and the compressor has an ON/OFF starting method.
If there exists the possibility of reversed phase after a momentary black out and the power goes on and off while the product is operating, attach a reversed phase protection circuit locally. Running the product in reversed phase can break the compressor and other parts.
2 About the documentation
Target audience
Authorised installers
Documentation set
This document is part of a documentation set. The complete set consists of:
▪General safety precautions:
▪Safety instructions that you must read before installing
▪Format: Paper (in the box of the indoor unit)
▪Indoor unit installation manual:
▪Installation instructions
▪Format: Paper (in the box of the indoor unit)
▪Installer reference guide:
▪Preparation of the installation, technical specifications, good practices, reference data,…
▪Format: Digital files on http://www.daikineurope.com/support- and-manuals/product-information/
Chapter |
Description |
General safety |
Safety instructions that you must read |
precautions |
before installing |
About the documentation |
What documentation exists for the |
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installer |
About the box |
How to unpack the units and remove |
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their accessories |
About the units and |
▪ How to identify the units |
options |
▪ Possible combinations of units and |
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options |
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Application guidelines |
Various installation setups of the system |
Preparation |
What to do and know before going |
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on site |
Installation |
What to do and know to install the |
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system |
Configuration |
What to do and know to configure the |
|
system after it is installed |
Commissioning |
What to do and know to commission the |
|
system after it is configured |
Hand over to the user |
What to give and explain to the user |
|
|
Maintenance and service |
How to maintain and service the units |
|
|
Troubleshooting |
What to do in case of problems |
Disposal |
How to dispose of the system |
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Technical data |
Specifications of the system |
Glossary |
Definition of terms |
Field settings table |
Table to be filled in by the installer, and |
|
kept for future reference |
|
Note: There is also an installer settings |
|
table in the user reference guide. This |
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table has to be filled in by the installer |
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and handed over to the user. |
This chapter describes what you have to do after the box with the indoor unit is delivered on-site.
It contains information about:
▪Unpacking and handling the units
▪Removing the accessories from the units
Keep the following in mind:
▪At delivery, the unit must be checked for damage. Any damage must be reported immediately to the carrier's claims agent.
▪Bring the packed unit as close as possible to its final installation position to prevent damage during transport.
Installer reference guide |
EGSQH10S18AA9W |
6 |
Daikin Altherma ground source heat pump |
4P351748-1C – 2015.10 |
1Remove the screws at the top of the unit.
2Remove the top panel.
4× |
3 Remove the accessories.
a |
b |
c |
d |
1× |
1× |
1× |
1× |
e |
f |
|
g |
1× |
|
1× |
1× |
aGeneral safety precautions
bAddendum book for optional equipment
cInstallation manual
dOperation manual
eRemote outdoor sensor
fUser interface kit cover
gMultilingual fluorinated greenhouse gases label
4 Reinstall the top panel.
4 About the units and options
This chapter contains information about:
▪Identifying the indoor unit
▪Combining the indoor unit with options
NOTICE
When installing or servicing several units at the same time, make sure NOT to switch the service panels between different models.
Location
Model identification
Example: E GS Q H 10 S 18 AA 9W
Code |
Description |
E |
European model |
GS |
Ground source heat pump |
Q |
Refrigerant R410A |
|
|
H |
Heating only |
10 |
Capacity class |
S |
Integrated tank material: Stainless steel |
|
|
18 |
Integrated tank volume |
AA |
Model series |
|
|
9W |
Backup heater model |
|
|
User interface (EKRUCBL*)
The user interface and a possible additional user interface are available as an option.
The additional user interface can be connected:
▪To have both:
▪control close to the indoor unit,
▪room thermostat functionality in the principal space to be heated.
▪To have an interface containing other languages.
Following user interfaces are available:
EGSQH10S18AA9W |
Installer reference guide |
Daikin Altherma ground source heat pump |
7 |
4P351748-1C – 2015.10 |
▪EKRUCBL1 contains following languages: German, French, Dutch, Italian.
▪EKRUCBL2 contains following languages: English, Swedish, Norwegian, Finnish.
▪EKRUCBL3 contains following languages: English, Spanish, Greek, Portuguese.
▪EKRUCBL4 contains following languages: English, Turkish, Polish, Romanian.
▪EKRUCBL5 contains following languages: German, Czech, Slovenian, Slovakian.
▪EKRUCBL6 contains following languages: English, Croatian, Hungarian, Estonian.
▪EKRUCBL7 contains following languages: English, German, Russian, Danish.
Languages on the user interface can be uploaded by PC software or copied from an user interface to the other.
For installation instructions, see "7.6.8 To connect the user interface" on page 31.
Simplified user interface (EKRUCBS)
▪The simplified user interface can only be used in combination with the main user interface.
▪The simplified user interface acts as room thermostat and needs to be installed in the room that you want it to control.
For installation instructions, see the installation and operation manual of the simplified user interface.
Room thermostat (EKRTWA, EKRTR1)
You can connect an optional room thermostat to the indoor unit. This thermostat can either be wired (EKRTWA) or wireless (EKRTR1).
For installation instructions, see the installation manual of the room thermostat and addendum book for optional equipment.
Remote sensor for wireless thermostat (EKRTETS)
You can use a wireless indoor temperature sensor (EKRTETS) only in combination with the wireless thermostat (EKRTR1).
For installation intructions, see the installation manual of the room thermostat and addendum book for optional equipment.
Digital I/O PCB (EKRP1HB)
The digital I/O PCB is required to provide following signals:
▪ Alarm output
INFORMATION
The remote indoor sensor can only be used in case the user interface is configured with room thermostat functionality.
PC configurator (EKPCCAB)
The PC cable makes a connection between the switch box of the indoor unit and a PC. It gives the possibility to upload different language files to the user interface and indoor parameters to the indoor unit. For the available language files, contact your local dealer.
The software and corresponding operating instructions are available on http://www.daikineurope.com/support-and-manuals/software- downloads/.
For installation instructions, see the installation manual of the PC cable and "8 Configuration" on page 34.
Heat pump convector (FWXV)
For providing space heating/cooling, it is possible to use heat pump convectors (FWXV).
For installation instructions, refer to the installation manual of the heat pump convectors, and the addendum book for optional equipment.
Cable for brine pressure switch connection (EKGSCONBP1)
Depending on the applicable legislation, you might have to install a brine pressure switch (field supply). To connect the brine pressure switch to the unit, you can use the cable for brine pressure switch connection.
For installation instructions, see the installation manual of the cable for brine pressure switch connection.
NOTICE
Daikin recommends to use a mechanical brine pressure switch. If an electrical brine pressure switch is used, capacitive currents might disturb the flow switch operation causing an error on the unit.
Brine filling kit (KGSFILL)
Brine filling valve kit for flushing, filling, and draining the brine circuit.
5 Application guidelines
▪Space heating On/OFF output
▪Changeover to external heat source
For installation instructions, see the installation manual of the digital I/O PCB and addendum book for optional equipment.
The purpose of the application guidelines is to give a glance of the possibilities of the Daikin heat pump system.
Demand PCB (EKRP1AHTA)
To enable the power saving consumption control by digital inputs you must install the demand PCB.
For installation instructions, see the installation manual of the demand PCB and addendum book for optional equipment.
Remote indoor sensor (KRCS01-1)
By default the internal user interface sensor will be used as room temperature sensor.
As an option the remote indoor sensor can be installed to measure the room temperature on another location.
For installation instructions, see the installation manual of the remote indoor sensor and addendum book for optional equipment.
NOTICE
▪The illustrations in the application guidelines are meant for reference only, and are NOT to be used as detailed hydraulic diagrams. The detailed hydraulic dimensioning and balancing are NOT shown, and are the responsibility of the installer.
▪For more information about the configuration settings to optimize heat pump operation, see "8 Configuration" on page 34.
INFORMATION
Energy metering functionality is NOT applicable and/or
NOT valid for this unit if it is calculated by the unit. If optional external meters are used, energy metering display is valid.
This chapter contains application guidelines for:
▪ Setting up the space heating system
Installer reference guide |
EGSQH10S18AA9W |
8 |
Daikin Altherma ground source heat pump |
4P351748-1C – 2015.10 |
5 Application guidelines
▪Setting up an auxiliary heat source for space heating
▪Setting up the domestic hot water tank
▪Setting up the energy metering
▪Setting up the power consumption
▪Setting up an external temperature sensor
The Daikin heat pump system supplies leaving water to heat emitters in one or more rooms.
Because the system offers a wide flexibility to control the temperature in each room, you need to answer the following questions first:
▪How many rooms are heated by the Daikin heat pump system?
▪Which heat emitter types are used in each room and what is their design leaving water temperature?
Once the space heating requirements are clear, Daikin recommends to follow the setup guidelines below.
NOTICE
▪The room temperature is controlled by the user interface, which is used as room thermostat. Possible installations:
▪User interface (standard equipment) installed in the room and used as room thermostat
▪User interface (standard equipment) installed at the indoor unit and used for control close to the indoor unit + user interface
(optional equipment EKRUCBL*) installed in the room and used as room thermostat
Configuration
|
Setting |
Value |
|
Unit temperature control: |
2 (RT control): Unit operation is |
||
▪ |
#: [A.2.1.7] |
decided based on the ambient |
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temperature of the user interface. |
|||
▪ |
Code: [C-07] |
||
|
|||
|
|
||
Number of water temperature |
0 (1 LWT zone): Main |
||
zones: |
|
||
▪ |
#: [A.2.1.8] |
|
|
▪ |
Code: [7-02] |
|
Benefits
▪Cost effective. You do NOT need an additional external room thermostat.
If an external room thermostat is used, the external room thermostat will control the room frost protection. However, the room frost protection is only possible if the leaving water temperature control on the unit's user interface is turned ON.
INFORMATION
In case an external room thermostat is used and room frost protection needs to be guaranteed in all conditions, then you have to set auto emergency [A.5.1.2] to 1.
Setup |
A |
B |
a |
AMain leaving water temperature zone
BOne single room
aUser interface used as room thermostat
▪The under floor heating or radiators are directly connected to the indoor unit.
▪Highest comfort and efficiency. The smart room thermostat functionality can decrease or increase the desired leaving water temperature based on the actual room temperature (modulation). This results in:
▪Stable room temperature matching the desired temperature (higher comfort)
▪Less ON/OFF cycles (more quiet, higher comfort and higher efficiency)
▪Lowest possible leaving water temperature (higher efficiency)
▪Easy. You can easily set the desired room temperature via the user interface:
▪For your daily needs, you can use preset values and schedules.
▪To deviate from your daily needs, you can temporarily overrule the preset values and schedules, use the holiday mode…
Under floor heating or radiators – Wireless room
thermostat |
Setup |
A |
B |
b |
a |
AMain leaving water temperature zone
BOne single room
aReceiver for wireless external room thermostat
bWireless external room thermostat
EGSQH10S18AA9W |
Installer reference guide |
Daikin Altherma ground source heat pump |
9 |
4P351748-1C – 2015.10 |
5 Application guidelines
▪The under floor heating or radiators are directly connected to the indoor unit.
▪The room temperature is controlled by the wireless external room thermostat (optional equipment EKRTR1).
Configuration
|
Setting |
|
Value |
|
Unit temperature control: |
1 |
(Ext RT control): Unit operation |
||
▪ |
#: [A.2.1.7] |
is decided by the external |
||
thermostat. |
||||
▪ |
Code: [C-07] |
|||
|
|
|||
|
|
|
||
Number of water temperature |
0 |
(1 LWT zone): Main |
||
zones: |
|
|
▪#: [A.2.1.8]
▪Code: [7-02]
External room thermostat for the |
1 (Thermo ON/OFF): When the |
||
main zone: |
used external room thermostat or |
||
▪ |
#: [A.2.2.4] |
heat pump convector can only |
|
send a thermo ON/OFF |
|||
▪ |
Code: [C-05] |
||
condition. |
Benefits
▪Wireless. The Daikin external room thermostat is available in a wireless version.
▪Efficiency. Although the external room thermostat only sends ON/ OFF signals, it is specifically designed for the heat pump system.
Setup |
A |
B |
a |
AMain leaving water temperature zone
BOne single room
aRemote controller of the heat pump convectors
▪The under floor heating or radiators are directly connected to the indoor unit.
▪The desired room temperature is set via the remote controller of the heat pump convectors.
▪The space heating demand signal is sent to one digital input on the indoor unit (X2M/1 and X2M/4).
INFORMATION
When using multiple heat pump convectors, make sure each one receives the infrared signal from the remote controller of the heat pump convectors.
Configuration
|
Setting |
|
Value |
|
Unit temperature control: |
1 |
(Ext RT control): Unit operation |
||
▪ |
#: [A.2.1.7] |
is decided by the external |
||
thermostat. |
||||
▪ |
Code: [C-07] |
|||
|
|
|||
|
|
|
||
Number of water temperature |
0 |
(1 LWT zone): Main |
||
zones: |
|
|
▪#: [A.2.1.8]
▪Code: [7-02]
External room thermostat for the |
1 (Thermo ON/OFF): When the |
||
main zone: |
used external room thermostat or |
||
▪ |
#: [A.2.2.4] |
heat pump convector can only |
|
send a thermo ON/OFF |
|||
▪ |
Code: [C-05] |
||
condition. |
Benefits
▪Efficiency. Optimal energy efficiency because of the interlink function.
▪Stylish.
If only one leaving water temperature zone is needed because the design leaving water temperature of all heat emitters is the same, you do NOT need a mixing valve station (cost effective).
Example: If the heat pump system is used to heat up one floor where all the rooms have the same heat emitters.
If you are heating up rooms with under floor heating or radiators, a very common way is to control the temperature of the main room by using a thermostat (this can either be the user interface or an external room thermostat), while the other rooms are controlled by so-called thermostatic valves, which open or close depending on the room temperature.
Setup |
|
A |
|
B |
C |
|
T |
|
a |
AMain leaving water temperature zone
BRoom 1
CRoom 2
aUser interface
▪The under floor heating of the main room is directly connected to the indoor unit.
▪The room temperature of the main room is controlled by the user interface used as thermostat.
Installer reference guide |
EGSQH10S18AA9W |
10 |
Daikin Altherma ground source heat pump |
4P351748-1C – 2015.10 |
5 Application guidelines
▪A thermostatic valve is installed before the under floor heating in each of the other rooms.
INFORMATION
Mind situations where the main room can be heated by
another heating source. Example: Fireplaces.
Configuration
|
Setting |
|
Value |
|
Unit temperature control: |
2 |
(RT control): Unit operation is |
||
▪ |
#: [A.2.1.7] |
decided based on the ambient |
||
temperature of the user interface. |
||||
▪ |
Code: [C-07] |
|||
|
|
|||
Number of water temperature |
0 |
(1 LWT zone): Main |
||
zones: |
|
|
▪#: [A.2.1.8]
▪Code: [7-02]
Benefits
▪Cost effective.
▪Easy. Same installation as for one room, but with thermostatic valves.
Setup |
|
|
A |
|
|
B |
C |
|
M1 |
M2 |
b |
|
||
a |
|
a |
AMain leaving water temperature zone
BRoom 1
CRoom 2
aExternal room thermostat
bBypass valve
▪For each room, a shut-off valve (field supplied) is installed to avoid leaving water supply when there is no heating demand.
▪A bypass valve must be installed to make water recirculation possible when all shut-off valves are closed.To guarantee reliable operation, provide a minimum water flow rate as described in "6.3.3 To check the water volume and flow rate of the space heating circuit and brine circuit" on page 20.
▪The room thermostats are connected to the shut-off valves, but do
NOT have to be connected to the indoor unit. The indoor unit will supply leaving water all the time, with the possibility to program a leaving water schedule.
Configuration
|
Setting |
Value |
|
Unit temperature control: |
1 (Ext RT control): Unit operation |
||
▪ |
#: [A.2.1.7] |
is decided by the external |
|
thermostat. |
|||
▪ |
Code: [C-07] |
||
|
|||
|
|
||
Number of water temperature |
0 (1 LWT zone): Main |
||
zones: |
|
||
▪ |
#: [A.2.1.8] |
|
|
▪ |
Code: [7-02] |
|
Benefits
Compared with under floor heating or radiators for one room:
▪Comfort. You can set the desired room temperature, including schedules, for each room via the room thermostats.
Setup |
|
A |
C |
B |
|
a |
a |
AMain leaving water temperature zone
BRoom 1
CRoom 2
aRemote controller of the heat pump convectors
▪The desired room temperature is set via the remote controller of the heat pump convectors.
▪The heating demand signals of each heat pump convector are connected in parallel to the digital input on the indoor unit (X2M/1 and X2M/4). The indoor unit will only supply leaving water temperature when there is an actual demand.
INFORMATION
To increase comfort and performance, Daikin recommends to install the valve kit option EKVKHPC on each heat pump convector.
Configuration
|
Setting |
|
Value |
|
Unit temperature control: |
1 |
(Ext RT control): Unit operation |
||
▪ |
#: [A.2.1.7] |
is decided by the external |
||
thermostat. |
||||
▪ |
Code: [C-07] |
|||
|
|
|||
|
|
|
||
Number of water temperature |
0 |
(1 LWT zone): Main |
||
zones: |
|
|
▪#: [A.2.1.8]
▪Code: [7-02]
EGSQH10S18AA9W |
Installer reference guide |
Daikin Altherma ground source heat pump |
11 |
4P351748-1C – 2015.10 |
5 Application guidelines
Benefits
Compared with heat pump convectors for one room:
▪ Comfort. You can set the desired room temperature, including schedules, for each room via the remote controller of the heat pump convectors.
Combination: Under floor heating + Heat pump
convectors |
|
Setup |
|
A |
|
B |
C |
M1 |
|
|
b |
|
a |
AMain leaving water temperature zone
BRoom 1
CRoom 2
aExternal room thermostat
bRemote controller of the heat pump convectors
▪For each room with heat pump convectors: The heat pump convectors are directly connected to the indoor unit.
▪For each room with under floor heating: A shut-off valve (field supply) is installed before the under floor heating. It prevents hot water supply when the room has no heating demand.
▪For each room with heat pump convectors: The desired room temperature is set via the remote controller of the heat pump convectors.
▪For each room with under floor heating: The desired room temperature is set via the external room thermostat (wired or wireless).
INFORMATION
To increase comfort and performance, Daikin recommends to install the valve kit option EKVKHPC on each heat pump convector.
Configuration
|
Setting |
|
Value |
|
Unit temperature control: |
0 |
(LWT control): Unit operation is |
||
▪ |
#: [A.2.1.7] |
decided based on the leaving |
||
water temperature. |
||||
▪ |
Code: [C-07] |
|||
|
|
|||
Number of water temperature |
0 |
(1 LWT zone): Main |
||
zones: |
|
|
▪#: [A.2.1.8]
▪Code: [7-02]
If the heat emitters selected for each room are designed for different leaving water temperatures, you can use different leaving water temperature zones (maximum 2).
In this document:
▪Main zone = Zone with the lowest design temperature
▪Additional zone = The other zone
CAUTION
When there is more than one leaving water zone, you must ALWAYS install a mixing valve station in the main zone to decrease (in heating) the leaving water temperature when the additional zone has demand.
Typical example:
Room (zone) |
Heat emitters: Design |
|
temperature |
Living room (main zone) |
Under floor heating: 35°C |
|
|
Bed rooms (additional zone) |
Heat pump convectors: 45°C |
Setup |
|
|
|
|
|
A |
C |
|
|
B |
|
|
|
a |
a |
|
c |
D |
|
d |
E |
|
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|
b |
AAdditional leaving water temperature zone
BRoom 1
CRoom 2
DMain leaving water temperature zone
ERoom 3
aRemote controller of the heat pump convectors
bUser interface
cMixing valve station
dPressure regulating valve
INFORMATION
A pressure regulating valve should be implemented before the mixing valve station. This is to guarantee the correct water flow balance between the main leaving water temperature zone and the additional leaving water temperature zone in relation to the required capacity of both water temperature zones.
▪For the main zone:
▪A mixing valve station is installed before the under floor heating.
▪The pump of the mixing valve station is controlled by the ON/ OFF signal on the indoor unit (X2M/5 and X2M/7; normal closed shut-off valve output).
▪The room temperature is controlled by the user interface, which is used as room thermostat.
Installer reference guide |
EGSQH10S18AA9W |
12 |
Daikin Altherma ground source heat pump |
4P351748-1C – 2015.10 |
5 Application guidelines
▪For the additional zone:
▪The heat pump convectors are directly connected to the indoor unit.
▪The desired room temperature is set via the remote controller of the heat pump convectors for each room.
▪The heating demand signals of each heat pump convector are connected in parallel to the digital input on the indoor unit (X2M/1 and X2M/4). The indoor unit will only supply the desired additional leaving water temperature when there is an actual demand.
Configuration
|
Setting |
Value |
|
Unit temperature control: |
2 (RT control): Unit operation is |
||
▪ |
#: [A.2.1.7] |
decided based on the ambient |
|
temperature of the user interface. |
|||
▪ |
Code: [C-07] |
||
Note: |
|||
|
|
||
|
|
▪ Main room = user interface |
|
|
|
used as room thermostat |
|
|
|
functionality |
|
|
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▪ Other rooms = external room |
|
|
|
thermostat functionality |
|
Number of water temperature |
1 (2 LWT zones): Main + |
||
zones: |
additional |
||
▪ |
#: [A.2.1.8] |
|
|
▪ |
Code: [7-02] |
|
|
In case of heat pump convectors: |
1 (Thermo ON/OFF): When the |
||
External room thermostat for the |
used external room thermostat or |
||
additional zone: |
heat pump convector can only |
||
send a thermo ON/OFF |
|||
▪ |
#: [A.2.2.5] |
||
condition. |
|||
▪ |
Code: [C-06] |
|
|
Shut-off valve output |
Set to follow the thermo demand |
||
|
|
of the main zone. |
|
At the mixing valve station |
Set the desired main leaving |
||
|
|
water temperature. |
Benefits
▪Comfort.
▪The smart room thermostat functionality can decrease or increase the desired leaving water temperature based on the actual room temperature (modulation).
▪The combination of the two heat emitter systems provides the excellent heating comfort of the under floor heating, and the rapid air heat up of the heat pump convectors (e.g., living room=under floor heating and the bedroom=convector (no continuous heating)).
▪Efficiency.
▪Depending on the demand, the indoor unit supplies different leaving water temperature matching the design temperature of the different heat emitters.
▪Under floor heating has the best performance with Altherma LT.
▪Space heating can be done by:
▪The indoor unit
▪An auxiliary boiler (field supply) connected to the system
▪When the room thermostat requests heating, the indoor unit or the auxiliary boiler starts operating depending on the outdoor temperature (status of the changeover to external heat source).
When the permission is given to the auxiliary boiler, the space heating by the indoor unit is turned OFF.
▪Bivalent operation is only possible for space heating, NOT for domestic hot water production. Domestic hot water is always produced by the DHW tank connected to the indoor unit.
INFORMATION
▪ During heating operation of the heat pump, the heat pump operates to achieve the desired temperature set via the user interface. When weatherdependent operation is active, the water temperature is determined automatically depending on the outdoor temperature.
▪During heating operation of the auxiliary boiler, the auxiliary boiler operates to achieve the desired water temperature set via the auxiliary boiler controller.
Setup
▪ Integrate the auxiliary boiler as follows:
|
e |
f |
h |
|
|
f |
|
|
|
g |
|
a |
c |
i |
|
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d |
j |
g |
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|
b |
b |
|
|
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|
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FHL1 |
|
|
|
FHL2 |
|
|
|
FHL3 |
aIndoor unit
bHeat exchanger
cBackup heater
dPump
eShut-off valve (field supply)
fNon-return valve (field supply)
gShut-off valve (field supply)
hCollector (field supply)
iAuxiliary boiler (field supply)
jAquastat valve (field supply) FHL1...3 Under floor heating
NOTICE
▪Make sure the auxiliary boiler and its integration in the system complies with applicable legislation.
▪Daikin is NOT responsible for incorrect or unsafe situations in the auxiliary boiler system.
|
|
|
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|
EGSQH10S18AA9W |
Installer reference guide |
|
|
Daikin Altherma ground source heat pump |
13 |
|
|
4P351748-1C – 2015.10 |
|
|
5 Application guidelines
▪Make sure the return water to the heat pump does NOT exceed 55°C. To do so:
▪Set the desired water temperature via the auxiliary boiler controller to maximum 55°C.
▪ Install an aquastat valve in the return water flow of the heat pump.
▪Set the aquastat valve to close above 55°C and to open below
55°C.
▪Install non-return valves.
▪Make sure to only have one expansion vessel in the water circuit. An expansion vessel is already premounted in the indoor unit.
▪Install the digital I/O PCB (option EKRP1HB).
▪Connect X1 and X2 (changeover to external heat source) on the PCB to the auxiliary boiler thermostat.
▪To setup the heat emitters, see "5.2 Setting up the space heating system" on page 9.
Configuration
Via the user interface (quick wizard):
▪Set the use of a bivalent system as external heat source.
▪Set the bivalent temperature and hysteresis.
NOTICE
▪Make sure the bivalent hysteresis has enough differential to prevent frequent changeover between indoor unit and auxiliary boiler.
▪Frequent changeover may cause corrosion of the auxiliary boiler. Contact the manufacturer of the auxiliary boiler for more information.
Changeover to external heat source decided by an auxiliary contact
▪Only possible in external room thermostat control AND one leaving water temperature zone (see "5.2 Setting up the space heating system" on page 9).
▪The auxiliary contact can be:
▪An outdoor temperature thermostat
▪An electricity tariff contact
▪A manually operated contact
▪…
▪Setup: Connect the following field wiring:
L |
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NOTICE
▪Make sure the auxiliary contact has enough differential or time delay to prevent frequent changeover between indoor unit and auxiliary boiler.
▪If the auxiliary contact is an outdoor temperature thermostat, install the thermostat in the shadow so that it is NOT influenced or turned ON/OFF by direct sunlight.
▪Frequent changeover may cause corrosion of the auxiliary boiler. Contact the manufacturer of the auxiliary boiler for more information.
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aIndoor unit
bHeat exchanger
cBackup heater
dPump
eMotorised 3 way valve
fDHW tank
gShut-off valve (field supply)
hCollector (field supply) FHL1...3 Under floor heating
UI User interface
People experience water as hot when its temperature is 40°C.
Therefore, the DHW consumption is always expressed as equivalent hot water volume at 40°C. However, you can set the DHW tank temperature at a higher temperature (example: 53°C), which is then mixed with cold water (example: 15°C).
Selecting the volume and desired temperature for the DHW tank consists of:
1Determining the DHW consumption (equivalent hot water volume at 40°C).
Installer reference guide
14
2Determining the volume and desired temperature for the DHW tank.
EGSQH10S18AA9W Daikin Altherma ground source heat pump 4P351748-1C – 2015.10
5 Application guidelines
Possible DHW tank volumes
Type |
Possible volumes |
Integrated DHW tank |
▪ 180 l |
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Energy saving tips
▪If the DHW consumption differs from day to day, you can program a weekly schedule with different desired DHW tank temperatures for each day.
▪The lower the desired DHW tank temperature, the more cost effective.
▪The heat pump itself can produce domestic hot water of maximum 55°C. The electrical resistance integrated in the heat pump can higher this temperature. However, this consumes more energy. Daikin recommends to set the desired DHW tank temperature below 55°C to avoid using the electrical resistance.
▪When the heat pump produces domestic hot water, it cannot heat up a space. When you need domestic hot water and space heating at the same, Daikin recommends to produce the domestic hot water during the night when there is lower space heating demand.
Determining the DHW consumption
Answer the following questions and calculate the DHW consumption
(equivalent hot water volume at 40°C) using the typical water volumes:
Question |
Typical water volume |
How many showers are needed |
1 shower=10 min×10 l/min=100 l |
per day? |
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How many baths are needed per 1 bath=150 l day?
How much water is needed at the 1 sink=2 min×5 l/min=10 l kitchen sink per day?
Are there any other domestic hot — water needs?
Example: If the DHW consumption of a family (4 persons) per day is as follows:
▪3 showers
▪1 bath
▪3 sink volumes
Then the DHW consumption = (3×100 l)+(1×150 l)+(3×10 l)=480 l
Determining the volume and desired temperature for the DHW tank
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V1=V2+V2×(T2−40)/(40−T1) |
If: |
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V2=180 l |
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T2=54°C |
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Then V1=280 l |
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V2=V1×(40−T1)/(T2−T1) |
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V1=480 l |
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Then V2=307 l |
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DHW consumption (equivalent hot water volume at 40°C) |
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DHW tank temperature |
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▪For large DHW consumptions, you can heat up the DHW tank several times during the day.
▪To heat up the DHW tank to the desired DHW tank temperature, you can use the following energy sources:
▪Thermodynamic cycle of the heat pump
▪Electrical backup heater
▪For more information about optimizing the energy consumption for producing domestic hot water, see "8 Configuration" on page 34.
Setup
e
b
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c |
a
d
aDHW tank
bDHW pump (field supply)
cShower (field supply)
dCold water
eDomestic hot water OUT
fRecirculation connection
▪By connecting a DHW pump, instant hot water can be available at the tap.
▪The DHW pump and the installation are field supply and the responsibility of the installer.
▪For more information about connecting the recirculation connection: see "7 Installation" on page 23.
Configuration
▪For more information, see "8 Configuration" on page 34.
▪You can program a schedule to control the DHW pump via the user interface. For more information, see the user reference guide.
Setup
g
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aDHW tank
bDHW pump (field supply)
cHeater element (field supply)
dNon return valve (field supply)
eShower (field supply)
fCold water
gDomestic hot water OUT
hRecirculation connection
▪The DHW pump is field-supplied and its installation is the responsibility of the installer.
▪The temperature of the DHW tank can be set to maximum 60°C. If applicable legislation requires higher temperature for disinfection, you can connect a DHW pump and heater element as shown above.
▪If applicable legislation requires disinfection of the water piping until the tapping point, you can connect a DHW pump and heater element (if needed) as shown above.
EGSQH10S18AA9W |
Installer reference guide |
Daikin Altherma ground source heat pump |
15 |
4P351748-1C – 2015.10 |
5 Application guidelines
Configuration
The indoor unit can control DHW pump operation. For more information, see "8 Configuration" on page 34.
▪Via the user interface, you can read out the following energy data:
▪You can read out the energy data:
▪For space heating
▪For domestic hot water production
▪You can read out the energy data:
▪Per month
▪Per year
INFORMATION
The calculated produced heat and consumed energy are an estimation, the accuracy cannot be guaranteed.
5.5.1Produced heat
INFORMATION
The sensors used to calculate the produced heat are calibrated automatically.
▪The produced heat is calculated internally based on:
▪The leaving and entering water temperature
▪The flow rate
▪Setup and configuration: No additional equipment needed.
5.5.2Consumed energy
Measuring the consumed energy
▪Requires external power meters.
▪Setup and configuration:
▪For the specifications of each type of meter, see "14 Technical data" on page 66.
▪When using electrical power meters, set the number of pulses/ kWh for each power meter via the user interface. Consumed energy data will only be available if this setting is configured.
INFORMATION
When measuring the electrical power consumption, make sure ALL power input of the system is covered by the electrical power meters.
General rule
One power meter that covers the entire system is sufficient.
Setup
Connect the power meter to X5M/7 and X5M/8.
Power meter type
Use a three-phase power meter.
Installer reference guide
16
Example
a
450896.005 |
b |
c
e d A
A Indoor unit
aElectrical cabinet (L1/L2/L3/N)
bPower meter (L1/L2/L3/N)
cFuse (L1/L2/L3/N)
dBackup heater (L1/L2/L3/N)
eIndoor unit (L1/L2/L3/N)
Exception
▪You can use a second power meter if:
▪The power range of one meter is insufficient.
▪The electrical meter cannot easily be installed in the electrical cabinet.
▪Connection and setup:
▪Connect the second power meter to X5M/9 and X5M/10.
▪In the software the power consumption data of both meters is added so you do NOT have to set which meter covers which power consumption. You only need to set the number of pulses of each power meter.
▪See "5.5.4 Preferential kWh rate power supply" on page 16 for an example with two power meters.
Setup
▪Connect power meter 1 to X5M/7 and X5M/8.
▪Connect power meter 2 to X5M/9 and X5M/10.
Refer to "6.4.3 Overview of electrical connections except external actuators" on page 22.
▪The power consumption control:
▪Allows you to limit the power consumption of the entire system (sum of indoor unit and backup heater).
▪Configuration: Set the power limitation level and how it has to be achieved via the user interface.
▪The power limitation level can be expressed as:
▪Maximum running current (in A)
▪Maximum power input (in kW)
▪The power limitation level can be activated:
▪Permanently
▪By digital inputs
EGSQH10S18AA9W Daikin Altherma ground source heat pump 4P351748-1C – 2015.10
5 Application guidelines
INFORMATION
▪During emergency operation, the power consumption control will NOT be used. This is because the backup heater has a higher capacity then during normal operation (9 kW instead of 6 kW) and therefore the power calculated by the unit will be lower then the actual power.
▪If power limitation is enabled, water temperature set points above 60°C in space heating are NOT guaranteed.
Permanent power limitation is useful to assure a maximum power or current input of the system. In some countries, legislation limits the maximum power consumption for space heating and DHW production.
Pi
a
DI
b
t
Pi Power input t Time
DI Digital input (power limitation level)
aPower limitation active
bActual power input
Setup and configuration
▪No additional equipment needed.
▪Set the power consumption control settings as described in "To modify an overview setting" on page 35 via the user interface (for the description of all settings, see "8 Configuration" on page 34):
▪Select full time limitation mode
▪Select the type of limitation (power in kW or current in A)
▪Set the desired power limitation level
NOTICE
Set a minimum power consumption of ±3 kW to guarantee space heating and DHW production by allowing at least backup heater step 1.
Power limitation is also useful in combination with an energy management system.
The power or current of the entire Daikin system is limited dynamically by digital inputs. Power limitation level is set via the user interface by limiting one of the following:
▪Current (in A)
▪Power input (in kW)
The energy management system (field supply) decides the activation of a certain power limitation level. Example: To limit the maximum power of the entire house (lighting, domestic appliances, space heating…).
B a
5
4
3
A8P 21
b
A
AIndoor unit
BEnergy management system
aPower limitation activation (4 digital inputs)
bBackup heater
Pi |
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DI Digital inputs (power limitation levels)
aPower limitation active
bActual power input
Setup
▪Demand PCB (option EKRP1AHTA) needed.
▪Maximum four digital inputs are used to activate the corresponding power limitation level:
▪DI1 = weakest limitation (highest energy consumption)
▪DI4 = strongest limitation (lowest energy consumption)
▪For the specification and the connection of the digital inputs, see "14.5 Wiring diagram" on page 71.
Configuration
Set the power consumption control settings as described in "To modify an overview setting" on page 35 via the user interface (for the description of all settings, see "8 Configuration" on page 34):
▪Select activation by digital inputs.
▪Select the type of limitation (power in kW or current in A).
▪Set the desired power limitation level corresponding to each digital input.
INFORMATION
In case more than 1 digital input is closed (at the same time), the digital input priority is fixed: DI4 priority>…>DI1.
The compressor has better efficiency than the electrical heater. Therefore, the electrical heater is limited and turned OFF first. The system limits power consumption in the following order:
1Limits electrical heater.
2Turn OFF the electrical heater.
3Limits the compressor.
4Turns OFF the compressor.
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EGSQH10S18AA9W |
Installer reference guide |
|
|
Daikin Altherma ground source heat pump |
17 |
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4P351748-1C – 2015.10 |
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Example
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BBackup heater
aLimited compressor operation
bFull compressor operation
cBackup heater step 1 turned ON
dBackup heater step 2 turned ON
Do NOT install the unit in places often used as work place. In case of construction works (e.g. grinding works) where a lot of dust is created, the unit must be covered.
Choose the installation location with sufficient place for carrying the unit in and out of the site.
INFORMATION
Also read the precautions and requirements in the
"General safety precautions" chapter.
▪ Mind the following spacing installation guidelines:
Indoor ambient temperature
You can connect one external temperature sensor. It can measure the indoor ambient temperature. Daikin recommends to use an external temperature sensor in the following cases:
▪In room thermostat control, the user interface is used as room thermostat and it measures the indoor ambient temperature. Therefore, the user interface must be installed on a location:
▪Where the average temperature in the room can be detected
▪That is NOT exposed to direct sunlight
▪That is NOT near a heat source
▪That is NOT affected by outside air or air draught because of, for example, door opening/closing
▪If this is NOT possible, Daikin recommends to connect a remote indoor sensor (option KRCS01-1).
▪Setup: For installation instructions, see the installation manual of the remote indoor sensor.
▪Configuration: Select room sensor [A.2.2.B].
Outdoor ambient temperature
The remote outdoor sensor (delivered as accessory) measures the outdoor ambient temperature.
▪Setup:
▪To install the remote outdoor sensor outside, see the installation manual of the sensor (delivered as accessory).
▪To connect the remote outdoor sensor to the indoor unit, see "7.6.7 To connect the remote outdoor sensor" on page 31.
▪Configuration: None.
6 Preparation
This chapter describes what you have to do and know before going on-site.
It contains information about:
▪Preparing the installation site
▪Preparing the piping
▪Preparing the electrical wiring
Installer reference guide
18
≥50 ≥50
<![if ! IE]><![endif]>>500
(mm)
Do NOT install the unit in places such as:
▪In places where a mineral oil mist, spray or vapour may be present in the atmosphere. Plastic parts may deteriorate and fall off or cause water leakage.
▪Sound sensitive areas (e.g. near a bedroom and the like), so that the operation noise will cause no trouble.
▪The foundation must be strong enough to bear the weight of the unit. Take the weight of the unit with a domestic hot water tank full of water into account.
Make sure, in the event of a water leak, water cannot cause any damage to the installation space and surroundings.
▪In places with high humidity (max. RH=85%), for example a bathroom.
▪In places where frost is possible. Ambient temperature around the indoor unit should be >5°C.
▪The indoor unit is designed for indoor installation only and for ambient temperatures ranging from 5~30°C.
INFORMATION
Also read the precautions and requirements in the "General safety precautions" chapter.
Circuit types. Except for the refrigerant circuit, inside the unit 2 other circuits are included. For future references: the circuit connected to the bore hole is referred to as the brine circuit, the other circuit connected to the heating emitters is referred to as the space heating circuit.
▪Connecting piping – Legislation. Make all piping connections in accordance with the applicable legislation and the instructions in the "Installation" chapter, respecting the water inlet and outlet.
EGSQH10S18AA9W Daikin Altherma ground source heat pump 4P351748-1C – 2015.10
6 Preparation
▪Connecting piping – Force. Do NOT use excessive force when connecting the piping. Deformation of the piping can cause malfunctioning of the unit.
▪Connecting piping – Tools. Only use appropriate tooling to handle brass, which is a soft material. If NOT, pipes will get damaged.
▪Connecting piping – Air, moisture, dust. If air, moisture or dust gets into the circuit, problems may occur. To prevent this:
▪Only use clean pipes
▪Hold the pipe end downwards when removing burrs.
▪Cover the pipe end when inserting it through a wall, to prevent dust and/or particles entering the pipe.
▪Use a decent thread sealant to seal connections.
▪Closed circuit. Use the indoor unit ONLY in a closed water system for brine circuit and space heating circuit. Using the system in an open water system will lead to excessive corrosion.
WARNING
When connecting to an open groundwater system, an intermediate heat exchanger is required to prevent damage (dirt, freeze ups) to the unit.
▪Glycol. For safety reasons, it is NOT allowed to add any kind of glycol to the space heating circuit.
▪Piping length. It is recommended to avoid long runs of piping between the domestic hot water tank and the hot water end point
(shower, bath,…) and to avoid dead ends.
▪Piping diameter. Select the piping diameter in relation to the required flow and the available external static pressure of the pump. See "14 Technical data" on page 66 for the external static pressure curves of the indoor unit.
▪Fluid flow. You can find the minimum required water for the indoor unit operation in the following table. When the flow is lower, flow error 7H will be displayed and the indoor unit will be stopped.
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operation |
10 |
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Space heating circuit: 12 l/min |
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Brine circuit: 25 l/min |
▪Field supply components – Fluid. Only use materials that are compatible with fluid used in the system and with the materials used in the indoor unit.
▪Field supply components – Fluid pressure and temperature.
Check that all components in the field piping can withstand the fluid pressure and fluid temperature.
▪Fluid pressure – Space heating and brine circuit. The maximum fluid pressure of the space heating and brine circuit is 4 bar. Provide adequate safeguards in the water circuit to ensure that the maximum pressure is NOT exceeded.
▪Fluid pressure – Domestic hot water tank. The maximum fluid pressure of the domestic hot water tank is 10 bar. Provide adequate safeguards in the water circuit to ensure that the maximum pressure is NOT exceeded.
▪Fluid temperature. All installed piping and piping accessories (valve, connections,…) MUST withstand the following temperatures:
INFORMATION
The following illustration is an example and might NOT match your system layout.
65°C |
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aIndoor unit
bHeat exchanger
cBackup heater
dPump
eStop valve
fMotorised 3-way valve
gMotorised 2-way valve (field supply)
hCollector
iDomestic hot water tank
jHeat exchanger coil
FCU1...3 Fan coil unit (optional)
FHL1...3 Floor heating loop
▪Drainage – Low points. Provide drain taps at all low points of the system in order to allow complete drainage of the circuit.
▪Drainage – Pressure relief valve. Provide a proper drain for the pressure relief valve to avoid fluid dripping out of the unit. See
"7.5.5 To connect the pressure relief valve to the drain" on page 27.
WARNING
▪All pipe work connected to the brine pressure relief valve MUST have a continuous fall.
▪The discharge pipe from the brine pressure relief valve
MUST terminate in a safe, visible position without forming any risk to persons in the vicinity.
▪Air vents. Provide air vents at all high points of the system, which must also be easily accessible for servicing. At the space heating side, an automatic air purge is provided in the indoor unit. Check that the air purge is NOT tightened too much, so that automatic release of air in the water circuit is possible.
▪Zn-coated parts. NEVER use Zn-coated parts in the fluid circuit. Because the unit's internal circuit uses copper piping, excessive corrosion may occur. Zn coated parts used in the brine circuit may lead to the precipitation of certain components in the anti-freeze fluids corrosion inhibitor.
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EGSQH10S18AA9W |
Installer reference guide |
|
|
Daikin Altherma ground source heat pump |
19 |
|
|
4P351748-1C – 2015.10 |
|
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6 Preparation
WARNING
Due to presence of glycol, corrosion of the system is possible. Uninhibited glycol will turn acidic under the influence of oxygen. This process is accelerated by the presence of copper and high temperatures. The acidic uninhibited glycol attacks metal surfaces and forms galvanic corrosion cells that cause severe damage to the system. Therefore it is important that:
▪the water treatment is correctly executed by a qualified water specialist,
▪a glycol with corrosion inhibitors is selected to counteract acids formed by the oxidation of glycols,
▪no automotive glycol is used because their corrosion inhibitors have a limited lifetime and contain silicates which can foul or plug the system,
▪galvanized pipes are NOT used in glycol systems since the presence may lead to the precipitation of certain components in the glycol's corrosion inhibitor.
INFORMATION
Be aware of the hygroscopic property of anti-freeze fluids: it absorbs moisture from its environment. Leaving the cap off the anti-freeze fluid container causes the concentration of water to increase. The anti-freeze fluid concentration is then lower than assumed. And in consequence, freezing can happen after all.
Preventive actions MUST be taken to ensure minimal exposure of the anti-freeze fluid to air.
▪Non-brass metallic piping. When using non-brass metallic piping, insulate the brass and non-brass properly so that they do NOT make contact with each other. This to prevent galvanic corrosion.
▪Valve – Change over time. When using a 2-way valve in the space heating circuit, the maximum change-over time of the valve MUST be 60 seconds.
▪Domestic hot water tank – Capacity. To avoid stagnation of water, it is important that the storage capacity of the domestic hot water tank meets the daily consumption of domestic hot water.
▪Domestic hot water tank – After installation. Immediately after installation, the domestic hot water tank must be flushed with fresh water. This procedure must be repeated at least once a day the first 5 consecutive days after installation.
aRecirculation connection
bHot water connection
cShower
dRecirculation pump
6.3.2Formula to calculate the expansion vessel pre-pressure
The pre-pressure (Pg) of the vessel depends on the installation height difference (H):
Pg=0.3+(H/10) (bar)
The indoor unit has 2 expansion vessels of 10 litre, one for the space heating circuit and one for the brine circuit.
To make sure that the unit operates properly:
▪You must check the minimum and maximum water volume.
▪You might need to adjust the pre-pressure of the expansion vessel.
▪You must check the total space heating water volume unit.
▪You must check the total brine water volume in the unit.
Minimum water volume
Check that the total water volume per circuit in the installation is minimum 20 litre, the internal water volume of the indoor unit NOT included.
INFORMATION
If a minimum heating load of 1 kW can be guaranteed and setting [9 04] is changed by the installer from 1 to 4°C, the minimum water volume can be lowered to 10 litre.
INFORMATION
In critical processes, or in rooms with a high heat load, extra water might be required.
NOTICE
When circulation in each space heating loop is controlled by remotely controlled valves, it is important that the minimum water volume is guaranteed, even if all of the valves are closed.
▪Domestic hot water tank – Standstills. In cases where during longer periods of time there is no consumption of hot water, the equipment MUST be flushed with fresh water before usage.
▪Domestic hot water tank – Disinfection. For the disinfection function of the domestic hot water tank, see "8.3.2 Domestic hot water control: advanced" on page 46.
▪Thermostatic mixing valves. In accordance with the applicable legislation, it may be necessary to install thermostatic mixing valves.
▪Hygienic measures. The installation must be in compliance with the applicable legislation and may require additional hygienic installation measures.
▪Recirculation pump. In accordance with the applicable legislation, it may be required to connect a recirculation pump in between the hot water end point and the recirculation connection of the domestic hot water tank.
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bHeat exchanger
cBackup heater
dPump
eShut-off valve (field supply)
fCollector (field supply)
gBy-pass valve (field supply)
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6 Preparation
FHL1...3 Floor heating loop (field supply) T1...3 Individual room thermostat (optional)
M1...3 Individual motorised valve to control loop FHL1...3 (field
supply)
Maximum water volume
Use the following graphs to determine the maximum water volume for the calculated pre-pressure. For brine, this is dependent on the variation of brine temperature in the system. Example: throughout the year, the temperature of the brine can fluctuate between –7°C and 10°C, as in graph 1, or between 0°C and 10°C as in graph 2.
Graph 1: Brine temperature fluctuation is 17°C
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aPre-pressure (bar)
bMaximum water volume (l) Space heating vessel
40% propylene glycol (brine expansion vessel)
29% ethanol (brine expansion vessel)
Graph 2: Brine temperature fluctuation is 10°C
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aPre-pressure (bar)
bMaximum water volume (l) Space heating vessel
40% propylene glycol (brine expansion vessel)
29% ethanol (brine expansion vessel)
Minimum flow rate
Check that the minimum flow rate (required during defrost/backup
heater operation) in the installation is guaranteed in all conditions.
NOTICE
When circulation in each or certain space heating loops is controlled by remotely controlled valves, it is important that the minimum flow rate is guaranteed, even if all valves are closed. In case the minimum flow rate cannot be reached, a flow error 7H will be generated (no heating/operation).
Minimum required flow rate during backup heater operation
12 l/min
See the recommended procedure as described in "9.4 Checklist during commissioning" on page 55.
6.3.4Changing the pre-pressure of the expansion vessel
NOTICE
Only a licensed installer may adjust the pre-pressure of the expansion vessel.
When changing the default pre-pressure of the expansion vessel (1 bar) is required, take following guidelines into account:
▪Only use dry nitrogen to set the expansion vessel pre-pressure.
▪Inappropriate setting of the expansion vessel pre-pressure will lead to malfunction of the system.
Changing the pre-pressure of the expansion vessel should be done by releasing or increasing nitrogen pressure through the schräder valve of the expansion vessel.
a
a
aSchräder valve
Example 1
The indoor unit is installed 5 m below the highest point in the water circuit. The total water volume in the water circuit is 100 l.
No actions or adjustments are required.
Example 2
The indoor unit is installed at the highest point in the water circuit. The total water volume in the water circuit is 300 l.
Actions:
▪Because the total water volume (300 l) is more than the default water volume (280 l), the pre-pressure must be decreased.
▪The required pre-pressure is:
Pg = (0.3+(H/10)) bar = (0.3+(0/10)) bar=0.3 bar.
▪The corresponding maximum water volume at 0.3 bar is 350 l.
(See the graph in the chapter above).
▪Because 300 l is lower than 350 l, the expansion vessel is appropriate for the installation.
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6 Preparation
6.4 |
Preparing electrical wiring |
6.4.3 |
Overview of electrical connections except |
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6.4.1 |
About preparing electrical wiring |
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INFORMATION
▪ E1 = Refrigerant cycle components (e.g. compressor) and brine
Also read the precautions and requirements in the piping parts (e.g. brine pump) "General safety precautions" chapter.
▪ E2 = All other components except backup heater
WARNING
▪If the power supply has a missing or wrong N-phase, equipment might break down.
▪Establish proper earthing. Do NOT earth the unit to a utility pipe, surge absorber, or telephone earth.
Incomplete earthing may cause electrical shock.
▪Install the required fuses or circuit breakers.
▪Secure the electrical wiring with cable ties so that the cables do NOT come in contact with sharp edges or piping, particularly on the high-pressure side.
▪Do NOT use taped wires, stranded conductor wires, extension cords, or connections from a star system.
They can cause overheating, electrical shock or fire.
▪Do NOT install a phase advancing capacitor, because this unit is equipped with an inverter. A phase advancing capacitor will reduce performance and may cause accidents.
WARNING
▪All wiring must be performed by an authorized electrician and must comply with the applicable legislation.
▪Make electrical connections to the fixed wiring.
▪All components procured on the site and all electrical construction must comply with the applicable legislation.
WARNING
ALWAYS use multicore cable for power supply cables.
▪ E3 = Backup heater |
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consumption of E2 |
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Electricity companies throughout the world work hard to provide reliable electric service at competitive prices and are often authorized to bill clients at benefit rates. E.g. time-of-use rates, seasonal rates, Wärmepumpentarif in Germany and Austria, ...
This equipment allows for connection to such preferential kWh rate power supply delivery systems.
Consult with the electricity company acting as provider at the site where this equipment is to be installed to know whether it is appropriate to connect the equipment in one of the preferential kWh rate power supply delivery systems available, if any.
When the equipment is connected to such preferential kWh rate power supply, the electricity company is allowed to:
▪interrupt power supply to the equipment for certain periods of time;
▪demand that the equipment only consumes a limited amount of electricity during certain periods of time.
The indoor unit is designed to receive an input signal by which the unit switches into forced off mode. At that moment, the unit compressor will not operate.
Whether the power supply is interrupted or not, the wiring to the unit is different.
aNormal power supply
bPreferential kWh rate power supply 1 Power supply for E1 and E3
2 Power supply for E2
3 Preferential kWh rate power supply (voltage free contact)
NOTICE
The setting brine freezing temperature can be modified and the read out is correct in [A.6.9] Brine freezeup temp ONLY after having accessed menu [A.8] Overview settings.
This setting can ONLY be modified and/or saved and the read out is ONLY correct if the communication between hydro module and compressor module is present. The communication between hydro module and compressor module is NOT guaranteed and/or applicable if:
▪error "U4" appears on the user interface,
▪the heat pump module is connected to preferential kWh rate power supply where power supply is interrupted and preferential kWh rate power supply is activated.
The following illustration shows the required field wiring.
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4P351748-1C – 2015.10 |
INFORMATION
The following illustration is an example and might NOT
match your system layout.
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free contact) |
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Room thermostat |
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temperature sensor |
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Heat pump convector |
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Shut-off valve |
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(a)Refer to name plate on unit.
(b)Minimum cable section 0.75 mm².
(c)Cable section 2.5 mm².
(d)Cable section 0.75 mm² till 1.25 mm²; maximum length: 50 m. Voltage-free contact shall ensure the minimum applicable load of 15 V DC, 10 mA.
(e)Cable section 0.75 mm² till 1.25 mm²; maximum length: 500 m. Applicable for both single user interface and dual use interface connection.
NOTICE
More technical specifications of the different connections
are indicated on the inside of the indoor unit.
7 Installation
This chapter describes what you have to do and know on-site to install the system.
Typical workflow
Installation typically consists of the following stages:
1Mounting the indoor unit.
2Connecting the brine piping.
3Connecting the water piping.
4Connecting the electrical wiring.
5Finishing the indoor installation.
At certain times, you have to open the unit. Example:
▪When connecting the electrical wiring
▪When maintaining or servicing the unit
DANGER: RISK OF ELECTROCUTION
Do NOT leave the unit unattended when the service cover is removed.
1Loosen and remove the screws at the bottom of the unit.
2Push on the button at the bottom of the front plate.
WARNING: Sharp edges
Take the front plate on the upper part instead of the lower part. Watch your fingers, there are sharp edges on the lower part of the front plate.
3 Slide the front panel of the unit downwards and remove it.
CAUTION
The front panel is heavy. Be careful NOT to jam your fingers when opening or closing the unit.
4Loosen and remove the 4 screws that fix the top panel.
5Remove the top panel from the unit.
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7 Installation |
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1
INFORMATION
Also read the precautions and requirements in the following chapters:
▪General safety precautions
▪Preparation
1Bring the unit on the pallet as close as possible to its installation place.
2Lift the indoor unit from the pallet and place it on the floor.
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3 Slide the indoor unit into position. Make sure that the side support bolts are present when handling the unit.
7×
4 Unlink the heat pump module from the outer frame. ONLY remove the side support bolts!
2×
When
You have to mount the indoor unit before you can connect the brine and water piping.
Typical workflow
Mounting the indoor unit typically consists of the following stages:
1 Installing the indoor unit.
Installer reference guide |
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24 |
Daikin Altherma ground source heat pump |
4P351748-1C – 2015.10 |
7 Installation
NOTICE
Do NOT throw away any bolts. They need to be re-inserted when transport or heavy manipulation is required.
5Open the front plate of the unit. If needed, the nylon bands for lifting can be used.
6Adjust the height of the 4 leveling feet of the outer frame to compensate for floor irregularities. The maximum allowed deviation is 1°.
≤1°
NOTICE
To avoid structural damage on unit, ONLY move the unit when levelling feet are at their lowest position.
NOTICE
For optimum sound reduction, carefully check if there is no gap between the bottom frame and the floor.
7Adjust the height of the 2 front leveling feet of the inner frame to compensate for irregularities.
CAUTION
Check that the heat pump module does NOT touch the outer casing.
NOTICE
Check if the front support bolts remain levelled and are
NOT stressed. The support feet from outer (b) and inner frame (c) MUST be adjusted so that those front bolts remain level. Do NOT adjust support foot (a)!
Bottom view:
c
b
a
Side view:
INFORMATION
To check if the front support bolts are not stressed, loosen them partly and fix them again afterwards.
Before connecting the brine piping
Make sure the indoor unit is mounted.
Typical workflow
Connecting the brine piping typically consists of the following stages:
1Connecting the brine piping.
2Filling the brine circuit.
3Connecting the pressure relief valve to the drain on the brine side.
4Insulating the brine piping.
INFORMATION
Also read the precautions and requirements in the following chapters:
▪General safety precautions
▪Preparation
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7 Installation
7.4.3 |
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aBrine out
bBrine in
NOTICE
To facilitate service and maintenance, it is recommended to install shut-off valves as close as possible to the inlet and outlet of the unit.
WARNING
Before, during and after filling carefully check the brine circuit for leakage.
WARNING
Temperature of the fluid running through the evaporator can become negative. It MUST be protected against freezing. Refer to setting [A 04] in "8.2.2 Quick wizard: Standard" on page 36.
INFORMATION
The materials used in the units brine circuit are chemically resistant to the following anti-freeze fluids:
▪40 mass% propylene glycol
▪29 mass% ethanol
1Connect the unit to the field supplied brine filling system.
2Position the 3 way valve correctly.
3Fill the circuit with brine until the manometer indicates a pressure of ±2.0 bar.
a
The blow out of the pressure relief valve is coming out of the backside of the unit.
WARNING
▪All pipe work connected to the brine pressure relief valve MUST have a continuous fall.
▪The discharge pipe from the brine pressure relief valve
MUST terminate in a safe, visible position without forming any risk to persons in the vicinity.
7.4.6 |
To insulate the brine piping |
The piping in the complete brine circuit MUST be insulated to |
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a Brine manometer |
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Daikin Altherma ground source heat pump |
4P351748-1C – 2015.10 |
7 Installation
Before connecting the water piping
Make sure the indoor unit is mounted.
Typical workflow
Connecting the water piping typically consists of the following stages:
1Connecting the water piping of the indoor unit.
2Connecting the pressure relief valve to the drain.
3Filling the space heating circuit.
4Filling the domestic hot water tank.
5Insulating the water piping.
6Connecting the recirculation piping.
7Connecting the drain hose.
INFORMATION
Also read the precautions and requirements in the following chapters:
▪General safety precautions
▪Preparation
NOTICE
Do NOT use excessive force when connecting the piping. Deformation of the piping can cause malfunctioning of the unit.
1Connect the domestic hot water in and out pipes to the indoor unit.
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aSpace heating water out
bSpace heating water in
cDomestic hot water out
dDomestic cold water in (cold water supply)
NOTICE
It is recommended to install shut-off valves to cold water in and hot water out connections. Shut-off valves are field supplied.
NOTICE
To avoid damage to the surroundings in case of domestic water leakage, it is recommended to close the cold water inlet stop valves during periods of absence.
2 Connect the space heating in and out pipes to the indoor unit.
NOTICE
▪A drain device and pressure relief device should be installed on the cold water inlet connection of the domestic hot water cylinder.
▪To avoid back siphonage, it is recommended to install a non-return valve on the water inlet of the domestic hot water tank in accordance with the applicable legislation.
▪It is recommended to install a pressure reducing valve on the cold water inlet in accordance with the applicable legislation.
▪An expansion vessel should be installed on the cold water inlet in accordance with the applicable legislation.
▪It is recommended to install the pressure relief valve on a higher position than the top of the domestic hot water tank. Heating of the domestic hot water tank causes water to expand and without pressure relief valve the water pressure inside the tank can rise above the tank design pressure. Also the field installation (piping, tapping points, etc.) connected to the tank is subjected to this high pressure. To prevent this, a pressure relieve valve needs to be installed. The overpressure prevention depends on the correct operation of the field installed pressure relief valve. If this is NOT working correctly, overpressure will deform the tank and water leakage may occur. To confirm good operation, regular maintenance is required.
Prerequisite: Only required if you need recirculation in your system.
1Loosen and remove the screws at the bottom of the unit.
2Slide the front panel of the unit downwards and remove it.
3Loosen and remove the 4 screws that fix the top panel.
4Remove the top panel from the unit.
a
b
aKnock-out hole
bConnection for recirculation piping
5Remove the knock-out hole at the backside of the unit.
6Connect the recirculation piping to the recirculation connection and route the piping through the knock-out hole at the backside of the unit.
7Re-attach the insulation and casing.
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7 Installation
a
a Pressure relief blow-out
The blow out should be connected to an appropriate drain according to the applicable legislation. It is recommended to use a tundish.
WARNING
The discharge pipes from the pressure relief valves MUST terminate in a safe and visible position without forming any risk to persons in the vicinity.
Condensate can form on the brine components inside the compressor department of the unit. The unit contains a drain pan. Depending on room ambient temperature, room humidity and operation condition, the drain pan can overflow. A drain hose is supplied with the unit.
The drain hose is routed to the backside on the left, close to the bottom of the unit. A field supplied drain pump might be needed to pump the water away to the field drain.
1 Connect the water supply hose to the fill valve (field supply).
2Open the fill valve.
3Make sure that the automatic air purge valve is open (at least 2 turns).
INFORMATION
For location of the air purge valve, see "Dimensions and service space: Indoor unit" in chapter "14 Technical data" on page 66.
4Fill the circuit with water until the manometer indicates a pressure of ±2.0 bar.
a
a Water manometer
NOTICE
▪Air in the water circuit can cause malfunctioning of the backup heater. During filling, it may not be possible to remove all the air from the circuit. Remaining air will be removed through the automatic air purge valves during the initial operating hours of the system. Additional filling with water afterwards may be required.
▪To purge the system, use the special function as described in the chapter "9 Commissioning" on page 55. This function should be used to purge the heat exchanger coil of the domestic hot water tank.
6Close the fill valve.
7Disconnect the water supply hose from the fill valve.
NOTICE
The water pressure indicated on the manometer will vary depending on the water temperature (higher pressure at higher water temperature).
However, at all times water pressure shall remain above
1 bar to avoid air entering the circuit.
1Open every hot water tap in turn to purge air from the system pipe work.
2Open the cold water supply valve.
3Close all water taps after all air is purged.
4Check for water leaks.
5Manually operate the field-installed pressure relief valve to ensure a free water flow through the discharge pipe.
The piping in the complete water circuit MUST be insulated to prevent reduction of the heating capacity.
Before connecting the electrical wiring
Make sure the brine and water piping are connected.
Typical workflow
Connecting the electrical wiring typically consists of the following stages:
1Making sure the power supply system complies with the electrical specifications of the heat pump.
2Connecting the electrical wiring to the indoor unit.
3Connecting the main power supply.
4Connecting the remote outdoor sensor.
5Connecting the user interface.
6Connecting the shut–off valves.
7Connecting the electrical meters.
8Connecting the domestic hot water pump.
9Connecting the alarm output.
10Connecting the space heating ON/OFF output.
11Connecting the changeover to an external heat source.
12Connecting the power consumption digital inputs.
5 Purge as much air as possible from the water circuit.
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7 Installation
Equipment complying with EN/IEC 61000 3 12 (European/ International Technical Standard setting the limits for harmonic currents produced by equipment connected to public low-voltage systems with input current >16 A and ≤75 A per phase.).
INFORMATION
Also read the precautions and requirements in the following chapters:
▪General safety precautions
▪Preparation
DANGER: RISK OF ELECTROCUTION
INFORMATION
More information about the legend and the location of the wiring diagram of the unit can be found in the "Technical data" chapter.
WARNING
ALWAYS use multicore cable for power supply cables.
Tightening torques
Item |
Tightening torque (N•m) |
X1M |
2.2~2.7 |
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X2M |
0.8~0.9 |
X5M |
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INFORMATION
Foresee additional cable length of 35 cm for all wires which should be connected to X2M and X5M on sheet metal support above the hydro PCB. Additional wire length should be tie wrapped at the back side of the unit. Reason is to guarantee serviceability of, for example, the hydro PCB.
1To open the indoor unit, see "7.2.2 To open the indoor unit" on page 23 and "7.2.3 To open the switch box cover of the indoor unit" on page 24.
2Wiring should enter the unit from the top:
a |
c |
b |
Keep the following in mind:
▪If stranded conductor wires are being used, install a round crimpstyle terminal on the tip. Place the round crimp-style terminal on the wire up to the covered part and fasten the terminal with the appropriate tool.
3 Routing of the wiring inside the unit should be as follows:
a c b
b a
a Stranded conductor wire b Round crimp-style terminal
▪ Use the following methods for installing wires:
Wire type |
Installation method |
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Single core wire |
c b |
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A |
A´ |
c |
AA´ |
1× |
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1× |
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a |
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a |
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a Curled single core wire |
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b Screw |
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c Flat washer |
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Stranded conductor |
c b |
a |
b c |
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wire with round |
B |
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crimp-style terminal |
B |
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a |
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aTerminal
bScrew
cFlat washer
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EGSQH10S18AA9W |
Installer reference guide |
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Daikin Altherma ground source heat pump |
29 |
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4P351748-1C – 2015.10 |
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