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REVISION HISTORY EG1L(GA) CHASSIS
MODEL |
PART NO.: 9-872-994-10 |
KLV-32V400A |
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NO. |
SUFFIX |
DATE |
SUPP / CORR |
DESCRIPTION |
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1 |
-01 |
2008/4 |
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1st Issue |
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2 |
-02 |
2008/7 |
SUPP-1 |
New model addition (Page 31) |
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3 |
-03 |
2008/7 |
CORR-1 |
Service Adjustment changes |
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(Page 18)(Page 19)(Page20) |
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4 |
-04 |
2008/8 |
SUPP-2 |
Part number change (Page 40) |
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5 |
-05 |
2008/8 |
SUPP-3 |
Part Information Change: |
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REAR COVER PART NUMBER (Page 41) |
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6 |
-06 |
2008/8 |
SUPP-4 |
Supplement (Wall Mount) Addition (Page 42) |
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7 |
-07 |
2008/9 |
SUPP-5 |
Part Information Change: |
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1. H4 Change to H4K (Page 44) |
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2. H3E Part number Change (Page 44) |
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8 |
-08 |
2008/10 |
CORR-2 |
1. Exploded View Changes (Page 23)(Page 24) |
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(Page 25)(Page 27) (Page 28) |
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2. Electrical Parts List Changes (Page 29) |
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9 |
-09 |
2008/11 |
CORR-3 |
Changes in Standby LED Error Display (Page 6) |
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10 |
-10 |
2008/12 |
SUPP-6 |
New model addition (Page 45) |
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SERVICE MANUAL |
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EG1L(GA) CHASSIS |
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COMMANDER |
DEST. |
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MODEL |
COMMANDER |
DEST. |
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KLV-32V400A |
RM-GA011 |
E, EA, India, Iran, |
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KLV-32V400A/WRM-GA011 |
E, EA, ME, |
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ME, Philippines, |
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(Pearl White) |
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Philippines, |
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Saudi Arabia, |
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Saudi Arabia, |
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South Africa, |
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South Africa, |
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KLV-32V400A/R RM-GA011 |
Thailand, Vietnam |
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KLV-32V400B |
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Thailand |
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E, EA, ME, |
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RM-GA011 |
Saudi Arabia, |
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(Metal Red) |
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Philippines, |
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Thailand |
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Saudi Arabia, |
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South Africa, |
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KLV-32V400A/T RM-GA011 |
Thailand |
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E, EA, ME, |
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(Mat Brown) |
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Philippines, |
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Saudi Arabia, |
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South Africa |
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RM-GA011
LCD COLOR TV
KLV-32V400A,V400B
RM-GA011
TABLE OF CONTENTS
Section Title |
Page |
Section Title |
Page |
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1. |
SAFETY NOTES |
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4-1-9. Dress Connector Assy 14P + 20P & Speaker wire |
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1-1. Caution Handling of LCD Panel ..................................... |
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with sheet core C(2X) ................................................ |
15 |
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1-2. Safety Check Out ............................................................. |
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4-1-10.i) Dress Speaker wire and Connector assy 14P + 20P |
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1-3. Leakage Test .................................................................... |
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with Sheet Core C & Slide clamp |
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1-4. WARNING ! .................................................................... |
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ii) Dress Speaker Wire with LCD tape ...................... |
15 |
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1-5. LED Free Information ..................................................... |
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4-1-11.Dress Speaker Wire(L) with LCD tape(2X) ............. |
16 |
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4-1-12.Dress Connector Assy 14P + 20P with LCD tape |
.... 16 |
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4-1-13.Install AC Cord Holder on AC Power Cord .............. |
16 |
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2. |
SELF DIAGNOSTIC FUNCTION |
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4-1-14.Install AC Cord Holder on AC Power Cord .............. |
16 |
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2-1. Overview of Control Buttons .......................................... |
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4-1-15.i) Screw Connector Assy 1P on BG1 Main Bracket |
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2-2. LED Display Specification .............................................. |
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ii) Put Connector Assy 1P underneath |
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2-3. LED Display Control ....................................................... |
5 |
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Speaker Wire ......................................................... |
17 |
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2-4. LED Pattern ..................................................................... |
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2-5. Standby LED Error Displays .......................................... |
6 |
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5. |
SERVICE ADJUSTMENTS |
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5-1. Accessing Diagnostic Menu .......................................... |
18 |
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3. |
DISASSEMBLY |
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5-2. Aging ............................................................................ |
18 |
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3-1. Rear Cover Removal ........................................................ |
7 |
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5-3. Accessing Service Menu ............................................... |
18 |
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3-2. Stand Assy Removal ........................................................ |
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5-4. Resetting the User MenuFactory Reset ...................... |
19 |
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3-3. Switch Unit Removal ...................................................... |
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5-5. White Balance Adjustment ............................................ |
19 |
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3-4. GP Board and G1 Bracket Removal ............................... |
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5-6. Board and Panel Replacement ...................................... |
20 |
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3-5. BG1 Board & Bracket Removal .................................... |
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3-6. Vesa Frame Removal ..................................................... |
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3-7. H4, H3E Board and Speaker Bracket Removal ............ |
12 |
6. |
DIAGRAMS |
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3-8. LCD Panel and Bezel Assy Removal ............................ |
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6-1. Block Diagram ............................................................... |
21 |
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6-2. Circuit Board Location .................................................. |
21 |
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6-3. Schematic Diagram ....................................................... |
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4. |
WIRE DRESSING |
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6-4. Printed Wiring Boards ................................................... |
22 |
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4-1-1. |
Wire dressing overview for Non-CISPR model ........ |
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6-5. Semiconductor ............................................................... |
22 |
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4-1-2. |
Wire dressing overview for CISPR model ................ |
14 |
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4-1-3. |
Dress LVDS cable with Sheet Core C (2X) |
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as shown ..................................................................... |
14 |
7. |
EXPLODED VIEWS |
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4-1-4. |
i) Dress LVDS cable with Sheet Core C & |
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7-1. Rear Cabinet and Stand Assy ........................................ |
23 |
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Shield Tape as shown |
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7-2. Frame and Cover ........................................................... |
24 |
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ii) Screw LVDS cable's clamp on main bracket |
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7-3. Chassis-1 ........................................................................ |
25 |
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as shown ................................................................ |
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7-4. Chassis-2 ........................................................................ |
26 |
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4-1-5. Dress Connector Assy 13P at G1 bracket's hook ...... |
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7-5. H3E & H4 Boards and Speaker .................................... |
27 |
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4-1-6. |
Dress Connector Assy 14P + 20P at G1 |
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7-6. Bezel Assy and LCD Panel ........................................... |
28 |
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bracket's hook(5X) ..................................................... |
15 |
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4-1-7. Dress Connector Assy 14P + 20P with slide |
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clamp(2X) .................................................................. |
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8. |
ELECTRICAL PARTS LIST .............................................. |
29 |
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4-1-8. |
Dress Connector Assy 14P + 20P on top of |
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Connector Assy 13P ................................................... |
15 |
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OPERATING INSTRUCTIONS |
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– 2 –
KLV-32V400A,V400B
RM-GA011
SECTION 1
SAFETY NOTES
1-1. Caution Handling of LCD Panel
When installing the LCD Panel, make sure you are grounded with a wrist band.
When installing the LCD Panel on the wall, the panel must be secured using the 4 mounting holes on the rear cover.
1)Do not press the panel or frame edge to avoid the risk of electric shock.
2)Do not scratch or press on the panel with any sharp objects.
3)Do not leave the module in high temperature or in areas of high humidity for an extended period of time.
4)Do not expose the LCD panel to direct sunlight.
5)Avoid contact with water. It may cause short circuit within the module.
6)Disconnect the AC adapter when replacing the backlight (CCFL) or inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms)
7)Always clean the LCD panel with a soft cloth material.
8)Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short circuit.
9)Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).
1-2. Safety Check-Out
After correcting the original service problem, perform the following safety checks before releasing the set to the customer:-
1)Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges.
2)Check the interboard wiring to ensure that no wires are "pinched" or contact high-wattage resistors.
3)Check all control knobs, shields, covers, ground straps and mounting hardware have been replaced. Be absolutely certain you have replaced all the insulators.
4)Look for unauthorized replacement parts, particularly transistors that were installed during a previous repair. Point them out to the customer and recommend their replacement.
5)Look for parts which, though functioning show obvious signs of deterioration. Point them out to the customer and recommend their replacement.
6)Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.
7)Check the antenna terminals, metal trim, "metallized" knobs, screws and all other exposed metal parts for AC leakage. Check leakage test as described next.
1-3. Leakage Test
The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis must not exceed 0.5mA (500 microamperes). Leakage current can be measured by any one of the three methods:-
1.A commercial leakage tester such as the SIMPSON 229 or RCA WT-540A. Follow the manufacturers instructions to use those instructions.
2.A battery-operated AC milliampmeter. The DATA PRECISION 245 digital multimeter is suitable for this job.
3.Measuring the voltage drop across a resistor by means of a VOM or battery operated AC voltmeter. The 'limit' indication is 0.75V so analog meters must have an accurate low voltage scale. The SIMPSON'S 250 and SANWA SH-63TRD are examples of passive VOMs that are suitable. Nearly all battery operated digital multimeters that have a 2 VAC range are suitable. (see FIGURE 1)
To Exposed Metal
Parts on Set
AC
0.15 F 1.5 kΩ Voltmeter
(0.75 V)
Earth Ground
Figure 1. AC voltmeter to check AC leakage
1-4. WARNING !
SAFETY-RELATED COMPONENT WARNING! COMPONENTS IDENTIFIED BY SHADING AND MARK ! ON THE EXPLODED VIEWS ARE CRITICAL FOR SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY. CIRCUIT ADJUSTMENTS THAT ARE CRITICAL FOR SAFE OPERATION ARE IDENTIFIED IN THIS MANUAL. FOLLOW THESE PROCEDURES WHENEVER CRITICAL COMPONENTS ARE REPLACED OR IMPROPER OPERATION IS SUSPECTED.
– 3 –
KLV-32V400A, V400B
RM-GA011
1-5. LED Free Information
The circuit boards used in these models have been processed using Lead Free Solder. The boards are identified by the LF logo located close to the board designation.
Figure 2: LF logo
Figure 3: LF logo on circuit board
The servicing of these boards requires special precautions. It is strongly recommended to use Lead Free Solder material in order to guarantee optimal quality of new solder joints. Lead Free Solder is available under the following part numbers:-
Part number |
Diameter |
Remarks |
7-640-005-19 |
0.3mm |
0.25Kg |
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7-640-005-20 |
0.4mm |
0.50Kg |
7-640-005-21 |
0.5mm |
0.50Kg |
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7-640-005-22 |
0.6mm |
0.25Kg |
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7-640-005-23 |
0.8mm |
1.00Kg |
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7-640-005-24 |
1.0mm |
1.00Kg |
7-640-005-25 |
1.2mm |
1.00Kg |
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7-640-005-26 |
1.6mm |
1.00Kg |
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Due to high melting point of Lead Free Solder, the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics.
For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com
– 4 –
KLV-32V400A,V400B
RM-GA011
SECTION 2
SELF DIAGNOSTIC FUNCTION
2-1. Overview of Control Buttons
MENU TV/VIDEO |
VOLUME |
CHANNEL |
POWER |
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LIGHT |
PICTURE |
STANDBY |
POWER REMOTE |
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SENSOR |
OFF/ |
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SENSOR |
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TIMER |
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2-4. LED Pattern
When safety shutdown occurs, Standby LED display reports the cause by using the lightning patterns as indicated below.
2.0 sec |
2.0 sec |
0.3 sec |
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0.3 sec |
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Example:
The figure above shows LED display when SHUTDOWN is caused by DC_ALERT 2. It repeats flashing for a specified number of times in 0.3sec/ cycle and has a 2 seconds interval of lighting off. Please note that a 2 seconds interval of lighting off is fixed regardless of abnormal state types.
2-2. LED Display Specification
LED Type |
Description |
Remark |
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POWER |
Green: LED |
Green lights at power ON. |
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STANDBY |
Red: One LED |
Red lights during standby. |
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Green/Amber |
Green lights during Picture |
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Timer |
:Two LEDs |
OFF and amber lights |
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during Timer activation. |
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2-3. LED Display Control |
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Status |
Display |
Remark |
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Power LED |
Standby LED |
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POWER ON |
Green lights |
OFF |
Microcomputer is |
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STANDBY |
OFF |
Red lights |
Microcomputer is |
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in a sleep state. |
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Failure |
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Classify the |
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trouble causes by |
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the no. of red. |
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– 5 –
KLV-32V400A, V400B
RM-GA011
2-5. Standby LED Error Display
Perform below countermeasures according to Standby LED blinking times.
Blinking times |
Error |
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Countermeasure |
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2 |
DC_DET (12V Main Voltage) |
Replace |
either/both |
z |
BG1 Board |
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z GD Board (20”) |
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z GP Board (26" and 32") |
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z G2 Board (37”) |
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z IP5 Board (40”, 46”) |
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3 |
DC_ALERT 1 |
Replace BG1 board. |
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4 |
DC_ALERT 2 |
Replace BG1 board. |
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5 |
DC_ALERT 3 |
Replace either/both z BG1 board |
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z Panel |
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6 |
BACKLIGHT/ |
Replace either/all |
z GD Board (20”) |
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INVERTER ERROR |
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z GP Board (26” and 32”) |
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z G2 Board (37”) |
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z IP5 Board (40”, 46”) |
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z BG1 Board |
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z Panel |
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7 |
INTERNAL TEMP |
Replace either/both z |
GP board |
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ERROR |
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z BG1 board |
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z Panel |
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8 |
AUDIO ERROR |
Replace either/all |
z GD Board (20”) |
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z GP Board (26” and 32”) |
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z G2 Board (37”) |
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z IP5 Board (40”, 46”) |
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z BG1 Board |
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z |
Speaker |
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9 |
Not used for GA |
— |
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10 |
Not used for GA |
— |
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11 |
NVM ERROR |
Replace |
either/all |
|
z BG1 Board |
||
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z |
GP board |
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12 |
IIC ERROR |
Replace BG1 board. |
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13 |
BALANCER ERROR |
Replace either/all |
z IP5 Board (40”,46”) |
||||
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z BG1 Board |
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z Panel |
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14 |
HDMI ERROR |
Replace BG1 board |
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Note: Each of the above blinking repeats every 2 seconds.
– 6 –
KLV-32V400A,V400B
RM-GA011
SECTION 3
DISASSEMBLY
1-1. Rear Cover Removal
2 Two screws (+BVTP 3 X 12)
3 Two screws
4 One screw
(+PSW M3 X 5) 
(PSW 5 X 8)
1 Eighteen screws (BVTP2 4 X 16)
5 Lift to remove Rear Cover
3-2. Stand Assy Removal
1 Three screws (+PSW 5 X 16)
2 Stand assy
3 One screw (BVTP2 4 X 16)
4 Under Bar (M) Assy
– 7 –
KLV-32V400A, V400B
RM-GA011
3-3. Switch Unit Removal
3 Switch unit 
2 Lift tabs to remove board
1
– 8 –
KLV-32V400A,V400B
RM-GA011
3-4. GP Board and G1 Bracket Removal
1 Four screws (+PSW 3SG)
2 Two connectors CN6201 and CN6202
6 Three holder |
3 One connector |
|
CN6102 |
||
PC board |
||
|
||
|
4 GP board |
5 G1 bracket
– 9 –
KLV-32V400A, V400B
RM-GA011
3-5. BG1 Board and Bracket Removal
1 One screw |
5 Side Jack Bracket Assy |
|
2 Nine screws |
||
(+PSW 3 X 5) |
||
(+BVST 3 X 8) |
||
|
||
3 Eight connectors |
4 BG1 board |
|
|
||
CN2000, CN2004, CN3000, |
|
|
CN3003, CN7000, CN9003, |
|
|
CN9200, CN9512 |
|
6One screw (BVTP2 4 X 16)
7 Two screws |
(+BVST 3 X 8) |
8 Main Bracket |
– 10 –
KLV-32V400A,V400B
RM-GA011
3-6. Vesa Frame Removal
6 Two screws |
7 Two screws |
|
(+BVTP 3 X 12) |
||
(+PSW M4 X 8) |
||
|
||
4 One screw |
|
|
(+PSW M4 X 8) |
8 Under Cover (M) |
|
|
||
3 Vesa Frame (Bottom) (32L) |
|
|
qh Two screws |
qh One screw |
|
(+PSW M4 X 8) |
||
|
(+PSW M4 X 8) |
|
qj Vesa top |
|
|
2 One screw |
9 One screw |
|
(+PSW M4 X 8) |
||
(+PSW M4 X 8) |
||
|
||
1 One screw |
q; Two screws |
|
(+PSW M4 X 8) |
||
(BVTP2 4 X 16) |
||
qf Vesa Frame (Bottom) (32R) |
||
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||
5 Frame, spine (32L) |
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qs Frame Spine (32R) |
|
qg One screw |
|
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(BVTP2 4 X 16) |
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qa Two screws |
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(BVTP2 4 X 16) |
|
|
qd Frame Bottom (32) |
– 11 –
KLV-32V400A, V400B
RM-GA011
3-7. H4, H3E Board and Speaker Bracket Removal
1Four screws (+BVTP 4 X 12)
3 Loudspeaker (5.5 X 12cm)
2 Four screws (+BVTP 3 X 12)
|
5 H3E board |
|
|
4 H4 board |
|
|
6 One screw |
|
|
(+BVTP 3 X 12) |
|
0 Two screws |
7 Guide Light |
|
(+BVTP2 4 X 16) |
||
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||
|
|
9 Clear panel
8 Bezel assy 
– 12 –
KLV-32V400A,V400B
RM-GA011
3-8. LCD Panel and Bezel Assy Removal
2 Harness
with connector
1 Two screws (BVTP2 4 X 16)
3 LCD panel
4 Bezel assy
– 13 –
KLV-32V400A, V400B
RM-GA011
Legend
Slide Clamp |
Hook |
SECTION 4
WIRE DRESSING
CAUTION :
1.Do not overpull the wires during dressing --> avoid disconnection of wires.
2.Make sure wires are kept away from sharp edges, heatsinks & other high-temperature parts.
|
4-1-1. Wire dressing overview for |
|
4-1-2. Wire dressing overview for CISPR model |
||||
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Non-CISPR model |
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For Non-CISPR model only
4-1-3. Dress LVDS cable with Sheet Core C (2X) as shown
|
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Datum |
|
Make sure LVDS connector fully inserted |
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with correct direction as shown. |
|
LVDS cable |
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Datum |
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Sheet Core C
|
Datum |
Use UL tape |
UL Tape |
location as |
|
guide line |
|
For CISPR model only
4-1-4. i) Dress LVDS cable with Sheet Core C & Shield Tape as shown ii) Screw LVDS cable's clamp on main bracket as shown
Apply tape at the middle of this area.
Datum |
LVDS cable's clamp |
LVDS cable
|
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Shield Tape |
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Datum |
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Screw |
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Sheet Core C |
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– 14 –
4-1-5. Dress Connector Assy 13P at
G1 bracket's hook
Connector assy 13P
4-1-7. Dress Connector Assy 14P+20P with slide clamp(2X)
Connector assy 14P+20P
4-1-9. Dress Connector Assy 14P+20P & Speaker wire with sheet core C(2X)
Connector assy 14P+20P |
Sheet Core C |
Speaker Wire |
Datum |
Datum |
KLV-32V400A,V400B
RM-GA011
4-1-6. Dress Connector Assy 14P+20P at G1
bracket's hook(5X)
Connector assy 14P+20P
4-1-8. Dress Connector Assy 14P+20P on top of Connector Assy 13P
Connector assy 14P+20P 
Pull wire straight
Connector assy 13P
4-1-10. i) Dress Speaker wire and Connector assy 14P+20P with Sheet Core C & Slide clamp
ii) Dress Speaker Wire with LCD tape
Sheet Core C |
Datum |
|
Connector assy |
|
|
14P+20P |
|
|
Speaker Wire |
|
|
LCD tape |
Insert wire into speaker |
|
bracket's hook |
||
|
– 15 –
KLV-32V400A, V400B |
|
|
RM-GA011 |
|
|
4-1-11. Dress Speaker Wire(L) with LCD tape(2X). |
4-1-12. Dress Connector Assy 14P+20P with |
|
|
LCD tape. |
|
Datum |
Connector assy 14P+20P |
|
Caution : Pull wire until cannot reach |
||
|
||
|
sharp edge area when apply LCD tape. |
|
|
Datum |
|
Speaker Wire |
|
|
|
LCD tape |
|
LCD tape |
|
For Non-CISPR model only
4-1-13. Install AC Cord Holder on AC Power Cord.
|
AC Cord holder |
|
AC Power Cord |
|
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|||||
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170mm
For CISPR model only
4-1-14. Install AC Cord Holder on AC Power Cord.
|
AC Cord holder |
|
AC Power Cord |
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70mm
170mm
Ferrite Core
Cable tie
Note : Make sure tighten cable tie and cut excess part.
– 16 –
KLV-32V400A,V400B
RM-GA011
4-1-15. i) Screw Connector Assy 1P on BG1 & Main Bracket. ii) Put Connector Assy 1P underneath Speaker Wire.
~90
Speaker Wire
Connector Assy 1P
– 17 –
KLV-32V400A, V400B
RM-GA011
SECTION 5
SERVICE ADJUSTMENTS
5-1. Accessing Diagnostic Menu
1.While TV set on standby, press the following sequence on the remote commander (RM-GA011).
On screen |
Channel 5 |
|
|
|
POWER |
Volume (-) |
|||||
display |
|
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|
3. Press V/v to select ‘Service’.
Service Menu
Status
W/B
Service
Figure 4
4. Press B/b or 
to view ‘Service’ category items.
2.The following menu will appear on the screen:
ERROR
DC_DET |
0 |
DC_ALERT1 |
0 |
DC_ALERT2 |
0 |
DC_ALERT3 |
0 |
BACKLIGHT |
0 |
INTERNAL TEMP ERROR |
0 |
AUDIO ERROR |
0 |
NVM ERROR |
0 |
IIC ERROR |
0 |
BALANCER ERROR |
0 |
HDMI ERROR |
0 |
RESET |
0 |
Figure 1
Press V/v to selec /‘P ATTERN’.
Service Menu
Service
|
|
TEST RESET |
Cancel |
|
|
|
PATTERN |
WHITE PATTERN |
|
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|
PRODUCTION |
11111111 |
|
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APC |
Normal |
|
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|
OVER MODULATION |
Off |
|
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|
OPTIONS |
OPT 1 |
|
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|
AUTOSET FACTORY |
|
DEFAULT |
|
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SERIAL NUMBER EDIT |
|
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|
ETI1 CLEAR |
|
Cancel |
|
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|
|
No Signal Mute |
|
Off |
|
|
|
|
|
3.To reset, select ‘RESET’ using remote commander and press 
to execute RESET.
4.To quit the diagnostic menu, turn off and on the TV set.
5-2. Aging
1.While TV set on standby, press the following sequence on the remote commander (RM-GA011).
On screen |
|
|
|
|
|
|
Channel 5 |
Volume (+) |
POWER |
||||
display |
||||||
|
|
|
|
|
||
Figure 2
2.The following menu will appear on the screen.
Service Menu
Status
W/B
Service
Figure 5
5.Then press B/b then V/v to select ‘WHITE PATTERN’ and 
.
Service Menu
Service
PATTERN Off
WHITE PATTERN
RED PATTERN
GREEN PATTERN
BLUE PATTERN
Figure 6
6.The aging Condition is as the following:
a) Supply voltage |
: Rating |
b) Time |
: 20 minutes or over |
c) Ambient Temp |
: 22~28 degrees |
Figure 3
– 18 –
KLV-32V400A,V400B
RM-GA011
5-3. Resetting the User Menu - Factory Reset |
5-4. White Balance Adjustment |
Note: THE TEST RESET option resets all the customer adjustable data back to factory defaults.
1.While TV set on standby, press the following sequence on the remote commander (RM-GA011).
Note: The white balance need to be adjusted when BG1 board and Panel is replaced.
1.While TV set on standby, press the following sequence on the remote commander (RM-GA011).
On screen |
Channel 5 |
|
|
|
POWER |
Volume (-) |
|||||
display |
|
|
|
|
|
|
|
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|
|
Figure 7
2.The following menu will appear on the screen:
Service Menu
Status
W/B
Service
Figure 8
3.Press V/v to select ‘Service’.
Service Menu
Status
W/B
Service
Figure 9
4.Then press B/b or 
to view ‘Service’ category items. Next select ‘TEST RESET’ by pressing V/v .
Service Menu
|
Service |
|
|
|
|
TEST RESET |
|
Cancel |
|
|
PATTERN |
|
Off |
|
|
PRODUCTION |
|
11111111 |
|
|
APC |
|
Normal |
|
|
OVER MODULATION |
|
Off |
|
|
OPTIONS |
|
OPT1 |
|
|
|
|
|
|
|
AUTOSET FACTORY |
|
DEFAULT |
|
|
SERIAL NUMBER EDIT |
|
|
|
|
ETI1 CLEAR |
|
Cancel |
|
|
No Signal Mute |
|
Off |
|
|
|
|
|
|
Figure 10
5.Finally press B/b or 
then V/v to select ‘OK’ and confirm selection by pressing 
.
Service Menu
Service |
|
|
|
|
TEST RESET |
|
|
OK |
|
|
|
|
Cancel |
|
|
|
|
|
|
|
Figure 11 |
|||
On screen |
Channel 5 |
|
|
|
POWER |
Volume (-) |
|||||
display |
|
|
|
|
|
|
|
|
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|
|
Figure 12
2.The following menu will appear on the screen:
Service Menu
Status
W/B
Service
Figure 13
3.Press B/b or 
to view ‘W/B’.
Service Menu
Status
W/B
Service
Figure 14
4.Then press B/b or 
to view ‘W/B’ category items.
Service Menu
|
|
W/B |
|
|
|
|
|
|
|
|
|
|
|
INITIALIZE |
|
INIT START |
|
|
|
LEVEL |
|
0 |
|
|
|
R_DRIVE |
|
0 |
|
|
|
G_DRIVE |
|
0 |
|
|
|
B_DRIVE |
|
0 |
|
|
|
COLOR_SAVE |
|
Cancel |
|
|
|
|
|
|
|
Figure 15
5.Press V/v to select ‘INITIALIZE’.
6Then press B/b or 
then V/v to select ‘INIT START’ and execute selection by pressing 
.
Service Menu
W/B |
|
|
|
|
INITIALIZE |
|
|
INIT START |
|
|
|
|
INIT END |
|
|
|
|
|
|
|
Figure 16 |
|||
7.W/B need to be adjusted for all LEVEL (0~4).
– 19 –
KLV-32V400A, V400B
RM-GA011
For Level 0
8.Select 'LEVEL' using V/v and choose ‘0’.Then do adjustment for R_Drive, G_Drive and B_Drive.To increase/ decrease data value, press V/v .
9.Once adjustment has completed for R_Drive, G_Drive and B_Drive, press V/v to select ‘COLOR SAVE’. Next press
B/b then V/v to choose ‘OK’ and press 
.
Service Menu
W/B
COLOR_SAVE OK
Cancel
Figure 17
10.Repeat step 8 and 9 for level 1~4.
11.Once W/B adjustment has been completed for all levels (0~4), select ‘INITIALIZE’, choose ‘INT END’ and press 
.
Service Menu
W/B |
|
|
|
|
INITIALIZE |
|
|
INIT START |
|
|
|
|
INIT END |
|
|
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|
|
Figure 18 |
|||
5-5. Board & Panel Replacement
When replacing the BG1 board and Panel, make sure to readjust the W/B.
– 20 –
KLV-32V400A,V400B
RM-GA011
SECTION 6
DIAGRAMS
6-1. BLOCK DIAGRAM
Due to complexity of the board, performing component level field repairs are not recommended. Complete board replacement is required if service is necessary.
6-2. CIRCUIT BOARD LOCATION
Switch Unit
GP Board
BG1 Board
H4 Board
H3E Board
– 21 –
KLV-32V400A,V400B
RM-GA011
6-3. SCHEMATIC DIAGRAM |
6-4. PRINTED WIRING BOARDS |
Board |
Function |
Note |
|
|
|
BG1 |
I/O/Audio/VCTP/DDR/HDMI/ |
Due to complexity of the board, performing |
|
DC-DC Converter/Tuner/Sub |
component level field repairs are not |
|
Croma/STBY Micro |
recommended. Complete board |
|
|
replacement is required if service is |
GP |
Power Supply |
necessary. |
|
|
Therefore schematic diagrams and |
H4 |
SIRCS |
printed wiring boards are not included. |
|
|
For part number information, refer to |
H3E |
LED/Optical Sensor |
Exploded View or Electrical Parts List |
|
|
section in this manual. |
|
|
|
6-5. SEMICONDUCTOR
Due to complexity of the board, performing component level field repairs are not recommended. Complete board replacement is required if service is necessary.
– 22 –
KLV-32V400A,V400B
RM-GA011
SECTION 7
EXPLODED VIEWS
•Components not identified by a part number or description are not stocked because they are not required for routine service.
•The component parts of an assembly are indicated by the reference numbers in the far right column of the part list and within the dotted lines of the diagram.
•Item marked with an asterisk (*) are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these components.
NOTE: The components identified by shading and ! mark are critical for safety. Replace only with part number specified.
Note: The components identified by mark contain confidential information. Strictly follow the instructions whenever the components are repaired and /or replaced.
7-1. REAR CABINET AND STAND ASSY
f a
k f 
f
f
1#
f
|
j |
|
4 |
j |
|
j |
||
|
j
j
g
i
a |
2-580-591-01 |
SCREW, +PSW M3X5 |
b |
2-580-600-01 |
SCREW, +PSW M4X8 |
c |
2-580-606-01 |
SCREW, +PSW M5X8 |
d |
2-580-626-01 |
SCREW, SP 4-4O UNC |
e |
2-580-629-01 |
SCREW, +BVST 3X8 |
f |
2-580-640-01 |
SCREW, +BVTP2 4X16 |
g |
2-580-644-01 |
SCREW, +KTP2 3X8 |
h |
2-674-965-31 |
SCREW, +PSW 3SG |
i |
3-873-012-01 |
SCREW, +PWH M5X16 |
j |
3-873-013-01 |
SCREW, +PWH M5X10 |
k |
7-685-648-79 |
SCREW, +BVTP 3X12 TYPE2 IT-3 |
l |
2-580-608-01 |
SCREW +PSW M5 X 16 |
|
|
|
2
1
3
REF. NO. PART NO. |
DESCRIPTION |
REMARK |
1 |
COVER, REAR |
|
2* 3-106-086-02 COVER, ECS (Except 32V400A/R/T/W(EA))
*3-106-086-01 COVER, ECS (32V400A/R/T/W(EA))
3X-2189-409-1 STAND(M)ASSY
(Except 32V400A/R/T/W(E,EA,ME,Philippines, Saudi Arabia,South Africa),32V400A/R/W(Thailand))
X-2318-611-1 STAND (M)(W), ASSY (32V400A/R/T/W(E,EA,ME,Philippines,
Saudi Arabia,South Africa),32V400A/R/W(Thailand)) 4 4-103-642-21 EMBLEM, SONY NO.8
(Except 32V400A/W(E,EA,ME,Philippines, Saudi Arabia,South Africa,Thailand))
– 23 –
KLV-32V400A,V400B
RM-GA011
7-2. FRAME AND COVER
51
52
a
k
REF. NO. |
PART NO. |
DESCRIPTION |
REMARK |
51 |
1-480-709-11 |
SWITCH UNIT |
|
52 |
X-2318-678-1 BRACKET, SIDE JACK ASSY (PF1) |
|
|
|
|
(32V400A/R/T/W(EA), |
|
|
|
32V400A/T(ME,Philippines,South Africa)) |
|
– 24 –
KLV-32V400A,V400B
RM-GA011
7-3. CHASSIS-1
f
b
f
b |
|
b |
b |
|
|
b |
b |
b |
b |
|
|
|
k |
|
f
102
101
REF. NO. PART NO. |
DESCRIPTION |
REMARK |
101 ! 1-835-136-11 POWERSUPPLYCORD(WITHCONNECTER) (Except 32V400A(India,Thailand), 32V400A/W(Thailand)/32V400B(Thailand))
! 1-835-280-11 POWERSUPPLYCORD(WITHCONNECTOR) (32V400A(India))
! 1-835-127-11 POWERSUPPLYCORD(WITHCONNECTER) (32V400A(Thailand),32V400A/W(Thailand)/ 32V400B(Thailand))
1024-022-115-00 HOLDER, AC CORD (Except 32V400A(Vietnam)) 4-022-115-21 HOLDER, AC CORD (32V400A(Vietnam))
– 25 –
KLV-32V400A, V400B
RM-GA011
7-4. CHASSIS-2
f
b
152
f |
a |
|
b |
|
b |
b |
b |
b |
k |
|
|
|
e |
b b
e
h
151
REF. NO. PART NO. |
DESCRIPTION |
REMARK |
151A-1540-080-A GP COMPLETE KIT (32)
152
A-1530-495-A BG1 MOUNT SERVICE (Except KLV-32V400B)
A-1527-549-A BG1 MOUNT SERVICE (KLV-32V400B)
– 26 –
KLV-32V400A,V400B
RM-GA011
7-5. H3E & H4 BOARDS AND SPEAKER
204 |
f |
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201 |
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k |
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202 |
203 |
k
REF. NO. PART NO. |
DESCRIPTION |
REMARK |
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201 |
* A-1530-492-A |
H4 MOUNT |
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202 |
* A-1535-202-A |
H3E MOUNT |
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203 |
1-826-892-11 |
LOUDSPEAKER (5.5X12CM) |
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2031-826-892-21 LOUDSPEAKER (5.5X12CM)
204* 3-290-361-01 GUIDE, LIGHT (Except 32V400A/W(EA))
*3-290-361-11 GUIDE, LIGHT (32V400A/W(EA))
– 27 –
KLV-32V400A, V400B
RM-GA011
7-6. BEZEL ASSY and LCD Panel
251
252
253
REF. NO. PART NO. |
DESCRIPTION |
REMARK |
251X-2190-023-1 BEZEL ASSY (32AM) (32V400A,32V400B) X-2318-766-1 BEZEL ASSY (32AM) (R)
(32V400A/R(E,EA,ME,Philippines,Saudi Arabia, South Africa,Thailand))
X-2318-765-1 BEZEL ASSY (32AM)(T) (32V400A/T(E,EA,ME,Philippines,Saudi Arabia, South Africa))
X-2190-035-1 BEZEL ASSY (32AM)(W) (32V400A/W(E,EA,ME,Philippines, Saudi Arabia,South Africa,Thailand))
2521-802-653-12 LCD PANEL (32 WXGA TFT)
2531-966-101-21 HARNESS WITH CONNECTOR (LVDS)
(Except 32V400A(Iran,Vietnam)) 1-966-101-31 HARNESS WITH CONNECTOR (LVDS)
(32V400A(Iran,Vietnam))
– 28 –
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KLV-32V400A,V400B |
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The components identified by mark |
contain |
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RM-GA011 |
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The components identified by shading |
confidential information. Strictly follow the |
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and mark ! are critical for safety. |
instructions whenever the components are |
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Replace only with part number specified. |
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SECTION 8 |
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repaired and /or replaced. |
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ELECTRICAL PARTS LIST |
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NOTE: |
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REF NO. |
PART NO. |
DESCRIPTION |
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REMARK |
REF NO. |
PART NO. |
DESCRIPTION |
REMARK |
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The components identified by shading |
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• Items marked " " are not stocked since |
• |
All resistors are in ohms |
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they are seldom required for routine |
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F : nonflammable |
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and mark ! are critical for safety. |
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service. Some delay should be antici- |
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Replace only with part number specified. |
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pated when ordering these items. |
CAPACITORS |
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• All variable and adjustable resistors have |
• MF : F, |
PF : F |
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The components identified by mark contain |
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characteristic curve B, unless otherwise |
COILS |
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confidential information. Strictly follow the |
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noted. |
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• MMH : mH, UH : H |
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instructions whenever the components are |
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repaired and /or replaced. |
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REF NO. |
PART NO. |
DESCRIPTION |
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REMARK |
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REF NO. |
PART NO. |
DESCRIPTION |
REMARK |
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A-1530-495-A BG1 MOUNT SERVICE (Except 32V400B) |
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* 3-874-911-01 |
CUSHION LOWER |
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A-1527-549-A BG1 MOUNT SERVICE (32V400B) |
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(32V400A(ME,Philippines, |
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********************************** |
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South Africa,Thailand),32V400A/R/T/W |
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(ME,Philippines,South Africa),32V400A/R/W |
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A-1540-080-A GP COMPLETE KIT (32) |
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(Thailand),32V400B(Thailand)) |
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********************* |
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* 3-300-886-01 |
INDIVIDUAL CARTON |
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* |
A-1535-202-A |
H3E MOUNT |
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(Except 32V400A(Iran,ME,Philippines, |
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************ |
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South Africa,Thailand,Vietnam),32V400A/R/T/W |
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(ME,Philippines,South Africa),32V400A/R/W |
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* |
A-1530-492-A |
H4 MOUNT |
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(Thailand),32V400B) |
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*********** |
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* 3-879-145-01 |
INDIVIDUAL CARTON (32V400A(Iran)) |
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* 3-874-909-01 |
INDIVIDUAL CARTON |
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Due to complexity of the board, performing component level field |
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(32V400A(ME,Philippines, |
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repairs is not recommended. |
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South Africa,Thailand),32V400A/R/T/W |
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If service is required, complete board replacement is required. |
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(ME,Philippines,SouthAfrica),32V400A/R/W(Thailand)) |
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Part number information refer to the Exploded View or Electrical |
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Parts Lists section of this Service Manual. |
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* 3-878-302-01 |
INDIVIDUAL CARTON (32V400A(Vietnam) |
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* 3-879-649-01 |
INDIVIDUAL CARTON (32V400B(Saudi Arabia) |
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* 4-000-461-01 |
INDIVIDUAL CARTON (32V400B(Thailand)) |
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1-821-947-11 |
ADAPTOR CONVERSION (EURO 3P) |
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********************************************************************* |
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(32V400A(E),32V400A/R/T/W(E)) |
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CONNECTORS |
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1-569-008-22 |
ADAPTOR, CONVERSION 2P |
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*************** |
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(32V400A(Philippines),32V400A/R/T/W(Philippines)) |
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1-821-926-11 |
PLUG CONVERSION ADAPTOR |
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1-910-043-78 |
CONNECTOR ASSY 14P+20P |
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(32V400A(SouthAfrica),32V400A/R/T/W(SouthAfrica)) |
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1-966-101-21 HARNESS WITH CONNECTOR (LVDS) |
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3-214-128-13 |
INSTRUCTION (WALL MOUNT) |
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(Except 32V400A(Iran,Vietnam)) |
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(32V400A(E,EA,India,Saudi Arabia, |
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1-966-101-31 HARNESS WITH CONNECTOR (LVDS) |
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South Africa),32V400A/R/T/W(E,EA, |
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(32V400A(Iran,Vietnam)) |
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Saudi Arabia),32V400B(Saudi Arabia)) |
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3-214-128-32 |
INSTRUCTION (WALL MOUNT) (32V400A(Iran)) |
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3-214-128-23 |
INSTRUCTION (WALL MOUNT) |
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********************************************************************* |
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(32V400A(ME,Philippines, |
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South Africa,Thailand),32V400A/R/T/W |
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ACCESSORIES AND PACKING |
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(ME,Philippines,South Africa),32V400A/R/W |
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***************************** |
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(Thailand),32V400B(Thailand)) |
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* 3-289-963-01 |
PANEL, CLEAR (32) |
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3-219-725-13 |
INSTRUCTION (WALL MOUNT) (32V400A(Vietnam)) |
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* 3-295-215-01 |
CUSHION (UPPER) |
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4-108-226-11 |
MANUAL,INSTRUCTION(WALL MOUNT) |
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(Except 32V400A(ME,Philippines, |
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(32V400A/R/T/W(EA)) |
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South Africa,Thailand),32V400A/R/T/W |
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3-300-887-11 |
MANUAL, INSTRUCTION |
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(ME,Philippines,South Africa),32V400A/R/W |
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(32V400A(E,EA,India,Saudi Arabia),32V400A/R/T/W |
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(Thailand),32V400B(Thailand)) |
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(E,EA,Saudi Arabia)) |
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* 3-874-910-01 |
CUSHION UPPER |
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3-300-887-21 |
MANUAL, INSTRUCTION |
||||||
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(32V400A(ME,Philippines, |
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(32V400A(E),32V400A/R/T/W(E)) |
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South Africa,Thailand),32V400A/R/T/W |
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3-300-887-31 |
MANUAL, INSTRUCTION |
|||||||
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(ME,Philippines,South Africa),32V400A/R/W |
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(32V400A(EA,Saudi Arabia), |
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(Thailand),32V400B(Thailand)) |
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32V400A/R/T/W(EA,Saudi Arabia)) |
|||||||
* 3-295-216-01 |
CUSHION (LOWER) |
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3-300-887-41 |
MANUAL, INSTRUCTION |
||||||
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(Except 32V400A(ME,Philippines, |
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(32V400A(EA),32V400A/R/T/W(EA)) |
|||||||
|
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South Africa,Thailand),32V400A/R/T/W |
|
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|
3-879-152-11 |
MANUAL, INSTRUCTION (32V400A(Iran)) |
|||||||
|
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|
(ME,Philippines,South Africa),32V400A/R/W |
|
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|
3-874-917-11 |
MANUAL, INSTRUCTION |
|||||||
|
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(Thailand),32V400B(Thailand)) |
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(32V400A(ME,Philippines, |
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South Africa,Thailand),32V400A/R/T/W |
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(ME,Philippines,SouthAfrica),32V400A/R/W(Thailand)) |
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– 29 –
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