SONY KE-50MR1, KE-50MR1E, KE-MR50M1 Service Manual

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KE-50MR1/50MR1E/MR50M1

PANEL MODULE SERVICE MANUAL

PDP Module Name

NP50C3MF01

KE-50MR1 AEP Model

KE-50MR1 K Model

NP50C4MF01

KE-50MR1E HK Model

 

 

KE-50MR1E ME Model

 

KE-MR50M1 CH Model

 

 

FLAT PANEL COLOR TV

Contents

1. Confirmation Common Manual P1 P20

2.Confirmation Manual P21 P44

3.Repair Manual P45 P63 4.THE PARTS INFORMATION P64 P65

PDP (NP series) Confirmation Common Manual

Ver.1

1

PDP Malfunction Phenomenon

Malfunction

Phenomenon

 

No Picture

 

Power-off

 

Alarm protection

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

When you turn-on the main power,

 

 

 

 

 

 

the LED light-off after few minutes.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Go to Page 8

 

 

 

 

 

 

 

due to check more details.

 

 

 

 

 

 

 

 

 

 

 

Power-on

 

 

No Priming

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The LED is lighting, but

 

 

The priming does not appear on

 

 

 

not appear pictures.

 

 

screen.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Go to Page 10

 

 

 

 

 

 

 

 

due to check more details.

 

 

 

 

 

 

 

 

 

 

 

No Signal

The priming is on screen, but not appear pictures.

Go to Page 10

due to check more details.

2

PDP Malfunction Phenomenon

Abnormal Screen Abnormal Color

No lighting sell are on screen at white pattern.

Go to Page 11

due to check more details.

Abnormal Block

Colorful blocks appear on screen at color bar pattern.

Go to Page 11

due to check more details.

3

PDP Malfunction Phenomenon

Vertical Vertical Line Single Line

Two Lines

Many Lines

Only one line is always lighting.

Go to Page 12

due to check more details.

two lines are lighting.

Go to Page 13

due to check more details.

Many lines are lighting.

Go to Page 14

due to check more details.

4

PDP Malfunction Phenomenon

Vertical Vertical Block One Black Block

One block is always nolighting by one IC.

Go to Page 15

due to check more details.

One Zebra Block

Zebra block appears by one IC.

Go to Page 16

due to check more details.

Many Black Blocks

Many block appear by one data relay board.

Go to Page 16

due to check more details.

5

PDP Malfunction Phenomenon

Horizontal Horizontal Line One Black Block

One black line appears on screen.

Go to Page 17

due to check more details.

Two Lines

Two lines appear on screen.

Go to Page 18

due to check more details.

Horizontal Block

Half block does not go out.

Go to Page 19

due to check more details.

6

PDP Malfunction Phenomenon

Screen Defect Lighting strip

Check our specification .

Black strip

Check our specification .

7

SONY KE-50MR1, KE-50MR1E, KE-MR50M1 Service Manual

No Picture

Alarm

Protection

Panel Alarm FPC Opened

Panel alarm line go through the edge of the FPC.

CHECK POINT

FPC cutting at scan side and TCP side.

Panel Grid Opened

Panel alarm line go through the edge of panel.

This case is caused by sulfur issue.

CHECK POINT

Panel Grid condition.

REWORK

We can not rework this.

REWORK

We can not rework this.

Vs Protection High Voltage Circuit Broken

Next parts will be broken, Scan

Board, Common Board, High Voltage

Board, Scan Relay Board.

CHECK POINT

Fuse on boards, Power HIC, Between NEGA and POSI on scan relay board

REWORK

Change the Scan, Common board and Scan relay board.

8

No Picture

Alarm

Protection

Vd Protection TCP Broken

In case of shortage between Vd line and GND in TCP, Vd protection will be worked.

CHECK POINT

Shortage between Vd line and GND,

TCP surface

Data Relay Board Broken

In case of shortage between Vd line and GND in data relay board, Vd protection will be worked.

CHECK POINT

Shortage between Vd line and GND on data relay board.

REWORK

We can not rework this.

REWORK

Change the data relay board.

5V Protection Digital Board Broken

In case of no supply from supply board, 5V protection will be worked.

CHECK POINT

Fuse on digital board

REWORK

Change the digital board.

9

No Picture

No Priming

No Signal

High Voltage Circuit Broken

Next parts will be broken, Vp or Vbw line on Scan Board, Vsw line on Common Board, (High Voltage Board).

CHECK POINT

Fuse on board, Vp, Vbw and Vsw line of Power HIC.

Digital Board Broken

Digital is not working.

CHECK POINT

fuse on digital board, LVDS cable

Vacuum Tube Cracking

With big noise.

CHECK POINT

Vacuum tube

REWORK

Change the scan or common board (High voltage board).

REWORK

Change the digital board.

REWORK

We can not rework this.

10

No Picture

Abnormal

screen

High Voltage Circuit Broken

Next parts will be broken, Vbw line

on Scan Board, Vsw line on

Common Board, (High Voltage

Board).

CHECK POINT

fuse on board, Vbw or Vsw line on board.

REWORK

Change the scan or common board (High voltage board).

11

Vertical

The output of TCP

Single Line

Data Grid Open

The output of TCP is fixed at low level or high level.

This line is very clear and constant.

CHECK POINT

One line is no-lighting or lighting at any pure color signal (red, green blue and black)

Damaged data grid in panel

EX) Sulfur, scratch

CHECK POINT

The surface condition of panel grid.

REWORK

We can not rework this.

REWORK

We can not rework this.

12

Vertical

The output of TCP

Two Lines

The closed outputs of TCP are Shortage.

CHECK POINT

Two lines are lighting at two colors.

Data Grid Shortage

The grids of panel are shortage due to foreign material.

CHECK POINT

The surface condition of panel grid.

REWORK

We can not rework this.

REWORK

We can not rework this.

13

Vertical

Many Lines Data Grid Open

Damaged data grid in panel

EX) Sulfur, scratch

CHECK POINT

The surface condition of panel grid.

REWORK

We can not rework this.

14

Vertical

TCP Broken

Black Block

Data Relay Board

TCP is not working.

CHECK POINT

The surface of TCP is damaged.

The buffer IC is not working on signal lines.

The connector on data relay board is opened by the cracking of solder.

CHECK POINT

Input signal condition.

REWORK

We can not rework this.

REWORK

Change the data relay board.

15

Vertical

Zebra Block Data Relay Board

The lead of the buffer IC or the connector on data relay board are shortage by foreign material.

CHECK POINT

 

REWORK

Input signal condition.

 

Change the data relay board.

 

 

 

Many Blocks Data Relay Board

The lead of the buffer IC or the connector on data relay board are shortage by foreign material.

CHECK POINT

Input signal condition.

REWORK

Change the data relay board.

16

Horizontal

 

 

 

 

The output of Scan IC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The output of scan IC is fixed at low

 

 

 

 

 

level or high level.

 

 

 

 

 

This line is very clear and constant.

 

 

 

 

 

 

 

Single Line

 

 

 

 

CHECK POINT

 

 

 

 

One line is no-lighting or lighting at

 

 

 

 

 

white signal.

 

 

 

 

 

 

 

Scan Relay Board

Mis-contact between FPC and the connector of scan relay board.

CHECK POINT

The output of scan IC.

Reconnection.

REWORK

Change the scan relay board.

REWORK

Reconnect the FPC.

17

Horizontal

Two Lines Scan Relay Board

The output of scan IC are shortage.

This line is not clear and not constant.

CHECK POINT

FPC insert shifting.

Foreign material in connector.

The lead of scan IC.

REWORK

Clean in the connector. Reconnect the FPC.

Change the scan relay board.

18

Horizontal

Scan IC broken

Block

Scan Board

Scan IC is not working.

CHECK POINT

The surface of scan IC.

The output of scan board is not working.

CHECK POINT

The output of Scan Board.

REWORK

Change the scan relay board.

REWORK

Change the scan board.

19

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