Loading...Graco 24B796, 24K862, 24K861, 24K863, 24K864 User Manual
...
Kit Instructions/Parts
DataTrak® Kits
313840G
EN
For providing pump diagnostics and material usage information for diaphragm pumps.
Conversion Kits - DataTrak with Pulse Count and Runaway Protection Husky® 1050 - 24B777, 24B784, and 24B793
Husky® 3300 - 24K861 and 24K862
Conversion Kits - DataTrak with Pulse Count
Husky® 1050 and Husky® 3300 - 24B794 and 24B795
Replacement Parts Kits 24B771, 24B772, 24B796, 24B798, 24K863, and 24K864
See page 3 for model information, including agency approvals.
Important Safety Instructions |
Model 24B777 shown |
Read all warnings and instructions
in the Husky® 1050 or Husky® 3300 Air-Operated Diaphragm Pump manuals. Save all instructions.
ti14052a
Contents
Contents
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
DataTrak Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Prepare to Install . . . . . . . . . . . . . . . . . . . . . . . . . 4
Install the Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Check DataTrak Operation . . . . . . . . . . . . . . . . . 5
DataTrak Controls and Indicators . . . . . . . . . . . . . 6
DataTrak Operation . . . . . . . . . . . . . . . . . . . . . . . . . 7
Setup Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Run Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Calibration Procedure . . . . . . . . . . . . . . . . . . . . . 9
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 18
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 18
Related Manuals
Manual |
Description |
|
|
312877 |
1050 Air-Operated Diaphragm Pump, |
Operation |
|
|
|
313435 |
1050 Air-Operated Diaphragm Pump, |
Repair/Parts |
|
|
|
3A0410 |
3300 Air-Operated Diaphragm Pump, |
Operation |
|
|
|
3A0411 |
3300 Air-Operated Diaphragm Pump, |
Repair/Parts |
|
|
|
DataTrak™ includes agency approvals listed below.
|
|
|
II 1 G |
|
|
|
|
0359 |
|
|
|
|
||
|
|
|
Ex ia IIA T3 Ga |
|
9902471 |
||||
ITS13ATEX27862X |
||||
Class I, Div. 1, |
|
|||
Group D T3A |
|
|||
2 |
313840G |
DataTrak Kits
DataTrak Kits
Conversion Kits
Use to add data monitoring capabilities to an existing pump.
|
|
|
Data Monitoring |
|
|
|
|
|
|
|
|
|
Pulse |
|
|
|
|
Count and |
|
Husky |
Husky |
Diaphragm |
Runaway |
Pulse |
1050 |
3300 |
Pump Material |
Protection |
Count |
|
|
|
|
|
24B777 |
24K861 |
Aluminum |
* |
|
|
|
|
|
|
24B795 |
24B795 |
|
|
|
|
|
|||
|
|
|
|
|
24B784 |
24K862 |
Polypropylene |
* |
|
|
|
|
|
|
24B794 |
24B794 |
|
|
|
|
|
|||
|
|
|
|
|
24B793 |
|
Conductive |
* |
|
|
|
Polypropylene |
|
|
24B794 |
|
|
|
|
|
|
|
|
|
* Kit includes replacement air valve compatible with solenoid.
Replacement Part Kits
Aluminum
Husky |
Husky |
|
1050A |
3300A |
Description |
|
|
|
24B772 |
24K864 |
Solenoid/Reed Switch Assembly |
(pulse count and runaway protection) |
||
|
|
|
24B798 |
24B798 |
Reed Switch Assembly |
(pulse count only) |
||
|
|
|
Polypropylene and Conductive Polypropylene
Husky 1050P |
Husky |
|
or 1050C |
3300P |
Description |
|
|
|
24B771 |
24K863 |
Solenoid/Reed Switch Assembly |
(pulse count and runaway protection) |
||
|
|
|
24B796 |
24B796 |
Reed Switch Assembly |
(pulse count only) |
||
|
|
|
313840G |
3 |
Installation
Installation
WARNING
SPECIAL CONDITIONS FOR SAFE USE
Equipment must comply with the following conditions to avoid a hazardous condition which can cause fire or explosion.
• All label and marking material must be cleaned with a damp cloth (or equivalent).
•The electronic monitoring system is required to be grounded. See Grounding instructions in your pump operation manual.
Prepare to Install
1.Relieve the pressure. Follow instructions in your Operation manual.
2.Disconnect the air line to the pump.
Install the Kit
1.Mount the bracket to the wall. Use approximately 3/8 in. bolts or screws.
2.Install the DataTrak module (1) on the bracket.
1
ti14055a
3.Conversion Kits include a new air valve that is compatible with the solenoid. Remove the old air valve and gasket from the pump, and install the replacement air valve and gasket.
4.Select the Diagnostic Codes card that matches the operator’s preferred language. Insert it in the inside of the DataTrak cover for quick reference.
ti14223a
5.DataTrak with runaway protection: Attach the solenoid (S) and bracket (4d) to the air valve. Use the same screws (4c) that attach the air valve to the manifold, as shown.
4c
4d
S
ti14058a
4 |
313840G |
6.Use the screw provided to attach the reed switch just behind the air inlet. Remove the muffler, if needed, for easier access. Rotate the air inlet fitting as needed so the wrench flat clears the reed switch.
ti14056a
7.Connect the DataTrak cable to the 5-pin connector on the reed switch. Reconnect the air line to the motor.
5-pin connector
Installation
a.The DataTrak pump icon should move when the air motor changes direction.
b.The Grand Totalizer and Batch Totalizer should advance.
4.DataTrak with runaway protection: Check for proper runaway operation.
a.Run the air motor at a speed faster than the runaway limit.
b.After 5 consecutive cycles, the DataTrak should stop the pump and display the runaway diagnostic screen.
c.To reset, turn the pressure off, then push 
on the DataTrak module.
d.After resetting, turn on the air supply. The air motor should run. Shut off the air until ready to pump.
NOTE: If the DataTrak does not reset, turn air pressure down, then use a screwdriver to push the solenoid release button on the side of the air valve.
ti14054a
8.Secure DataTrack data cable. A plastic spiral conduit is provided to help prevent chafing.
Check DataTrak Operation
1. Enable runaway |
and set the runaway limit. See |
Setup Mode, page 7.
2.Run the air motor at a speed slower than the runaway limit.
3.Check for proper reed switch operation.
ti14263a
5. Configure the DataTrak as needed. See page 7.
313840G |
5 |
DataTrak Controls and Indicators
DataTrak Controls and Indicators
Key
AA Runaway Limit, in cycles per minute (user settable; 00=OFF)
AB Displacement (user settable)
AC Flow Rate Units (user settable to 
/min, gpm [US],
gpm [Imperial], oz/min [US], oz/min [Imperial], l/min, or cc/min)
AD LED (fault indicator when flashing) AE Display
AE, see details at right
RK
AD |
TI11883a |
AC
AB
PF Prime/Flush Key (Enables Prime/Flush mode. While in Prime/Flush mode, runaway protection is disabled and the batch totalizer [BT] will not count.) LED will flash while in Prime/Flush mode.
RK Reset Key (Resets faults. Press and hold for 3 seconds to clear the batch totalizer.) Push to toggle between flow rate and cycle rate.
CF Cycle/Flow Rate
BT Batch Totalizer (resettable) GT Grand Totalizer (not resettable)
GT
Run Mode
PF
ti8622b
CF |
BT |
Setup Mode
RK |
|
|
|
PF |
|
|
|
||
|
||||
|
|
ti8623b |
||
AA
Fig. 1. DataTrak Controls and Indicators
6 |
313840G |
Loading...