Panasonic CS-XE9DKE, CU-XE9DKE, CU-XE12DKE, CS-XE12DKE Service Manual

0 (0)

Order No. MAC0502030C2

Air Conditioner

CS-XE9DKE CU-XE9DKE

CS-XE12DKE CU-XE12DKE

CONTENTS

 

 

Page

 

 

Page

1

Features

2

8.1. Basic Funtion

15

2

Functions

3

8.2. Protection Control Features

30

 

2.1. REMOTE CONTROL

3

8.3. Oxygen Enrich Operation

40

 

2.2. INDOOR UNIT

4

9 Operating Instructions

52

 

2.3. OUTDOOR UNIT

5

10 Installation Instructions

58

3

Product Specifications

6

10.1. Safety Precautions

58

 

3.1. CS-XE9DKE CU-XE9DKE

6

10.2. Indoor Unit

61

 

3.2. CS-XE12DKE CU-XE12DKE

8

10.3. Outdoor Unit

65

4

Dimensions

10

11 Installation and Servicing Air Conditioner Using R410A

69

5

Refrigeration Cycle Diagram

12

11.1. Outline

69

6

Block Diagram

13

11.2. Tools For Installing/Servicing Refrigerant Piping

70

7

Wiring Diagram

14

11.3. Refrigerant Piping Work

74

8

Operation Details

15

11.4. Installation, Transferring, Servicing

76

 

 

 

 

 

 

 

 

 

© 2005 Panasonic HA Air-Conditioning (M) Sdn Bhd

 

 

 

 

(11969-T). All rights reserved. Unauthorized copying

 

 

 

 

and distribution is a violation of law.

 

 

 

 

 

 

 

CS-XE9DKE CU-XE9DKE / CS-XE12DKE CU-XE12DKE

12

Servicing Information

80

 

12.1. Troubleshooting

80

 

12.2. Breakdown Self Diagnosis Function

82

 

12.3. Remote Control

84

 

12.4. Disassembly Of Parts

85

13

Technical Data

89

14

Exploded View (Indoor Unit)

92

 

14.1. CS-XE9DKE CS-XE12DKE

92

15

Replacement Parts List (Indoor Unit)

93

 

15.1. CS-XE9DKE CS-XE12DKE

93

16

Exploded View (Outdoor Unit)

94

 

16.1. CU-XE9DKE CU-XE12DKE

94

17

Replacement Parts List (Outdoor Unit)

95

1Features

Product

Microcomputer-controlled compressor operating frequency.

Vertical and horizontal airflow directions.

Five modes of operation selection.

Air filter with function to reduce dust and smoke.

Ionizer control for generate negative ion in discharge air.

Quiet mode to provide quiet operation.

Oxygen mode to supply oxygen enrich air to indoor room.

24-hour timer setting.

Long installation piping up to 15 meter.

Super Alleru-Buster Filter prevent the growth of bacteria, viruses trapped, trap dust, tobacco smoke and tiny particles.

Quality Improvement

Random auto restart after power failure for safety restart operation.

Gas leakage detection.

Serviceability

Removeable and washable front panel.

Breakdown self diagnosis function.

Environmental Protection

Non-ozone depletion substances refrigerant (R410A).

17.1. CU-XE9DKE CU-XE12DKE

95

18 Electronic Circuit Diagram

96

18.1. Remote Control

 

 

104

18.2. Print Pattern Indoor Unit Printed Circuit Board (Main)

105

18.3. Print Pattern Indoor Unit Printed Circuit Board (Power) 106

18.4. Print Pattern Indicator Display

106

18.5. Print Pattern Outdoor Unit Printed Circuit Board (Main)

 

107 18.6. Print Pattern Outdoor Unit Printed Circuit Board (Oxygen)

108

2

CS-XE9DKE CU-XE9DKE / CS-XE12DKE CU-XE12DKE

2 Functions

2.1.REMOTE CONTROL

OFF/ON

I

Operation OFF / ON

MODE

Operation Mode Selection

a Automatic Operation

HEAT Heating Operation

COOL Cooling Operation

DRY Soft Dry Operation

FAN Fan Operation

2

Oxygen Mode Operation OFF / ON

QUIET

Quiet Mode Operation OFF / ON

Ion Mode Operation OFF / ON

AIR SWING

Airflow Direction Control

Vertical Automatic Airflow

 

Direction Control and Manual

 

Airflow Direction Control (5

 

stages of adjustment).

Horizontal Automatic Airflow

 

Direction Control and Manual

 

Airflow Direction Control (5

 

stages of adjustment).

FAN SPEED

Indoor Fan Speed Selection

 

 

 

 

 

 

 

 

 

 

 

Low

 

 

 

 

 

 

 

 

 

 

 

 

 

Medium-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Medium

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Medium+

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

High

 

 

 

 

 

 

 

 

 

 

AUTO Automatic Fan Speed

FAN

TEMP

Room Temperature Setting

• Increase or decrease set temperature

(16°C to 30°C)

TIMER

ON

OFF

Timer Operation Selection

• 24-hour, OFF / ON Real Timer Setting.

Time / Timer Setting

• Hours and minutes setting.

SET

CANCEL

Timer Operation Set / Cancel

ON Timer and OFF Timer setting and cancellation.

CLOCK

Clock Setting

• Current time setting.

CHECK

Check Point

• Breakdown self diagnosis function.

RESET

Reset Point

• Clear memory data.

3

CS-XE9DKE CU-XE9DKE / CS-XE12DKE CU-XE12DKE

2.2.INDOOR UNIT

AUTO

OFF / ON

Automatic Operation Switch

Press for < 5s to operate Automatic operation mode.

(Used when the remote control cannot be used.)

Press continuously for 5s or < 8s to operate Test Run/Pump down. “Beep” sound will be heard.

(Used when test running or servicing.)

Press continuously for 8s or < 11s to operate Forced Heating Operation. “Beep, beep” sound will be heard.

Press continuously for 11s or < 16s to change different remote control setting (A↔B Mode), or testify oxygen operation “Beep, beep, beep” sound will be heard.

Press continuously for 16s or < 21s to omit or resume the remote control signal receiving sound or H14 Abnormality Detection Mode.

Operation Indication Lamps (LED)

• POWER (Green) ..... Lights up in operation,

 

blinks in Automatic

 

Operation Mode judging

 

deice, ON Timer sampling

 

and Hot Start operation.

(Green) ....... Lights up in Oxygen Mode

 

Operation.

• ION (Green) ........... Lights up in Ionizer Mode Operation. Blinks in Ionizer error.

• QUIET (Orange) ..... Lights up in Quiet Mode Operation.

• TIMER (Orange) ..... Lights up in Timer Setting. Blinks in Self Diagnosis Control.

Five Operation Modes

Heating, Cooling, Soft Dry, Fan and Automatic Mode.

Oxygen Operation

• To suppy oxygen enrich air.

Quiet Operation

• To provide quiet operation.

Ionizer Control

Ionizer control for generate negative ion in discharge air.

Automatic and 5 Manual Indoor Fan

Speeds

Automatic and 5 Manual Vertical

Airflow Directions

Automatic and 5 Manual Horizontal

Airflow Directions

Random Auto Restart Control

Operation is restarted randomly after power failure at previous setting mode.

Delay ON Timer and OFF Timer

Microcomputer-controlled Room

Temperature Control

Breakdown Self Diagnosis Function

Low Pressure Control

(Gas Leakeage Detection)

Indoor Power Relay Control

Deodorizing Control

Anti-Dew Formation Control

Anti Freezing Control

Anti-Cold Draft Control

Hot Start

Intake Air Temperature Control

High Pressure Control

Deice Operation

4

CS-XE9DKE CU-XE9DKE / CS-XE12DKE CU-XE12DKE

2.3.OUTDOOR UNIT

Time Delay Safety Control

30 seconds Forced Operation

Overload Protection

Total Running Current Control

Compressor Overheating

Prevention Control

IPM (Power Transistor)

Overheating Protection Control

Low Operation Frequency

Protection Control

Outdoor Air Temperature

Control

Deice Operation

5

CS-XE9DKE CU-XE9DKE / CS-XE12DKE CU-XE12DKE

3 Product Specifications

3.1.CS-XE9DKE CU-XE9DKE

 

 

Unit

CS-XE9DKE

 

CU-XE9DKE

Cooling Capacity

 

kW

2.6 (0.60 - 3.00)

 

 

kcal/h

2,240 (520 - 2,580)

 

 

BTU/h

8,870 (2,050 - 10,200)

 

 

 

 

 

Heating Capacity

 

kW

3.6 (0.60 - 5.00)

 

 

kcal/h

3,100 (520 - 4,300)

 

 

BTU/h

12,300 (2,050 - 17,100)

 

 

 

 

 

 

Moisture Removal

 

l/h

 

1.6

 

 

Pint/h

 

(3.4)

 

 

 

 

 

 

Power Source (Phase, Voltage, Cycle)

ø

 

Single

 

 

V

 

230

 

 

Hz

 

50

 

 

 

 

 

 

Airflow Method

 

OUTLET

SIDE VIEW

 

TOP VIEW

 

 

INTAKE

 

 

 

 

 

 

 

 

 

Air Volume

Lo

m3/min (cfm)

Cooling; 6.5 (231)

 

 

 

 

Heating; 7.1 (249)

 

 

 

 

 

 

 

 

 

Me

m3/min (cfm)

Cooling; 8.1 (286)

 

 

 

 

Heating; 8.8 (312)

 

 

 

 

 

 

 

 

 

Hi

m3/min (cfm)

Cooling; 9.9 (350)

 

Cooling; 30.0 (1,060)

 

 

 

Heating; 10.6 (370)

 

 

 

 

 

 

 

 

 

 

dB (A)

Cooling; High 39, Low 26

 

Cooling; 46

 

 

 

Heating; High 40, Low 27

 

Heating; 47

Noise Level

 

 

 

 

 

 

 

Power level dB

Cooling; High 50

 

Cooling; High 59

 

 

 

Heating; High 51

 

Heating; High 60

 

 

 

 

 

Electrical Data

Input

W

Cooling; 700 (115 - 880)

 

 

 

Heating; 900 (110 - 1,400)

 

 

 

 

 

 

Running Current

A

Cooling; 3.3

 

 

 

Heating; 4.0

 

 

 

 

 

 

EER

W/W (kcal/hw), BTU/hw

Cooling; 3.71(3.20), 12.7

 

COP

W/W (kcal/hw), BTU/hw

Heating; 4.00 (3.44), 13.7

 

 

 

 

 

 

 

Starting Current

A

 

4.00

Piping Connection Port

inch

G ; Half Union 3/8”

 

G ; 3-way valve 3/8”

(Flare piping)

 

inch

L ; Half Union 1/4”

 

L ; 2-way valve 1/4”

6

CS-XE9DKE CU-XE9DKE / CS-XE12DKE CU-XE12DKE

 

 

 

Unit

CS-XE9DKE

CU-XE9DKE

Pipe Size

 

 

inch

G (gas side) ; 3/8”

G (gas side) ; 3/8”

(Flare piping)

 

 

inch

L (liquid side) ; 1/4”

L (liquid side) ; 1/4”

Drain

Inner diameter

 

mm

16

Hose

Length

 

m

0.65

 

 

 

 

 

 

Power Cord Length

 

 

 

2.1 m

Number of core-wire

 

 

 

3 core wires × 1.0 mm2

Dimensions

Height

 

inch (mm)

10 - 26/32 (275)

21 - 9/32 (540)

 

Width

 

inch (mm)

31 - 15/32 (799)

30 - 23/32 (780)

 

 

 

 

 

 

 

Depth

 

inch (mm)

9 - 9/32 (236)

11 - 3/8 (289)

Net Weight

 

 

lb (kg)

22 (10.0)

84 (38)

 

 

 

 

 

 

Compressor

 

Type

 

Involute scroll

 

Motor

Type

 

Brushless (4-pole)

 

Rated

Output

W

700

 

 

 

 

 

 

Air Circulation

 

Type

 

Cross-flow Fan

Propeller Fan

 

 

Material

 

AS + Glass Fiber 20%

P.P

 

 

 

 

 

 

 

Motor

Type

 

Transistor (8-poles)

Induction (6-poles)

 

 

Input

W

61.3

 

 

Rate Output

W

30

25

 

 

 

 

 

 

 

Fan Speed

Lo (Cool/Heat)

rpm

800 / 840

 

 

Me (Cool/Heat)

rpm

1,000 / 1,040

 

 

 

 

 

 

 

 

Hi (Cool/Heat)

rpm

1,240 / 1,270

770

Heat Exchanger

Description

 

 

Evaporator

Condenser

 

Tube material

 

 

Copper

Copper

 

 

 

 

 

 

 

Fin material

 

 

Aluminium (Pre Coat)

Aluminium

 

Fin Type

 

 

Slit Fin

Corrugated Fin

 

 

 

 

 

 

 

Row / Stage

 

 

(Plate fin configuration, forced draft)

 

 

 

 

2 / 15

1 / 20

 

FPI

 

 

21

19

 

 

 

 

 

 

 

Size (W × H × L)

mm

610 × 315 × 25.4

732.1 × 508 × 22

Refrigerant Control Device

 

 

Capillary Tube

 

 

 

 

 

 

Refrigeration Oil

 

 

(c.c)

RB68A (360)

Refrigerant (R410A)

 

 

g (oz)

840 (29.7)

Thermostat

 

 

 

Electronic Control

 

 

 

 

 

 

Protection Device

 

 

 

Electronic Control

Electronic Control

 

Length

 

mm

C1, C2 ; 1,100, C3 ; 440

Capillary Tube

Flow Rate

 

l/min

C1, C2 ; 5.0, C3 ; 18.6

 

Inner Diameter

 

mm

C1, C2 ; 1.2, C3 ; 1.7

Air Filter

Material

 

 

P.P.

 

Style

 

 

Honeycomb

 

Fan Motor Capacitor

 

 

µF, VAC

1.8 µF, 400 VAC

Specifications are subject to change without notice for further improvement.

7

CS-XE9DKE CU-XE9DKE / CS-XE12DKE CU-XE12DKE

3.2.CS-XE12DKE CU-XE12DKE

 

 

Unit

CS-XE12DKE

 

CU-XE12DKE

Cooling Capacity

 

kW

3.45 (0.60 - 4.00)

 

 

kcal/h

2,970 (520 - 3,440)

 

 

BTU/h

11,800 (2,050 - 13,600)

 

 

 

 

 

Heating Capacity

 

kW

4.80 (0.60 - 6.50)

 

 

kcal/h

4,130 (520 - 5,590)

 

 

BTU/h

16,400 (2,050 - 22,200)

 

 

 

 

 

 

Moisture Removal

 

l/h

2.0

 

 

 

 

Pint/h

(4.2)

 

 

 

 

 

 

 

Power Source (Phase, Voltage, Cycle)

ø

Single

 

 

 

V

230

 

 

 

Hz

50

 

 

 

 

 

 

 

 

Airflow Method

 

OUTLET

SIDE VIEW

 

TOP VIEW

 

 

INTAKE

 

 

 

 

 

 

 

 

 

Air Volume

Lo

m3/min (cfm)

Cooling; 7.3 (258)

 

 

 

 

Heating; 9.2 (325)

 

 

 

 

 

 

 

 

 

Me

m3/min (cfm)

Cooling; 9.2 (323)

 

 

 

 

Heating; 10.3 (360)

 

 

 

 

 

 

 

 

 

Hi

m3/min (cfm)

Cooling; 10.9 (380)

 

Cooling; 31.0 (1,090)

 

 

 

Heating; 11.8 (420)

 

 

 

 

 

 

 

 

 

 

dB (A)

Cooling; High 42, Low 29

 

Cooling; 48

 

 

 

Heating; High 42, Low 33

 

Heating; 50

Noise Level

 

 

 

 

 

 

 

 

 

 

 

 

 

Power level dB

Cooling; High 53

 

Cooling; High 61

 

 

 

Heating; High 53

 

Heating; High 63

 

 

 

 

 

Electrical Data

Input

W

Cooling; 950 (120 - 1,280)

 

 

 

Heating; 1,260 (115 - 1,890)

 

 

 

 

 

 

Running Current

A

Cooling; 4.4

 

 

 

Heating; 5.6

 

 

 

 

 

 

EER

W/W (kcal/hw), BTU/hw

Cooling; 3.63 (3.13), 12.4

 

COP

W/W (kcal/hw), BTU/hw

Heating; 3.81 (3.28), 13.0

 

Starting Current

A

5.60

 

Piping Connection Port

 

inch

G ; Half Union 1/2”

 

G ; 3-way valve 1/2”

(Flare piping)

 

inch

L ; Half Union 1/4”

 

L ; 2-way valve 1/4”

Pipe Size

 

inch

G (gas side) ; 1/2”

 

G (gas side) ; 1/2”

(Flare piping)

 

inch

L (liquid side) ; 1/4”

 

L (liquid side) ; 1/4”

8

CS-XE9DKE CU-XE9DKE / CS-XE12DKE CU-XE12DKE

 

 

 

Unit

CS-XE12DKE

 

CU-XE12DKE

Drain

Inner diameter

 

mm

16

 

Hose

Length

 

m

0.65

 

Power Cord Length

 

 

 

2.1 m

 

Number of core-wire

 

 

 

3 core wires × 1.0 mm2

 

Dimensions

Height

 

inch (mm)

10 - 26/32 (275)

 

21 - 9/32 (540)

 

Width

 

inch (mm)

31 - 15/32 (799)

 

30 - 23/32 (780)

 

Depth

 

inch (mm)

9 - 9/32 (236)

 

11 - 3/8 (289)

Net Weight

 

 

lb (kg)

22 (10.0)

 

88 (40)

Compressor

 

Type

 

 

Involute scroll

 

 

 

 

 

 

 

 

Motor

Type

 

 

Brushless (4-pole)

 

Rated

Output

W

 

700

Air Circulation

 

Type

 

Cross-flow Fan

 

Propeller Fan

 

 

Material

 

AS + Glass Fiber 20%

 

P.P

 

Motor

Type

 

Transistor (8-poles)

 

Induction (6-poles)

 

 

Input

W

 

65.9

 

 

Rate Output

W

30

 

29

 

Fan Speed

Lo (Cool/Heat)

rpm

880 / 1,100

 

 

 

Me (Cool/Heat)

rpm

1,100 / 1,230

 

 

 

Hi (Cool/Heat)

rpm

1,310 / 1,410

 

830

Heat Exchanger

Description

 

 

Evaporator

 

Condenser

 

Tube material

 

 

Copper

 

Copper

 

Fin material

 

 

Aluminium (Pre Coat)

 

Aluminium

 

 

 

 

 

 

 

 

Fin Type

 

 

Slit Fin

 

Corrugated Fin

 

Row / Stage

 

 

(Plate fin configuration, forced draft)

 

 

 

 

2 / 15

 

2 / 24

 

 

 

 

 

 

FPI

 

 

21

 

17

 

Size (W × H × L)

mm

610 × 315 × 25.4

 

703.8 × 504 × 36.4

 

 

 

 

 

 

735.0

 

 

 

 

 

 

 

Refrigerant Control Device

 

 

 

Capillary Tube

Refrigeration Oil

 

 

(c.c)

 

RB68A (360)

 

 

 

 

 

 

 

Refrigerant (R410A)

 

 

g (oz)

 

1,020 (36.0)

Thermostat

 

 

 

Electronic Control

 

Protection Device

 

 

 

Electronic Control

 

Electronic Control

 

Length

 

mm

 

C1, C2 ; 1,100, C3 ; 750

Capillary Tube

Flow Rate

 

l/min

 

C1, C2 ; 5.0, C3 ; 15.4

 

Inner Diameter

 

mm

 

C1, C2 ; 1.2, C3 ; 1.7

Air Filter

Material

 

 

P.P.

 

 

Style

 

 

Honeycomb

 

 

Fan Motor Capacitor

 

 

µF, VAC

 

2.0 µF, 400 VAC

 

 

 

 

 

 

 

Specifications are subject to change without notice for further improvement.

9

CS-XE9DKE CU-XE9DKE / CS-XE12DKE CU-XE12DKE

4 Dimensions

10

CS-XE9DKE CU-XE9DKE / CS-XE12DKE CU-XE12DKE

11

CS-XE9DKE CU-XE9DKE / CS-XE12DKE CU-XE12DKE

5 Refrigeration Cycle Diagram

12

CS-XE9DKE CU-XE9DKE / CS-XE12DKE CU-XE12DKE

6 Block Diagram

13

Panasonic CS-XE9DKE, CU-XE9DKE, CU-XE12DKE, CS-XE12DKE Service Manual

CS-XE9DKE CU-XE9DKE / CS-XE12DKE CU-XE12DKE

7 Wiring Diagram

14

CS-XE9DKE CU-XE9DKE / CS-XE12DKE CU-XE12DKE

8 Operation Details

8.1.Basic Funtion

Inverter control, which equipped with a microcomputer in determining the most suitable operating mode as time passes, automatically adjusts output power for maximum comfort always. In order to achieve the suitable operating mode, the microcomputer maintains the set temperature by measuring the temperature of the environment and performing temperature shifting. The compressor at outdoor unit is operating following the frequency instructed by the microcomputer at indoor unit that judging the condition according to internal setting temperature and intake air temperature.

8.1.1.Internal Setting Temperature

Once the operation starts, remote control setting temperature will be taken as base value for temperature shifting processes. These shifting processes are depending on the air conditioner settings and the operation environment. The final shifted value will be used as internal setting temperature and it is updated continuously whenever the electrical power is supplied to the unit.

Table (a): Auto Operation Mode Setting

Mode Shift:

Temperature Shift (°C)

Cooling/Soft Dry → Heating

-2.0

Heating → Cooling/Soft Dry

+2.0

15

CS-XE9DKE CU-XE9DKE / CS-XE12DKE CU-XE12DKE

Table (b): Outdoor Air Temperature Shifting

Mode:

Outdoor Temperature, X (°C):

Temperature Shift (°C)

 

 

 

 

XE9DK

XE12DK

Cooling/Soft Dry

 

38

X

0.00

0.00

 

 

 

 

 

 

 

30

X

38

0.00

0.00

 

23

X

30

0.00

0.00

 

 

 

 

 

 

 

 

X

23

0.00

0.00

Heating

 

21

X

0.00

0.00

 

17

X

21

0.00

0.00

 

 

 

 

 

 

 

9

X

17

0.00

0.00

 

5

X

9

+0.50

+1.00

 

 

 

 

 

 

 

1

X

5

+1.00

+1.25

 

 

X

1

+1.50

+2.00

Table (c): Fan Speed Shifting

Mode:

Fan Speed:

Temperature Shift (°C)

Cooling

All

+1.25

 

 

 

Soft Dry

All

+1.0

Heating

Lo

+1.0

 

Hi, Me-, Me, Me+, Auto

+0.25 (XE9DK), +0.50 (XE12DK)

 

 

 

Table (d): Start-Up Shifting

Mode within 60 Minutes from Start-up:

Temperature Shift (°C)

Cooling/Soft Dry

-1.0

Heating

+2.0

16

CS-XE9DKE CU-XE9DKE / CS-XE12DKE CU-XE12DKE

8.1.2.Compressor Operation Frequency

Zone

Intake Air Temperature - Internal Setting Temperature (°C)

 

 

Freq. H

 

 

 

 

Cooling

Soft Dry

Heating

Cooling

Soft Dry

Heating

Remark

 

 

 

 

XE9DK

XE12DK

XE9DK

XE12DK

XE9DK

XE12DK

 

 

 

 

 

 

 

 

 

 

 

 

1

-2.0

-3.0

1.0

2

1

5

5

1

1

 

 

 

 

 

 

 

 

 

 

 

 

2

-1.5

-2.5

0.5

2

5

10

10

3

8

 

3

-1.0

-2.0

0.0

4

8

10

10

6

13

 

 

 

 

 

 

 

 

 

 

 

 

4

-0.5

-1.5

-0.5

9

12

10

12

11

18

 

5

0.0

-1.0

-1.0

11

14

12

14

15

23

 

 

 

 

 

 

 

 

 

 

 

 

6

0.5

-0.5

-1.5

14

18

12

17

18

27

 

 

 

 

 

 

 

 

 

 

 

 

7

1.0

0.0

-2.0

17

22

14

17

21

30

 

8

1.5

0.5

-2.5

20

27

14

20

25

32

Fc, Fh

 

 

 

 

 

 

 

 

 

 

 

9

2.0

1.0

-3.0

20

27

16

24

25

32

Fc, Fh

10

2.5

1.5

-3.5

20

27

20

27

25

32

Fc, Fh

 

 

 

 

 

 

 

 

 

 

 

11

Nil

Nil

-4.0

Nil

Nil

Nil

Nil

25

32

Fh

 

 

 

 

 

 

 

 

 

 

 

12

Nil

Nil

-4.5

Nil

Nil

Nil

Nil

25

32

Fh

Operating Frequency Calculation Formula:

CompHz = Freq. A × Freq. H + Freq. C

Example Calculation:

Model No.: XE9DK

Operation Mode: Cooling

When Intake Air Temperature - Internal setting Temperature: 1.5°C

CompHz = Freq. A × Freq. H + Freq. C

=1.9 × 20 + 1.0

=39 Hz (It cuts down less than a decimal point)

Remarks:

Cooling & Soft Dry

 

 

XE9DK

XE12DK

 

 

 

 

 

Freq. A

 

 

Freq. C

Freq. A

 

Freq. C

 

 

 

 

 

 

 

 

 

 

 

 

Low Load (Freq. H

10)

0.9

 

11.0

0.9

 

11.0

High Load (Freq. H > 10)

1.9

 

1.0

1.9

 

0.7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Heating

 

 

 

XE9DK

XE12DK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Freq. A

 

 

Freq. C

Freq. A

 

Freq. C

 

 

 

 

 

 

 

 

 

 

 

Low Load (Freq. H

12)

 

1.4

 

10.6

1.4

 

10.6

High Load (Freq. H > 12)

 

2.2

 

 

1.0

2.1

 

1.8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Freq. Range

 

 

 

XE9DK

XE12DK

 

 

 

 

 

 

 

 

 

Cooling

Fc

 

 

 

 

39

 

52

 

 

 

 

 

 

Operation Range

 

12 ~ 86

12 ~ 102

Heating

Fh

 

 

 

 

56

 

69

 

 

 

 

 

 

Operation Range

 

 

14 ~ 128

14 ~ 128

When Freq. H is equal to 20 (XE9DK), 27 (XE12DK) for cooling, 25 (XE9DK), 32 (XE12DK) for heating or above, the Comp. may run at the freq. higher than Fc or Fh up to max. freq. operation.

Best Amenity Control

Every 90s (Cooling), 120s (Heating) maintain same zone Freq. H + 1 until Fc, Fh.

8.1.3.Cooling Operation

8.1.3.1.Thermostat control

Compressor is OFF when Intake Air Temperature - Internal Setting Temperature < -1.5°C.

Compressor is ON after waiting for 3 minutes, if the Intake Air Temperature - Internal Setting Temperature > Compressor OFF point.

17

CS-XE9DKE CU-XE9DKE / CS-XE12DKE CU-XE12DKE

8.1.4.Soft Dry Operation

8.1.4.1.Thermostat control

Compressor is OFF when Intake Air Temperature - Internal Setting Temperature < -2.5°C.

Compressor is ON after waiting for 3 minutes, if the Intake Air Temperature - Internal Setting Temperature > Compressor OFF point.

8.1.5.Heating Operation

8.1.5.1.Thermostat control

Compressor is OFF when Intake Air Temperature - Internal Setting +1.0°C.

Compressor is ON after waiting for 3 minutes, if the Intake Air Temperature - Internal Setting Temperature < Compressor OFF point.

8.1.6.Automatic Operation

This mode can be set using remote control and the operation is decided by remote control setting temperature, indoor intake air temperature and outdoor air temperature.

During operation mode judgment, indoor fan motor (with speed of Lo-) and outdoor fan motor are running for 30 seconds to detect the indoor intake and outdoor air temperature. The operation mode is decided based on below chart.

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CS-XE9DKE CU-XE9DKE / CS-XE12DKE CU-XE12DKE

Values of T1, T2, and T3 depend on remote control setting temperature, as shown in below table. After the adjustment of T1, T2 and T3 values, the operation mode for that particular environment and remote control setting is judged and performed, based on the above operation mode chart, every 30 minutes.

Remote Control Setting Temperature (°C)

T1

T2

T3

16 ~ 18

+10

+8

-5

 

 

 

 

19 ~ 22

+8

+7

-7

23 ~ 26

+7

+6

-7

 

 

 

 

27 ~ 30

+6

+5

-8

There is a temperature shifting on T1, T2, and T3 if the operation mode judged is changed from Cooling/Soft Dry to Heating or vice verse.

Operation Mode change from

Temperature shifts (°C)

Cooling/Soft Dry → Heating

-2

Heating → Cooling/Soft Dry

+2

Example of operation mode chart adjustment:

From the above table, if remote control setting temperature = 25,

T1 = 25 + 7 = 32; T2 = 25 + 6 = 31; T3 = 25 - 7 = 18

The operation mode chart for this example is as shown in below figure and the operation mode to be performed will depend on indoor intake air temperature and outdoor air temperature at the time when the judgment is made.

8.1.7.Indoor Fan Motor Operation

A.Basic Rotation Speed (rpm)

Required rotation speed for fan is set to respond to the remote control setting (10 rpm unit)

[Cooling, Dry, Fan]

Remote Control

O

O

O

O

O

Tab (rpm)

SHI

Hi

Me+

Me

Me-

Lo

Lo-

SLo

SSLo

 

 

 

 

 

 

 

 

 

 

XE9DK

1250

1200

1100

1000

900

800

780

730

720

 

 

 

 

 

 

 

 

 

 

XE12DK

1340

1310

1200

1090

980

880

780

730

720

[Heating]

Remote Control

O

O

O

O

O

Tab (rpm)

SSHI

SHi

Me+

Me

Me-

Lo

Lo-

SLo

SSLo

XE9DK

1350

1270

1160

1050

940

840

790

730

720

 

 

 

 

 

 

 

 

 

 

XE12DK

1490

1410

1330

1250

1170

1100

840

730

720

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CS-XE9DKE CU-XE9DKE / CS-XE12DKE CU-XE12DKE

B.Indoor Fan Control

i.Indoor fan control operation outline

1.Cooling / Dry / Fan / Ion / Oxygen

2. Heating

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CS-XE9DKE CU-XE9DKE / CS-XE12DKE CU-XE12DKE

ii.Auto Fan Speed

1.Cooling, Ion, Oxygen

2. Heating

Note:

a.UP:

If move from Lo, the fan speed will be shifted to Maximum 1160 rpm (XE9DK), 1330 rpm (XE12DK).

If move from Maximum, the fan speed no change.

In up zone, 10 rpm is added for every 10s until Maximum 1160 rpm (XE9DK), 1330 rpm (XE12DK).

b.DOWN:

The fan speed will be decreased one step every 10 sec. until Minimum 840 rpm (XE9DK), 1100 rpm (XE12DK).

c.Current Output Fixed:

Maintain at present fan speed.

d.Instantaneous Maximum:

Fan speed will be increased to maximum auto fan speed.

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CS-XE9DKE CU-XE9DKE / CS-XE12DKE CU-XE12DKE

iii. Max Capacity Condition

a)During Cooling operation, if all to the following condition is fulfilled, the indoor fan speed is set to Shi.

1.Indoor intake temperature 24°C.

2.Operation frequency 39 Hz (XE9DK), 52 Hz (XE12DK) & above.

3.Remote Control setting temperature 16°C.

4.Remote Control setting fan speed Hi.

5.Outdoor temperature 30°C.

6.Operation start within 30 minutes.

* If any of above conditions is not valid, the condition is ended.

b)During Heating operation, if all to the following condition is fulfilled, the indoor fan speed is set to SSHi.

1.Indoor intake temperature is 17°C or above and less than 23°C.

2.Operation frequency 56 Hz (XE9DK), 68.5 Hz (XE12DK) & above.

3.Remote Control setting temperature 30°C.

4.Remote Control setting fan speed Hi.

5.Outdoor temperature < 4°C.

6.Operation start 2 hours.

*If any of above conditions is not valid, the condition is ended.

C. Fan Motor Control

i. Motor specification

High voltage PWM Sensorless Motor

ii.Feedback Control

1.Rotation speed feedback

Immediately after the fan started, rpm is checked and duty is added, and feedback control is performed every 1s.

iii.Abnormal Detection

1. Condition

*

Step out signal input

 

*

Feedback rotation speed is more than 2550 rpm or below 50 rpm.

 

 

However, 10s after fan start, rotation abnormality is not detected.

2.

Control

*

Fan stop

3.

Return

*

Restart after 5s

 

 

 

However, in case the fan is stopped by the above conditions within 25s after fan has started, and happened

 

 

 

continuously for 7 times, restart will not be performed.

Indoor fan motor lock abnormal (H19)

iv.Restart Prohibition Control

Prohibit to restart within 5s after fan stop. (except when power is ON)

22

1 → 2 → 3
4 → 5 → 4 ←→ 5

CS-XE9DKE CU-XE9DKE / CS-XE12DKE CU-XE12DKE

D. Deodorizing Control

i. Control condition

Control at cooling/dry operation and auto fan speed setting.

No Deodorizing Control is performed during ON timer standby operation and during Anti-freezing control prevention.

ii. Operation

The odor status is arranged as below and it is shifted as follow.

* When COMP is ON

(Shift to 4 when COMP is OFF) * When COMP is OFF

(Shift to 1 when COMP is ON)

* Start from 4 if the Thermostat is OFF during the start operation.

8.1.8.Outdoor Fan Motor Operation

6 pole induction, 1 speed 780 rpm (XE9DK), 810 rpm (XE12DK).

It starts when compressor starts operation and it stops 30 seconds after compressor stops operation.

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CS-XE9DKE CU-XE9DKE / CS-XE12DKE CU-XE12DKE

8.1.9.Airflow Direction

1.There are two types of airflow, vertical airflow (directed by horizontal vane) and horizontal airflow (directed by vertical vanes).

2.Control of airflow direction can be automatic (angles of direction is determined by operation mode, heat exchanger temperature and intake air temperature) and manual (angles of direction can be adjusted using remote control).

Vertical Airflow

Operation Mode

Airflow Direction

 

Vane Angle (°)

 

 

 

1

2

3

4

5

 

 

 

 

 

 

 

Heating

Auto with Heat Exchanger

 

 

17

 

 

 

Temperature

 

 

58

 

 

 

 

 

 

 

 

 

 

 

 

 

7

 

 

 

Manual

7

17

33

49

67

 

 

 

 

 

 

 

Cooling, Soft Dry and Fan, Ion, O2

Auto

 

 

7 ~ 37

 

 

 

Manual

7

17

25

33

41

Mode Judgement in Auto

Auto

 

 

7

 

 

 

 

 

 

 

 

 

 

Manual

7

17

25

33

41

1.Automatic vertical airflow direction can be set using remote control; the vane swings up and down within the angles as stated above. For heating mode operation, the angle of the vane depends on the indoor heat exchanger temperature as Figure 1 below. When the air conditioner is stopped using remote control, the vane will shift to close position.

2.Manual vertical airflow direction can be set using remote control; the angles of the vane are as stated above and the positions of the vane are as Figure 2 below. When the air conditioner is stopped using remote control, the vane will shift to close position.

Horizontal Airflow

1.Automatic horizontal airflow direction can be set using remote control; the vane swings left and right within the angles as stated below. For heating mode operation, the angle of the vane depends on the indoor heat exchanger temperature as Figure 1 below.

Operation Mode

 

Vane Angle (°)

Heating, with heat exchanger temperature

A

55 ~ 125

 

B

90

Cooling, Soft Dry and Fan, Ion, O2

 

55 ~ 125

24

CS-XE9DKE CU-XE9DKE / CS-XE12DKE CU-XE12DKE

2.Manual horizontal airflow direction can be set using remote control; the angles of the vane are as stated below and the positions of the vane are as Figure 2 above.

Pattern

1

2

3

4

5

Airflow Direction

 

 

 

 

 

Patterns at Remote

 

 

 

 

 

Control

 

 

 

 

 

 

 

 

 

 

 

Vane Angle (°)

90

55

70

110

125

8.1.10. Quiet operation (Cooling Mode/Cooling area of Dry Mode)

A. Purpose

To provide quiet cooling operation compare to normal operation.

B.Control condition

a. Quiet operation start condition

When “quiet” button at remote control is pressed. Quiet LED illuminates.

b.Quiet operation stop condition

1.When one of the following conditions is satisfied, quiet operation stops:

a.Quiet button is pressed again.

b.Stop by OFF/ON switch.

c.Timer “off” activates.

d.When change mode to fan only mode.

2.When quiet operation is stopped, operation is shifted to normal operation with previous setting.

3.When fan speed is changed, quiet operation is shifted to quiet operation of the new fan speed.

4.When operation mode is changed, quiet operation is shifted to quiet operation of the new mode, except fan only mode.

5.During quiet operation, if timer “on” activates, quiet operation maintains.

6.After off, when on back, quiet operation is not memorised.

C. Control contents

1.Fan speed is changed from normal setting to quiet setting of respective fan speed. This is to reduce sound of Hi, Me, Lo for 3dB.

2.Fan speed for quiet operation is -100 rpm from setting fan speed.

8.1.10.1. Quiet operation under Soft Dry operation (Dry area at Dry Mode)

Automatic Fan Speed (Dry operation)

25

CS-XE9DKE CU-XE9DKE / CS-XE12DKE CU-XE12DKE

Manual Fan Speed (Dry operation)

8.1.10.2. Quiet operation (Heating)

A. Purpose

To provide quiet heating operation compare to normal operation.

B.Control condition

a. Quiet operation start condition

When “quiet” button at remote control is pressed. Quiet LED illuminates.

b.Quiet operation stop condition

1.When one of the following conditions is satisfied, quiet operation stops:

a.Quiet button is pressed again.

b.Stop by OFF/ON switch.

c.Timer “off” activates.

d.When change mode to fan only mode.

2.When quiet operation is stopped, operation is shifted to normal operation with previous setting.

3.When fan speed is changed, quiet operation is shifted to quiet operation of the new fan speed.

4.When operation mode is changed, quiet operation is shifted to quiet operation of the new mode, except fan only mode.

5.During quiet operation, if timer “on” activates, quiet operation maintains.

6.After off, when on back, quiet operation is not memorised.

C.Control contents

a. Fan Speed manual

1.Fan speed is changed from normal setting to quiet setting of respective fan speed. This is to reduce sound of Hi, Me, Lo for 3dB.

2.Fan speed for quiet operation is -100 rpm from setting fan speed.

3.Fan Speed Auto

If FM Lo

-100 rpm reduce from normal Heating Auto Fan Speed

If FM Lo maintain RPM

Indoor FM RPM depends on pipe temp sensor of indoor heat exchanger.

26

CS-XE9DKE CU-XE9DKE / CS-XE12DKE CU-XE12DKE

8.1.11. Delay ON Timer Control

Delay ON timer can be set using remote control, the unit with timer set will start operate earlier than the setting time. This is to provide a comfortable environment when reaching the set ON time.

Seventy minutes before the set time, indoor (at fan speed of Lo-) and outdoor fan motor start operate for 30 seconds to determine the indoor intake air temperature and outdoor air temperature in order to judge the operation starting time.

From the above judgment, the decided operation will start operate earlier than the set time as shown below.

8.1.12. Delay OFF Timer Control

Delay OFF timer can be set using remote control, the unit with timer set will stop operate at set time.

8.1.13. Auto Restart Control

1.When the power supply is cut off during the operation of air conditioner, the compressor will re-operate within three to four minutes (there are 10 patterns between 2 minutes 58 seconds and 3 minutes 52 seconds to be selected randomly) after power supply resumes.

2.This type of control is not applicable during ON/OFF Timer setting.

8.1.14. Auto Operation Switch

1.When the switch is pressed between 0 to 5 seconds, Auto Mode operation starts to function.

2.When the switch is pressed between 5 to 8 seconds, the unit is forced to operate in Cooling Mode.

3.When the switch is pressed between 8 to 11 seconds, the unit is forced to operate in Heating Mode.

27

CS-XE9DKE CU-XE9DKE / CS-XE12DKE CU-XE12DKE

4.When the switch is pressed between 11 to 16 seconds and together with the signal from remote control, the unit can be changed to different controlling setting (A-B mode) or to testify oxygen operation.

5.When the switch is pressed between 16 to 21 seconds, either “H14” error detection selection mode or the remote control signal receiving sound can be cancelled or turned on.

8.1.15. Indoor Power Relay Control

Power relay will turn on during operation or in progress of stopping operation. Although operation stops, the power relay continues on for three minutes.

However, during an instantaneous power failure (< 0.5s), power relay will turn off. Then, it will turn on 2 minutes after power recover and the unit will operate as previous operation condition.

8.1.16. Ionizer Operation

Purpose

To provide fresh air effect to users by discharging minus ion to air.

Control Condition

a.Ionizer Only Operation.

1.When an air-conditioner unit is at “OFF” condition (standby) and an ION operation button at remote control is pressed. Fan & ionizer on, ION LED illuminates, but power LED maintain off. (1 → 2)

However, fan speed can be adjusted later by customer during this operation.

Airflow direction (Horizontal Vane) control:

Follow vane direction control at cooling mode.

Horizontal vane can be changed by customer during ion only operation.

b.Operation Mode + Ionizer Operation.

1.Ionising Operation Start Condition

When an air conditioner unit is in “ON” condition (Heat, Cool, Dry, Fan, Auto mode) and an ION operation button at remote

28

CS-XE9DKE CU-XE9DKE / CS-XE12DKE CU-XE12DKE

control is pressed. Ionizer on & ION LED illuminates. (3 → 4)

Power LED also illuminates.

2.Ionising Operation Stop Condition

When one of the following condition is satisfied, ION operation stops.

a.Stopped by ON/OFF switch.

b.Timer OFF activates.

c.ION operation button is pressed again.

d.ION feedback signal shows error.

3.Ionizer operation status is not memorised by micon. After OFF, when operation is “ON” again, air conditioner operates without ionizer operation.

c.Timer during ionizer operation

Refer to case study in next page for detail.

8.1.16.1. Ionizer Problem Detection Control

i. Purpose

To inform user of ionizer problems and detection.

ii. Two types of problem detection control:

 

Control

Detection Method

 

Protection

 

Recovery

 

ERROR

 

 

 

 

 

 

PROTECTION

 

 

 

 

 

(i)

Actual ion: ON

(i) Actual ion ON for 10s & OFF for

(i)

Actual ion is permanently OFF & ion

(i)

Press ON/OFF button

 

 

30 min. continuously for 24 times

 

LED is blinking.

 

to OFF

 

 

(approx. 11 hr. 30 min.)

 

 

 

 

(ii) ion feedback signal:

(ii) Within 24 counts, if anytime

(ii)

Press remote control ion button for

(ii)

Reset power

 

0V

CONDITION becomes false then

 

a) ON: Ion LED blink & buzzer = beep

 

 

 

 

count is cleared.

 

b) OFF: Ion LED OFF & buzzer = beep

(iii) Off by force operation

 

 

 

 

 

 

 

 

BREAKDOWN

 

 

 

 

 

 

PROTECTION

 

 

 

 

 

 

 

 

 

Case 1: During Air-Con. ON.

 

 

(i)

Actual ion: OFF

(i) Actual ion OFF 2s

(i)

Air-Cond OFF with abnormal no. H26 is

(i)

When anytime

 

 

 

 

activated with timer LED is blinking

 

CONDITION becomes

(ii) ion feedback signal:

 

 

permanently.

 

false.

 

5V

 

 

 

 

 

 

 

 

 

Case 2: During Air-Con. OFF.

 

 

 

 

 

(i)

Abnormal no. H26 is activated with

(ii)

Once recovered, ion &

 

 

 

 

timer LED is blinking permanently for

 

Timer LED stops

 

 

 

 

both cases 1 & 2.

 

blinking permanently.

 

 

 

(ii)

Press remote control ion button for

 

 

 

 

 

 

a) ON: Ion LED blink

(iii) Main power reset.

 

 

 

 

b) OFF: Ion LED OFF

 

 

 

 

 

(iii) Press any remote control button to

 

 

 

 

 

 

a) ON: Buzzer = beep beep beep beep

 

 

 

 

 

 

b) OFF: Buzzer = beep beep beep beep

 

 

 

 

 

 

 

 

 

29

CS-XE9DKE CU-XE9DKE / CS-XE12DKE CU-XE12DKE

8.1.16.2. Ionizer Operation case study

Case 1

8.2.Protection Control Features

8.2.1.Protection Control For All Operations

8.2.1.1.Time Delay Safety Control

1.The compressor will not start for three minutes after stop of operation.

2.This control is not applicable if the power supply is cut off and on again or after 4-way valve deices condition.

8.2.1.2.30 Seconds Forced Operation

1.Once the compressor starts operation, it will not stop its operation for 30 seconds.

2.However, it can be stopped using remote control or Auto Switch at indoor unit.

8.2.1.3.Total Running Current Control

1.When the outdoor unit total running current (AC) exceeds X value, the frequency instructed for compressor operation will be decreased.

2.If the running current does not exceed X value for five seconds, the frequency instructed will be increased.

3.However, if total outdoor unit running current exceeds Y value, compressor will be stopped immediately for three minutes.

 

 

XE12DK

 

XE9DK

Operation Mode

X (A)

 

Y (A)

X (A)

 

Y (A)

Cooling/Soft Dry (A)

6.5

 

17.0

4.5

 

17.0

 

 

 

 

 

 

 

Cooling/Soft Dry (B)

6.0

 

17.0

4.0

 

17.0

Heating

9.2

 

17.0

6.1

 

17.0

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