Loading...
Illustrated Parts Manual
Triple-L™
Trailers
P/N
3121226
December 30, 2013
REVISION LOG
Note: Replacement parts information prior to JLG’s acquisition of Premco Triple-L Trailer is limited. If the unit being serviced has a Premco serial number nameplate, it is recommended that the complete worn or damaged component (If it cannot be identified) be upgraded to the current JLG component rather than repaired.
August 26, 2005 - Original Issue Of Manual (Manual edited to B/M 0010598 Revision 8 - Model 248)
(Manual edited to B/M 0010599 Revision 11 - Model 449)
(Manual edited to B/M 0010600 Revision 8 - Model 4610)
(Manual edited to B/M 0010601 Revision 12 - Model 7610-7616)
(Manual edited to B/M 0010602 Revision 13 - Model 1012 & 1014)
July 31, 2006 - Revised Manual (Manual edited to B/M 0010598 Revision 11 - Model 248)
(Manual edited to B/M 0010599 Revision 15 - Model 449)
(Manual edited to B/M 0010600 Revision 11 - Model 4610)
(Manual edited to B/M 0010601 Revision 17 - Model 7610-7616)
(Manual edited to B/M 0010602 Revision 18 - Model 1012 & 1014)
May 1, 2007 - Revised Manual (Manual edited to B/M 0010598 Revision 12 - Model 248)
(Manual edited to B/M 0010599 Revision 18 - Model 449)
(Manual edited to B/M 0010600 Revision 13 - Model 4610)
(Manual edited to B/M 0010601 Revision 18 - Model 7610-7616)
(Manual edited to B/M 0010602 Revision 19 - Model 1012 & 1014)
September 26, 2008 - Revised Manual (Manual edited to B/M 0010598 Revision 15 - Model 248)
(Manual edited to B/M 0010599 Revision 21 - Model 449)
(Manual edited to B/M 0010600 Revision 17 - Model 4610)
(Manual edited to B/M 0010601 Revision 23 - Model 7610-7616)
(Manual edited to B/M 0010602 Revision 22 - Model 1012 & 1014)
November 30, 2009 - Revised Manual (Manual edited to B/M 0010598 Revision 15 - Model 248)
(Manual edited to B/M 0010599 Revision 21 - Model 449)
(Manual edited to B/M 0010600 Revision 17 - Model 4610)
(Manual edited to B/M 0010601 Revision 23 - Model 7610-7616)
(Manual edited to B/M 0010602 Revision 22 - Model 1012 & 1014)
December 31, 2010 - Revised Manual (Manual edited to B/M 0010598 Revision 15 - Model 248)
(Manual edited to B/M 0010599 Revision 21 - Model 449)
(Manual edited to B/M 0010600 Revision 17 - Model 4610)
(Manual edited to B/M 0010601 Revision 23 - Model 7610-7616)
(Manual edited to B/M 0010602 Revision 22 - Model 1012 & 1014)
April 27, 2011 - Revised Manual (Manual edited to B/M 0010598 Revision 15 - Model 248)
(Manual edited to B/M 0010599 Revision 21 - Model 449)
(Manual edited to B/M 0010600 Revision 17 - Model 4610)
(Manual edited to B/M 0010601 Revision 23 - Model 7610-7616)
(Manual edited to B/M 0010602 Revision 22 - Model 1012 & 1014)
3121226 |
Triple-L™ Trailers |
A |
REVISION LOG
September 23, 2011 - Revised Manual (Manual edited to B/M 0010598 Revision 15 - Model 248) (Manual edited to B/M 0010599 Revision 21 - Model 449) (Manual edited to B/M 0010600 Revision 17 - Model 4610) (Manual edited to B/M 0010601 Revision 23 - Model 7610-7616) (Manual edited to B/M 0010602 Revision 22 - Model 1012 & 1014)
March 7, 2012 - Revised Manual (Manual edited to B/M 0010598 Revision 15 - Model 248) (Manual edited to B/M 0010599 Revision 21 - Model 449) (Manual edited to B/M 0010600 Revision 17 - Model 4610) (Manual edited to B/M 0010601 Revision 23 - Model 7610-7616) (Manual edited to B/M 0010602 Revision 22 - Model 1012 & 1014)
July 6, 2012 - Revised Manual (Manual edited to B/M 0010598 Revision 15 - Model 248) (Manual edited to B/M 0010599 Revision 21 - Model 449) (Manual edited to B/M 0010600 Revision 17 - Model 4610) (Manual edited to B/M 0010601 Revision 23 - Model 7610-7616)
(Manual edited to B/M 0010602 Revision 22 - Model 1012 & 1014) October 3, 2012 - Revised Manual (Manual edited to B/M 0010598 Revision 15 - Model 248)
(Manual edited to B/M 0010599 Revision 21 - Model 449) (Manual edited to B/M 0010600 Revision 17 - Model 4610) (Manual edited to B/M 0010601 Revision 23 - Model 7610-7616) (Manual edited to B/M 0010602 Revision 22 - Model 1012 & 1014)
February 8, 2013 - Revised Manual (Manual edited to B/M 0010598 Revision 15 - Model 248) (Manual edited to B/M 0010599 Revision 21 - Model 449) (Manual edited to B/M 0010600 Revision 17 - Model 4610) (Manual edited to B/M 0010601 Revision 23 - Model 7610-7616) (Manual edited to B/M 0010602 Revision 22 - Model 1012 & 1014)
June 1, 2013 - Revised Manual (Manual edited to B/M 0010598 Revision 15 - Model 248) (Manual edited to B/M 0010599 Revision 21 - Model 449) (Manual edited to B/M 0010600 Revision 17 - Model 4610) (Manual edited to B/M 0010601 Revision 23 - Model 7610-7616) (Manual edited to B/M 0010602 Revision 22 - Model 1012 & 1014)
September 1, 2013 - Revised Manual (Manual edited to B/M 0010598 Revision 15 - Model 248) (Manual edited to B/M 0010599 Revision 21 - Model 449) (Manual edited to B/M 0010600 Revision 17 - Model 4610) (Manual edited to B/M 0010601 Revision 23 - Model 7610-7616) (Manual edited to B/M 0010602 Revision 22 - Model 1012 & 1014)
B |
Triple-L™ Trailers |
3121226 |
REVISION LOG
December 30, 2013 - Revised Manual (Manual edited to B/M 0010598 Revision 15 - Model 248) (Manual edited to B/M 0010599 Revision 21 - Model 449) (Manual edited to B/M 0010600 Revision 17 - Model 4610) (Manual edited to B/M 0010601 Revision 23 - Model 7610-7616) (Manual edited to B/M 0010602 Revision 22 - Model 1012 & 1014)
3121226 |
Triple-L™ Trailers |
C |
REVISION LOG
D |
Triple-L™ Trailers |
3121226 |
TABLE OF CONTENTS
FIGURE NO. |
TITLE |
PAGE NO. |
SECTION 1 - PARTS . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . .1-1 |
1-1 TONGUE COMPONENT INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 1-2 HITCH INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 1-3 BRAKE ACTUATOR ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10 1-4 JACK INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 1-5 POWER COMPONENTS INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18 1-6 MOTOR/PUMP/TANK ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22 1-7 CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24 1-8 CYLINDER ASSEMBLY (SERVICE REPLACEMENT) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26 1-9 DECK LATCH INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28 1-10 BEARING, FRAME & DECK INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30 1-11 RAIL & TAILGATE INSTALLATIONS (OPTIONAL) (UT MODELS ONLY) . . . . . . . . . . . 1-36 1-12 ENCLOSURE INSTALLATIONS - MODELS EC10, EC12 & EC14 ONLY (PRIOR TO
S/N 0050002838). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-40 1-13 ENCLOSURE INSTALLATIONS - MODELS EC10, EC12 & EC14 ONLY
(S/N 0050002838 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-44 1-14 LIGHTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-48 1-15 SUSPENSION INSTALLATIONS (PRIOR TO S/N 0050003895) . . . . . . . . . . . . . . . . . . 1-52 1-16 SUSPENSION INSTALLATIONS (S/N 0050003895 TO PRESENT) . . . . . . . . . . . . . . . 1-56 1-17 HUBS WITHOUT BRAKES AND TIRES & WHEELS INSTALLATIONS . . . . . . . . . . . . . 1-60 1-18 ELECTRIC BRAKE INSTALLATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-64 1-19 HYDRAULIC SURGE BRAKE INSTALLATIONS (OPTIONAL) . . . . . . . . . . . . . . . . . . . . 1-68 1-20 OPTIONAL ACCESSORY INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-74 1-21 ELECTRICAL COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-78 1-22 ELECTRICAL SCHEMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-84 1-23 DECAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-86
SECTION 2 - PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
3121226 |
Triple-L™ Trailers |
i |
TABLE OF CONTENTS
FIGURE NO. |
TITLE |
PAGE NO. |
ii |
Triple-L™ Trailers |
3121226 |
SECTION 1 PARTS
3121226 |
Triple-L™ Trailers |
1-1 |
SECTION 1 PARTS
FIGURE 1-1. TONGUE COMPONENT INSTALLATIONS
402 |
403 |
409 |
413 |
408 |
413 |
403 |
402 |
404
110C |
118 |
HYDRAULIC SURGE BRAKES |
|
301A |
201 |
301A |
302A |
|
|
302A |
406 |
407 |
|
|
|
301B |
|
|
6 |
7 |
106 |
107 |
|
302B |
|
|
|
|
305 |
303 |
|
|
|
|
304 |
|
OR |
|
110A |
|
|
|
|
302A |
|
110B |
|
|
|
|
301A |
|
NO BRAKES AND ELECTRIC BRAKES |
|
|
|
301A |
|
|
|
1 |
101 |
|
|
302A |
|
1-2 |
Triple-L™ Trailers |
3121226 |
|
|
|
|
SECTION 1 PARTS |
|
|
|
|
|
|
|
|
|
|
FIGURE 1-1. TONGUE COMPONENT INSTALLATIONS |
|
|
|||
ITEM # |
PART NUMBER |
QTY. |
|
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
|
|
|
Ref. |
COUPLER INSTALLATION (MODELS WITHOUT BRAKES) |
|
|
|
|
0273334 |
Ref. |
Model 248 (Without Brakes) |
B |
|
|
|
0273334 |
Ref. |
Model UT28 (Without Brakes) |
B |
|
|
1 |
27422 |
1 |
Channel, Coupler |
|
|
|
2 to 5 |
Not Used |
|
|
|
|
|
6 |
80065 |
3 |
Bolt 1/2in-13NC x 4-1/2in |
|
|
|
7 |
80151 |
3 |
Locknut 1/2in-13NC |
|
|
|
|
|
Ref. |
COUPLER AND BREAKAWAY SWITCH INSTALLATION |
|
|
|
|
|
|
(MODELS WITH ELECTRIC BRAKES) |
|
|
|
|
|
Ref. |
Enclosed Models: |
|
|
|
|
0273132 |
Ref. |
Models EC10-EC14 (Single Electric Axle Brakes) |
C |
|
|
|
0273024 |
Ref. |
Models EC10-EC14 (Tandem Electric Axle Brakes) |
C |
|
|
|
|
Ref. |
Flatbed Models: |
|
|
|
|
0273338 |
Ref. |
Model 248 (Electric Axle Brakes) |
D |
|
|
|
0273340 |
Ref. |
Model 449 (Electric Axle Brakes) |
C |
|
|
|
0273290 |
Ref. |
Models 1012-1014 (Electric Axle Brakes) |
C |
|
|
|
0273342 |
Ref. |
Model 4610 (Electric Axle Brakes) |
C |
|
|
|
0273132 |
Ref. |
Models 7610-7616 (Single Electric Axle Brakes) |
C |
|
|
|
0273024 |
Ref. |
Models 7610-7616 (Tandem Electric Axle Brakes) |
C |
|
|
|
|
Ref. |
Utility Models: |
|
|
|
|
0273338 |
Ref. |
Model UT28 (Electric Axle Brakes) |
D |
|
|
|
0273340 |
Ref. |
Model UT49 (Electric Axle Brakes) |
C |
|
|
|
0273342 |
Ref. |
Model UT410 (Electric Axle Brakes) |
C |
|
|
|
0273132 |
Ref. |
Models UT610-UT614 (Single Electric Axle Brakes) |
C |
|
|
|
0273024 |
Ref. |
Models UT610-UT614 (Tandem Electric Axle Brakes) |
C |
|
|
|
0273290 |
Ref. |
Models UT912-UT914 (Electric Axle Brakes) |
C |
|
|
101 |
|
1 |
|
Channel, Coupler |
|
|
|
27422 |
|
|
Single Axle Models |
|
|
|
|
|
|
Tandem Axle Models: |
|
|
|
30408 |
|
|
Models EC10-EC14/7610-7616/UT610-UT614 |
|
|
|
36413 |
|
|
Models UT912-UT914/1012-1014 |
|
|
102 to 105 |
Not Used |
|
|
|
|
|
106 |
|
3 |
|
Bolt Options: |
|
|
|
80065 |
|
|
Bolt 1/2in-13NC x 4-1/2in (All Models Except 1012-1014 & |
|
|
|
|
|
|
UT912-UT914) |
|
|
|
80076 |
|
|
Bolt 5/8in-11NC x 4-1/2in (Models 1012-1014 & UT912-914 |
|
|
|
|
|
|
Only) |
|
|
107 |
|
3 |
|
Locknut Options: |
|
|
|
80151 |
|
|
Locknut 1/2in-13NC (All Models Except 1012-1014 & |
|
|
|
|
|
|
UT912 |
|
|
|
|
|
|
- UT914) |
|
|
|
80161 |
|
|
Locknut 5/8in-11NC (Models 1012-1014 & UT912-914 |
|
|
|
|
|
|
Only) |
|
|
108 to 109 |
Not Used |
|
|
|
|
|
|
|
|
|
|
|
|
3121226 |
Triple-L™ Trailers |
1-3 |
SECTION 1 PARTS
FIGURE 1-1. TONGUE COMPONENT INSTALLATIONS (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
110 |
|
1 |
Switch, Breakaway Components: |
|
110A |
|
|
Switch Only Options: |
|
|
71820 |
|
All Models Except Model 248 & UT28 |
|
|
71820 |
|
Models 248 & UT28 Prior to S/N 0050004430 |
|
|
Use 1001111481 |
|
Models 248 & UT28 S/N 0050004430 to Present |
|
110B |
|
1 |
Replacement Pin & Cable Options: |
|
|
71820-1 |
|
P/N 71820 Switch |
|
|
Use 1001111481 |
|
P/N 1001111481 Switch |
|
110C |
Use 1001111481 |
1 |
Battery (Used with p/n 1001111481 Switch Assembly) |
|
|
Use 1001111481 |
1 |
Box, Battery (Used with p/n 1001111481 Switch Assy) |
|
111 to 116 |
Not Used |
|
|
|
117 |
80000 |
1 |
Bolt 1/4in-20NC x 3/8in |
|
118 |
80210 |
A/R |
Lockwasher 1/4in (S/N 0050001206 to Present) |
|
119 to 122 |
Not Used |
|
|
|
123 |
80002 |
A/R |
Bolt 1/4in-20NC x 3/4in |
|
|
|
Ref. |
COUPLER INSTALLATION (MODELS WITH HYDRAULIC SURGE |
|
|
|
|
BRAKES) |
|
|
|
Ref. |
Enclosed Models: |
|
|
0273022 |
Ref. |
Models EC10-EC14 (Single Axle Brakes - Optional) |
B |
|
0273023 |
Ref. |
Models EC10-EC14 (Tandem Axle Brakes - Standard) |
B |
|
|
Ref. |
Flatbed Models: |
|
|
0273337 |
Ref. |
Model 248 (Brakes are Optional) |
B |
|
0273339 |
Ref. |
Model 449 |
B |
|
0273289 |
Ref. |
Models 1012-1014 |
B |
|
0273341 |
Ref. |
Model 4610 |
B |
|
0273022 |
Ref. |
Models 7610-7616 (Single Axle Brakes - Standard) |
B |
|
0273023 |
Ref. |
Models 7610-7616 (Tandem Axle Brakes - Optional) |
B |
|
|
Ref. |
Utility Models: |
|
|
0273337 |
Ref. |
Model UT28 (Brakes are Optional) |
B |
|
0273339 |
Ref. |
Model UT49 |
B |
|
0273341 |
Ref. |
Model UT410 |
B |
|
0273022 |
Ref. |
Models UT610-UT614 (Single Axle Brakes - Standard) |
B |
|
0273023 |
Ref. |
Models UT610-UT614 (Tandem Axle Brakes - Optional) |
B |
|
0273289 |
Ref. |
Models UT912-UT914 |
B |
201 |
|
1 |
Brake Actuator Assembly Options (See Figure 1-3 for |
|
|
|
|
Breakdown) |
|
|
19601 |
|
Single Axle Models |
|
|
|
|
Tandem Axle Models Options: |
|
|
27611 |
|
Models EC10-EC14, 7610-7616 & UT610-UT614 |
|
|
36601 |
|
Models 1012-1014 & UT912-UT914 |
|
202 to 208 |
Not Used |
|
|
|
209 |
|
3 |
Bolt Options: |
|
|
80065 |
|
Bolt 1/2in-13NC x 4-1/2in |
|
|
80076 |
|
Bolt 5/8in-11NC x 4-1/2in (Models UT912-914 & 1012- |
|
|
|
|
1014) |
|
210 |
|
3 |
Nut Options: |
|
|
80151 |
3 |
Locknut 1/2in-13NC |
|
|
80161 |
3 |
Locknut 5/8in-11NC (Models UT912-914 & 1012-1014) |
|
|
|
|
|
|
1-4 |
Triple-L™ Trailers |
3121226 |
SECTION 1 PARTS
FIGURE 1-1. TONGUE COMPONENT INSTALLATIONS (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
Ref. |
SAFETY CHAINS INSTALLATION |
|
|
28104 |
Ref. |
All Models Except Models 248 & UT 28 |
C |
|
2902293 |
Ref. |
Models 248 & UT 28 Only |
C |
301 |
|
2 |
Chain Assembly Options: |
|
301A |
70212 |
|
All Models Except Models 248 & UT 28 (Includes #502A |
|
|
|
|
Hook) |
|
301B |
29309 |
|
Models 248 & UT 28 Only |
|
302 |
|
2 |
Chain End Options: |
|
302A |
Use 28104 |
|
Hook (All Models Except Models 248 & UT 28) (Part of # 501) |
|
302B |
71601 |
|
Link (Models 248 & UT 28 Only) |
|
303 |
|
A/R |
Bolt Options: |
|
|
80043 |
2 |
Prior to S/N0050003196 |
|
|
80065 |
1 |
S/N0050003196 to Present |
|
304 |
|
A/R |
Nut Options: |
|
|
80142 |
2 |
Prior to S/N0050003196 |
|
|
80151 |
1 |
S/N0050003196 to Present |
|
305 |
|
2 |
Flatwasher Options: |
|
|
80230 |
|
Prior to S/N0050003196 |
|
|
4711800 |
|
S/N0050003196 to Present (1/2in Thin) |
|
|
0273333 |
Ref. |
WINCH INSTALLATION - DECK ELEVATING (MODELS 248 & |
C |
|
|
|
UT28 ONLY) |
|
401 |
29403 |
1 |
Winch Assembly |
|
|
72216 |
1 |
Winch Less Mounting Plates |
|
|
29311 |
2 |
Plate, Mounting |
|
402 |
18215 |
2 |
Pulley |
|
403 |
29313 |
2 |
Bushing, Pulley |
|
404 |
34312 |
1 |
Cable w/Eyelet |
|
405 |
Not Used |
1 |
|
|
406 |
80028 |
2 |
Bolt 3/8in-16NC x 4in |
|
407 |
80131 |
2 |
Locknut 3/8in-16NC |
|
408 |
80311 |
1 |
Pin, Clevis |
|
409 |
80313 |
2 |
Pin, Clevis |
|
410 to 412 |
Not Used |
|
|
|
413 |
80326 |
3 |
Pin, Cotter (S/N0050001331 to Present) |
|
|
|
|
|
|
3121226 |
Triple-L™ Trailers |
1-5 |
SECTION 1 PARTS
FIGURE 1-2. HITCH INSTALLATIONS
50 |
|
|
303 |
|
302 |
GENUINE PARTS |
301 |
|
1G
1A |
1 |
PINTLE RING
1F
203
CROFT HITCH
1B 
202
1C |
201A |
|
|
|
201C |
1D |
|
1E |
DEMCO HITCH |
|
101D |
|
203 |
101B |
101C |
201BB |
202 |
101
201B
101A
201BA
BULLDOG HITCH
1-6 |
Triple-L™ Trailers |
3121226 |
|
|
|
|
SECTION 1 PARTS |
|
|
|
|
|
|
|
|
|
|
|
FIGURE 1-2. HITCH INSTALLATIONS |
|
|
||
ITEM # |
PART NUMBER |
QTY. |
|
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
|
|
|
Ref. |
BALL HITCH INSTALLATIONS (EARLY PREMCO MODELS) |
|
|
|
1 |
|
1 |
Croft Brand Hitch Assembly: |
|
|
|
|
70106 |
|
Hitch for 2in Ball (Single Axle Models) |
|
|
|
|
70107 |
|
Hitch for 2-5/16in Ball (Tandem Axle Models) |
|
|
|
1A |
Use 70142 |
1 |
|
Loop-Nut |
|
|
1B |
Use 70142 |
1 |
|
Spring |
|
|
1C |
Use 70142 |
1 |
|
Lip, Clamping |
|
|
1D |
4762000 |
1 |
|
Lockwasher |
|
|
1E |
Use 70142 |
1 |
|
Bolt, Square Head 5/8in-11NC x 4in |
|
|
1F |
0642044 |
2 |
|
Bolt 5/8in-11NC x 4-1/2in |
|
|
1G |
3312005 |
2 |
|
Locknut 5/8in-11NC |
|
|
|
|
|
|
— — — — — — — — — — |
|
|
50 |
70142 |
1 |
|
Croft Hitch Repair Kit (Includes Items 1A-1E) |
|
|
|
|
Ref. |
BALL HITCH INSTALLATIONS (LATE PREMCO MODELS & JLG |
|
|
|
|
|
|
MODELS PRIOR TO S/N 0050002147) |
|
|
|
|
|
Ref. |
Enclosed Models: |
|
|
|
|
70108 |
Ref. |
Models EC10-EC14 Prior to S/N 0050002147 (2 5/16 inch) |
B |
|
|
|
|
Ref. |
Flatbed Models: |
|
|
|
|
70103 |
Ref. |
Models 248, 449 & 4610 Prior to S/N 0050002147 (2 inch) |
C |
|
|
|
70108 |
Ref. |
Models 7610-7616 Prior to S/N 0050002147 (2 5/16 inch) |
B |
|
|
|
|
Ref. |
Models 1012-1014 |
|
|
|
|
70108 |
Ref. |
|
Prior to S/N 0050001793 (2 5/16 inch) |
B |
|
|
2620053 |
Ref. |
|
S/N 0050001793 to 0050002147 (2 5/16 inch) |
B |
|
|
|
Ref. |
Utility Models: |
|
|
|
|
70103 |
Ref. |
Models UT28, UT49 & UT410 Prior to S/N 0050002147 |
C |
|
|
|
|
|
(2 inch) |
|
|
|
|
70108 |
Ref. |
Models UT610-UT614 & UT912-UT914 Prior to |
B |
|
|
|
|
|
S/N 0050002147 (2 5/16 inch) |
|
|
|
101 |
|
1 |
|
Bulldog Brand Hitch Assembly: |
|
|
|
70103 |
|
|
Hitch for 2in Ball (Single Axle Models) |
|
|
|
|
|
|
Hitch for 2 5/16in Ball (Tandem Axle Models) Options: |
|
|
|
Use 2620058 |
|
|
All Except Models 1012-1014 (was p/n 70108) |
|
|
|
|
|
|
Models 1012-1014 |
|
|
|
Use 2620058 |
|
|
Prior to S/N 0050001793 (was p/n 70108) |
|
|
|
2620053 |
|
|
S/N 0050001793 to S/N 0050002147 |
|
|
101A |
7026324 |
1 |
|
Snap Pin & Chain |
|
|
101B |
|
1 |
|
Decal Options: |
|
|
|
7026325 |
|
|
2in Ball |
|
|
|
7026327 |
|
|
2 5/16in Ball |
|
|
101C |
0642044 |
2 |
|
Bolt 5/8in-11NC x 4-1/2in |
|
|
101D |
80161 |
2 |
|
Locknut 5/8in-11NC |
|
|
|
|
|
|
|
|
|
3121226 |
Triple-L™ Trailers |
1-7 |
SECTION 1 PARTS
FIGURE 1-2. HITCH INSTALLATIONS (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
Ref. |
BALL HITCH INSTALLATIONS (JLG MODELS S/N 0050002147 |
|
|
|
|
TO PRESENT) |
|
|
|
Ref. |
Enclosed Models: |
|
|
0275052 |
Ref. |
Models EC10-EC14 S/N 0050002147 to Present (2 5/16 inch) |
D |
|
|
Ref. |
Flatbed Models: |
|
|
0275051 |
Ref. |
Model 248 S/N 0050002147 to Present (2 inch) |
D |
|
|
Ref. |
Model 449 |
|
|
0275051 |
Ref. |
S/N 0050002147 to S/N 0050002403 (2 inch) |
D |
|
70103 |
Ref. |
S/N 0050002403 to S/N 0050002838 (2 inch) |
C |
|
0275891 |
Ref. |
S/N 0050002838 to Present (2 inch) |
B |
|
0275052 |
Ref. |
S/N 0050002147 to Present (2 5/16 inch) |
D |
|
0275052 |
Ref. |
Models 4610, 7610-7616 & 1012-1014 S/N 0050002147 to |
D |
|
|
|
Present (2 5/16 inch) |
|
|
|
Ref. |
Utility Models: |
|
|
0275051 |
Ref. |
Model UT28 S/N 0050002147 to Present (2 inch) |
D |
|
|
Ref. |
Model UT49 |
|
|
0275051 |
Ref. |
S/N 0050002147 to S/N 0050002403 (2 inch) |
D |
|
70103 |
Ref. |
S/N 0050002403 to S/N 0050002838 (2 inch) |
C |
|
0275891 |
Ref. |
S/N 0050002838 to Present (2 inch) |
B |
|
0275052 |
Ref. |
S/N 0050002147 to Present (2 5/16 inch) |
D |
|
0275052 |
Ref. |
Model UT410, UT610-UT614 & UT912-UT914 |
D |
|
|
|
S/N 0050002147 to Present (2 5/16 inch) |
|
201 |
|
1 |
Hitch Assembly: |
|
|
|
|
Hitch for 2in Ball |
|
201A |
2620054 |
|
All Models except 449 & UT49 |
|
|
|
|
Models 449 & UT49 Only |
|
201A |
2620054 |
|
S/N 0050002147 to S/N 0050002403 |
|
201B |
70103 |
|
S/N 0050002403 to Present |
|
201BA |
7026324 |
1 |
Snap Pin & Chain |
|
201BB |
7026325 |
1 |
Decal |
|
201C |
2620058 |
|
Hitch for 2-5/16in Ball |
|
202 |
|
A/R |
Bolt Options: |
|
|
0642044 |
2 |
Prior to S/N 0050003099 |
|
|
0642012 |
4 |
S/N 0050003099 to Present |
|
203 |
80161 |
A/R |
Locknut 5/8in-11NC |
|
|
0273011 |
Ref. |
PINTLE HITCH INSTALLATION (OPTIONAL) |
E |
301 |
|
1 |
Ring, Pintle Options: |
|
|
71503 |
|
Prior to S/N 0050002147 |
|
|
2620059 |
|
S/N 0050002147 to Present |
|
302 |
|
A/R |
Bolt Options: |
|
|
0642044 |
2 |
Prior to S/N 0050003099 |
|
|
0642012 |
4 |
S/N 0050003099 to Present |
|
303 |
80161 |
A/R |
Locknut 5/8in-11NC |
|
|
|
|
|
|
1-8 |
Triple-L™ Trailers |
3121226 |
SECTION 1 PARTS
FIGURE 1-2. HITCH INSTALLATIONS (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
|
|
|
3121226 |
Triple-L™ Trailers |
1-9 |
SECTION 1 PARTS
FIGURE 1-3. BRAKE ACTUATOR ASSEMBLIES
|
|
|
|
|
13 |
|
|
|
|
|
12 |
|
|
|
26 |
|
23 |
|
|
|
|
|
11 |
|
|
|
|
|
21 |
|
22 |
9 |
16 |
|
14 |
|
|
|
10 |
|
|
|
|
|
|
|
15 |
|
|
8 |
|
|
|
|
2B |
OR |
|
|
|
2C |
|
|
7 |
|
|
|
|
|
|
|
|
|
9 |
OR |
|
|
|
|
|
|
|
9 |
|
|
|
8 |
|
|
|
|
|
|
|
OR |
|
|
OR |
2A |
|
|
|
|
5 |
|
|
27 |
|
|
|
|
OR |
||
|
|
|
|
||
|
|
|
|
|
|
2 |
4 |
|
|
|
|
|
|
|
|
|
|
|
1 |
|
5 |
|
17 |
|
6 |
|
|
|
|
|
|
19 |
|
|
4 |
|
|
|
|
|
|
20 |
|
3A |
3 |
100 |
|
|
101 |
18 |
|||
|
|
|||
|
|
102 |
||
|
|
|
||
|
|
103 |
|
|
|
|
104 |
|
|
|
|
105 |
|
|
OR |
|
|
3C |
3B |
24 |
25 |
|
|
|
|
|
|
GENUINE PARTS |
|
1-10 |
Triple-L™ Trailers |
3121226 |
SECTION 1 PARTS
FIGURE 1-3. BRAKE ACTUATOR ASSEMBLIES
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
Ref. |
BRAKE ACTUATOR ASSEMBLIES |
|
|
|
Ref. |
Enclosed Models: |
|
|
27611 |
Ref. |
Models EC10-EC14 (Actuator Model DA10) |
A |
|
|
Ref. |
Flatbed Models: |
|
|
19601 |
Ref. |
Model 248, 449 & 4610 (Actuator Model 91) |
A |
|
36601 |
Ref. |
Models 1012-1014 (Actuator Model DA20) |
B |
|
27611 |
Ref. |
Models 7610-7616 (Actuator Model DA10) |
A |
|
|
Ref. |
Utility Models: |
|
|
19601 |
Ref. |
Model UT28, UT49 & UT410 (Actuator Model 91) |
A |
|
27611 |
Ref. |
Models UT610-UT614 (Actuator Model DA10) |
A |
|
36601 |
Ref. |
Models UT912-UT914 (Actuator Model DA20) |
B |
1 |
|
1 |
Channel, Coupler Options: |
|
|
7026363 |
|
Actuator Model 91 |
|
|
7026364 |
|
Actuator Model DA10 |
|
|
7026376 |
|
Actuator Model DA20 |
|
2 |
|
A/R |
Pad, Wear (Top) Options: |
|
2A |
Use 70002722 |
1 |
Actuator Model 91 (was p/n 7026358) |
|
2A |
Use 70002723 |
1 |
Actuator Model DA10 (was p/n 7026358) |
|
2B |
Use 70002719 |
1 |
Actuator Model DA20 (was p/n 7026377) |
|
2C |
See Note |
6 |
Screw, Flathead 1/4in-20NC x 1/2in(Note: Supply Locally) |
|
3 |
|
A/R |
Pad, Wear (Bottom) Options: |
|
3A |
Use 70002722 |
1 |
Actuator Model 91 (was p/n 7026359) |
|
3A |
Use 70002723 |
1 |
Actuator Model DA10 (was p/n 7026359) |
|
3B |
Use 70002719 |
1 |
Actuator Model DA20 (was p/n 7026378) |
|
3C |
Not Available |
6 |
Screw, Flathead 1/4in-20NC x 1/2in(Note: Supply Locally) |
|
4 |
|
A/R |
Spacer, Block Options: |
|
|
Use 70002722 |
|
Actuator Model 91 (was p/n 7026360) |
|
|
Use 70002723 |
|
Actuator Model DA10 (was p/n 7026365) |
|
|
Not Required |
|
Actuator Model DA20 |
|
5 |
7026353 |
A/R |
Shock, Dampener Options: |
|
|
|
1 |
Actuator Model 91 |
|
|
|
2 |
Actuator Model DA10 |
|
|
|
2 |
Actuator Model DA20 |
|
6 |
|
1 |
Pin, Shock (Front) Options: |
|
|
7026352 |
|
Actuator Model 91 |
|
|
7026366 |
|
Actuator Model DA10 |
|
|
7026379 |
|
Actuator Model DA20 |
|
7 |
|
1 |
Case, Outer Options: |
|
|
7026354 |
|
Actuator Model 91 |
|
|
7026375 |
|
Actuator Model DA10 |
|
|
7026380 |
|
Actuator Model DA20 |
|
8 |
|
A/R |
Pin, Coupler to Case Connector |
|
|
7026357 |
1 |
Actuator Model 91 |
|
|
7026367 |
2 |
Actuator Model DA10 |
|
|
7026381 |
2 |
Actuator Model DA20 |
|
9 |
|
A/R |
Pin Options: |
|
|
See Note |
4 |
Pin, Cotter |
|
|
70002638 |
2 |
Pin, Clip |
|
|
|
|
|
|
3121226 |
Triple-L™ Trailers |
1-11 |
SECTION 1 PARTS
FIGURE 1-3. BRAKE ACTUATOR ASSEMBLIES (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
10 |
|
A/R |
Pin, Shock (Rear) Options: |
|
|
Not Required |
0 |
Actuator Model 91 |
|
|
7026368 |
1 |
Actuator Model DA10 |
|
|
7026382 |
1 |
Actuator Model DA20 |
|
11 |
Use 7026361 |
1 |
Spring, Emergency Lever |
|
12 |
See Note |
2 |
Starwasher 5/16in External Tooth (Note: Supply Locally) |
|
13 |
0641505 |
2 |
Bolt 5/16in-18NC x 5/8in |
|
14 |
|
4 |
Bolt 1/4in-20NC Options: |
|
|
0641416 |
|
Bolt 1/4in-20NC x 2in |
|
|
0641406 |
|
Bolt 1/4in-20NC x 3/4in |
|
15 |
4761400 |
4 |
Lockwasher 1/4in |
|
16 |
Use 7026361 |
1 |
Lever, Emergency |
|
17 |
Use 19615 |
1 |
Rod & Piston Assembly (Master Cylinder) |
|
18 |
Use 19615 |
1 |
Reservoir (Master Cylinder) |
|
19 |
See Note |
1 |
Gasket (Master Cylinder) (Note: Use Items 101 & 102) |
|
20 |
7026355 |
1 |
Fitting with Orifice |
|
21 |
19616 |
1 |
Cap, Fill with Diaphragm & O-Ring (Master Cylinder) |
|
22 |
19613 |
1 |
Cable with S-Hooks |
|
|
Use 19613 |
2 |
Replacement S-Hooks |
|
23 |
|
1 |
Guide, Lever Options: |
|
|
7026356 |
|
Actuator Model 91 |
|
|
7026372 |
|
Actuator Model DA10 |
|
|
7026372 |
|
Actuator Model DA20 |
|
24 |
7026374 |
1 |
Boot |
|
25 |
3311401 |
4 |
Nut 1/4in-20NC |
|
26 |
7026373 |
1 |
Decal - Towable/Not Towable |
|
27 |
|
A/R |
Pin Options: |
|
|
See Note |
2 |
Pin, Cotter (Note: Supply Locally) |
|
|
70002637 |
1 |
Pin, Clip |
|
|
|
Ref. |
Repair Kit Options: |
|
100 |
7026361 |
1 |
Emergency Lever Replacement Kit (Includes Items 11,16 & |
|
|
|
|
22) |
|
101 |
7026362 |
1 |
Master Cylinder Repair Kit (Includes Items 19, 24 and Parts |
|
|
|
|
to Rebuilt #17) |
|
102 |
19615 |
1 |
Master Cylinder Replacement Kit (Includes Items 14, 15, 18, |
|
|
|
|
19 and 25) |
|
103 |
70002722 |
1 |
Slide Kit - Model 91 (Includes Items 2A, 3A & 4) |
|
104 |
70002723 |
1 |
Slide Kit - Model DA10 (Includes Items 2A, 3A & 4) |
|
105 |
70002719 |
1 |
Slide Kit - Model DA20 (Includes Items 2A & 3A) |
|
|
|
|
|
|
1-12 |
Triple-L™ Trailers |
3121226 |
SECTION 1 PARTS
FIGURE 1-3. BRAKE ACTUATOR ASSEMBLIES (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
|
|
|
3121226 |
Triple-L™ Trailers |
1-13 |
SECTION 1 PARTS
FIGURE 1-4. JACK INSTALLATIONS
101
119
1
118
3
3
116
117
|
103 |
102 |
105 |
106 |
107
120
104 108
109
110
111 112
2
2
155
505
151 501
156
403
402
402
154
504
401
153
503
310 
312
308
305
304
|
|
309 |
|
|
307 |
301 |
|
201 |
311 |
||
303 |
|||
|
|
||
|
|
302 |
|
317 |
202 |
306 |
|
316
202A
313
315
152 |
|
502 |
314 |
601
602
603 604 605
606
607
502A
401
GENUINE PARTS
1-14 |
Triple-L™ Trailers |
3121226 |
SECTION 1 PARTS
FIGURE 1-4. JACK INSTALLATIONS
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
Ref. |
JACK INSTALLATIONS |
|
|
0273012 |
Ref. |
Cequent/Fulton Jack Installation (Available on Models EC10- |
A |
|
|
|
EC14, Heavy Duty 449, 7610-7616, Heavy Duty UT49, UT610- |
|
|
|
|
UT614 Prior to JLG S/N 0050001119) |
|
|
0273283 |
Ref. |
Cequent/Fulton Jack Installation (Available on Models 1012- |
A |
|
|
|
1014 & UT912-UT914 Prior to JLG S/N 0050001119) |
|
|
0274184 |
Ref. |
Bulldog Jack Installation (Available on Models EC10-EC14, |
C |
|
|
|
Heavy Duty 449, 7610-7616, 1012-1014, Heavy Duty UT49, |
|
|
|
|
UT610-UT614 & UT912-UT914 JLG S/N 0050001119 to Present) |
|
|
0273344 |
Ref. |
Atwood Jack Installation (Available on Models 248, Std 449, |
A |
|
|
|
4610, UT28, Std UT49 & UT410) |
|
|
|
Ref. |
Cequent/Fulton Jack Installations (Prior to JLG S/N |
|
|
|
|
0050001119) |
|
|
0273012 |
Ref. |
Models EC10-EC14, Heavy Duty 449, 7610-7616, Heavy |
A |
|
|
|
Duty UT49, UT610-UT614 |
|
|
0273283 |
Ref. |
Models 1012-1014 & UT912-UT914 |
A |
1 |
|
1 |
Jack Assembly Options: |
|
|
Use 2840028 |
|
Models EC10-14, 7610-7616, UT610-UT614 (was p/n |
|
|
|
|
28408) |
|
|
Use 2840028 |
|
Models 449 & UT49 with Heavy Duty Jack (Prior to |
|
|
|
|
S/N 0050001220) (was p/n 28408) |
|
|
Use 2840028 |
|
Models 1012-1014 & UT912-UT914 (was p/n 36412) |
|
|
Use 2840028 |
1 |
Jack without Welded-on Bracket (was p/n 70907 & p/n |
|
|
|
|
1001149969) |
|
2 |
80022 |
4 |
Bolt 3/8in-16NC x 1in |
|
3 |
80131 |
4 |
Locknut 3/8in-16NC |
|
|
Use 2840028 |
Ref. |
Cequent/Fulton Jack Assembly (was p/ns 28408, 36412 & |
|
|
|
|
70907) (Original Equipment) |
|
|
|
Ref. |
Note: Original Equipment Cequent/Fulton Jack p/n 70907 |
|
|
|
|
may have been replaced with Service Replacement Jack |
|
|
|
|
p/n 1001149969 Pro Series Jack. Identify brand before |
|
|
|
|
ordering parts. See Items 101-120 for Cequent/Fulton |
|
|
|
|
Jack or items 151-156 for Pro Series Jack. |
|
101 |
|
1 |
Cap Options: |
|
|
Use 7026338 |
|
Black Plastic (was p/n 70908) |
|
|
7026338 |
|
Steel |
|
102 |
Use 70912 |
1 |
Pin, Straight |
|
103 |
Use 70912 |
1 |
Pin, Groove |
|
104 |
Use 70912 |
1 |
Gear, Horizontal |
|
105 |
Use 70912 |
1 |
Gear, Vertical |
|
106 |
Use 70912 |
1 |
Thrustwasher |
|
107 |
Use 70912 |
1 |
Bushing |
|
108 |
Use 70912 |
1 |
Flatwasher |
|
109 |
7026339 |
1 |
Plate, Support |
|
110 |
Use 2840028 |
1 |
Spacer (Note: No Longer Available) |
|
111 |
Use 2840028 |
1 |
Bearing (Note: No Longer Available) |
|
112 |
Use 2840028 |
1 |
Flatwasher (Note: No Longer Available) |
|
|
|
|
|
|
3121226 |
Triple-L™ Trailers |
1-15 |
SECTION 1 PARTS
FIGURE 1-4. JACK INSTALLATIONS (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
113 to115 |
Not Used |
|
|
|
116 |
7026606 |
1 |
Pin, Lynch (Note: Per vendor, pin was 5/8” dia. but is no |
|
|
|
|
longer available. Replacement pin is 9/16” dia.) |
|
117 |
7026344 |
1 |
Foot & Lower Tube Weldment |
|
118 |
See Note |
1 |
Screw (Note: Not Available - Supply Locally) |
|
119 |
See Note |
1 |
Fitting, Grease (Note: Not Available - Supply Locally) |
|
120 |
Use 2840028 |
1 |
Handle Assembly (Note: No Longer Available) |
|
|
Use 2840028 |
Ref. |
Pro Series Jack Assembly (was p/ns 1001149969) (Service |
|
|
|
|
Replacement) |
|
|
|
Ref. |
Note: Original Equipment Cequent/Fulton Jack p/n 70907 |
|
|
|
|
may have been replaced with Service Replacement Jack |
|
|
|
|
p/n 1001149969 Pro Series Jack. Identify brand before |
|
|
|
|
ordering parts. See Items 101-120 for Cequent/Fulton |
|
|
|
|
Jack or items 151-156 for Pro Series Jack. |
|
151 |
7027516 |
1 |
Gear Kit (Includes 2 Gears & 2 Pins) |
|
152 |
70004176 |
1 |
Crank Kit (Includes Crank Handle, Knob, Flatwashers & |
|
|
|
|
Pin) |
|
153 |
Use 2840028 |
1 |
Drop Leg, Replacement |
|
154 |
7027518 |
1 |
Pin Kit - Drop Leg |
|
155 |
Use 2840028 |
1 |
Cap, Replacement |
|
156 |
70004175 |
1 |
Bearing Kit (Includes Bearing & Flatwasher) |
|
|
0273344 |
Ref. |
Atwood Jack Installation |
A |
201 |
70905 |
1 |
Jack Assembly (See Items 301-317 for Breakdown) |
|
202 |
70902 |
1 |
Bracket with Ring, Retaining (Welded on Part) |
|
202A |
70906 |
1 |
Ring, Retaining |
|
|
70905 |
Ref. |
Atwood Jack Assembly |
A |
301 |
Use 7026619 |
1 |
Thrustwasher |
|
302 |
Use 7026619 |
1 |
Sleeve, Felt |
|
303 |
Use 7026619 |
1 |
Bearing |
|
304 |
Use 7026619 |
1 |
Handle Assembly |
|
305 |
Use 7026619 |
1 |
Sleeve |
|
306 |
Use 7026619 |
1 |
Flatwasher |
|
307 |
Use 7026619 |
1 |
Rollpin |
|
308 |
Use 7026619 |
1 |
Gear, Vertical |
|
309 |
Use 7026619 |
1 |
Gear, Horizontal |
|
310 |
70910 |
1 |
Cap |
|
311 |
Use 7026619 |
1 |
Plate, Support |
|
312 |
Use 7026619 |
1 |
Pin, Grooved |
|
313 |
Use 70905 |
1 |
Tube, Lower |
|
314 |
Use 70905 |
1 |
Wheel & Caster Assembly |
|
315 |
Use 70905 |
1 |
Nut |
|
316 |
Use 70905 |
1 |
Spring |
|
317 |
Use 70905 |
1 |
Latch, Pin |
|
|
|
|
|
|
1-16 |
Triple-L™ Trailers |
3121226 |
SECTION 1 PARTS
FIGURE 1-4. JACK INSTALLATIONS (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
0274184 |
Ref. |
Bulldog Jack Installation (JLG S/N 0050001119 to Present) |
C |
401 |
80043 |
4 |
Bolt 7/16in-14NC x 1-1/2in |
|
402 |
80141 |
4 |
Locknut 7/16in-14NC |
|
403 |
2840025 |
1 |
Jack Assembly |
|
|
2840025 |
Ref. |
Bulldog Jack Assembly |
D |
501 |
7027516 |
1 |
Gear Kit (Includes 2 Gears & 2 Pins) |
|
502 |
7027517 |
1 |
Crank Kit (Includes Crank Handle & Knob) |
|
502A |
7027520 |
1 |
Knob, Black |
|
503 |
7027519 |
1 |
Drop Leg, Replacement |
|
504 |
7027518 |
1 |
Pin Kit - Drop Leg |
|
505 |
7027521 |
1 |
Cap, Replacement |
|
|
|
Ref. |
Repair Kit Options: |
|
601 |
70004175 |
1 |
Bearing Kit (Pro Series Jack) (Includes Item #156 - Bearing & |
|
|
|
|
Flatwasher) |
|
602 |
7027517 |
1 |
Crank Kit (Bulldog Jack) (Includes #502 - Crank Handle, |
|
|
|
|
Knob, Flatwashers & Pin) |
|
603 |
70004176 |
1 |
Crank Kit (Pro Series Jack) (Includes Items #152 - Crank |
|
|
|
|
Handle, Knob, Flatwashers & Pin) |
|
604 |
7027516 |
1 |
Gear Kit (Bulldog Jack) (Includes Item # 501 - 2 Gears & |
|
|
|
|
2 Pins) |
|
605 |
70912 |
1 |
Gear Kit (Cequent/Fulton Jack) (Includes Items 102-108) |
|
606 |
7027516 |
1 |
Gear Kit (Pro Series Jack) (Includes Item # 151 - 2 Gears & |
|
|
|
|
2 Pins) |
|
607 |
7026619 |
1 |
Repair Kit (Atwood Jack) (Includes Items 301-312) |
|
|
|
|
|
|
3121226 |
Triple-L™ Trailers |
1-17 |
SECTION 1 PARTS
FIGURE 1-5. POWER COMPONENTS INSTALLATIONS
6
11
12
10
7
8
9
202
1
101
117
109
108
104
116
3 
204
205
110
205
203
119 
118
106
2EARLY PREMCO MODELS
4
5 15
13 
18
17 
14
16
LATE PREMCO AND ALL JLG MODELS
107
105
|
112 |
112 |
111 |
111 |
|
1-18 |
Triple-L™ Trailers |
3121226 |
|
|
|
|
SECTION 1 PARTS |
|
|
|
|
|
|
|
|
|
|
FIGURE 1-5. POWER COMPONENTS INSTALLATIONS |
|
|
|||
ITEM # |
PART NUMBER |
QTY. |
|
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
|
|
|
Ref. |
POWER COMPONENTS INSTALLATION (EARLY PREMCO |
|
|
|
|
|
|
MODELS) |
|
|
|
1 |
26404 |
1 |
Shield, Cylinder |
|
|
|
2 |
19600 |
1 |
Cylinder Assembly (No Internal Serviceable Parts Available) |
|
|
|
3 |
70122 |
1 |
Breather, Air |
|
|
|
4 |
80315 |
1 |
Pin, Clevis |
|
|
|
5 |
80322 |
1 |
Pin, Cotter |
|
|
|
6 |
19325 |
1 |
Strap, Battery |
|
|
|
7 |
70123 |
1 |
Box, Battery |
|
|
|
8 |
19409 |
1 |
Pin, Battery Box |
|
|
|
9 |
80326 |
1 |
Hairpin |
|
|
|
10 |
70124 |
1 |
Battery |
|
|
|
11 |
70206 |
1 |
Cable, Red Battery |
|
|
|
12 |
70207 |
1 |
Cable, Black Battery |
|
|
|
13 |
70514 |
1 |
Fitting, 45° |
|
|
|
14 |
70518 |
1 |
Fitting, 90° |
|
|
|
15 |
71201 |
1 |
Motor/Pump/Tank Assembly (See Figure 1-6 for Breakdown) |
|
|
|
16 |
70707 |
1 |
Hose |
|
|
|
17 |
80022 |
2 |
Bolt 3/8in-16NC x 1in |
|
|
|
18 |
80231 |
2 |
Lockwasher 3/8in |
|
|
|
|
|
Ref. |
POWER COMPONENTS INSTALLATION (LATE PREMCO AND |
|
|
|
|
|
|
ALL JLG MODELS) |
|
|
|
|
|
Ref. |
Enclosed Models: |
|
|
|
|
0273015 |
Ref. |
Models EC10-EC14 |
E |
|
|
|
|
Ref. |
Flatbed Models: |
|
|
|
|
|
Ref. |
Model 449 |
|
|
|
|
0273345 |
Ref. |
|
Prior to S/N 0050003037 |
D |
|
|
0273015 |
Ref. |
|
S/N 0050003037 to Present |
E |
|
|
0273285 |
Ref. |
Models 1012-1014 |
E |
|
|
|
|
Ref. |
Model 4610 |
|
|
|
|
0273352 |
Ref. |
|
Prior to S/N 0050003037 |
C |
|
|
0273015 |
Ref. |
|
S/N 0050003037 to Present |
E |
|
|
0273015 |
Ref. |
Models 7610-7616 |
E |
|
|
|
|
Ref. |
Utility Models: |
|
|
|
|
|
Ref. |
Model UT49 |
|
|
|
|
0273345 |
Ref. |
|
Prior to S/N 0050003037 |
D |
|
|
0273015 |
Ref. |
|
S/N 0050003037 to Present |
E |
|
|
|
Ref. |
Model UT410 |
|
|
|
|
0273352 |
Ref. |
|
Prior to S/N 0050003037 |
C |
|
|
0273015 |
Ref. |
|
S/N 0050003037 to Present |
E |
|
|
0273015 |
Ref. |
Models UT610-UT614 |
E |
|
|
|
0273285 |
Ref. |
Models UT912-UT914 |
E |
|
|
101 |
70124 |
1 |
|
Battery |
|
|
102 to 103 |
Not Used |
|
|
|
|
|
|
|
|
|
|
|
|
3121226 |
Triple-L™ Trailers |
1-19 |
SECTION 1 PARTS
FIGURE 1-5. POWER COMPONENTS INSTALLATIONS (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
104 |
|
1 |
Cylinder Assembly Options: |
|
|
|
|
Prior to S/N 0050003037 (See Figure 1-7 for Breakdown) |
|
|
Use 1001092096 |
|
All Models Except 1012-1014 & UT912-UT914 (was p/n |
|
|
|
|
27601) |
|
|
Use 1001091848 |
|
Models 1012-1014 & UT912-UT914 Only (was p/n |
|
|
|
|
36600) |
|
|
|
|
S/N 0050003037 to Present (See Figure 1-8 for |
|
|
|
|
Breakdown) |
|
|
1001092096 |
|
All Models Except 1012-1014 & UT912-UT914 |
|
|
1001091848 |
|
Models 1012-1014 & UT912-UT914 Only |
|
105 |
71201 |
1 |
Motor/Pump/Tank Assembly (See Figure 1-6 for Breakdown) |
|
106 |
70515 |
1 |
Fitting, 90° |
|
107 |
70518 |
1 |
Fitting, 90° |
|
108 |
70215 |
1 |
Cable, Red Battery |
|
109 |
70216 |
1 |
Cable, Black Battery |
|
110 |
70707 |
1 |
Hose |
|
111 |
80022 |
2 |
Bolt 3/8in-16NC x 1in |
|
112 |
80231 |
2 |
Lockwasher 3/8in |
|
113 to 114 |
Not Used |
|
|
|
115 |
80332 |
2 |
Pin, Roll (S/N 0050001617 to Present) |
|
116 |
1001092070 |
1 |
Vent (S/N 0050003037 to Present) |
|
117 |
4240177 |
1 |
Strap, Battery (S/N 0050004224 to Present) |
|
118 |
36315 |
1 |
Pin, Cylinder |
|
119 |
3450808 |
2 |
Pin, Cotter |
|
|
0273025 |
Ref. |
MOTION ALARM INSTALLATION |
F |
201 |
71821 |
1 |
Microswitch with Bracket |
|
202 |
|
1 |
Alarm Options: |
|
|
Use 0140016 |
|
Prior to S/N 0050001788 (Was P/N 70040) |
|
|
0140016 |
|
S/N 0050001788 to Present |
|
203 |
3311408 |
2 |
Locknut 1/4in-20NC |
|
204 |
0791406 |
2 |
Bolt 1/4in-20NC x 3/4in |
|
205 |
80209 |
A/R |
Flatwasher 1/4in (Prior to S/N 0050004224) |
|
206 |
70161 |
1 |
Bracket, Mounting |
|
207 |
80010 |
2 |
Screw, Machine #10-24NC x 1/2in |
|
208 |
80103 |
2 |
Nut #10-24NC |
|
209 |
80202 |
2 |
Flatwasher #10 |
|
210 |
80201 |
2 |
Starwasher |
|
|
|
|
|
|
1-20 |
Triple-L™ Trailers |
3121226 |
SECTION 1 PARTS
FIGURE 1-5. POWER COMPONENTS INSTALLATIONS (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
|
|
|
3121226 |
Triple-L™ Trailers |
1-21 |
SECTION 1 PARTS
FIGURE 1-6. MOTOR/PUMP/TANK ASSEMBLY
8
21A
24
20
19B
10
19A
1
19
19C
|
22 |
|
6 |
|
3 |
4 |
7 |
|
|
|
2 |
17 |
21B |
|
18
12
11
5
13
9
14
15
16
8
24
23
1-22 |
Triple-L™ Trailers |
3121226 |
Loading...