fanuc 15iA, 150i- A Maintenance Manual

GE Fanuc Automation Europe

Computer Numerical Controls

Series 15i / 150i

- Model A

Maintenance Manual

B-63325EN/03

TECHNOLOGY AND MORE

SAFETY PRECAUTIONS

This section describes the safety precautions related to the use of CNC units. It is essential that these precautions be observed by users to ensure the safe operation of machines equipped with a CNC unit (all descriptions in this section assume this configuration).

CNC maintenance involves various dangers. CNC maintenance must be undertaken only by a qualified technician.

Users must also observe the safety precautions related to the machine, as described in the relevant manual supplied by the machine tool builder.

Before checking the operation of the machine, take time to become familiar with the manuals provided by the machine tool builder and FANUC.

Contents

1. DEFINITION OF WARNING, CAUTION, AND NOTE . . . . . . . . . . . . . . . . . . . . . . . s–2

2. WARNINGS RELATED TO CHECK OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . s–3

3. WARNINGS RELATED TO REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . s–5

4. WARNINGS RELATED TO PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . s–6

5. WARNINGS AND NOTES RELATED TO DAILY MAINTENANCE . . . . . . . . . . . . s–7

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SAFETY PRECAUTIONS B–63325EN/03

1 DEFINITION OF WARNING, CAUTION, AND NOTE

This manual includes safety precautions for protecting the maintenance personnel (herein referred to as the user) and preventing damage to the machine. Precautions are classified into Warnings and Cautions according to their bearing on safety. Also, supplementary information is described as a Note. Read the Warning, Caution, and Note thoroughly before attempting to use the machine.

WARNING

Applied when there is a danger of the user being injured or when there is a danger of both the user being injured and the equipment being damaged if the approved procedure is not observed.

CAUTION

Applied when there is a danger of the equipment being damaged, if the approved procedure is not observed.

NOTE

The Note is used to indicate supplementary information other than Warning and Caution.

` Read this manual carefully, and store it in a safe place.

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B–63325EN/03 SAFETY PRECAUTIONS

2 WARNINGS RELATED TO CHECK OPERATION

WARNING

1.When checking the operation of the machine with the cover removed

(1)The user’s clothing could become caught in the spindle or other components, thus presenting a danger of injury. When checking the operation, stand away from the machine to ensure that your clothing does not become tangled in the spindle or other components.

(2)When checking the operation, perform idle operation without workpiece. When a workpiece is mounted in the machine, a malfunction could cause the workpiece to be dropped or destroy the tool tip, possibly scattering fragments throughout the area. This presents a serious danger of injury. Therefore, stand in a safe location when checking the operation.

2.When checking the machine operation with the power magnetics cabinet door opened

(1)The power magnetics cabinet has a high–voltage section (carrying a mark). Never touch the high–voltage section. The high–voltage section presents a severe risk of electric shock. Before starting any check of the operation, confirm that the cover is mounted on the high–voltage section. When the high–voltage section itself must be checked, note that touching a terminal presents a severe danger of electric shock.

(2)Within the power magnetics cabinet, internal units present potentially injurious corners and projections. Be careful when working inside the power magnetics cabinet.

3.Never attempt to machine a workpiece without first checking the operation of the machine. Before starting a production run, ensure that the machine is operating correctly by performing a trial run using, for example, the single block, feedrate override, or machine lock function or by operating the machine with neither a tool nor workpiece mounted. Failure to confirm the correct operation of the machine may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user.

4.Before operating the machine, thoroughly check the entered data.

Operating the machine with incorrectly specified data may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user.

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SAFETY PRECAUTIONS	B–63325EN/03

WARNING

5.Ensure that the specified feedrate is appropriate for the intended operation. Generally, for each machine, there is a maximum allowable feedrate. The appropriate feedrate varies with the intended operation. Refer to the manual provided with the machine to determine the maximum allowable feedrate. If a machine is run at other than the correct speed, it may behave unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user.

6.When using a tool compensation function, thoroughly check the direction and amount of compensation.

Operating the machine with incorrectly specified data may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user.

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B–63325EN/03 SAFETY PRECAUTIONS

3 WARNINGS RELATED TO REPLACEMENT

WARNING

1.Always turn off the power to the CNC and the main power to the power magnetics cabinet. If only the power to the CNC is turned off, power may continue to be supplied to the serve section. In such a case, replacing a unit may damage the unit, while also presenting a danger of electric shock.

2.When a heavy unit is to be replaced, the task must be undertaken by two persons or more. If the replacement is attempted by only one person, the replacement unit could slip and fall, possibly causing injury.

3.After the power is turned off, the servo amplifier and spindle amplifier may retain voltages for a while, such that there is a danger of electric shock even while the amplifier is turned off. Allow at least twenty minutes after turning off the power for these residual voltages to dissipate.

4.When replacing a unit, ensure that the new unit has the same parameter and other settings as the old unit. (For details, refer to the manual provided with the machine.) Otherwise, unpredictable machine movement could damage the workpiece or the machine itself, and present a danger of injury.

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SAFETY PRECAUTIONS B–63325EN/03

4 WARNINGS RELATED TO PARAMETERS

WARNING

1.When machining a workpiece for the first time after modifying a parameter, close the machine cover. Never use the automatic operation function immediately after such a modification. Instead, confirm normal machine operation by using functions such as the single block function, feedrate override function, and machine lock function, or by operating the machine without mounting a tool and workpiece. If the machine is used before confirming that it operates normally, the machine may move unpredictably, possibly damaging the machine or workpiece, and presenting a risk of injury.

2.The CNC and PMC parameters are set to their optimal values, so that those parameters usually need not be modified. When a parameter must be modified for some reason, ensure that you fully understand the function of that parameter before attempting to modify it. If a parameter is set incorrectly, the machine may move unpredictably, possibly damaging the machine or workpiece, and presenting a risk of injury.

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B–63325EN/03 SAFETY PRECAUTIONS

5 WARNINGS AND NOTES RELATED TO DAILY MAINTENANCE

WARNING

1. Memory backup battery replacement

When replacing the memory backup batteries, keep the power to the machine (CNC) turned on, and apply an emergency stop to the machine. Because this work is performed with the power on and the cabinet open, only those personnel who have received approved safety and maintenance training may perform this work.

When replacing the batteries, be careful not to touch the high–voltage circuits (marked and fitted with an insulating cover).

Touching the uncovered high–voltage circuits presents an extremely dangerous electric shock hazard.

NOTE

The CNC uses batteries to preserve the contents of its memory, because it must retain data such as programs, offsets, and parameters even while external power is not applied.

If the battery voltage drops, a low battery voltage alarm is displayed on the machine operator’s panel or screen.

When a low battery voltage alarm is displayed, replace the batteries within a week. Otherwise, the contents of the CNC’s memory will be lost.

To replace the battery, see the procedure described in Section 2.10 of this manual.

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SAFETY PRECAUTIONS	B–63325EN/03

WARNING

2. Absolute pulse coder battery replacement

When replacing the memory backup batteries, keep the power to the machine (CNC) turned on, and apply an emergency stop to the machine. Because this work is performed with the power on and the cabinet open, only those personnel who have received approved safety and maintenance training may perform this work.

When replacing the batteries, be careful not to touch the high–voltage circuits (marked and fitted with an insulating cover).

Touching the uncovered high–voltage circuits presents an extremely dangerous electric shock hazard.

NOTE

The absolute pulse coder uses batteries to preserve its absolute position.

If the battery voltage drops, a low battery voltage alarm is displayed on the machine operator’s panel or screen.

When a low battery voltage alarm is displayed, replace the batteries within a week. Otherwise, the absolute position data held by the pulse coder will be lost.

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B–63325EN/03	SAFETY PRECAUTIONS

WARNING

3. Fuse replacement

Before replacing a blown fuse, however, it is necessary to locate and remove the cause of the blown fuse.

For this reason, only those personnel who have received approved safety and maintenance training may perform this work.

When replacing a fuse with the cabinet open, be careful not to touch the high–voltage circuits (marked and fitted with an insulating cover).

Touching an uncovered high–voltage circuit presents an extremely dangerous electric shock hazard.

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B–63325EN/03	PREFACE

PREFACE

Description of	1.Display and operation
this manual	This chapter covers those items, displayed on the screen, that are related
	to maintenance. A list of all supported operations is also provided at the
	end of this chapter.
	2.Hardware
	This chapter covers hardware–related items, including the hardware
	configuration, connection, and NC status indicated on printed circuit
	boards. A list of all units is also provided as well as an explanation of how
	to replace each unit.
	3.Data input/output
	This chapter describes the input/output of data, including programs,
	parameters, and tool compensation data, as well as the input/output
	procedures for conversational data.
	4.Interface between the CNC and PMC
	This chapter describes the PMC specifications, the system configuration,
	and the signals used by the PMC.
	5.Digital servo
	This chapter describes the servo tuning screen and how to adjust the
	reference position return position.
	6.AC spindles
	These chapters describe the spindle amplifier checkpoints, as well as the
	spindle tuning screen.
	7.Trouble shooting
	This chapter describes the procedures to be followed in the event of
	certain problems occurring, for example, if the power cannot be turned on
	or if manual operation cannot be performed. Countermeasures to be
	applied in the event of alarms being output are also described.
	APPENDIX
	A BOOT SYSTEM
	B ALARM LIST

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PREFACE	B–63325EN/03

Applicable models

Related manuals

This manual can be used with the following models. The abbreviated names may be used.

	Pruduct name	Abbreviation
	FANUC Series 15i–MA	15i–MA
			M series
	FANUC Series 150i–MA	150i–MA

NOTE

Some function described in this manual may not be applied to some products.

For details, refer to the DESCRIPTIONS manual (B–63322EN)

The table below lists manuals related to FANUC Series 15i/150i–MODEL A.

In the table, this manual is marked with an asterisk(*).

Table 1 Related manuals

Manual name	Specification
	number
DESCRIPTIONS	B–63322EN	*
CONNECTION MANUAL (Hardware)	B–63323EN
CONNECTION MANUAL (Function)	B–63323EN–1
OPERATOR’S MANUAL (PROGRAMMING)	B–63324EN
OPERATOR’S MANUAL (OPERATION)	B–63324EN–1
MAINTENANCE MANUAL	B–63325EN
PARAMETER MANUAL	B–63330EN
DESCRIPTIONS (Supplement for Remote Buffer)	B–63322EN–1
PROGRAMMING MANUAL (Macro Compiler/Macro Executor)	B–63323EN–2

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B–63325EN/03

Table of Contents

SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .				s–1
PREFACE . .		. . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	p–1
1. SCREEN INDICATIONS AND OPERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .				1
1.1	FUNCTION KEYS AND SOFT KEYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .			2
	1.1.1	Indication Procedure for General Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		2
	1.1.2	Types of Function Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		3
	1.1.3	Soft Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		3
	1.1.4	Function Selection Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		4
	1.1.5	Chapter Selection Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		5
		1.1.5.1	Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5
		1.1.5.2	Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	6
		1.1.5.3	Offset/setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	7
		1.1.5.4	System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8
		1.1.5.5	Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	9
		1.1.5.6	Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	9
1.2	SCREEN INDICATIONS AT POWER ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .			10
1.3	DIAGNOSIS FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .			11
1.4	CNC STATE INDICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .			22
1.5	WAVEFORM DIAGNOSIS FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .			24
	1.5.1	Enhancement of Waveform Diagnosis Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		39
1.6	DISPLAYING INTERNAL POSITION COMPENSATION DATA . . . . . . . . . . . . . . . . . . . . . . . . .			44
1.7	OPERATIONS		. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	54
1.8	WARNING SCREEN FOR OPTION CHANGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .			58

1.9WARNING SCREEN FOR SYSTEM–SOFTWARE REPLACEMENT

	(SYSTEM–LABEL CHECK ERROR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		60
1.10	MAINTENANCE INFORMATION SCREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		61
	1.10.1	Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	61
	1.10.2	Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	63
	1.10.3	Half–size Kana Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	68
	1.10.4	Parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	69
1.11	PERIODIC MAINTENANCE SCREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		70
	1.11.1	Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	70
	1.11.2	Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	72
	1.11.3 Inputting and Outputting Set Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		75
1.12	SYSTEM LOG SCREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		80
	1.12.1	Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	80
	1.12.2	Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	84
	1.12.3	Parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	86
1.13	SYSTEM CONFIGURATION SCREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		87
	1.13.1 Displaying the System Configuration Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		87
	1.13.2 Printed Circuit Board Configuration Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		87
	1.13.3	Software Configuration Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	89
	1.13.4	Module Configuration Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	91
1.14	MEMORY CONTENTS INDICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		92
1.15	TOUCH PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		96
1.16	BIOS/SETUP OF THE INTELLIGENT TERMINAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		99
	1.16.1	BIOS/SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	99
	1.16.2 Functions of Keys on the Setup Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		99

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			Table of Contents	B–63325EN/03
	1.16.3	Setup Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		. . . . . . 100
	1.16.4	BIOS Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		. . . . . . 101
	1.16.5	BIOS Menu Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		. . . . . . 102
		1.16.5.1	Main menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . 102
		1.16.5.2	Advance menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . 103
		1.16.5.3	Power savings menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . 104
		1.16.5.4	Exit menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . 105
2. 15i SERIES HARDWARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .				. . . . . 106
2.1	HARDWARE CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .			. . . . . . 107
2.2	OVERVIEW OF HARDWARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .			. . . . . 108
	2.2.1	Series 15i/150i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		. . . . . 108

2.3CONNECTOR LOCATIONS AND CARD CONFIGURATION

FOR EACH PRINTED CIRCUIT BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

	2.3.1	FS15i/150i Main Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		110
	2.3.2	FS15i/150i Additional Axis Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		118
	2.3.3	FS15i/150i LCD Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		121
		2.3.3.1 Connection for one unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		121
		2.3.3.2 Connection for two units (10.4”) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		123
	2.3.4	FS15i/150i Inverter PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		125
	2.3.5	Data Server Board A1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		126
	2.3.6	Data Server Board A2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		128
	2.3.7	HSSB Interface Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		129
	2.3.8	PMC C Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		132
	2.3.9	Serial Communication Boards A1 and A2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		133
	2.3.10	DeviceNet Board B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		136
	2.3.11	DeviceNet Slave Board C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		138
	2.3.12	Ethernet Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		141
	2.3.13	PROFIBUS–DP Board (Master) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		143
	2.3.14	PROFIBUS–DP Board (Slave) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		144
2.4	LIST OF THE UNITS AND PRINTED CIRCUIT BOARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .			145
	2.4.1	Basic Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		145
	2.4.2	Power Supply Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		145
	2.4.3	LCD Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		145
	2.4.4	Stand–alone Type MDI Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		146
	2.4.5	Intelligent Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		147
		2.4.5.1 Intelligent terminal (A13B–0178–B025 to –B042) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		147
		2.4.5.2 Panel i (A08B–0082–B001 to –B023) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		148
		2.4.5.3 Other options for intelligent terminal and panel i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		149
	2.4.6	Data Server Hard Disk Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		150
	2.4.7	Printed Circuit Boards of the Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		151
	2.4.8	Others	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	156
	2.4.9	MaintenanceParts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		157
	2.4.10	Intelligent Terminal and Panel i Maintenance Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		158
	2.4.11	Machine Operators Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		158
2.5	REPLACING THE PRINTED CIRCUIT BOARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .			159
	2.5.1	Replacing the Power Supply Unit, Main CPU Board, and Full–size Option Board . . . . . . . . . . . . . . .		159
		2.5.1.1	Demounting the board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	160
		2.5.1.2	Mounting a board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	160
	2.5.2	Replacing the Mini Slot Option Board and Wide Mini Slot Option Board . . . . . . . . . . . . . . . . . . . . . .		161
		2.5.2.1	Demounting the board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	161
		2.5.2.2	Mounting a board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	161

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2.5.3	Mounting and Removing the DeviceNet Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		162
	2.5.3.1	Removing the board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	162
	2.5.3.2	Mounting the board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	163

2.6 MOUNTING AND DEMOUNTING CARD PCBS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .			164
	2.6.1	Demounting a Card PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	165
	2.6.2	Mounting a Card PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	166
2.7 MOUNTING AND DEMOUNTING DIMM MODULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .			167
	2.7.1	Demounting a DIMM Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	168
	2.7.2	Mounting a DIMM Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	168
2.8	REPLACING THE BACK PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		169
	2.8.1	Demounting the Back Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	169
	2.8.2	Mounting the Back Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	170
2.9	REPLACING FUSE ON POWER UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		171
2.10	REPLACING THE BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		172
	2.10.1	Replacing the Lithium Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	172
	2.10.2	When Using Alkaline Dry Cells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	174
2.11	REPLACING THE FAN MOTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		176
2.12	LCD UNIT FUSE REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		177
2.13	LCD BACKLIGHT REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		178
2.14	LIQUID CRYSTAL DISPLAY (LCD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		181
2.15	INTELLIGENT TERMINAL (A13B–0178–B025 TO –B042) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		183
	2.15.1	Parts Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	183
	2.15.2	Setting Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	185
	2.15.3	LED Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	186
	2.15.4	Mounting Locations of Maintenance Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	187
	2.15.5	Specifications of Maintenance Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	189
	2.15.6	Replacing the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	190
	2.15.7	Replacing the Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	191
	2.15.8	Replacing the Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	191
		2.15.8.1 Replacing the fan of the main unit of intelligent terminal type 2 . . . . . . . . . . . . . . . . . . . . . . . .	191
		2.15.8.2 Replacing the fan of the HDD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	191
	2.15.9	Replacing the LCD Backlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	192
	2.15.10	Replacing the Touch Panel Protective Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	198
	2.15.11	Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	200
	2.15.12	Notes on Using the MDI Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	201
2.16	DISTRIBUTED I/O SETTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		203
2.17	REPLACING FUSE ON CONTROL UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		205
2.18	ENVIRONMENTAL CONDITIONS OUTSIDE CABINET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		212
2.19	POWER CONSUMPTION OF EACH UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		213
2.20	COUNTERMEASURES AGAINST NOISE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		215
	2.20.1	Separation of Signal Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	215
	2.20.2	Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	217
	2.20.3	Control Unit Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	218
	2.20.4	Noise Suppressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	219
	2.20.5	Cable Clamping and Shielding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	220

3. DATA INPUT/OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223

3.1 SPECIFYING PARAMETERS REQUIRED FOR INPUT/OUTPUT . . . . . . . . . . . . . . . . . . . . . . . .		224
3.1.1	Setting Parameter Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	224
3.1.2	Communication Setting Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	225

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		Table of Contents	B–63325EN/03
3.2	DATA INPUT/OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		. . . . . . 228
	3.2.1	Output of Part Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . 228
	3.2.2	Output of System Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . 234
	3.2.3	Output of Workpiece Origin Offset Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . 235
	3.2.4	Output of Pitch Error Compensation Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . 236
	3.2.5	Output of Tool Offset Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . 237
	3.2.6	Output of Custom Macro Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . 238
	3.2.7	Output of Volumetric Compensation Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . 239
	3.2.8	Output of Tool Offset Data by Tool Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . 241
	3.2.9	Output of Fixture Offset Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . 242
	3.2.10	Output of Rotary Head Dynamic Tool Compensation Data . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . 243
	3.2.11	Output of Periodic Maintenance Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . 244
	3.2.12	Output of Item Selection Menu (Machine System) Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . 245
	3.2.13	Output of Maintenance Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . 247
	3.2.14	Output of System Configuration Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . 248
	3.2.15	Output of System Log Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . 249
	3.2.16	Input of Part Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . 250
	3.2.17	Output of System Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . 253
	3.2.18	Input of Workpiece Origin Offset Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . 254
	3.2.19	Input of Pitch Error Compensation Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . 255
	3.2.20	Input of Tool Offset Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . 256
	3.2.21	Input of Custom Macro Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . 257
	3.2.22	Output of Volumetric Compensation Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . 258
	3.2.23	Input of Tool Offset Data by Tool Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . 259
	3.2.24	Input of Fixture Offset Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . 260
	3.2.25	Input of Rotary Head Dynamic Tool Compensation Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . 261
	3.2.26	Input of Periodic Maintenance Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . 262
	3.2.27	Input of Item Selection Menu (Machine System) Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . 263
	3.2.28	Input of Maintenance Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . 265
3.3	FLOPPY DIRECTORY SCREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		. . . . . . 266
3.4	MEMORY CARD SCREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		. . . . . . 271

4. INTERFACE BETWEEN THE NC AND PMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277

4.1	INTERFACE OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .			278
4.2	PMC SPECIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .			279
	4.2.1	PMC Specification List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		279
	4.2.2	Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		280
	4.2.3	Built–in Debugging Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		280
	4.2.4	Internal Relay System–reserved Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		281
	4.2.5	PMC Execution Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		282
4.3	PMC DISPLAYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .			283
	4.3.1	Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		283
	4.3.2	PMC Menu Selection Procedure Based on Soft Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		284
		4.3.2.1	PMC basic menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	284
		4.3.2.2 PMC screen transition flow and the related soft keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		286
	4.3.3	PMC Input/Output Signal and Internal–relay Displays (PMCDGN) . . . . . . . . . . . . . . . . . . . . . . . . . . .		287
		4.3.3.1 Title data display (TITLE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		287
		4.3.3.2 Signal status display (STATUS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		288
		4.3.3.3	Alarm screen (ALARM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	289
	4.3.4	PMC Data Setting and Display (PMCPRM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		290
		4.3.4.1	Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	290
		4.3.4.2 PMC parameter entry method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		290
		4.3.4.3	Continuous data entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	291

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		4.3.4.4	Timer screen (TIMER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	291
		4.3.4.5	Counter screen (COUNTR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	292
		4.3.4.6 Keep relay screen (KEEPRL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		293
		4.3.4.7	Data table (DATA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	295
	4.3.5	Setting Menu (SETING) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		297
		4.3.5.1 General–setting data display screen (GENERAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		298
		4.3.5.2 Screen for displaying setting data related to editing and debugging . . . . . . . . . . . . . . . . . . . . .		299
		4.3.5.3 Online monitor parameter display/setting screen (ONLINE) . . . . . . . . . . . . . . . . . . . . . . . . . .		299
4.4	DI/DO MONITOR FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .			302
	4.4.1	DI/DO Monitor Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		302
	4.4.2	Screen Manipulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		305

5. DIGITAL SERVO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306

5.1	SERVO PARAMETER INITIALIZATION PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		307
5.2	SETTING THE FSSB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		312
5.3	SERVO SCREENS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		324
	5.3.1	ParameterSetting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	324
	5.3.2	Displaying Servo Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	324
5.4	REFERENCE POSITION RETURN ADJUSTMENT (BASED ON DOGS) . . . . . . . . . . . . . . . . . .		332
	5.4.1	Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	332
5.5	SETTING THE REFERENCE POSITION WITHOUT DOGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		335
	5.5.1	Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	335
	5.5.2	Operating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	335
	5.5.3	RelatedParameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	336

6. AC SPINDLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 337

6.1	SERIAL INTERFACE AC SPINDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .			338
	6.1.1	Spindle Control Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		338
	6.1.2	Spindle Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		340
		6.1.2.1	Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	340
		6.1.2.2	Spindle screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	341
	6.1.3	Automatic Setting of Standard Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		350
6.2	ANALOG INTERFACE AC SPINDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .			351
	6.2.1	Spindle Control Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		351
	6.2.2	S Analog Voltage (D/A Converter) Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		353

7. TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 355

7.1 BOTH MANUAL AND AUTOMATIC OPERATIONS ARE IMPOSSIBLE . . . . . . . . . . . . . . . . . . 356 7.2 MANUAL (JOG) OPERATION IS IMPOSSIBLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 360 7.3 HANDLE FEED (MPG) OPERATION IS IMPOSSIBLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 363 7.4 AUTOMATIC OPERATION IS IMPOSSIBLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 367 7.5 AUTOMATIC OPERATION START SIGNAL TURNED OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 373 7.6 ALARMS SR820 TO SR854 (READER/PUNCH INTERFACE ALARMS) . . . . . . . . . . . . . . . . . . 375 7.7 ALARM PS200 (GRID SYNCHRONIZATION ERROR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 381 7.8 ALARM OT0032 (REFERENCE POSITION RETURN REQUEST) . . . . . . . . . . . . . . . . . . . . . . . 383 7.9 ALARM SV027 (INVALID DIGITAL SERVO PARAMETER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 384 7.10 ALARMS RELATED TO SPINDLE CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 385

7.10.1

Alarm SP0201 (Duplicate Definition of Spindle Motor Number) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

385

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7.10.2	Alarm SP0202 (Invalid Spindle Selection) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . 385
7.10.3	Alarm SP0220 (no Spindle Amplifier) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . 385
7.10.4	Alarm SP0221 (Illegal Spindle Motor Number)
	Alarm SP0996 (Illegal Spindle Parameter Setting) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . 385

7.10.5Alarm SP0225 (Serial Spindle CRC Error) Alarm SP0226 (Serial Spindle Framing Error) Alarm SP0227 (Serial Spindle Reception Error)

Alarm SP0228 (Serial Spindle Communication Error)

	Alarm SP0229 (Communication Error between Serial Spindle and Spindle Amplifier) . . . . . . . . . . . .	386
7.10.6	Alarm SP0230 (Spindle Motor Number Outside Allowable Range) . . . . . . . . . . . . . . . . . . . . . . . . . . .	386
7.10.7	Alarm SP0241 (Abnormal D/A Converter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	387
7.10.8	Alarm SP0975 (Analog Spindle Control Error) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	387
7.10.9	Alarm SP0976 (Serial Spindle Communication Control Error)
	Alarm SP0978 (Serial Spindle Communication Control Error)
	Alarm SP0979 (Serial Spindle Communication Control Error) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	387

7.10.10Alarm SP0980 (Serial Spindle Amplifier Error)

	Alarm SP0981 (Serial Spindle Amplifier Error)
	Alarm SP0982 (Serial Spindle Amplifier Error)
	Alarm SP0983 (Serial Spindle Amplifier Error)
	Alarm SP0984 (Serial Spindle Amplifier Error) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	388
7.10.11	Alarm SP0985 (Serial Spindle Control Error) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	388
7.10.12	Alarm SP0987 (Serial Spindle Control Error) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	388
7.11 SYSTEM ALARMS AND CORRECTIVE ACTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		389
7.11.1	System Alarm 100 (RAM PARITY ERROR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	389
7.11.2	System Alarm 103 (DRAM SUM ERROR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	390
7.11.3	System Alarms 114 to 127 (FSSB Disconnection Alarms) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	391

7.11.4System Alarms 129 and 130 (ABNORMAL POWER SUPPLY (SERVO:AMPn)

	ABNORMAL POWER SUPPLY (SERVO:PULSE MODULEn)) . . . . . . . . . . . . . . . . . . . . . . . . . . .	395
7.11.5	System Alarm 200 (SYSTEM ALARM (SERVO): Alarm on an Axis Control Card) . . . . . . . . . . . . .	396
7.11.6	System Alarm 300 (SYSTEM ALARM: Alarm in Another Module) . . . . . . . . . . . . . . . . . . . . . . . . . .	398

7.11.7System Alarms 400 to 402 (BUS ERROR INTERNAL WRITE BUS ERROR

		A INTERNAL WRITE BUS ERROR B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	399
	7.11.8	System Alarm 500 (SRAM DATA ERROR (SRAM MODULE)) . . . . . . . . . . . . . . . . . . . . . . . . . . . .	400
	7.11.9	System Alarm 501 (SRAM DATA ERROR (BATTERY LOW)) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	402
	7.11.10	System Alarm 502 (NOISE ON POWER SUPLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	403
	7.11.11	System Alarm 503 (ABNORMAL POWER SUPPLY (MAIN BOARD)) . . . . . . . . . . . . . . . . . . . . . .	404
	7.11.12	ROM TEST ERROR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	405
7.12	IO/LINK–RELATED SYSTEM ALARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		407
7.13	PMC RAM PARITY ALARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		408
7.14	OTHER SYSTEM ALARMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		409
7.15	SENDING A SYSTEM ALARM FILE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		410
7.16	HOW TO REPLACE THE FUSES IN EACH UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		411
7.17	FAULT TRACE PROCEDURE (FOR I/O LINK) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		412
	7.17.1	Failure to Input and Output I/O Link Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	412
		7.17.1.1 Checking whether hardware links have been established . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	412
		7.17.1.2 Checking the I/O Link allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	413
	7.17.2	Occurrence of System Alarm PC050 NMI SLC xx:yy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	414
		7.17.2.1 If “xx#0=1” in NMI SLC xx:yy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	414
		7.17.2.2 If “xx#1=1” in NMI SLC xx:yy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	415
		7.17.2.3 If “xx#2=1” in NMI SLC xx:yy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	415
		7.17.2.4 If “xx#3=1” or “xx#4=1” in NMI SLC xx:yy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	416
	7.17.3	Failure to Start the NC on the Host Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	416
	7.17.4	In a Connector Panel I/O Unit, Data is Input to an Unexpected Address . . . . . . . . . . . . . . . . . . . . . . . .	416
	7.17.5	In a Connector Panel I/O Unit, No Data is Output to an Expansion Unit . . . . . . . . . . . . . . . . . . . . . . .	417
	7.17.6	If an I/O Link–related Error can not be Cleared . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	417

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APPENDIX

A. BOOT SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 421

A.1 OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		422
A.1.1	Power–on Sequence Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	423
A.1.2	Starting the BOOT SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	424
A.1.3	System Files and User Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	424
A.2 SCREEN CONFIGURATION AND OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		425
A.2.1	SYSTEM DATA LOADING Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	426
	A.2.1.1 MEMORY CARD CHECK & DATA LOADING screen . . . . . . . . . . . . . . . . . . . . . . . . . . . .	427
	A.2.1.2 DATA LOADING screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	429
A.2.2	SYSTEM DATA CHECK Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	430
	A.2.2.1 FROM SYSTEM screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	431
	A.2.2.2 MEMORY CARD SYSTEM screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	432
	A.2.2.3 ROM FILE CHECK screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	433
	A.2.2.4 Deleting user files from flash memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	434
A.2.3	SYSTEM DATA SAVE Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	435
A.2.4	FILE DATA BACKUP Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	436
A.2.5	MEMORY CARD FORMAT Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	440
A.2.6	Load Basic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	441
A.3 ERROR MESSAGES AND CORRECTIVE ACTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		442

B. ALARM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 444

B.1 PROGRAM ERRORS/ALARMS ON PROGRAM AND OPERATION (P/S ALARM) . . . . . . . . . 445 B.2 BACKGROUND EDIT ALARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 460 B.3 SR ALARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 463 B.4 PARAMETER ENABLE SWITCH ALARM (SW ALARM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 467 B.5 SERVO ALARM (SV ALARM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 468 B.6 OVERTRAVEL ALARM (OT ALARM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 473 B.7 FILE ACCESS ALARM (IO ALARM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 475 B.8 POWER MUST BE TURNED OFF ALARM (PW ALARM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 475 B.9 SPINDLE ALARM (SP ALARM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 476 B.10 OVERHEAT ALARM (OH ALARM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 481

C. APPENDIX C FANUC PANEL I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .			482
C.1	SYSTEM BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		483
C.2	CONFIGURATION OF THE PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		485
	C.2.1	Parts Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	485
	C.2.2	Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	486
C.3	BIOS SET–UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		487
	C.3.1	What is BIOS SET–UP” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	487
	C.3.2	Keys Used for Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	487
	C.3.3	How to Begin the “BIOS SET–UP” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	488
	C.3.4	How to End the “BIOS SET–UP” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	488
	C.3.5	BIOS Diagnostic Message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	489
C.4	MAINTENANCE SUPPLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		490
	C.4.1	Method of Exchanging Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	490
	C.4.2	Method of Exchanging Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	491
	C.4.3	Method of Exchanging FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	492
	C.4.4	Method of Exchanging LCD Backlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	494
	C.4.5	Method of Exchanging Touch Panel Protection Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	499
C.5	TROUBLE SHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		501

c–7

B–63325EN/03 1. SCREEN INDICATIONS AND OPERATIONS

1 SCREEN INDICATIONS AND OPERATIONS

1.1 FUNCTION KEYS AND SOFT KEYS . . . . . . . . . . . . 2 1.2 SCREEN INDICATIONS AT POWER ON . . . . . . . . . 10 1.3 DIAGNOSIS FUNCTION . . . . . . . . . . . . . . . . . . . . . . . 11 1.4 CNC STATE INDICATIONS . . . . . . . . . . . . . . . . . . . . 22 1.5 WAVEFORM DIAGNOSIS FUNCTION . . . . . . . . . . 24 1.6 DISPLAYING INTERNAL POSITION

COMPENSATION DATA . . . . . . . . . . . . . . . . . . . . . . 44 1.7 OPERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 1.8 WARNING SCREEN FOR OPTION CHANGE . . . . . 58 1.9 WARNING SCREEN FOR SYSTEM–SOFTWARE

REPLACEMENT

(SYSTEM–LABEL CHECK ERROR) . . . . . . . . . . . . 60 1.10 MAINTENANCE INFORMATION SCREEN . . . . . . 61 1.11 PERIODIC MAINTENANCE SCREEN . . . . . . . . . . . 70 1.12 SYSTEM LOG SCREEN . . . . . . . . . . . . . . . . . . . . . . . 80 1.13 SYSTEM CONFIGURATION SCREEN . . . . . . . . . . 87 1.14 MEMORY CONTENTS INDICATIONS . . . . . . . . . . 92 1.15 TOUCH PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 1.16 BIOS/SETUP OF THE INTELLIGENT

TERMINAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

1

1. SCREEN INDICATIONS AND OPERATIONS

B–63325EN/03

1.1

FUNCTION KEYS AND SOFT KEYS

1.1.1	(1) Press a function key on the MDI panel to show the soft keys for
Indication Procedure	chapter selection related to the function.
for General Screens
	POS PROG	OFFSET
		SETTING CUSTOM
	SYSTEM MESSAGE	GRAPH

(2)Press one of the indicated soft keys for chapter selection to display the corresponding screen.

(3)Press an operation menu key to perform an operation on the displayed chapter screen.

When you press the PROG key, for example, the following soft keys

for chapter selection are shown.

When the screen is first displayed, the first chapter is selected. (In this example, “TEXT” is selected.)

To show an operation selection menu on this screen, press an operation menu key at the rightmost position.

Operation menu key

(4)To return to the indications of the chapter–menu keys for chapter selection while the operation selection menu is being displayed, press the CHAPTER key.

CHAPTER key

The foregoing indication procedure is for general screens.

An actual indication procedure depends on each screen.

For specific operations, see each operation description.

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B–63325EN/03	1. SCREEN INDICATIONS AND OPERATIONS

1.1.2

Types of Function Keys

POS

PROG

OFFSET

SETTING

SYSTEM

MESSAGE

GRAPH

Use a function key to select the corresponding function. The following function keys are provided for the MDI panel.

Press this key to show an actual position screen.

Press this key to show a program screen.

Press this key to show an offset/setting screen.

Press this key to show a system screen.

Press this key to show a message screen.

Press this key to show a graphic screen.

1.1.3

Soft Keys

A screen can be selected with the corresponding soft key instead of the corresponding function key.

Soft keys are also used to perform actual operations.

A function menu and a list of chapter selection menus are shown below.

NOTE

All soft keys described below are not necessarily shown. Some soft keys are not shown according to a set option.

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1. SCREEN INDICATIONS AND OPERATIONS

B–63325EN/03

1.1.4

Function Selection Keys

To select a function with the corresponding soft key, press the function menu key first to set soft keys to a function selection key state, and then press the desired function selection key.

Function selection is allowed in any mode.

Use a chapter selection key to specify detailed function selection. The following function selection keys are provided.

(1)

(2)

(3)

(4)

(5)

(6)

(7)

(8)

(9)

(10)

Function selection key

No.	Function key	Functionselection	Description
	(MDI panel)	key (soft key)
(1)		POSITION	Selects a current–position information
	POS		screen, including absolute coordinates, ma-
			chine coordinates, relative coordinates, and
			a remaining movement distance.
(2)		PROGRAM	Selects a part program screen or a program
	PROG		check screen.
(3)	OFFSET	OFFSETSETING	Selects a tool offset screen or a workpiece
			origin offset screen.
	SETTING
(4)		SYSTEM	Selects a parameter screen, a diagnosis
	SYSTEM		screen, or a PMC screen.
(5)		MESSAGE	Selects a screen for alarm messages and
	MESSAGE		operatormessages.
(6)		GRAPHIC	Selects a graphic screen.
	GRAPH

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B–63325EN/03	1. SCREEN INDICATIONS AND OPERATIONS

1.1.5

Chapter Selection Keys

Use function selection keys to select items (functions).

Each item is further divided into subitems (chapters). Use a chapter selection key to select the corresponding subitem (chapter).

To select a chapter, press the CHAPTER key to set the soft keys to a chapter selection key state, and then press the desired chapter selection key.

Alternatively, press a hardware function key repeatedly to change a chapter selection.

The list of chapters included in each function is shown below.

1.1.5.1

Position

	Function key on the MDI panel				Soft keys
	POS				POSI-		CHAP-
					TION		TER

(1)

(2)

(3)

(4)

(5)

(6)

(7)

(8)

(9)

(10)

No.	Chapter menu	Description
(1)	OVERALL	Selects an overall position indication screen.
(2)	RELATIVE	Selects a relative position indication screen.
(3)	ABSOLUTE	Selects a position indication screen in a workpiece coordi-
		nate system.
(4)	MACHINE	Selects a position indication screen in a machine coordinate
		system.
(5)	MANUALOVRLAP	Selects an operation screen for performing an operation with
		manualhandleinterruption.
(6)	BLOCK RESTRT	Selects an operation screen for restarting the operation from
		the suspended block.

(7)PROGRAMSelects an operation screen for restarting the suspended

RESTRT programoperation.

(8)	TOOL HEAD	Indicates the absolute coordinates and the actual speed of
		the tool head in tool direction handle feed, tool normal direc-
		tion handle feed, and rotational handle feed around tool tip.
(9)	HANDLEPULSE	Indicates a handle–pulse interruption amount in three–di-
		mensional handle feed.

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1. SCREEN INDICATIONS AND OPERATIONS

B–63325EN/03

1.1.5.2

Program

		Function key on the MDI panel								Soft keys
			PROG						PRO-				CHAP-
									GRAM				TER
(1)		(2)	(3)	(4)	(5)	(6)				(7)		(8)		(9)		(10)
(11)		(12)	(13)	(14)	(15)	(16)				(17)		(18)		(19)

No.	Chapter menu	Description
(1)	TEXT	Selects a screen for indicating the contents of the currently
		selected part program.
(2)	DIR. MEMORY	Selects a screen for indicating the list of currently registered
		part programs.
(3)	HDD DIR.	Selects a screen for indicating the list of files stored in the
		hard disk on the data server.
(4)	HOST DIR.	Selects a screen for indicating the list of files stored in the
		host computer.
(5)	CHANGE HOST	Selects a screen for changing connected host computer.
(6)	CHECK	Selects a screen for indicating a program, a position, and
		modal information at the same time.
(7)	LAST	Selects a screen for indicating a specified value in the last
		block currently being executed, and modal values such as
		G codes and F codes specified until then, among specified
		values.
(8)	ACTIVE	Selects a screen for indicating a specified value in the block
		currently being executed, and modal values such as G
		codes and F codes specified until then, among specified
		values.
(13)	POS. DATA	Selects a screen for indicating information related to position
		compensation.

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B–63325EN/03	1. SCREEN INDICATIONS AND OPERATIONS

1.1.5.3

Offset/setting

		Function key on the MDI panel								Soft keys
				OFFSET					OFFSET				CHAP-
				SET-						SET-			TER
				TING						TING
(1)		(2)	(3)	(4)	(5)	(6)				(7)		(8)		(9)		(10)
(11)		(12)	(13)	(14)	(15)	(16)				(17)		(18)		(19)
(21)		(22)	(23)	(24)	(25)	(26)				(27)		(28)		(29)

No.	Chapter menu	Description
(1)	TOOL	Selects a screen for setting a tool offset value.
(2)	WORK OFFSET	Selects a screen for setting an offset in the workpiece coordi-
		nate system.
(3)	MEASURE_TL	Selects a screen for measuring a tool length.
(4)	SETTINGPARA-	Selects a screen for specifying setting parameters.
	METER
(5)	TIMER	Selects a screen for indicating information related to the num-
		ber of machined parts and the operation time period.

(6)RS232C Selects a screen for operating a unit connected to the

		RS–232Cinterface.
(7)	MEMORYCARD	Selects a screen for performing an operation related to a
		memory card.
(8)	MACRO VAR.	Selects a screen for setting a macro variable.
(9)	TOOL LIFE	Selects a screen for performing a setting related to tool life
		management.
(11)	T CODEOFFSET	Selects a screen for setting a tool number, a pot number, and
		a tool offset value in tool offset by the tool number.
(12)	FOFS	Selects a fixture offset screen.
(13)	DOFS	Selects a dynamic tool offset screen.
(14)	SU & NUTATR	Selects an SU & NUTATR offset screen.
(15)	COM. SETING	Selects a screen for performing a setting related to RS 232C
		and RS 422.
(16)	OPERATPANEL	Selects a screen for operating a part of the operation switches
		on the machine operator’s panel as soft switches.
(17)	MENU SWITCH	Selects a screen for setting a part of input switch signals input
		by a signal from the machine, in CNC operations.
(29)	ETHERNET	Selects a screen for performing a setting related to an Ether-
		net board.

7

1. SCREEN INDICATIONS AND OPERATIONS

B–63325EN/03

1.1.5.4

System

		Function key on the MDI panel								Soft keys
				SYS-					SYS-				CHAP-
				TEM					TEM				TER
(1)		(2)	(3)	(4)	(5)	(6)				(7)		(8)		(9)		(10)
(11)		(12)	(13)	(14)	(15)	(16)				(17)		(18)		(19)
(21)		(22)	(23)	(24)	(25)	(26)				(27)		(28)		(29)

No.	Chapter menu	Description
(1)	PARAMETER	Selects a screen for setting a parameter.
(2)	PITCH ERROR	Selects a screen for setting pitch error compensation.
(3)	DIAGNOSIS	Selects a screen for showing information indicating a CNC
		state.
(4)	DI/DO MONITOR	Selects a screen for showing status information of signal.
(5)	PERIODMAINTE	Selects a screen for setting a maintenance item to be peri-
		odicallycontrolled.
(6)	MAINTEINFO	Selects a screen for setting information in maintenance.
(7)	SYSTEMCONFIG	Selects a screen for showing the current system state.
(8)	PMC	Selects a screen related to PMC.
(11)	WAVE DIAGNS	Selects a screen for showing data, such as a servo position
		error, torque, and a machine signal, in a graph.
(12)	SERVO	Selects a screen for performing servo setting.
(13)	SPINDLE	Selects a screen for performing spindle setting.
(14)	HPCC	Selects a screen for performing a setting related to high–
		precision contour control.
(17)	FSSB	Selects a screen for performing a setting related to a high–
		speed serial bus (FSSB: Fanuc serial servo bus).
(18)	VOLUMETRIC	Selects a screen for setting three–dimensional error com-
		pensation.
(19)	DISPLYMEMORY	Selects a screen for showing the contents of the current
		CNC memory.
(23)	ETHERNET	Selects a screen for maintenance and setting of the Ether-
		net board.
(24)	DATA SERVER	Selects the screen for Data server maintenance and setting.
(25)	ALARM HISTRY	Selects a screen for showing the contents of a previously
		generatedalarm.
(26)	OPERAT HISTORY	Selects a screen for showing operation history.
(27)	SYSTEMLOG	Selects a screen for showing the contents of a previously
		generated system alarm.
(28)	TOUCH PANEL	Selects a screen for setting a touch panel.

8

B–63325EN/03	1. SCREEN INDICATIONS AND OPERATIONS

1.1.5.5

Messages

		Function key on the MDI panel							Soft keys
				MES-					MES-			CHAP-
				SAGE					SAGE			TER
(1)		(2)	(3)	(4)	(5)	(6)			(7)		(8)		(9)		(10)

1.1.5.6

Drawing

No.	Chapter menu	Description
(1)	ALARM	Selects an alarm message screen.
(2)	OPERATOR	Selects an operator message screen.
(5)	ETHERNET	Selects a screen for showing logging information on Ether-
		net board.

	Function key on the MDI panel				Soft keys
	GRAPH				GRAP-		CHAP-
					HIC		TER

(1)

(2)

(3)

(4)

(5)

(6)

(7)

(8)

(9)

(10)

No.	Chapter menu	Description
(1)	TOOL PATH	Selects a screen for graphic indication of a tool path.
(2)	GRAPH PARAM	Selects a screen for performing a setting of tool–path draw-
		ing.

9

1. SCREEN INDICATIONS AND OPERATIONS

B–63325EN/03

1.2

SCREEN INDICATIONS AT POWER ON

The test results of hardware (RAM and ROM), and the check results of control software and file data are indicated on the screen at power on.

FANUC SERIES 15I F010A

COPYRIGHT(C)	FANUC LTD 1997–1999
RAM TEST		:	END
ROM TEST		:	END
PMC ROM TEST		:	END
SERVO RAM TEST		:	END
SERVO ROM TEST		:	END
LOAD SYSTEM LABEL		:	END
CHECK SYSTEM	LABEL : END
LOAD FILES		:	END
LOAD MESSAGE	DATA	:	END

Series and edition of CNC control software

Copyrightindication

Test results of RAM and ROM mounted on CNC, PMC, and digital servo system

Verification result of compatibility of CNC control software

Loading results of backup file data such as NC parameters, and languagedata

CAUTION

If a hardware error is detected in the RAM and ROM tests for the CNC, PMC, and digital servo system, power–on processing is stopped.

10