fanuc 15iA, 150i- A User Manual

0 (0)

DESCRIPTIONS

B-63322EN/03

B-63322EN/03

DEFINITION OF WARNING, CAUTION, AND NOTE

DEFINITION OF WARNING, CAUTION, AND NOTE

This manual includes safety precautions for protecting the user and preventing damage to the machine. Precautions are classified into Warning and Caution according to their bearing on safety. Also, supplementary information is described as a Note. Read the Warning, Caution, and Note thoroughly before attempting to use the machine.

WARNING

Applied when there is a danger of the user being injured or when there is a damage of both the user being injured and the equipment being damaged if the approved procedure is not observed.

CAUTION

Applied when there is a danger of the equipment being damaged, if the approved procedure is not observed.

NOTE

The Note is used to indicate supplementary information other than Warning and

Caution.

- Read this manual carefully, and store it in a safe place.

s - 1

B-63322EN/03

TABLE OF CONTENTS

TABLE OF CONTENTS

DEFINITION OF WARNING, CAUTION, AND NOTE................................

s-1

 

 

1

GENERAL ..............................................................................................

3

2

LIST OF SPECIFICATIONS ...................................................................

5

 

 

PREFACE

....................................................................................................

17

1

CONROLLED AXES ............................................................................

18

 

1.1

CONTROLLED AXES ..................................................................................

19

 

1.2

AXIS NAME .................................................................................................

20

 

1.3 ................................................................................

INCREMENT SYSTEM

21

 

1.4 ....................................................................................

MAXIMUM STROKE

23

2 PREPARATORY ......................................FUNCTION (G FUNCTION)

24

3

INTERPOLATION .............................................................FUNCTION

28

 

3.1 ...................................................................................

POSITIONING (G00)

29

 

3.2 ................................................

SINGLE DIRECTION POSITIONING (G60)

30

 

3.3 ................................................................

LINEAR INTERPOLATION (G01)

31

 

3.4 ...................................................

CIRCULAR INTERPOLATION (G02,G03)

32

 

3.5 ......................................................

HELICAL INTERPOLATION (G02,G03)

34

 

3.6 ...................................................

HELICAL INTERPOLATION B (G02,G03)

36

 

3.7 ..........................

POLAR COORDINATE INTERPOLATION (G12.1,G13.1)

37

 

3.8 ..................................................

CYLINDRICAL INTERPOLATION (G07.1)

39

 

3.9 ...

CYLINDRICAL INTERPOLATION CUTTING POINT CONTROL (G07.1)

41

 

3.10 .............................................

INVOLUTE INTERPOLATION (G02.2,G03.2)

45

 

3.11 .............................

HELICAL INVOLUTE INTERPOLATION (G02.2,G03.3)

47

 

.......

3.11.1 Involute Interpolation with a Linear Axis and Rotation Axis (G02.2,G03.3)

48

 

3.12 ......................................

EXPONENTIAL INTERPOLATION (G02.3,G03.3)

50

 

3.13 .............................................................

SPLINE INTERPOLATION (G06.1)

52

 

3.14 ..........................................................

SMOOTH INTERPOLATION (G05.1)

53

 

3.15 ........................................

HYPOTHETICAL AXIS INTERPOLATION (G07)

54

 

3.16 ........

SPIRAL INTERPOLATION, CONICAL INTERPOLATION (G02,G03)

55

 

3.17 ..............................................................

NURBS INTERPOLATION(G06.2)

58

c - 1

TABLE OF CONTENTS

B-63322EN/03

 

 

3.17.1

NURBS Interpolation Additional Functions .........................................................

 

60

 

3.18 3-DIMENSIONAL CIRCULAR INTERPOLATION (G02.4 AND G03.4)

.......62

4

THREAD CUTTING ..............................................................................

 

63

 

4.1

THREAD CUTTING (G33) ...........................................................................

 

64

 

4.2

INCH THREADING (G33)............................................................................

 

66

 

4.3

CONTINUOUS THREADING (G33).............................................................

 

67

5

FEED FUNCTION.................................................................................

 

68

 

5.1

RAPID TRAVERSE......................................................................................

 

69

 

5.2

CUTTING FEED ..........................................................................................

 

70

 

 

5.2.1

Tangential Speed Constant Control.......................................................................

 

70

 

 

5.2.2

Cutting Feedrate Clamp.........................................................................................

 

70

 

 

5.2.3

Feed Per Minute (G94)..........................................................................................

 

70

 

 

5.2.4

Feed Per Revolution (G95)....................................................................................

 

71

 

 

5.2.5

Inverse Time Feed (G93).......................................................................................

 

71

 

 

5.2.6

One-digit F Code Feed...........................................................................................

 

71

 

 

5.2.7

Setting Input of Cutting Feedrate ..........................................................................

 

72

 

 

5.2.8

Feedrate Specification on a Virtual Circle for a Rotary Axis ...............................

 

72

 

5.3

OVERRIDE ..................................................................................................

 

73

 

 

5.3.1

Feedrate Override ..................................................................................................

 

73

 

 

5.3.2

Second Feed Rate Override ...................................................................................

 

73

 

 

5.3.3

Rapid Traverse Override .......................................................................................

 

73

 

 

5.3.4

Override Cancel.....................................................................................................

 

73

 

 

5.3.5

Jog Override ..........................................................................................................

 

73

 

5.4

ACCELERATION/DECELERATION CONTROL..........................................

 

74

 

 

5.4.1

Automatic Acceleration/Deceleration Control After Interpolation.......................

 

74

5.4.2 Acceleration/Deceleration before Interpolation of Linear-Type Rapid Traverse . 76

5.5PMC AXIS CONTROL CONSTANT FEEDRATE COMMAND

 

ACCELERATION/DECELERATION FUNCTION.........................................

77

5.6

SPEED CNTROL COMMAND AT THE CORNER OF BLOCK....................

78

 

5.6.1

Exact Stop (G09) ...................................................................................................

78

 

5.6.2 Exact Stop Mode (G61).........................................................................................

78

 

5.6.3

Cutting Mode (G64) ..............................................................................................

78

 

5.6.4

Tapping Mode (G63).............................................................................................

78

 

5.6.5 Automatic Corner Override (G62) ........................................................................

79

5.7

DWELL MODE (G94) ..................................................................................

80

5.8

AUTOMATIC FEEDRATE CONTROL BY AREA.........................................

81

c - 2

B-63322EN/03 TABLE OF CONTENTS

6 REFERENCE POSITION......................................................................

82

6.1

MANUAL REFERENCE POSITION RETURN.............................................

83

6.2

SETTING THE REFERENCE POSITION WITHOUT DOGS ......................

84

6.3

AUTOMATIC REFERENCE POSITION RETURN (G28, G29)....................

85

6.4

REFERENCE POSITION RETURN CHECK (G27) .....................................

86

6.5

2ND, 3RD AND 4TH REFERENCE POSITION RETURN (G30) .................

86

6.6

FLOATING REFERENCE POSITION RETURN (G30.1).............................

87

6.7

REFERENCE POSITION SHIFT .................................................................

89

7 COORDINATE SYSTEM ......................................................................

90

7.1

MACHINE COORDINATE SYSTEM (G53)..................................................

91

7.2

WORKPIECE COORDINATE SYSTEM ......................................................

92

 

7.2.1 Setting a Workpiece Coordinate System (G92) ....................................................

92

 

7.2.2 Setting Workpiece Coordinate System (G54 to G59) ...........................................

94

7.3

LOCAL COORDINATE SYSTEM ................................................................

95

 

7.3.1 Workpiece Origin Offset Value Change ...............................................................

96

 

7.3.2 Adding Workpiece Coordinate Systems (G54.1) ..................................................

96

 

7.3.3 Workpiece Coordinate System Preset (G92.1)......................................................

97

 

7.3.4 Automatically Presetting the Workpiece Coordinate System ...............................

98

7.4

PLANE SELECTION....................................................................................

99

7.5

PLANE CONVERSION FUNCTION...........................................................

100

7.6

ROTARY TABLE DYNAMIC FIXTURE OFFSET.......................................

103

8 COORDINATE VALUE AND DIMENSION .........................................

104

8.1

ABSOLUTE AND INCREMENTAL PROGRAMMING................................

105

8.2

POLAR COORDINATE COMMAND (G15, G16) .......................................

106

8.3

INCH/METRIC CONVERSION (G20,G21) ................................................

108

8.4DECIMAL POINT INPUT/POCKET CALCULATOR TYPE DECIMAL POINT

 

INPUT ........................................................................................................

109

8.5

DIAMETER AND RADIUS PROGRAMMING ............................................

110

8.6PROGRAMMABLE SWITCHING OF DIAMETER/RADIUS SPECIFICATION

 

...................................................................................................................

111

8.7

LINEAR AXIS AND ROTATION AXIS........................................................

112

9 SPINDLE SPEED FUNCTION............................................................

113

9.1

S CODE OUTPUT .....................................................................................

114

9.2

SPINDLE SPEED BYNARY OUTPUT .......................................................

114

9.3

SPINDLE SPEED ANALOG OUTPUT.......................................................

114

9.4

SPINDLE SPEED SERIAL OUTPUT.........................................................

114

c - 3

TABLE OF CONTENTS

B-63322EN/03

 

9.5

CONSTANT SURFACE SPEED CONTROL (G96, G97) ..........................

115

 

9.6

SPINDLE SPEED CLAMP (G92)...............................................................

116

 

9.7

ACTUAL SPINDLE SPEED OUTPUT .......................................................

116

 

9.8

SPINDLE POSITIONING ...........................................................................

117

 

9.9

SPINDLE ORIENTATION ..........................................................................

118

 

9.10

SPINDLE OUTPUT SWITCHING ..............................................................

118

 

9.11

SPINDLE SPEED FLUCTUATION DETECTION.......................................

119

10

TOOL FUNCTION ..............................................................................

121

 

10.1

TOOL SELECTION FUNCTION ................................................................

122

 

10.2

TOOL LIFE MANAGEMENT FUNCTION ..................................................

123

 

 

10.2.1 Tool Life Management Function.........................................................................

123

 

 

10.2.2 Addition of Tool Pairs for Tool Life Management 512 Pairs .............................

125

 

 

10.2.3 Addition of Tool Pairs for Tool Life Management 1024 Pairs ...........................

125

11

MISCELLANEOUS FUNCTIONS .......................................................

126

 

11.1

AUXILIARY FUNCTION.............................................................................

127

 

11.2

MULTIPLE M COMMANDS IN A SINGLE BLOCK....................................

128

 

11.3

THE SECOND AUXILIARY FUNCTIONS..................................................

129

 

11.4

HIGH-SPEED M/S/T/B INTERFACE .........................................................

130

12

PROGRAM CONFIGURATION ..........................................................

132

 

12.1

PROGRAM NUMBER................................................................................

133

 

12.2

PROGRAM NAME .....................................................................................

133

 

12.3

MAIN PROGRAM ......................................................................................

133

 

12.4

SUB PROGRAM ........................................................................................

134

 

12.5

EXTERNAL DEVICE SUBPROGRAM CALL (M198) ................................

136

 

12.6

SEQUENCE NUMBER ..............................................................................

137

 

12.7

PROGRAM CODES...................................................................................

137

 

12.8

BASIC ADDRESSES AND COMMAND VALUE RANGE ..........................

138

 

12.9

PROGRAM FORMAT ................................................................................

140

 

12.10

LABEL SKIP ..............................................................................................

140

 

12.11

CONTROL-IN/CONTROL-OUT .................................................................

140

 

12.12

OPTIONAL BLOCK SKIP ..........................................................................

141

 

12.13

ADDITIONAL OPTIONAL BLOCK SKIP....................................................

141

12.14TAPE HORIZONTAL (TH) PARITY CHECK AND TAPE VERTICAL(TV)

PARITY CHECK ........................................................................................

141

13 FUNCTIONS TO SIMPLIFY PROGRAMMING...................................

142

13.1 CANNED CYCLE.......................................................................................

143

c - 4

B-63322EN/03

 

TABLE OF CONTENTS

 

13.2

RIGID TAPPING ........................................................................................

151

 

 

13.2.1 Rigid Tapping Additional Function.....................................................................

153

 

13.3

EXTERNAL MOTION FUNCTION (G81) ...................................................

154

 

13.4

OPTIONAL ANGLE CHAMFERING AND CORNER ROUNDING .............

155

 

13.5

PROGRAMMABLE MIRROR IMAGE (G50.1, G51.1) ...............................

156

 

13.6

INDEX TABLE INDEXING FUNCTION......................................................

158

 

13.7

FIGURE COPY (G72.1,G72.2) ..................................................................

159

 

 

13.7.1

Rotation Copy......................................................................................................

160

 

 

13.7.2

Linear Copy .........................................................................................................

162

 

13.8

NORMAL DIRECTION CONTROL (G40.1, G41.1, G42.1)........................

164

14

TOOL COMPENSATION FUNCTION ................................................

166

 

14.1

TOOL LENGTH OFFSET ..........................................................................

167

 

14.2

TOOL OFFSET(G45-G48).........................................................................

169

 

14.3

CUTTER COMPENSATION ......................................................................

171

 

14.4

TOOL COMPENSATION VALUES............................................................

174

 

14.5

NUMBER OF TOOL COMPENSATION SETTINGS..................................

176

 

14.6

CHANGING THE TOOL COMPENSATION AMOUNT ..............................

177

 

14.7

THREE-DIMENSIONAL TOOL COMPENSATION (G40, G41) .................

178

 

14.8

TOOL OFFSETS BASED ON TOOL NUMBERS ......................................

180

 

14.9

TOOL AXIS DIRECTION TOOL LENGTH COMPENSATION...................

182

 

14.10

DESIGNATION DIRECTION TOOL LENGTH COMPENSATION .............

186

 

14.11

THREE-DIMENSIONAL CUTTER COMPENSATION ...............................

190

 

 

14.11.1 Three-dimensional Cutter Compensation At Tool Center Point .........................

191

 

14.12

TOOL CENTER POINT CONTROL...........................................................

192

 

14.13

GRINDING WHEEL WEAR COMPENSATION .........................................

193

 

14.14

DIAMETER ENTRY FOR TOOL COMPENSATION VALUE .....................

194

 

14.15

CUTTER COMPENSATION FOR ROTARY TABLE .................................

195

15

ACCURACY COMPENSATION FUNCTION ......................................

196

 

15.1

STORED PITCH ERROR COMPENSATION ............................................

197

 

15.2

STRAIGHTNESS COMPENSATION.........................................................

198

 

15.3

INTERPOLATED STRAIGHTNESS COMPENSATION ............................

199

 

15.4

128 STRAIGHTNESS COMPENSATION POINTS....................................

200

 

15.5

BACKLASH COMPENSATION..................................................................

201

 

15.6

INTERPOLATED PITCH ERROR COMPENSATION................................

202

 

15.7

CYCLIC SECOND PITCH ERROR COMPENSATION..............................

203

 

15.8

GRADIENT COMPENSATION ..................................................................

204

c - 5

TABLE OF CONTENTS

B-63322EN/03

 

15.9

BI-DIRECTIONAL PITCH ERROR COMPENSATION ..............................

205

 

15.10

THREE-DIMENSIONAL ERROR COMPENSATION.................................

206

 

15.11

PROGRAMMABLE PARAMETER ENTRY (G10)......................................

208

 

15.12

NANO INTERPOLATION TYPE ERROR COMPENSATION ....................

210

 

15.13

SMOOTH BACKLASH COMPENSATION.................................................

211

 

15.14

ADDITION OF 5000 PITCH ERROR COMPENSATION POINTS.............

212

 

15.15

THERMAL GROWTH COMPENSATION ALONG TOOL VECTOR..........

213

16 COORDINATE SYSTEM CONVERSION FUNCTION........................

214

 

16.1

AXIS INTERCHANGE................................................................................

215

 

16.2

COORDINATE SYSTEM ROTATION........................................................

216

 

16.3

SCALING ...................................................................................................

218

 

16.4

THREE-DIMENSIONAL COORDINATE CONVERSION...........................

221

17

MEASUREMENT FUNCTIOM............................................................

224

 

17.1

SKIP FUNCTION (G31) .............................................................................

225

 

17.2

SKIPPING THE COMMANDS FOR SEVERAL AXES...............................

226

 

17.3

MULTISTAGE SKIP (G31.1 to G31.4).......................................................

226

 

17.4

HIGH SPEED SKIP SIGNAL (G31) ...........................................................

226

 

17.5

TORQUE LIMIT SKIP ................................................................................

227

 

17.6

TOOL LENGTH MANUAL MEASUREMENT.............................................

228

 

17.7

WORKPIECE ORIGIN MANUAL SETTING...............................................

229

 

17.8

TOOL LENGTH/WORKPIECE ORIGIN MEASUREMENT........................

229

 

17.9

AUTOMATIC TOOL LENGTH MEASUREMENT (G37) ............................

230

 

17.10

CHANGING ACTIVE OFFSET VALUE WITH MANUAL MOVE ................

231

18

CUSTOM MACRO..............................................................................

232

 

18.1

CUSTOM MACRO .....................................................................................

233

 

 

18.1.1 Custom Macro .....................................................................................................

233

 

 

18.1.2 INCREASED 900 CUSTOM MACRO COMMON VARIABLES ....................

239

 

18.2

INTERRUPTION TYPE CUSTOM MACRO...............................................

240

 

18.3

MACRO EXECUTOR.................................................................................

241

19 FUNCTIONS FOR HIGH-SPEED CUTTING ......................................

242

19.1DECELERATION BASED ON ACCELERATION DURING CIRCULAR

 

INTERPOLATION......................................................................................

243

19.2

ADVANCED PREVIEW CONTROL...........................................................

244

19.3

NANO INTERPOLATION...........................................................................

244

19.4LOOK-AHEAD ACCELERATION/DECELERATION BEFORE

INTERPOLATION......................................................................................

245

c - 6

B-63322EN/03

TABLE OF CONTENTS

19.5 FINE HPCC

................................................................................................246

19.6MACHINING TYPE IN HPCC SCREEN PROGRAMMING (G05.1 OR G10)

 

...................................................................................................................

248

19.7

REMOTE BUFFER ....................................................................................

249

 

19.7.1 Remote Buffer .....................................................................................................

249

 

19.7.2 Binary Input Operation Function.........................................................................

251

20 AXIS CONTROL FUNCTIONS ...........................................................

252

20.1

FOLLOW-UP .............................................................................................

253

20.2

MECHANICAL HANDLE FEED .................................................................

253

20.3

SERVO OFF ..............................................................................................

253

20.4

MIRROR IMAGE........................................................................................

253

20.5

CONTROLLED AXES DETACH ................................................................

254

20.6

TWIN TABLE CONTROL...........................................................................

255

 

20.6.1 Tool Length Compensation in tool axis direction with Twin Table Control ......

256

20.7

SYNCHRONOUS CONTROL ....................................................................

257

20.8

TANDEM CONTROL .................................................................................

257

20.9

PARALLEL AXIS CONTROL .....................................................................

258

20.10

PMC AXIS CONTROL ...............................................................................

259

20.11

CHOPPING FUNCTION (G81.1) ...............................................................

260

20.12

ELECTRONIC GEAR BOX (G80, G81, G80.5, G81.5)..............................

262

20.13AUTOMATIC PHASE MATCHING FUNCTION WITH ELECTRONIC GEAR

 

BOX ...........................................................................................................

263

20.14

SKIP FUNCTION FOR EGB AXIS(G31.8).................................................

264

20.15

ROTARY AXIS ROLL-OVER .....................................................................

264

20.16

MULTIPLE ROTARY CONTROL AXIS FUNCTION ..................................

265

20.17

ABSOLUTE POSITION DETECTION........................................................

265

20.18

VERTICAL AXIS DROP PREVENTION FUNCTION .................................

266

20.19

CUTTING/RAPID TRAVERSE IN-POSITION CHECK ..............................

266

20.20

DECELERATION STOP UPON A POWER FAILURE...............................

266

20.21

HIGH SPEED HRV MODE ........................................................................

266

21 MANUAL OPERATION ......................................................................

267

21.1

JOG FEED.................................................................................................

268

21.2

INCREMENTAL FEED...............................................................................

268

21.3

MANUAL HANDLE FEED (1ST)................................................................

268

21.4

MANUAL HANDLE FEED (2ND, 3RD) ......................................................

268

21.5

MANUAL FEED IN A SPECIFIED DIRECTION.........................................

269

c - 7

TABLE OF CONTENTS

B-63322EN/03

21.6

MANUAL ABSOLUTE ON AND OFF.........................................................

270

21.7

THREE-DIMENSIONAL HANDLE FEED...................................................

271

 

21.7.1 Handle Feed/Interruption in the Longitudinal Direction of the Tool..................

272

 

21.7.2 Handle Feed/Interruption in the Transverse Direction of the Tool.....................

273

 

21.7.3 Rotational Handle/Interruption Feed Around the Center of the Tool Tip

........... 274

21.8CHANGING TOOL LENGTH COMPENSATION IN THE LONGITUDINAL

 

DIRECTION OF THE TOOL ......................................................................

275

21.9

TOOL HOLDER OFFSET ..........................................................................

275

21.10

DISPLAYING THE COORDINATES OF THE TOOL TIP ..........................

276

21.11DISPLAYING PULSE VALUES AND AMOUNT OF MOVEMENT BY MANUAL

INTERRUPT ..............................................................................................

277

21.12 MANUAL NUMERIC COMMAND ..............................................................

277

21.13MANUAL INTERRUPTION FUNCTION FOR THREE-DIMENSIONAL

COORDINATE CONVERSION..................................................................

278

22 AUTOMATIC OPERATION ................................................................

279

22.1

OPERATION MODE ..................................................................................

280

 

22.1.1

DNC Operation....................................................................................................

280

 

22.1.2

Memory Operation ..............................................................................................

280

 

22.1.3

MDI Operation ....................................................................................................

280

22.2

SELECTION OF EXECUTION PROGRAMS.............................................

280

 

22.2.1

Program Number Search......................................................................................

280

 

22.2.2

Sequence Number Search....................................................................................

280

 

22.2.3

Rewind.................................................................................................................

280

22.3

ACTIVATION OF AUTOMATIC OPERATION ...........................................

280

 

22.3.1

Cycle Start ...........................................................................................................

280

22.4

EXECUTION OF AUTOMATIC OPERATION............................................

281

 

22.4.1

Buffering..............................................................................................................

281

22.5

STOP/TERMINATION OF AUTOMATIC OPERATION .............................

281

 

22.5.1

Program Stop (M00)............................................................................................

281

 

22.5.2 Program End (M02, M30) ...................................................................................

281

 

22.5.3 Sequence Number Comparison and Stop ............................................................

281

 

22.5.4

Feed Hold ............................................................................................................

281

 

22.5.5

Reset 281

 

22.6

AUTOMATIC OPERATION RESART ........................................................

282

 

22.6.1

Program Restart ...................................................................................................

282

 

22.6.2 Output of Program Restart M, S, T And B Codes...............................................

283

 

22.6.3

Block Restart .......................................................................................................

284

 

 

c - 8

 

B-63322EN/03

 

TABLE OF CONTENTS

22.6.4

Retrace.................................................................................................................

286

22.6.5

Active Block Cancel............................................................................................

287

22.6.6 Tool Withdrawal and Return...............................................................................

288

22.7 MANUAL INTERRUPTION ........................................................................

289

22.7.1

Manual Handle Interrupt .....................................................................................

289

22.7.2 Simultaneous Automatic and Manual Operation ................................................

289

22.8MANUAL INTERVENTION AMOUNT RETURN DURING AUTOMATIC

 

OPERATION..............................................................................................

290

23 TEST FUNCTIONS FOR PROGRAM.................................................

291

23.1

ALL-AXES MACHINE LOCK .....................................................................

292

23.2

MACHINE LOCK ON EACH AXIS .............................................................

292

23.3

AUXILIARY FUNCTION LOCK ..................................................................

292

23.4

DRY RUN...................................................................................................

292

23.5

SINGLE BLOCK.........................................................................................

292

24 SETTING AND DISPLAY UNIT..........................................................

293

24.1

SETTING AND DISPLAY UNITS...............................................................

294

 

24.1.1

9.5"/10.5" LCD Unit............................................................................................

295

 

24.1.2

MDI unit ..............................................................................................................

296

 

24.1.3

MDI Unit (Full-keyboard) ...................................................................................

297

24.2

EXPLANATION OF THE KEYBOARD.......................................................

298

 

24.2.1

Function Keys......................................................................................................

300

 

24.2.2

Soft Keys .............................................................................................................

301

25 DISPLAY AND SETTING ...................................................................

302

25.1

DISPLAY....................................................................................................

303

25.2

LANGUAGE SELECTION..........................................................................

306

25.3

CLOCK FUNCTION ...................................................................................

306

25.4

COMMUNICATION SETTING SCREEN ...................................................

306

25.5

RUN TIME & PARTS NUMBER DISPLAY.................................................

307

25.6

MENU SWITCHES ....................................................................................

308

25.7DISPLAYING AND SETTING THE SOFTWARE OPERATOR’S PANEL..309

25.8

FLOPPY CASSETTE DIRECTRY DISPLAY .............................................

311

25.9

GRAPHIC FUNCTION ...............................................................................

312

 

25.9.1

Tool Path Drawing...............................................................................................

312

 

25.9.2

Background Drawing...........................................................................................

313

25.10

WAVEFORM DIAGNOSIS FUNCTION .....................................................

314

25.11

SERVO SPINDLE SCREEN ......................................................................

316

c - 9

TABLE OF CONTENTS

B-63322EN/03

25.11.1

Servo Setting Screen............................................................................................

316

25.11.2

Servo Adjustment/Monitor Screen ......................................................................

317

25.11.3 Servo Function Setting Screen ............................................................................

317

25.11.4

Servo Alarm Screen.............................................................................................

318

25.11.5

Backlash Adjustment Screen...............................................................................

319

25.11.6

Spindle Screen .....................................................................................................

320

25.12 OPERATING MONITOR SCREEN............................................................

321

25.13DISPLAY OF HARDWARE/SOFTWARE SYSTEM CONFIGURATION

 

SCREEN....................................................................................................

322

25.14

OPERATIONS AND ALARM HISTORY SCREENS ..................................

325

 

25.14.1

Alarm History Screen ..........................................................................................

325

 

25.14.2

Operation History Screen ....................................................................................

326

 

25.14.3

DI/DO Selection Screen ......................................................................................

327

25.15

STAMPING THE MACHINING TIME.........................................................

328

 

25.15.1 Machining Time Display Screen .........................................................................

328

 

25.15.2

Program Directory Screen ...................................................................................

329

 

25.15.3 Tool Path Drawing Screen...................................................................................

329

25.16

CLEARING THE SCREEN ........................................................................

330

25.17

PERIODIC MAINTENANCE SCREEN.......................................................

330

25.18

MAINTENANCE INFORMATION SCREEN...............................................

331

25.19

HIGH-SPEED HIGH-PRECISION MACHINING SETTING SCREEN........

332

 

25.19.1

Adjustment Screen...............................................................................................

332

 

25.19.2

Setting Screen......................................................................................................

334

25.20

SUBSCREENS ..........................................................................................

335

25.21

DIRECTORY DISPLAY / PUNCH FOR EACH GROUP ............................

337

25.22

PROGRAM NAME 48 CHARACTERS ......................................................

338

25.23

CALCULATION KEY..................................................................................

339

25.24

POWER MATE CNC MANAGER FUNCTION...........................................

340

25.25

HELP FUNCTION ......................................................................................

341

25.26

MEMORY CARD SCREEN........................................................................

342

25.27

MODEM CARD SETTING SCREEN..........................................................

343

25.28BRIGHTNESS ADJUSTMENT SCREEN FOR MONOCHROME DISPLAY

 

UNIT WITH GRAPHIC FUNCTION ...........................................................

344

25.29

REMOTE DIAGNOSTIC FUNCTION.........................................................

345

25.30

FINE TORQUE SENSING .........................................................................

347

25.31

DO SIGNAL OUTPUT BY SOFT KEY .......................................................

348

25.32

2-LCD-UNIT CONNECTION FUNCTION ..................................................

349

c - 10

B-63322EN/03 TABLE OF CONTENTS

26 PROGRAM EDITING .........................................................................

350

26.1

PROGRAM EDITING.................................................................................

351

 

26.1.1

Program Editing...................................................................................................

351

 

26.1.2

Background Editing.............................................................................................

351

26.2

PROGRAM INPUT/OUTPUT AND COLLATION .......................................

352

 

26.2.1

Program Input/Output..........................................................................................

352

 

26.2.2

Part program Collation ........................................................................................

352

 

26.2.3 Keys and Program Encryption.............................................................................

352

 

26.2.4 External I/O Device Control................................................................................

352

26.3

ADVANCED PROGRAM EDITING/OPERATION......................................

353

 

26.3.1 Automatically Inserting Sequence Numbers .......................................................

353

 

26.3.2 Editing Two Programs Simultaneously...............................................................

353

 

26.3.3 Editing Programs in Operation ............................................................................

353

 

26.3.4

Playback...............................................................................................................

354

26.4STORED PROGRAM LENGTHS AND NUMBER OF REGISTERABLE

PROGRAMS ..............................................................................................

355

27 DIAGNOSIS FUNCTIONS..................................................................

356

27.1 SELF-DIAGNOSIS FUNCTION .................................................................

357

27.1.1

Self-diagnosis Screen ..........................................................................................

357

27.1.2

Group Selection Screen .......................................................................................

358

28 DATA INPUT/OUTPUT.......................................................................

359

28.1

READER/PUNCHER INTERFACES..........................................................

360

 

28.1.1

Connection Port ...................................................................................................

360

28.2

INPUT/OUTPUT DEVICES........................................................................

361

 

28.2.1

FANUC FLOPPY CASSETTE ...........................................................................

361

 

28.2.2 FANUC PROGRAM FILE Mate ........................................................................

361

 

28.2.3

FANUC Handy File.............................................................................................

361

28.3

DATA SERVER..........................................................................................

362

28.4

SCREEN HARD COPY FUNCTION ..........................................................

363

29 SAFETY FUNCTIONS........................................................................

364

29.1

EMERGENCY STOP .................................................................................

365

29.2

OVERTRAVEL FUNCTIONS.....................................................................

366

 

29.2.1 Overtravel ............................................................................................................

366

 

29.2.2 Stored Stroke Check 1 .........................................................................................

366

 

29.2.3 Stored Stroke Check 2 .........................................................................................

367

 

29.2.4 Stroke Limit Check Before Movement................................................................

367

 

c - 11

 

TABLE OF CONTENTS

B-63322EN/03

 

29.3

INTERLOCK ..............................................................................................

368

 

 

29.3.1

Interlock per Axis ................................................................................................

368

 

 

29.3.2

All Axes Interlock ...............................................................................................

368

 

 

29.3.3

Automatic-Operation All-Axis Interlock.............................................................

368

 

 

29.3.4

Block Start Interlock............................................................................................

368

 

 

29.3.5 Cutting Block Start Interlock...............................................................................

368

 

29.4

EXTERNAL DECELERATION ...................................................................

369

 

29.5

ABNORMAL LOAD DETECTION ..............................................................

370

30

STATUS OUTPUT..............................................................................

371

 

30.1

NC READY SIGNAL ..................................................................................

372

 

30.2

SERVO READY SIGNAL...........................................................................

372

 

30.3

REWINDING SIGNAL................................................................................

372

 

30.4

ALARM SIGNAL ........................................................................................

372

 

30.5

DISTRIBUTION END SIGNAL...................................................................

372

 

30.6

AUTOMATIC OPERATION SIGNAL .........................................................

372

 

30.7

AUTOMATIC OPERATION START SIGNAL.............................................

372

 

30.8

FEED HOLD SIGNAL ................................................................................

373

 

30.9

RESET SIGNAL.........................................................................................

373

 

30.10

IN-POSITION SIGNAL...............................................................................

373

 

30.11

MOVE SIGNAL ..........................................................................................

373

 

30.12

AXIS MOVE DIRECTION SIGNAL ............................................................

373

 

30.13

RAPID TRAVERSING SIGNAL .................................................................

373

 

30.14

TAPPING SIGNAL.....................................................................................

373

 

30.15

THREAD CUTTING SIGNAL .....................................................................

374

 

30.16

CONSTANT SURFACE SPEED CONTROL SIGNAL ...............................

374

 

30.17

INCH INPUT SIGNAL ................................................................................

374

 

30.18

DI STATUS OUTPUT SIGNAL ..................................................................

374

 

30.19

POSITION SWITCH FUNCTION...............................................................

374

 

30.20

OILING SIGNAL (CANNED CYCLE) .........................................................

375

31

EXTERNAL DATA INPUT ..................................................................

376

32 KEY INPUT FORM PMC ....................................................................

380

 

 

 

A

RANGE OF COMMAND VALUE ........................................................

383

B

LIST OF FUNCTION AND TAPE FORMAT........................................

387

c - 12

B-63322EN/03

TABLE OF CONTENTS

C TAPE CODE LIST

..............................................................................392

c - 13

I. GENERAL

B-63322EN/03

GENERAL

1.GENERAL

1 GENERAL

The FANUC Series 15i CNC provides the highest level of performance for very-high-speed and very-high-precision machining. It can control 24 axes simultaneously.

With functions such as precise trace control, called nano-interpolation, and fine HPCC for applying optimum acceleration/deceleration control, the CNC maximizes the performance of machine tools, allowing complicated free surface figures such as aircraft parts and metal molds to be machined with very high precision and at very high speed.

The FANUC Series 15i CNC uses the CNC technology and expertise that FANUC has accumulated over many years. At the same time, it has been made extremely compact by incorporating the latest semiconductor and electronics technology. Moreover, it features improvements such as reduced amounts of wiring in the electrical section to facilitate the engineering design of machine tools, a significantly reduced parts count, and the incorporation of many environmental considerations.

The FANUC Series 150i open CNC is a FANUC Series 15i that has a Windows-capable personal computer function built in, such that Windows-compatible software and development environments to be used.

This manual describes the following models and may use the following abbreviations.

Model name

 

Abbreviation

FANUC Series 15i-MA

15i-MA

 

Series15i

FANUC Series 150i-MA

150i-MA

 

Series150i

1.GENERAL

GENERAL

B-63322EN/03

Related manuals

The following table lists the manuals related to the FANUC Series 15i, 150i. This manual is indicated by an asterisk(*).

Table 1 (a) Manuals Related to the Series 15i, 150i

Manual name

Specification

 

number

DESCRIPTIONS

CONNECTION MANUAL (Hardware)

CONNECTION MANUAL (Function)

OPERATOR’S MANUAL (PROGRAMMING) for Machining Center

OPERATOR’S MANUAL (OPERATION) for Machining Center

MAINTENANCE MANUAL

PARAMETER MANUAL

DESCRIPTIONS (Supplement for Remote Buffer)

PROGRAMMING MANUAL

(Macro Compiler/Macro Executor)

B-63322EN * B-63323EN

B-63323EN-1

B-63324EN

B-63324EN-1

B-63325EN

B-63330EN

B-63322EN-1

B-63323EN-1

Related manuals for Servo Motor α/β series

The following table lists the manuals related to the FANUC Servo Motor α/β series.

Table 1 (b) Manuals Related to the Servo Motor α/β series.

Manual name

FANUC AC SERVO MOTOR α series DESCRIPTIONS

FANUC AC SPINDLE MOTOR α series DESCRIPTIONS

FANUC SERVO AMPLIFIER α series DESCRIPTIONS

FANUC SERVO MOTOR α series MAINTENANCE MANUAL

FANUC AC SERVO MOTOR α series PARAMETER MANUAL

FANUC AC SPINDLE MOTOR α series PARAMETER MANUAL

FANUC SERVO MOTOR β series DESCRIPTIONS

FANUC SERVO MOTOR β series MAINTENANCE MANUAL

FANUC SERVO MOTOR β series MAINTENANCE MANUAL

(I/O Link Option)

Specification

number

B-65142E

B-65152E

B-65162E

B-65165E

B-65150E

B-65160E

B-65232EN

B-65235EN

B-65245EN

B-63322EN/03

GENERAL

2.LIST OF SPECIFICATIONS

2 LIST OF SPECIFICATIONS

AA: Standard

BB : Standard option

CC : Option

DD : Function included in a nother option

NOTE) The use of some combina tions of options is restricted.

 

 

 

Series 15i

 

Item

Specifications

Series 150i

 

 

 

MA

 

Axis control

 

 

 

Controlled axes

3 axes (including axis control by PMC)

AA

 

Maximum total controlled axes

Up to 24 axes (multi-axes specification)

CC

 

 

Up to 10 axes (standard specification)

 

 

 

(including two Cs axes)

 

 

Simultaneously controlled axes

2 axes

AA

 

Simultaneously controlled axis expansion

Up to maximum total controlled axes

CC

 

Axis control by PMC

Up to 8 axes

CC

 

Cs contour control

Up to 4 axes

CC

 

 

Speed control is possible.

 

 

Axis name

Optional form X, Y, Z, U, V, W, A , B, C

AA

 

Axis name expansion

Addition of I, J, K, and E

CC

 

Controlled axis detach

 

AA

 

Flexible feed gear

Optional DMR

AA

 

Optional command multiplier

Use this function when flexible feed gear is not applied.

CC

 

Parallel axes control

Available on both standard type and Multi-axes type

CC

 

Twin table function

 

CC

 

Synchronous control

Synchronous error compensation is possible.

CC

 

 

Available on both standard type and Multi-axes type

 

 

Tandem control

 

CC

 

Simple synchronous control

Synchronous error compensation is possible.

DD

 

Synchronous tandem control

Possible by synchronous control and tandem control

DD

 

Dual position feedback

 

CC

 

Chopping

 

CC

 

Increment system

IS-A,IS-B,IS-C

AA

 

Increment system D

0.00001mm

CC

 

 

0.00001deg

 

 

 

0.000001inck

 

 

Increment system E

0.000001mm

CC

 

 

0.000001deg

 

 

 

0.0000001inch

 

 

Inch/metric switching

 

CC

 

Interlock

All axes/Each axes/Automatic operation axis/Block

AA

 

 

start/Cutting block start

 

 

Machine lock

All axes/each axes

AA

 

Emergency stop

 

AA

2.LIST OF SPECIFICATIONS

GENERAL

B-63322EN/03

 

 

 

 

 

 

 

 

Series 15i

 

Item

Specifications

Series 150i

 

 

 

MA

 

 

Overtravel

 

AA

 

Stored stroke check 1

 

AA

 

Stored stroke check 2

 

CC

 

External stroke limit setting

 

CC

 

Stroke limit check before travel

 

CC

 

Mirror image

Each axis

AA

 

Follow-up

At emergency stop and at Servo alarm and so on

AA

 

Servo-off/mechanical handle feed

 

AA

 

Backlash compensation

 

AA

 

Separate backlash compensation for rapid

 

AA

 

traverse and cutting feed

 

 

 

 

Stored pitch error compensation

 

CC

 

Interpolated pitch error compensation

 

CC

 

Periodical secondary pitch error

 

CC

 

compensation

 

 

 

 

Gradient compensation

 

CC

 

Straightness deviation compensation

 

CC

 

Position switch

 

CC

 

Absolute position detection

 

AA

 

Feed forward for rapid traverse

 

AA

 

Abnormal load detection

 

CC

 

Straightness compensation at 128 points

 

CC

 

Interpolation type straightness compensation

 

CC

 

Bi-directional pitch error compensation

 

CC

 

Three-dimensional error compensation

 

CC

 

Linear motor

 

AA

 

Level-up HRV control

 

AA

 

Fine acceleration/deceleration

 

AA

 

Operation

 

 

 

 

Automatic operation

DNC operation (Reader/puncher interface is required)

AA

 

 

Memory operation

 

 

 

 

MDI operation

 

 

 

DNC operation with memory card

 

AA

 

Cycle start/Feed hold

 

AA

 

Program stop/Program end

 

AA

 

Reset/Rewind

 

AA

 

Program number search

 

AA

 

Sequence number search

 

AA

 

Sequence number collation stop

 

AA

 

Program restart

 

CC

 

Block restart

 

CC

 

Tool retract & recover

 

CC

 

Active block cancel

 

CC

 

Buffer register

 

AA

 

Multi buffer (5 blocks)

 

AA

 

Multi buffer (15 blocks)

 

CC

 

Multi buffer (100 blocks)

 

CC

 

Dry run

 

AA

 

Single block

 

AA

 

B-63322EN/03

GENERAL

2.LIST OF SPECIFICATIONS

Item

Specifications

 

 

Jog feed

Manual reference position return

Reference position return setting without dog

Reference position shift

Manual handle feed (1 unit)

Manual handle feed (2 or 3 units)

Manual handle feed magnification

Manual handle interrupt

Three-dimensional handle feed

Manual interruption of three-dimensional coordinate system conversion

Incremental feed

Automatic/manual simultaneous operation

Manual arbitrary angle feed

Manual numeric command

Recovery of manual intervention amount

Interpolation functions

Positioning

Single direction positioning

Exact stop mode

Tapping mode

Cutting mode

Exact stop

Linear interpolation

Circular interpolation

Dwell

Helical interpolation

Helical interpolation B

Involute interpolation

Helical involute interpolation

Spline interpolation

Threading/Feed per revolution

Arbitrary spindle gear ratio thread cutting

Polar coordinate interpolation

Cylindrical interpolation

Cutting point interpolation for cylindrical interpolation

Exponential interpolation

Hypothetical axis interpolation

Spiral/conical interpolation

Reference position return

2nd reference position return

Same as “Adjustment for reference return deceleration limit” in 15B

Including manual handle ×1, ×10, ×M, ×N

M, N : Up to 2000

×1, ×10, ×100, ×1000, ×10000, ×100000

Unit of angle : 1/16 deg.

G00 (Linear interpolation type positioning enabled)

G60

G61

G63

G64

G09

Dwell in seconds and dwell in revolution (It is possible with thread cutting option)

(Circular interpolation) +

(Linear interpolation for up to 2 axes)

(Circular interpolation) +

(Linear interpolation for up to 4 axes)

Involute interpolation by linear and rotary axis is possible

Same as “Spline interpolation B” in 15-B

Equal lead thread cutting, inch thread cutting, continuous thread cutting

Included in “Thread cutting, per revolution feed”.

Included in “Cylindrical interpolation”.

G27, G28, G29

Series 15i

Series 150i

MA

AA

AA

AA

AA

CC

CC

DD

CC

CC

CC

AA

CC

CC

CC

AA

AA

CC

AA

DD

AA

AA

AA

AA

AA

CC

CC

CC

CC

CC

CC

DD

CC

CC

DD

CC

CC

CC

AA

CC

2.LIST OF SPECIFICATIONS

GENERAL

B-63322EN/03

 

 

 

 

 

 

 

 

Series 15i

 

Item

Specifications

Series 150i

 

 

 

MA

 

 

3rd/4th reference position return

 

CC

 

Floating reference position return

 

CC

 

Normal-direction control

 

CC

 

Index table indexing

 

CC

 

Multiple rotary axis control

 

CC

 

Smooth interpolation

 

CC

 

NURBS interpolation

 

CC

 

Feed functions

 

 

 

 

Rapid traverse 240m/min(1 m)

 

AA

 

 

Rapid traverse 100m/min(0.1 m)

 

AA

 

 

Rapid traverse 10m/min(0.01 m)

Included in “Least input increment D”

DD

 

 

Rapid traverse 1m/min(0.001 m)

Included in “Least input increment E”

DD

 

Rapid traverse override

F0, Fm, 50%, 100%

AA

 

Rapid traverse override 1%

0 to 100% (1%step)

AA

 

Feed per minute

m/min

AA

 

Feed per rotation

Included in “Thread cutting, per revolution feed”.

DD

 

Feed per rotation without position coder

Included in “Thread cutting, per revolution feed”.

DD

 

Constant tangential speed control

 

AA

 

Cutting feedrate clamp

 

AA

 

Automatic acceleration/deceleration

Rapid traverse : Linear or exponential

AA

 

 

Cutting feed : Linear or exponential

 

 

 

Linear acceleration/deceleration after cutting

 

AA

 

feed interpolation

 

 

 

 

Bell-shaped acceleration/deceleration after

 

CC

 

cutting feed interpolation

 

 

 

 

Bell-shaped acceleration/deceleration after

 

AA

 

rapid traverse interpolation

 

 

 

 

Feedrate override

0 to 254% (1%step)

AA

 

2nd feedrate override

0 to 254% (1%step)

CC

 

 

0 to 655.34% (0.01%step)

 

 

 

Feed by F with one digit

 

CC

 

Inverse time feed

 

CC

 

Jog override

0 to 655.34% (0.01%step)

AA

 

Override cancel

 

AA

 

External deceleration

 

CC

 

Feed stop

 

CC

 

Look-ahead acceleration/deceleration before

 

AA

 

interpolation

 

 

 

 

Cutting point feedrate control

Included in “Automatic corner override”.

DD

 

Advanced preview control

 

AA

 

Look-ahead Bell-shaped

 

AA

 

acceleration/deceleration before interpolation

 

 

 

 

Nano interpolation

 

AA

 

Fine HPCC

 

CC

 

Program input

 

 

 

 

Program code

Automatic recognition of EIA and ISO

AA

 

Program format

Word address format

AA

 

Label skip

 

AA

 

Parity check

Horizontal parity, vertical parity

AA

 

B-63322EN/03

GENERAL

2.LIST OF SPECIFICATIONS

Item

Control in/out

Optional block skip

Additional optional block skip

Maximum value

Program number/Program name

Sequence number

Absolute/incremental programming

Decimal point input, pocket calculator type decimal point input

Input unit (10 times)

Diameter/radius programming

Programmable diameter/radius switching

Plane selection

Plane switching

Rotary axis designation

Rotary axis roll-over

Polar coordinate command

Workpiece coordinate system setting

Workpiece coordinate system preset

Local coordinate system setting

Machine coordinate system

Workpiece coordinate system

Addition of workpiece coordinate systems

Manual absolute on/off

Optional-angle chamfering/corner rounding

Programmable data input

Programmable parameter input

Main program/sub program

External device subprogram call function

Custom macro

Addition to custom macro common variables : total 900

Interrupt-type custom macro

Canned cycle

Arc radius R programming

Automatic corner override

Feedrate clamp by arc radius

Scaling

Coordinate system rotation

Three-dimensional coordinate conversion

Axis switching

Programmable mirror image

Figure copy

Retrace

Macro Executor

Macro Executor / Capacity of User program : 512KB

 

Series 15i

Specifications

Series 150i

 

MA

 

AA

1 block

AA

9 blocks

CC

±9 digit (R, I, J, K ±12 digit)

AA

Program number : O with 8 digits

AA

Program name : 16 characters

 

N with 8 digits

AA

 

AA

 

AA

 

 

 

AA

 

AA

 

AA

G17, G18, G19

AA

 

CC

 

AA

 

AA

 

CC

G92

AA

G92.1

AA

G52

AA

G53

AA

G54 to G59

AA

48 sets

CC

 

AA

 

CC

G10, tool offset amount , workpiece zero point offset

CC

amount can be changed by programming

 

 

CC

Sub program : 10 folds nested

AA

 

AA

Common variable : 600

CC

 

CC

 

 

 

CC

 

CC

 

AA

 

CC

 

AA

 

CC

 

CC

 

CC

 

CC

 

CC

 

CC

 

CC

Capacity of User program : 256KB

CC

 

CC

 

 

2.LIST OF SPECIFICATIONS

GENERAL

B-63322EN/03

Item

Specifications

 

 

Macro Executor / Capacity of User program : 1MB

Machining type in HPCC screen programming

Miscellaneous/spindle functions

Miscellaneous function

Second auxiliary function

Second auxiliary function with a decimal point

Miscellaneous function lock

High-speed M/S/T/B interface

Multiple miscellaneous-function commands

Spindle function

Spindle serial output

Spindle analog output

Constant surface speed control

Actual spindle speed output

Spindle speed fluctuation detection

Spindle orientation

Spindle output switching

Spindle positioning

Rigid tapping

M with 8 digits, binary output

M with 8 digits Select address from A, B, C, U, V, W so that it does not duplicate with control axis address)

Included in “Second auxiliary function”

S with 8 digits, binary output

Four spindle output is available

Available to use with Spindle serial output

Included in “Spindle serial output” and “Spindle analog output”

Orientation, pecking cycle and return speed override function is also possible

Tool functions, tool compensation functions

Tool function

T with 8 digits, binary output

Tool compensation data, 32 items

Tool compensation data, 99 items

Tool compensation data, 200 items

Tool compensation data, 499 items

Tool compensation data, 999 items

Tool offset memory A

Tool offset memory B

Tool offset memory C

Tool length compensation

Tool offset

Cutter compensation

Three-dimensional tool compensation

Tool life management

Addition to tool life management sets (512 sets)

Addition to tool life management sets (1024 sets)

Incremental offset

Three-dimensional tool offset

Tool offset selection by T code

Tool offset value digit expansion

Common with all tool offset

Separate memory for geometry and wear

Separate memory for geometry and wear

Separate memory for length compensation and cutter compensation

Same as “Cutter compensation C” in 15B

Time/number of cycle

Series 15i

Series 150i

MA

CC

AA

AA

CC

DD

AA

AA

CC

AA

CC

CC

CC

DD

CC

CC

CC

CC

CC

AA

AA

CC

CC

CC

CC

AA

CC

CC

AA

CC

CC

CC

CC

CC

CC

AA

CC

CC

AA

B-63322EN/03

GENERAL

2.LIST OF SPECIFICATIONS

 

 

 

 

 

 

 

 

 

 

Series 15i

 

Item

Specifications

Series 150i

 

 

 

 

MA

 

 

Tool length compensation in tool axis

 

 

CC

 

direction

 

 

 

 

 

Rotary table dynamic fixture offset

 

 

CC

 

Designation direction tool length

 

 

CC

 

compensation

 

 

 

 

 

Measurement function

 

 

 

 

 

Manual tool length measurement

Same as “Tool length measurement” in 15B

AA

 

Automatic tool length measurement

 

 

CC

 

Skip function

G31, Plural axes can be commanded

CC

 

High-speed skip signal input

8 points

 

CC

 

High-speed measuring position reach signal

Signal an be output to PMC

 

CC

 

input

 

 

 

 

 

Multi-step skip function

 

 

CC

 

Tool length workpiece zero point

 

 

CC

 

measurement

 

 

 

 

 

Workpiece zero point manual setting

 

 

AA

 

Torque-limit skip

Included in “Skip function”

 

DD

 

 

Function for hobbing machine and gas cutting machine

 

 

 

 

Electronic gear box

 

 

CC

 

 

2-axes electronic gear box

Included in “Electronic gear box”

DD

 

Electronic gear box automatic phase

Included in “Electronic gear box”

DD

 

synchronization

 

 

 

 

 

Automatic exact stop check

 

 

CC

 

Skip for EGB axis

 

 

CC

 

Editing

 

 

 

 

 

Part program storage length 80m

 

 

AA

 

Part program storage length 160m

 

 

CC

 

Part program storage length 320m

 

 

CC

 

Part program storage length 640m

 

 

CC

 

Part program storage length 1280m

 

 

CC

 

Part program storage length 2560m

 

 

CC

 

Part program storage length 5120m

 

 

CC

 

Registered 100 programs

 

 

AA

 

Expanded Registered programs

 

 

CC

 

Part program storage editing

 

 

AA

 

Key and program encryption

 

 

CC

 

Back ground editing

 

 

AA

 

Expanded part program editing

 

 

AA

 

Play back

 

 

CC

 

Machining time stamp

 

 

CC

 

2 programs displaying and editing

 

 

AA

 

synchronously

 

 

 

 

 

Setting, display

 

 

 

 

 

Status display

 

 

AA

 

Clock function

 

 

AA

 

Current position display

 

 

AA

 

Program display

16-character program name

 

AA

 

Program name 48 characters

 

 

CC

 

Parameter setting display

 

 

AA

 

fanuc 15iA, 150i- A User Manual

2.LIST OF SPECIFICATIONS

GENERAL

B-63322EN/03

Item

Specifications

 

 

Input/output device setting screen

Self-diagnosis function

Alarm display

Alarm history display

Operation history display

Help function

Remote diagnosis function

Run time and parts number display

Actual machining speed display

Floppy Cassette directory display

Directory display / punch for each group

Tool path drawing

Background drawing

Servo adjustment screen

Spindle adjustment screen

Waveform diagnosis screen

Load meter display

Hardware/software system configuration display

NC format guidance

Sub screen

Menu switch

Software operator's panel

Display language switching (English)

Display language switching (Japanese)

Display language switching (German)

Display language switching (French)

Display language switching (Italian)

Display language switching (Spanish)

Display language switching (Swedish)

Data protection key

Calculation key

Erase screen display/screen saver

Internal position compensation data display

Maintenance information display

Touch panel

Periodic maintenance screen

High-speed and high precision setting screen

Data input/output

Reader/punch interface A

Reader/punch interface B

Remote buffer

External I/O device control

Modem card control

Analog input

Included in “Reader/puncher interface”

Display unit with graphic display function is required.

Included in “Reader/puncher interface”

Same as “Graphic display” in 15B

Included in “Spindle serial output” and “Spindle analog output”

Included in “Help function”

Display unit with graphic display function is required.

Included in “Display language switching A”

Included in “Display language switching A”

Included in “Display language switching A”

Included in “Display language switching B”

Included in “Display language switching B”

3 types

Included in “NC window”

Series 15i

Series 150i

MA

DD

AA

AA

AA

AA

AA

AA

AA

AA

DD

AA

CC

CC

AA

DD

AA

AA

AA

AA

AA

CC

CC

AA

AA

CC

CC

CC

CC

CC

AA

AA

AA

AA

AA

CC

AA

AA

CC

CC

CC

CC

AA

DD

B-63322EN/03

GENERAL

2.LIST OF SPECIFICATIONS

Item

Specifications

 

 

External data input/output

External Workpiece number search 31 points

FANUC Handy File

Memory card interface

Data server

Screen hard copy function

Power mate CNC manager

Others

Status output signal

Axis moving signal

Key input form PMC

NC window

NC window B

PMC system

PMC-NB6

 

 

 

C language

Machine interface (I/O Link)

Maximum DI/DO points: 1024/1024

Input/output of tool offset amount, workpiece zero offset amount, machine zero offset amount, alarm message, operatormessage, program number search, sequence number search are available

Display unit with graphic display function is required.

NC ready, servo ready, rewinding, NC alarm, distribution completion, automatic operation, automatic operation start, automatic operation halt, reset, in-position, rapid traverse, tapping, threading, etc.

Axis moving signal output, Axis moving direction signal output

Included in “NC window”

Basic instruction: 0.085 µs/step

Program memory : Max. 384KB (32,000 step equivalent)

Up to 2MB (PMC-NB6 required)

Operator's panel I/O module

Connector panel I/O module

Power magnetics cabinet I/O module

I/O UINT-MODEL A

I/O UINT-MODEL B

Control unit

2-slot

dimensions

4-slot

Display unit

 

 

 

MDI unit

 

Manual pulse generator

Pendant-type manual pulse generator

Applicable servo motor

Applicable servo amplifier

Separate position detector interface unit (for closed control)

Applicable spindle motor

Applicable spindle amplifier

W : 112 mm / H : 380mm / D : 172mm

W : 224 mm / H : 380mm / D : 172mm

9.5” monochrome LCD (stand-alone type)

10.4” color LCD (stand-alone type)

Stand-alone type MDI (vertical)

Stand-alone type MDI (horizontal)

With axis selection switch and magnification selection switch

FANUC AC servo motor α series (with serial interface pulse coder)

FANUC servo amplifier α series (FSSB interface)

For separate pulse coder /Linear optical scale 2-phase pulse interface for separate pulse coder/linear optical scale

FANUC AC spindle motor, etc.

FANUC servo amplifier α series

Analog interface

Series 15i

Series 150i

MA

CC

CC

CC

AA

CC

AA

CC

AA

CC

CC

CC

DD

AA

CC

BB

BB

BB

BB

BB

BB

BB

BB

BB

BB

BB

CC

CC

AA

AA

CC

AA

AA

AA

2.LIST OF SPECIFICATIONS

GENERAL

B-63322EN/03

 

 

 

 

 

 

Series 15i

Item

Specifications

Series 150i

 

 

MA

 

Multi-tap transformer

200/220/230/240/380/

CC

 

415/440/460/480/550VAC

 

 

Power supply

200 to 240VAC +10%-15%

AA

 

50 to 60HZ ±3HZ

 

 

Loading...
+ 392 hidden pages