Ryobi RTS11, RTS11T Operation Manual

OPERATOR’S MANUAL

MANUEL D’UTILISATION

MANUAL DEL OPERADOR

10 in. TABLE SAW

SCIE À TABLE de 254 mm (10 po) SIERRA DE MESA de 254 mm (10 pulg.)

RTS11/RTS11T

The saw has been engineered and manufactured to our high standard for dependability, ease of operation, and operator safety. When properly cared for, it will give you years of rugged, trouble-free performance.

WARNING: To reduce the risk of injury, the user must read and understand the operator’s manual before using this product.

SAVE THIS MANUAL FOR FUTURE REFERENCE

Cette scie a été conçue et fabriquée conformément aux strictes normes de fiabilité, simplicité d’emploi et sécurité d’utilisation. Correctement entretenu, cet outil vous donnera des années de fonctionnement robuste et sans problème.

AVERTISSEMENT : Pour réduire les risques de blessures, l’utilisateur doit lire et veiller à bien comprendre le manuel d’utilisation avant d’employer ce produit.

Su sierra ha sido diseñado y fabricado de conformidad con nuestras estrictas normas para brindar fiabilidad, facilidad de uso y seguridad para el operador. Con el debido cuidado, le brindará muchos años de sólido funcionamiento y sin problemas.

ADVERTENCIA: Para reducir el riesgo de lesiones, el usuario debe leer y comprender el manual del operador antes de usar este producto.

CONSERVER CE MANUEL POUR	GUARDE ESTE MANUAL PARA
FUTURE RÉFÉRENCE	FUTURAS CONSULTAS

TABLE OF CONTENTS
TABLE DES MATIÈRES / ÌNDICE DE CONTENIDO
 Introduction.......................................................................................................................................................................	2
Introduction / Introducción
 General Safety Rules......................................................................................................................................................	3-4
Règles de sécurité générales / Reglas de seguridad generales
 Specific Safety Rules.....................................................................................................................................................	4-5
Règles de sécurité particulières / Reglas de seguridad específicas
 Symbols............................................................................................................................................................................	6
Symboles / Símbolos
 Electrical............................................................................................................................................................................	7
Caractéristiques électriques / Aspectos eléctricos
n Glossary of Terms..............................................................................................................................................................	8
Glossaire / Glosario de términos
 Features.......................................................................................................................................................................	9-11
Caractéristiques / Características
 Tools Needed..................................................................................................................................................................	12
Outils nécessaires / Herramientas necesarias
 Loose Parts.....................................................................................................................................................................	13
Pièces détachées / Piezas sueltas
 Assembly....................................................................................................................................................................	14-21
Assemblage / Armado
 Operation...................................................................................................................................................................	22-38
Utilisation / Funcionamiento
 Adjustments...............................................................................................................................................................	38-41
Réglages / Ajustes
 Maintenance...............................................................................................................................................................	41-42
Entretien / Mantenimiento
n Accessories.....................................................................................................................................................................	42
Accessoires / Accesorios
n Troubleshooting...............................................................................................................................................................	43
Dépannage / Solución de problemas
 Parts Ordering and Service................................................................................................................................	Back page
Commande de pièces et réparation / Pedidos de piezas y servicio
INTRODUCTION
INTRODUCTION / INTRODUCCIÓN

This product has many features for making its use more pleasant and enjoyable. Safety, performance, and dependability have been given top priority in the design of this product making it easy to maintain and operate.

* * *

Ce produit offre de nombreuses fonctions destinées à rendre son utilisation plus plaisante et satisfaisante. Lors de la conception de ce produit, l’accent a été mis sur la sécurité, les performances et la fiabilité, afin d’en faire un outil facile à utiliser et à entretenir.

* * *

Este producto ofrece numerosas características para hacer más agradable y placentero su uso. En el diseño de este producto se ha conferido prioridad a la seguridad, el desempeño y la fiabilidad, por lo cual se facilita su manejo y mantenimiento.

2

GENERAL SAFETY RULES

WARNING:

Read and understand all instructions. Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury.

READ ALL INSTRUCTIONS

KNOW YOUR POWER TOOL. Read the operator’s manual carefully. Learn the saw’s applications and limitations as well as the specific potential hazards related to this tool.

GUARD AGAINST ELECTRICAL SHOCK BY PREVENTING BODY CONTACT WITH GROUNDED SURFACES. For example, pipes, radiators, ranges, refrigerator enclosures.

KEEP GUARDS IN PLACE and in good working order.

REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on.

KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents. DO NOT leave tools or pieces of wood on the saw while it is in operation.

DO NOT USE IN DANGEROUS ENVIRONMENTS. Do not use power tools in damp or wet locations or expose to rain. Keep the work area well lit.

KEEP CHILDREN AND VISITORS AWAY. All visitors should wear safety glasses and be kept a safe distance from work area. Do not let visitors contact tool or extension cord while operating.

MAKE WORKSHOP CHILDPROOF with padlocks and master switches, or by removing starter keys.

DON’T FORCE TOOL. It will do the job better and safer at the feed rate for which it was designed.

USE RIGHT TOOL. Don’t force the tool or attachment to do a job it was not designed for. Don’t use it for a purpose not intended.

USE THE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. Use only a cord heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A wire gauge size (A.W.G.) of at least 14 is recommended for an extension cord 25 feet or less in length. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.

DRESS PROPERLY. Do not wear loose clothing, gloves, neckties, or jewelry. They can get caught and draw you into moving parts. Also wear protective hair covering to contain long hair.

ALWAYS WEAR EYE PROTECTION WITH SIDE SHIELDS MARKED TO COMPLY WITH ANSI Z87.1.

Failure to do so could result in objects being thrown into your eyes, resulting in possible serious injury.

SECURE WORK. Use clamps or a vise to hold work when practical. It’s safer than using your hand and frees both hands to operate tool.

DON’T OVERREACH. Keep proper footing and balance at all times.

MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and safer performance. Follow instructions for lubricating and changing accessories.

DISCONNECT TOOLS. When not in use, before servicing, or when changing attachments, blades, bits, cutters, etc., all tools should be disconnected.

AVOID ACCIDENTAL STARTING. Be sure switch is off when plugging in any tool.

USE RECOMMENDED ACCESSORIES. Consult the operator’s manual for recommended accessories. The use of improper accessories may risk injury.

NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted.

CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged must be properly repaired or replaced by an authorized service center to avoid risk of personal injury.

USE THE RIGHT DIRECTION OF FEED. Feed work into a blade or cutter against the direction of rotation of blade or cutter only.

NEVER LEAVE TOOL RUNNING UNATTENDED. TURN THE POWER OFF. Don’t leave tool until it comes to a complete stop.

PROTECT YOUR LUNGS. Wear a face or dust mask if the cutting operation is dusty.

PROTECT YOUR HEARING. Wear hearing protection during extended periods of operation.

DO NOT ABUSE CORD. Never yank cord to disconnect from receptacle. Keep cord away from heat, oil, and sharp edges.

WHEN OPERATING A POWER TOOL OUTSIDE, USE AN OUTDOOR EXTENSION CORD MARKED “W-A” OR “W”. These cords are rated for outdoor use and reduce the risk of electric shock.

ALWAYS KEEP THE BLADE GUARD AND RIVING KNIFE (SPLITTER) IN PLACE and in working order.

KEEPBLADESCLEAN,SHARP,ANDWITHSUFFICIENT SET. Sharp blades minimize stalling and kickback.

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GENERAL SAFETY RULES

KEEP HANDS AWAY FROM CUTTING AREA. Keep hands away from blades. Do not reach underneath work or around or over the blade while blade is rotating. Do not attempt to remove cut material when blade is moving.

BLADE COASTS AFTER BEING TURNED OFF.

NEVER USE IN AN EXPLOSIVE ATMOSPHERE. Normal sparking of the motor could ignite fumes.

INSPECT TOOL CORDS PERIODICALLY. If damaged, have repaired by a qualified service technician at an authorized service facility. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal. Repair or replace a damaged or worn cord immediately. Stay constantly aware of cord location and keep it well away from the rotating blade.

INSPECT EXTENSION CORDS PERIODICALLY and replace if damaged.

GROUND ALL TOOLS. If tool is equipped with threeprong plug, it should be plugged into a three-hole electrical receptacle.

CHECK WITH A QUALIFIED ELECTRICIAN or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded.

USE ONLY CORRECT ELECTRICAL DEVICES: 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool’s plug.

DO NOT MODIFY the plug provided. If it will not fit the outlet, have the proper outlet installed by a qualified electrician.

KEEP TOOL DRY, CLEAN, AND FREE FROM OIL AND GREASE. Always use a clean cloth when cleaning. Never

use brake fluids, gasoline, petroleum-based products, or any solvents to clean tool.

STAY ALERT AND EXERCISE CONTROL. Watch what you are doing and use common sense. Do not operate tool when you are tired. Do not rush.

DO NOT USE TOOL IF SWITCH DOES NOT TURN IT ON AND OFF. Have defective switches replaced by an authorized service center.

USE ONLY CORRECT BLADES. Do not use blades with incorrect size holes. Never use blade washers or blade bolts that are defective or incorrect. The maximum blade capacity of the saw is 10 in. (254 mm).

BEFOREMAKINGACUT,BESUREALLADJUSTMENTS ARE SECURE.

BE SURE BLADE PATH IS FREE OF NAILS. Inspect for and remove all nails from lumber before cutting.

NEVER TOUCH BLADE or other moving parts during use.

NEVER START A TOOL WHEN ANY ROTATING COMPONENT IS IN CONTACT WITH THE WORKPIECE.

DO NOT OPERATE A TOOL WHILE UNDER THE INFLUENCE OF DRUGS, ALCOHOL, OR ANY MEDICATION.

WHEN SERVICING use only identical replacement parts. Use of any other parts may create a hazard or cause product damage.

USE ONLY RECOMMENDED ACCESSORIES listed in this manual or addendums. Use of accessories that are not listed may cause the risk of personal injury. Instructions for safe use of accessories are included with the accessory.

DOUBLE CHECK ALL SETUPS. Make sure blade is tight and not making contact with saw or workpiece before connecting to power supply.

SPECIFIC SAFETY RULES

FIRMLY BOLT THE SAW TO A WORK BENCH OR LEG STAND at approximately hip height.

DO NOT OPERATE THE SAW WITHOUT THE STAND ON THE FLOOR.

GUARD AGAINST KICKBACK. Kickback occurs when the blade stalls rapidly and workpiece is driven back towards the operator. It can pull your hand into the blade resulting in serious personal injury. Stay out of blade path and turn switch off immediately if blade binds or stalls.

USE RIP FENCE. Always use a fence or straight edge guide when ripping.

SUPPORT LARGE PANELS. To minimize risk of blade pinching and kickback, always support large panels.

REMOVE ALL FENCES AND AUXILIARY TABLES before transporting saw. Failure to do so can result in an accident causing possible serious personal injury.

ALWAYS USE BLADE GUARD, RIVING KNIFE, AND ANTI-KICKBACK PAWLS on all “through-sawing” operations. Through-sawing operations are those in which the blade cuts completely through the workpiece as in ripping or cross cutting. Keep the blade guard down, the anti-kickback pawls down, and the riving knife in place.

ALWAYS SECURE WORK firmly against rip fence, miter fence, or miter gauge.

ALWAYS USE A PUSH STICK FOR RIPPING NARROW STOCK. A push stick is a device used to push a

4 - English

SPECIFIC SAFETY RULES

workpiece through the blade instead of using your hands. Size and shape can vary but the push stick must always be narrower than the workpiece to prevent the push stick from contacting the saw blade. When ripping narrow stock, always use a push stick, or the jig mentioned in the

How to Make A Jig (For Rip Cutting Narrow Workpiece) section of this manual, so your hand does not come close to the saw blade. Use a featherboard and push blocks for non-through cuts.

WHEN MAKING NON-THROUGH RIP CUTS, always use a push stick, push block, and/or featherboard so your hands do not come within 3 inches of the saw blade.

WHEN RIPPING NARROW STOCK, always use a push stick, push block, jig ( designed for narrow ripping), or featherboard.

NEVER perform any operation “freehand” which means using only your hands to support or guide the workpiece. Always use either the rip fence or miter gauge to position and guide the work.

NEVER stand or have any part of your body in line with the path of the saw blade.

NEVER reach behind, over, or within three inches of the blade or cutter with either hand for any reason.

ALWAYS REMOVE THE RIP FENCE from the saw when cross cutting.

DO NOT USE THE MITER GAUGE AND RIP FENCE during the same operation.

NEVER use rip fence as cutoff gauge when cross cutting.

NEVER attempt to free a stalled saw blade without first turning the saw OFF and disconnecting the saw from the power source.

PROVIDE ADEQUATE SUPPORT to the rear and sides of the saw table for wide or long workpieces.

AVOID KICKBACKS (work thrown back toward you) by:

a)Keeping blade sharp.

b)Keeping rip fence parallel to the saw blade.

c)Keeping riving knife, anti-kickback pawls, and blade guard in place and operating.

d)Not releasing the work before it is pushed all the way past the saw blade using a push stick.

e)Not ripping work that is twisted or warped or does not have a straight edge to guide along the fence.

IF THE POWER SUPPLY CORD IS DAMAGED, it must be replaced only by the manufacturer or by an authorized service center to avoid risk.

AVOID AWKWARD OPERATIONS AND HAND POSITIONS where a sudden slip could cause your hand to move into the cutting tool.

USE ONLY RECOMMENDED ACCESSORIES listed in this manual or addendums. Use of accessories that are not listed may cause the risk of personal injury. Instructions for safe use of accessories are included with the accessory.

MAKE SURE THE WORK AREA HAS AMPLE LIGHTING to see the work and that no obstructions will interfere with safe operation BEFORE performing any work using the table saw.

ALWAYS TURN OFF SAW before disconnecting it, to avoid accidental starting when reconnecting to power supply.

ONLY USE BLADES within the thickness range stamped on the riving knife.

THIS TOOL should have the following markings:

a)Wear eye protection.

b)Use saw blade guard and riving knife for every operation for which it can be used, including all through sawing.

c)Keep hands out of the line of saw blade.

d)Use a push stick when required.

e)Pay particular attention to instructions on reducing risk of kickback.

f)Do not perform any operation freehand.

g)Never reach around or over the saw blade.

h)Never operate saw on floor or below waist height.

NEVER CUT MORE THAN ONE PIECE OF MATERIAL AT A TIME.

SAVE THESE INSTRUCTIONS. Refer to them frequently and use to instruct other users. If you loan someone this tool, loan them these instructions also.

5 - English

SYMBOLS

The following signal words and meanings are intended to explain the levels of risk associated with this product.

SYMBOL	SIGNAL	MEANING
	DANGER:	Indicates a hazardous situation, which, if not avoided, will result in death or
		serious injury.
	WARNING:	Indicates a hazardous situation, which, if not avoided, could result in death or
		serious injury.
	CAUTION:	Indicates a hazardous situation, that, if not avoided, may result in minor or
		moderate injury.
	NOTICE:	(Without Safety Alert Symbol) Indicates information considered important, but
		not related to a potential injury (e.g. messages relating to property damage).

Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.

SYMBOL	NAME	DESIGNATION/EXPLANATION
	Safety Alert	Indicates a potential personal injury hazard.
	Read Operator’s Manual	To reduce the risk of injury, user must read and understand
		operator’s manual before using this product.
	Eye Protection	Always wear eye protection with side shields marked to comply
		with ANSI Z87.1.
	No Hands Symbol	Failure to keep your hands away from the blade will result in
		serious personal injury.
	Wet Conditions Alert	Do not expose to rain or use in damp locations.
V	Volts	Voltage
A	Amperes	Current
Hz	Hertz	Frequency (cycles per second)
min	Minutes	Time
	Alternating Current	Type of current
no	No Load Speed	Rotational speed, at no load
.../min	Per Minute	Revolutions, strokes, surface speed, orbits, etc., per minute

6 - English

ELECTRICAL

EXTENSION CORDS

Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool’s plug. When using a power tool at a considerable distance from the power source, use an extension cord heavy enough to carry the current that the tool will draw. An undersized extension cord will cause a drop in line voltage, resulting in a loss of power and causing the motor to overheat. Use the chart provided below to determine the minimum wire size required in an extension cord. Only round jacketed cords listed by Underwriter’s Laboratories (UL) should be used.

**Ampere rating (on tool faceplate)

	0-2.0	2.1-3.4	3.5-5.0	5.1-7.0 7.1-12.0		12.1-16.0
Cord Length		Wire Size (A.W.G.)
25’	16	16	16	16	14	14
50’	16	16	16	14	14	12
100’	16	16	14	12	10	—

SPEED AND WIRING

The no-load speed of this tool is approximately 4,700 rpm. This speed is not constant and decreases under a load or with lower voltage. For voltage, the wiring in a shop is as important as the motor’s horsepower rating. A line intended only for lights cannot properly carry a power tool motor. Wire that is heavy enough for a short distance will be too light for a greater distance. A line that can support one power tool may not be able to support two or three tools.

GROUNDING INSTRUCTIONS

This product must be grounded. In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipmentgrounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.

Do not modify the plug provided. If it will not fit the outlet, have the proper outlet installed by a qualified electrician.

**Used on 12 gauge - 20 amp circuit.

NOTE: AWG = American Wire Gauge

When working with the tool outdoors, use an extension cord that is designed for outside use. This is indicated by the letters “W-A” or “W” on the cord’s jacket.

Before using an extension cord, inspect it for loose or exposed wires and cut or worn insulation.

WARNING:

Keep the extension cord clear of the working area. Position the cord so that it will not get caught on lumber, tools or other obstructions while you are working with a power tool. Failure to do so can result in serious personal injury.

WARNING:

Check extension cords before each use. If damaged replace immediately. Never use product with a damaged cord since touching the damaged area could cause electrical shock resulting in serious injury.

WARNING:

Improper installation of the grounding plug can result in a risk of electric shock. When repair or replacement of the cord is required, do not connect the grounding wire to either flat blade terminal. The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire.

Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded.

Repair or replace a damaged or worn cord immediately.

This product is for use on a nominal 120 volt circuit and has a grounding plug similar to the plug illustrated in figure 1. Only connect the product to an outlet having the same configuration as the plug. Do not use an adapter with this product.

ELECTRICAL CONNECTION

This product is powered by a precision built electric motor. It should be connected to a power supply that is 120 V, AC only (normal household current), 60 Hz. Do not operate

this product on direct current (DC). A substantial voltage drop will cause a loss of power and the motor will overheat.

If the saw does not operate when plugged into an outlet, double check the power supply.

GROUNDING

PIN

7 - English

120 V GROUNDED
OUTLET	Fig. 1

GLOSSARY OF TERMS

Anti-Kickback Pawls (radial arm and table saws)

A device which, when properly installed and maintained, is designed to stop the workpiece from being kicked back toward the front of the saw during a ripping operation.

Arbor

The shaft on which a blade or cutting tool is mounted.

Bevel Cut

A cutting operation made with the blade at any angle other than 90° to the table surface.

Chamfer

A cut removing a wedge from a block so the end (or part of the end) is angled rather than at 90°.

Compound Cut

A cross cut made with both a miter and a bevel angle.

Cross Cut

A cutting or shaping operation made across the grain or the width of the workpiece.

Cutter Head (planers and jointer planers)

A rotating cutterhead with adjustable blades or knives. The blades or knives remove material from the workpiece.

Dado Cut (table saws and compound sliding miter saws)

A non-through cut which produces a square, three-sided notch or trough in the workpiece.

Featherboard (table saws)

A device used to help control the workpiece by guiding it securely against the table or fence during any ripping operation.

FPM or SPM

Feet per minute (or strokes per minute), used in reference to blade movement.

Freehand

Performing a cut without the workpiece being guided by a fence, miter fence, or other aids.

Gum

A sticky, sap-based residue from wood products.

Heel

Alignment of the blade to the miter gauge groove.

Kerf

The material removed by the blade in a through cut or the slot produced by the blade in a non-through or partial cut.

Kickback

A hazard that can occur when the blade binds or stalls, throwing the workpiece in the direction of the spinning blade.

Miter Cut

A cutting operation made with the workpiece at any angle to the blade other than 90°.

Non-Through Cuts (table saws and compound sliding miter saws)

Any cutting operation where the blade does not extend completely through the thickness of the workpiece. This is a cut where the blade will not cut the workpiece into two pieces.

Pilot Hole (drill presses and scroll saws)

A small hole drilled in a workpiece that serves as a guide for drilling large holes accurately or for insertion of a scroll saw blade.

Push Blocks (jointer planers)

Device used to feed the workpiece over the jointer planer cutterhead during any operation. This aid helps keep the operator’s hands well away from the cutterhead.

Push Blocks and Push Sticks (table saws)

Devices used to feed the workpiece through the saw blade during cutting operations. When making a narrow rip cut without a jig or similar cutting aid, always use a push stick (not a push block). A push block can be used for narrow ripping operations, if a jig or similar cutting aid is used. These aids help keep the operator’s hands well away from the blade.

Rabbet

A non-through cut positioned on the end or edge of the workpiece which produces a square, two-sided notch or trough in the workpiece.

Resaw (table saws and band saws)

A cutting operation to reduce the thickness of the workpiece to make thinner pieces.

Resin

A sticky, sap-based substance that has hardened.

Revolutions Per Minute (RPM)

The number of turns completed by a spinning object in one minute.

Ripping or Rip Cut (table saws)

A cutting operation along the length of the workpiece and typically in the direction of the grain.

Riving Knife/Spreader/Splitter (table saws)

A metal piece, slightly thinner than the blade, which helps keep the kerf open and also helps to prevent kickback.

Saw Blade Path

The area over, under, behind, or in front of the blade. As it applies to the workpiece, that area which will be or has been cut by the blade.

Snipe (planers)

Depression made at either end of a workpiece by cutter blades when the workpiece is not properly supported.

Taper Cut

A cut where the material being cut has a different width at the beginning of the cut from the end.

Through Sawing

Any cutting operation where the blade extends completely through the thickness of the workpiece. This type of cut will separate a single workpiece into two pieces.

Workpiece or Material

The item on which the operation is being done.

Worktable

Surface where the workpiece rests while performing a cutting, drilling, planing, or sanding operation.

8 - English

FEATURES

PRODUCT SPECIFICATIONS

Blade Arbor...............................................................	5/8 in.
Blade Diameter..........................................................	10 in.
Blade Tilt..................................................................	0˚ - 45˚
Dado Capacity..........................................................	1/2 in.
Rating................................................	120 V, AC only, 60 Hz

Input......................................................................	15 Amps
No Load Speed.....................................	4,700 r/min. (RPM)
Cutting Depth at 0˚.......................................................	3 in.
Cutting Depth at 45˚...............................................	2-1/2 in.

	RIVING	BLADE	PUSH STICK	RIP
		GUARD	STORAGE	FENCE
MITER	KNIFE				RIP SCALE
					INDICATOR
GAUGE ANTI-KICKBACK				RIP
	PAWLS
MITER GAUGE				SCALE
GROOVE

		BLADE
		WRENCH
FRONT		STORAGE
RAIL
	MITER GAUGE	LOCKING
		LEVER
	GROOVE
		BEVEL
DUST		LOCKING LEVER
CHUTE	SWITCH

LEG STAND

BEVEL

SCALE

BEVEL

HEIGHT/BEVEL INDICATOR

ADJUSTING

HANDWHEEL

Fig. 2

9 - English

FEATURES

KNOW YOUR TABLE SAW

See Figure 2.

The safe use of this product requires an understanding of the information on the tool and in this operator’s manual as well as a knowledge of the project you are attempting. Before use of this product, familiarize yourself with all operating features and safety rules.

ANTI-KICKBACK PAWLS - Kickback is a hazard in which the workpiece is thrown back toward the operator. The teeth on the removable anti-kickback pawls point away from the workpiece. If the workpiece should be pulled back toward the operator, the teeth dig into the wood to help prevent or reduce the possibility of kickback. The anti-kickback pawls may be bypassed.

BEVEL SCALE - The easy-to-read scale on the front of the cabinet shows the exact blade angle.

BLADE - For maximum performance, it is recommended that you use the 10 in. carbide tipped combination blade provided with the saw. The blade is raised and lowered with the height/bevel adjusting handwheel. Bevel angles are locked with the bevel locking lever. Additional blade styles of the same high quality are available for specific operations such as ripping. Your local dealer can provide you with complete information.

Blade kerf width must be within the limits stamped on the riving knife.

WARNING:

Do not use blades rated less than the speed of this tool. Failure to heed this warning could result in personal injury.

BLADE GUARD - Always keep the removable blade guard down over the saw blade for through-sawing cuts.

BEVEL LOCKING LEVER - This lever, placed just under the saw table surface on the front of the cabinet, locks the angle setting of the blade.

DUST CHUTE - The built-in dust chute makes it easy to dispose of sawdust. A vacuum hose may be attached to the dust chute.

HEIGHT/BEVEL ADJUSTING HANDWHEEL - Located on the front of the cabinet, use this handwheel to lower and raise the blade for height adjustments or blade replacement. This handwheel also makes the adjustment for bevel angles easy.

MITER GAUGE - The miter gauge aligns the wood for a cross cut. The easy-to-read indicator shows the exact angle for a miter cut.

MITER GAUGE GROOVES - The miter gauge rides in the grooves on the saw table.

PUSH STICK AND WRENCH STORAGE - Convenient storage for the push stick and wrenches is located underneath the saw table.

RIP FENCE - A sturdy metal fence guides the workpiece and is secured with the locking handle. Push stick storage is located on the rip fence.

RIP SCALE - Located on the front rail, the easy-to-read rip scale provides precise measurements for rip cuts.

RIVING KNIFE - A removable metal piece of the blade guard assembly, slightly thinner than the saw blade, which helps keep the kerf open and prevent kickback. When in the through sawing, or “up” position, it is higher than the saw blade. When in the non-through sawing, or “down” position, it is below the saw blade teeth.

SWITCH ASSEMBLY - This saw has an easy access switch assembly located below the front rail.

10 - English

FEATURES

OPERATING COMPONENTS

The upper portion of the blade projects up through the table and is surrounded by an insert called the throat plate. The height of the blade is set with a handwheel on the front of the cabinet. Detailed instructions are provided in the Operation section of this manual for the basic cuts: cross cuts, miter cuts, bevel cuts, and compound cuts.

The rip fence is used to position work for lengthwise cuts. A scale on the front rail shows the distance between the rip fence and the blade.

It is very important to use the blade guard assembly for all through-sawing operations. The blade guard assembly includes: riving knife and blade guard with anti-kickback pawls.

SWITCH ASSEMBLY

See Figure 3.

This saw is equipped with an on/off switch that has a built-in locking feature. This feature is intended to prevent unauthorized and possible hazardous use by children and others.

TO TURN THE SAW ON:

 Lift the switch to turn ON ( l ).

TO TURN THE SAW OFF:

 Press the switch down to turn OFF ( O ).

TO LOCK THE SAW:

With the saw turned OFF, install a padlock (not included) through the hole in the switch.

WARNING:

ALWAYS make sure your workpiece is not in contact with the blade before operating the switch to start the tool. Failure to heed this warning may cause the workpiece to be kicked back toward the operator and result in serious personal injury.

WARNING:

To reduce the risk of accidental starting, ALWAYS make sure the switch is in the OFF ( O ) position before plugging tool into the power source.

SWITCH	SWITCH
OFF	ON

Fig. 3

11 - English

TOOLS NEEDED

The following tools (not included or drawn to scale) are needed for assembly and making adjustments:

PHILLIPS

SCREWDRIVER

FRAMING SQUARE

13mm WRENCH

FLATHEAD

SCREWDRIVER

C-CLAMPS

COMBINATION SOCKET WRENCH SQUARE AND SOCKETS (8 mm

and 13 mm)

Fig. 4

12 - English

LOOSE PARTS

The following items are included with your table saw:

A F

	B
	E
	M
L	C
	G

H

L M D

I

J

N O

N O

Q

K

K

P

R

Fig. 5

A.	Blade Guard with anti-kickback pawls.....................	1
B.	Miter Gauge..............................................................	1
C.	Handle Assembly......................................................	1
D.	Handle End Cap.......................................................	1
E.	Rip Fence.................................................................	1
F.	Hex Key (5 mm)........................................................	1
G.	Stand hinge (F).........................................................	1
H.	Stand hinge (R).........................................................	1
I.	Support bracket (outside).........................................	1

J.	Support bracket (inside)...........................................	1
K. Stand legs................................................................		4
L. Wing Nuts.................................................................		4
M. Carriage Bolts...........................................................		4
N. Leg Stand Bolts........................................................		2
O. Hex Nuts...................................................................		2
P.	Push Stick................................................................	1
Q.	Closed End Wrench..................................................	1
R.	Open End Wrench....................................................	1

13 - English

ASSEMBLY

UNPACKING

This product requires assembly.

Carefully lift saw from the carton and place it on a level work surface.

NOTE: This tool is heavy. To avoid back injury, keep your knees bent and lift with your legs, not your back, and get help when needed.

WARNING:

Do not use this product if any parts on the Loose Parts List are already assembled to your product when you unpack it. Parts on this list are not assembled to the product by the manufacturer and require customer installation. Use of a product that may have been improperly assembled could result in serious personal injury.

Inspect the tool carefully to make sure no breakage or damage occurred during shipping.

Do not discard the packing material until you have carefully inspected the tool, identified all loose parts, and satisfactorily operated the tool.

The saw is factory set for accurate cutting. After assembling it, check for accuracy. If shipping has influenced the settings, refer to specific procedures explained in this manual.

If any parts are damaged or missing, please call 1 800 525-2579 for assistance.

WARNING:

If any parts are damaged or missing, do not operate this tool until the parts are replaced. Use of this with damaged or missing parts could result in serious personal injury.

WARNING:

Do not attempt to modify this tool or create accessories not recommended for use with this tool. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious personal injury.

WARNING:

Do not connect to power supply until assembly is complete. Failure to comply could result in accidental starting and possible serious personal injury.

WARNING:

Never stand directly in line with the blade or allow hands to come closer than 3 in. to the blade. Do not reach over or across the blade. Failure to heed this warning can result in serious personal injury.

WARNING:

To avoid serious personal injury, always make sure the table saw is securely mounted to a workbench or an approved leg stand. NEVER operate the saw on the floor.

MOUNTING HOLES

The table saw must be mounted to a firm supporting surface such as a workbench or leg stand. Four bolt holes have been provided in the saw’s frame for this purpose.

To mount the saw to a work bench, insert bolts that are of sufficient length to accommodate the saw base, lock washers, hex nuts, and the thickness of the workbench or other mounting surface. Tighten all bolts or screws securely. Carefully check the workbench after mounting to make sure that no movement can occur during use. If any tipping, sliding, or walking is noted, secure the workbench to the floor before operating.

To mount the saw to the leg stand, refer to specific procedures explained later in this section.

14 - English

ASSEMBLY

ASSEMBLING THE STAND

See Figures 6 - 8.

NOTE: Do not use this leg stand with other equipment or for other purposes.

MOUNTING THE TABLE SAW TO THE LEG STAND

See Figure 9.

Lay outside support bracket, on a flat surface. Place inside support bracket on top of outside support bracket with the top rails facing each other.

Insert stand legs into the support brackets. Angled ends of stand legs should face away from each other so they resemble a “V”.

Place hinge R between leg assembly on right side. Repeat with hinge F on left side.

Carefully align holes in legs and hinge. Install hardware through holes.Tighten hardware securely.

WARNING:

Do not lift the saw without help. The saw weighs approximately 55 lbs. Hold it close to your body. Keep your knees bent and lift with your legs, not your back. Ignoring these precautions can result in back injury.

Place the stand on level ground and open to its fully extended position.

Position the table saw onto the stand so that the holes in the saw’s frame are aligned with the holes in the stand’s brackets.

INSIDE			NOTE: Make sure the table saw’s frame is flush against
			the stand and that all the stand legs are touching the
SUPPORT
			ground.
BRACKET	STAND LEG
			Install leg stand bolts through the holes in the brackets
			and frame. Secure with wing nuts and tighten securely.
		 Be sure the table saw is on level ground and the stand is
			sturdy before use.

OUTSIDE	HOLES
SUPPORT
BRACKET

Fig. 6

INSIDE

SUPPORT

BRACKET STAND

HINGE (F)

	OUTSIDE	STAND
		HINGE (R)
	SUPPORT
	BRACKET	Fig. 7

15 - English

HEX	STAND
	BOLT
NUT

INSIDE LEG

ASSEMBLY

OUTSIDE LEG

ASSEMBLY

Fig. 8

WING

NUT

LEG STAND BOLTS

Fig. 9

ASSEMBLY

INSTALLING THE HANDLE

See Figure 10.

Remove the hex nut from the bolt in the handle but do not remove the bolt.

Slide a washer onto the bolt.

Place the nylon hex nut into the recessed hole on the back of the height/bevel adjusting handwheel and hold in place.

Insert the handle and screw into the hole on the height/ bevel adjusting handwheel.

Using a flathead screwdriver, turn the screw clockwise and tighten in place.

Cover the end of the handle with the cap.

REMOVING/REINSTALLING THE THROAT PLATE

See Figure 11.

Lower the blade by turning the height/bevel adjusting handwheel counterclockwise.

To remove the throat plate, locate the latch that holds the plate in place. Place your thumb and index finger into the holes and pull together until the latch releases. Lift and pull the throat plate out toward the front of the saw.

To reinstall the throat plate, first slip the tab into the slot at the back of the saw. Place your fingers into the holes and pull together. Push down to secure in place.

WASHER

HANDLE

NUT

BOLT	HANDLE
	END CAP

HEIGHT/BEVEL

ADJUSTING

HANDWHEEL

Fig. 10

THROAT

PLATE

RIVING

KNIFE

Fig. 11

16 - English

ASSEMBLY

CHANGING RIVING KNIFE POSITIONS

See Figure 12.

This saw is shipped with a riving knife that should be placed in the “down” position for non-through cutting and must be placed in the “up” position for all other cutting operations.

 Unplug the saw.

To place in the “up” position for all through cutting:

Remove the throat plate.

Raise the saw blade by turning the height/bevel adjusting handwheel clockwise.

Unlock the release lever by pulling it up.

Grasp the riving knife and pull it towards the right side of the saw to release the riving knife from the spring-loaded riving clamp.

Pull the riving knife up until the internal pins are engaged and the riving knife is above the saw blade.

Lock the release lever by pushing the lever down.

Reinstall the throat plate.

To place in riving knife “down” position for all nonthrough cutting:

Remove the throat plate.

Raise the saw blade by turning the height/bevel adjusting handwheel clockwise.

Unlock the release lever by pulling it up.

Grasp the riving knife and pull it towards the right side of the saw to release the riving knife from the spring-loaded riving clamp.

Push the riving knife down until it is below the saw blade.

Pull the riving knife up until the internal pins are engaged and the riving knife is above the saw blade.

Lock the release lever by pushing the lever down.

Reinstall the throat plate.

RELEASE

LEVER (UNLOCKED)

IN “UP” POSITION FOR THROUGH CUTTING

RELEASE

LEVER (LOCKED)

IN “DOWN” POSITION FOR NON-THROUGH CUTTING

Fig. 12

17 - English

ASSEMBLY

CHECKING SAW BLADE INSTALLATION

See Figure 13.

NOTICE:

To work properly, the saw blade teeth must point down toward the front of the saw. Failure to heed this warning could cause damage to the saw blade, the saw, or the workpiece.

Unplug the saw.

Lower the saw blade and remove the throat plate.

Make sure the bevel locking lever is securely pushed to the left. (See figure 26.) Raise the saw blade to its full height by turning the height/bevel adjusting handwheel clockwise.

Place riving knife in the “up” position.

To loosen the blade:

Remove the blade wrench from the blade wrench storage area.

Using blade wrenches, place the flat open end of a blade wrench on the flats on the arbor shaft.

Insert the closed end of the blade wrench over the blade nut. Holding both wrenches firmly, pull the wrench (right side) forward to the front of the machine.

To tighten the blade:

Using the blade wrench, place the flat open end into the flats on the arbor shaft.

Insert the closed end of the blade wrench over the blade nut. Holding both wrenches firmly, push the wrench (right side) to the back of the machine. Make sure the blade nut is securely tightened. Do not overtighten.

Reinstall the throat plate.

Check all clearances for free blade rotation.

BLADE WRENCH

BLADE

WRENCH

BLADE

NUT

Fig. 13

18 - English

ASSEMBLY

INSTALLING THE BLADE GUARD

See Figures 14 - 15.

WARNING:

Always install the blade guard onto the riving knife in the “up” position to provide proper blade coverage. Installing the guarding components onto the riving knife in any other position will prevent them from working as designed, which could increase the risk of serious personal injury.

WARNING:

Replace the blade guard if the anti-kickback pawls are dull or damaged. Dull or damaged pawls may not stop a kickback increasing the risk of serious personal injury.

Anti-kickback pawls are part of the blade guard for this saw. They should only be used for through cuts. When not needed, they may be positioned to be out of the way.

Unplug the saw.

Raise the saw blade by turning the height/bevel adjusting handwheel clockwise.

Place riving knife in “up” position.

Reinstall the throat plate.

To install blade guard:

Lift the guard lever up to unlock.

With the front of the blade guard raised, lower the back of the guard into the riving knife in the position shown. Push the front of the guard down until it is parallel to the table (see figure 15). If the blade guard is not parallel to the table, the riving knife is not in the “up” position.

Lock the guard in place by pushing the guard lever down.

The blade guard side barriers may be lifted and folded back, then positioned out of the way without being removed for easier measurement.

NOTE: Blade alignment can be adjusted for different blade widths. Refer to: To Check and Align the Riving Knife and Saw Blade. Check the blade guard assembly for clearances and free movement.

BLADE

GUARD

ANTI-

KICKBACK PAWLS

GUARD

LEVER

Fig. 14

CORRECT

INCORRECT	Fig. 15

19 - English

ASSEMBLY

TO CHECK AND ALIGN THE RIVING KNIFE AND SAW BLADE

See Figure 16.

To check alignment of the riving knife:

Unplug the saw.

Raise the saw blade by turning the height/bevel adjusting handwheel clockwise.

Remove the blade guard. Place a framing square or straight edge against both the saw blade and the riving knife.

NOTE: Place framing square between carbide teeth and measure from blade. This step will insure framing square is square against blade from the front to back of blade.

The saw blade and riving knife are aligned when the framing square contacts both the blade and riving knife evenly with no gaps.

If the riving knife is out of alignment with the saw blade, adjustment is needed. The riving knife must be in alignment front to back (horizontally) and top to bottom (vertically).

To adjust (horizontally and vertically):

Remove the blade guard.

From the back of the saw, loosen the screws holding the mounting bracket.

Reposition the riving knife left or right as needed to align the riving knife with the saw blade.

Once properly aligned, securely retighten all screws.

Check again for squareness and continue to adjust if needed.

SCREWS

HORIZONTAL
ADJUSTMENT
VERTICAL	Fig. 16
ADJUSTMENT

20 - English

ASSEMBLY

STORING TABLE SAW ACCESSORIES

See Figures 17 and 18.

When not in use, wrenches and the push stick may be stored on the underside of the saw table, secured by a wing nut.

Additional storage for the push stick is located on top of the rip fence. To use the storage area, insert the tip of the push stick into the slot until it clicks into place.

PUSH STICK

STORAGE

RIP

FENCE

Fig. 17

BLADE

WRENCH

STORAGE

BLADE

WRENCHES

PUSH

STICK

WING

NUT

Fig. 18

21 - English

OPERATION

WARNING:

Do not allow familiarity with tools to make you careless. Remember that a careless fraction of a second is sufficient to inflict severe injury.

WARNING:

Always wear eye protection with side shields marked to comply with ANSI Z87.1. Failure to do so could result in objects being thrown into your eyes, resulting in possible serious injury.

WARNING:

Do not use any attachments or accessories not recommended by the manufacturer of this tool. The use of attachments or accessories not recommended can result in serious personal injury.

WARNING:

Although many of the illustrations in this manual are shown with the blade guard removed for clarity, do not operate the saw without the blade guard unless specifically instructed to do so.

APPLICATIONS

You may use this tool for the purposes listed below:

Straight line cutting operations such as cross cutting, ripping, mitering, beveling, and compound cutting

Dado with optional accessories

Cabinet making and woodworking

NOTE: This table saw is designed to cut wood and wood composition products only.

BASIC OPERATION OF THE TABLE SAW

The 3-prong plug must be plugged into a matching outlet that is properly installed and grounded according to all local codes and ordinances. Improper connection of the equipment can result in electric shock. Do not modify the plug if it will not fit the outlet. Have the correct outlet installed by a qualified electrician. Refer to the Electrical section in this manual.

CAUSES OF KICKBACK

Kickback can occur when the blade stalls or binds, kicking the workpiece back toward you with great force and speed. If your hands are near the saw blade, they may be jerked loose from the workpiece and may contact the blade. Obviously, kickback can cause serious injury, and it is well worth using precautions to avoid the risks.

Kickback can be caused by any action that pinches the blade in the wood such as:

Making a cut with incorrect blade depth

Sawing into knots or nails in the workpiece

Twisting the wood while making a cut

Failing to support work

Forcing a cut

Cutting warped or wet lumber

Using the wrong blade for the type of cut

Not following correct operating procedures

Misusing the saw

Failing to use the anti-kickback pawls

Cutting with a dull, gummed-up, or improperly set blade

AVOIDING KICKBACK

Always use the correct blade depth setting. The top of the blade teeth should clear the workpiece by 1/8 in. to 1/4 in.

Inspect the work for knots or nails before beginning a cut. Knock out any loose knots with a hammer. Never saw into a loose knot or nail.

Always use the rip fence when rip cutting. Use the miter gauge when cross cutting. This helps prevent twisting the wood in the cut.

Always use clean, sharp, and properly-set blades. Never make cuts with dull blades.

To avoid pinching the blade, support the work properly before beginning a cut.

When making a cut, use steady, even pressure. Never force cuts.

Do not cut wet or warped lumber.

Use extra caution when cutting some prefinished or composition wood products as the anti-kickback pawls may not always be effective.

Always guide your workpiece with both hands or with push sticks and/or push blocks. Keep your body in a balanced position to be ready to resist kickback should it occur. Never stand directly in line with the blade.

Use of a featherboard will help hold the workpiece securely against the saw table or fence.

Clean the saw, blade guard, under the throat plate, and any areas where saw dust or scrap workpieces may gather.

Use the right type of blade for the cut being made.

Always use the riving knife for every operation where it is allowed. The use of this device will greatly reduce the risk of kickback.

22 - English

OPERATION

CUTTING AIDS

See Figure 19.

Push sticks are devices that may be used for pushing a workpiece through the blade in any rip cut. When making non-through cuts or ripping narrow stock, always use a push stick, push block, and/or featherboard so your hands do not come within 3 inches of the saw blade. They can be made in various sizes and shapes from scrap wood and used in a specific project. The stick must be narrower than the workpiece, with a 90˚ notch in one end and shaping for a grip on the other end.

A push block has a handle fastened by recessed screws from the underside. Use push blocks for narrow cuts and all non-through cuts.

CAUTION:

Be sure the screws in a push block are recessed to avoid damaging the saw or workpiece.

AUXILIARY FENCE

An auxiliary fence is a device used to close the gap between the rip fence and the saw table. Always make and use and auxiliary fence when ripping material 1/8 in. or thinner.

HOW TO MAKE AND ATTACH AN AUXILIARY FENCE (FOR RIP CUTTING THIN WORKPIECE)

See Figure 20.

Rip fence holes are used to secure an auxiliary fence which requires a piece of wood 3/4 in. thick, 3-1/2 in. wide, and 21 in. long to make.

To attach the auxiliary fence to the rip fence:

Place the wood against the rip fence and resting firmly on the saw table.

From the back side of the rip fence, secure the wood to the fence using 1-3/4 in. wood screws.

HOW TO MAKE A JIG (FOR RIP CUTTING NARROW WORKPIECE)

See Figure 21.

If ripping a narrow workpiece places the hands too close to the blade, it will be necessary to make and use a jig.

To make a jig:

Attach a handle to a long, straight piece of wood and secure from the underside using recessed screws.

Cut an L-shaped stop in the side of the jig.

To use a jig:

Position the workpiece flat on the table with the edge flush against the jig and against the stop.

Holding the jig handle and using a push block and/or push stick, make the rip cut as described on page 31 later in this section.

23 - English

PUSH STICKS

PUSH BLOCKS

Fig. 19

21 in.	3 1/2 in.

3/4 in.

Fig. 20

STOP

JIG

HANDLE

JIG

Fig. 21

OPERATION

FEATHERBOARD

A featherboard is a device used to help control the workpiece by holding it securely against the table or fence. Featherboards are especially useful when ripping small workpieces and for completing non-through cuts. The end is angled with a number of short kerfs to give a friction hold on the workpiece and locked in place on the table with a C-clamp. Test to ensure it can resist kickback.

WARNING:

Place the featherboard against the uncut portion of the workpiece to avoid kickback that could cause serious personal injury.

HOW TO MAKE A FEATHERBOARD

See Figure 22.

The featherboard is an excellent project for the saw. Select a solid piece of lumber approximately 3/4 in. thick, 2-1/2 in. wide and 12 in. long. Mark the center of the width on one end of the stock. Miter the width to 70° (see page 32 for information on miter cuts). Mark the board from the widest point at four inches.

Prepare the saw for ripping as discussed on page 31. Set the rip fence to allow approximately a 1/4 in. “finger” to be cut in the stock. Feed the stock only to the mark previously made at 4 in. Turn the saw OFF and allow the blade to completely stop rotating before removing the stock. Reset the rip fence and cut spaced rips into the workpiece to allow approximately 1/4 in. fingers and 1/8 in. spaces between the fingers.

HOW TO MOUNT A FEATHERBOARD

See Figure 23.

Completely lower the saw blade. Position the rip fence to the desired adjustment for the cut to be performed and lock.

2 1/2 in.

3/4 in.

Place the workpiece against the fence and over the saw blade area. Adjust the featherboard to apply resistance to the workpiece just forward of the blade. Attach C-clamps to further secure the featherboard to the edge of the saw table.

WARNING:

Do not locate the featherboard to the rear of the workpiece. If positioned improperly, kickback can result from the featherboard pinching the workpiece and binding the blade in the saw kerf. Failure to heed this warning can result in serious personal injury.

PUSH

BLOCK

		PUSH
		STICK
		BEVEL
		LOCKING
	FEATHERBOARD	LEVER
		Fig. 23

1/4 in.
	70°
1/8 in.	4 in.

12 in.

Fig. 22

24 - English

OPERATION

	TYPES OF CUTS
	See Figure 24.
	There are six basic cuts: 1) the cross cut, 2) the rip cut, 3)	1
	the miter cut, 4) the bevel cross cut, 5) the bevel rip cut,
		CROSS CUT
	and 6) the compound (bevel) miter cut. All other cuts are
	combinations of these basic six. Operating procedures for
	making each kind of cut are given later in this section.

WARNING:

Always make sure the blade guard is in place and working properly when making these cuts to avoid possible injury.

Cross cuts are straight 90° cuts made across the grain of the workpiece. The wood is fed into the cut at a 90° angle to the blade, and the blade is vertical.

Rip cuts are made with the grain of the wood. To avoid kickback while making a rip cut, make sure one side of the wood rides firmly against the rip fence.

Miter cuts are made with the wood at any angle to the blade other than 90°. The blade is vertical. Miter cuts tend to “creep” during cutting. This can be controlled by holding the workpiece securely against the miter gauge.

WARNING:

Always use a push stick with small pieces of wood, and also to finish the cut when ripping a long narrow piece of wood, to prevent your hands from getting close to the blade.

Bevel cuts are made with an angled blade. Bevel cross cuts are across the wood grain, and bevel rip cuts are with the grain.

Compound (or bevel) miter cuts are made with an angled blade on wood that is angled to the blade. Be thoroughly familiar with making cross cuts, rip cuts, bevel cuts, and miter cuts before trying a compound miter cut.

CUTTING TIPS

Dado and rabbet cuts are non-through cuts which can be either rip cuts or cross cuts. Carefully read and understand all sections of this operator’s manual before attempting any operation.

WARNING:

Do not use blades rated less than the speed of this tool. Failure to heed this warning could result in personal injury.

The kerf (the cut made by the blade in the wood) will be wider than the blade to avoid overheating or binding. Make allowance for the kerf when measuring wood.

2

RIP CUT

3

MITER CUT

4

BEVEL CROSS CUT

5

BEVEL RIP CUT

6

COMPOUND (BEVEL) MITER CUT

Fig. 24

Make sure the kerf is made on the waste side of the measuring line.

Cut the wood with the finish side up.

Knock out any loose knots with a hammer before making the cut.

Always provide proper support for the wood as it comes out of the saw.

25 - English

OPERATION

TO CHANGE BLADE DEPTH

See Figure 25.

The blade depth should be set so that the outer points of the blade are higher than the workpiece by approximately 1/8 in. to 1/4 in. but the lowest points (gullets) are below the top surface.

Turn the bevel lock lever to the right.

Raise the blade by turning the height/bevel adjusting handwheel clockwise or lower it by turning the handwheel counterclockwise.

TO CHANGE BLADE ANGLE (BEVEL)

See Figure 26.

This table saw has a rack and pinion bevel control that allows you to make angled cuts from 90° to 45°.

NOTE: A 90° cut has a 0° bevel and a 45° cut has a 45° bevel.

Unplug the saw.

Loosen bevel control by turning bevel lock lever all the way to the left. If it needs to be further loosened, pull

GULLET

Fig. 25

BEVEL

LOCKING

LEVER

spring-loaded bevel lock lever out and rotate it back to the right. Release bevel locking lever and allow it to seat (lock) in its original position. Turn it to the left again until loose.

Move the height adjusting handwheel to the right to bevel to 45° bevel angle.

Tighten bevel control by turning bevel lock lever to the right. If it needs to be tightened more, pull the springloaded bevel lock lever out and rotate it to the left. Then release bevel lock lever and allow it to return to its original position. Rotate to the right again. Repeat this process until bevel lock lever is securely tightened.

TO ADJUST THE BEVEL INDICATOR

See Figure 27.

If the bevel indicator is not at zero when the saw blade is at 90°, adjust the indicator by loosening the screw and setting it at 0° on the bevel scale. Retighten the screw.

	COMBINATION
BEVEL	SQUARE
LOCKING
LEVER

HEIGHT/BEVEL

ADJUSTING

HANDWHEEL

SCREW

HEIGHT/BEVEL	BEVEL
ADJUSTING
HANDWHEEL	INDICATOR
	Fig. 27
	TO INCREASE
	ANGLE

TO DECREASE
ANGLE	Fig. 26
	26 - English

OPERATION

TO USE THE RIP FENCE

See Figure 28.

WARNING:

To reduce the risk of injury, always make sure the rip fence is parallel to the blade before beginning any operation.

Loosen the rip fence by lifting the locking lever.

Place the rear lip on the rear of the saw table and pull slightly toward the front of the unit.

Lower the front end of the rip fence onto the guide surfaces on top of the front rail.

Check for smooth gliding action.

Position the rip fence the desired distance from the blade.

With the rip fence flat on the saw table, push the fence towards the front rail to align the fence to the saw table.

Push the locking lever down to align and secure the fence. When securely locked, the locking lever should point downward.

Ensure the locking lever secures the rip fence in place. If adjustments are needed, see To Check The Tightness Of The Rip Fence Locking Lever in the Adjustment section of this manual.

TO SET THE RIP FENCE SCALE INDICATOR TO THE BLADE

See Figure 29.

Use the indicator on the rip fence to position the fence along the scale on the front rail.

NOTE: The blade guard must be removed to perform this adjustment. Reinstall the blade guard when the adjustment is complete.

Begin with the blade at a zero angle (straight up).

Unplug the saw.

Loosen the rip fence by lifting the locking lever.

Using a framing square, set the rip fence 2 in. from the blade tip edge.

Loosen the screw on the scale indicator and align with the 2 in. mark as shown.

Tighten the screw and check the dimension and the rip fence.

LOCKING

LEVER

RIP

FENCE

FRONT

RAIL

REAR

LIP

Fig. 28

		SCALE
		INDICATOR
	BLADE	RIP	2 in.
		FENCE	MARK

2 in.

SCREW

SCALE

FRONT

RAIL

LOCKING

LEVER

Fig. 29

27 - English

OPERATION

TO USE THE MITER GAUGE

See Figure 30.

The miter gauge provides greater accuracy in angled cuts. For very close tolerances, test cuts are recommended.

There are two miter gauge grooves, one on either side of the blade. When making a 90° cross cut, you can use either miter gauge groove. When making a beveled cross cut (the blade tilted in relation to the table) the miter gauge should be located in the groove on the right so that the blade is tilted away from the miter gauge and your hands.

The miter gauge can be turned 60° to the right or left.

Loosen the lock knob.

With the miter gauge in the miter gauge groove, rotate the gauge until the desired angle is reached on the scale.

Retighten the lock knob.

ADJUSTING THE BLADE PARALLEL TO THE MITER GAUGE GROOVE (REMOVING HEEL)

See Figures 31 - 33.

WARNING:

MITER

GAUGE BODY

LOCK

KNOB

MITER

GAUGE

Fig. 30

	The blade must be made parallel to the miter gauge
	groove so the wood does not bind resulting in kickback.	BLADE
	Failure to do so could result in serious personal injury.
		TOOTH
	Do not loosen any bolts for this adjustment until you have
	checked with a ruler and made test cuts to be sure adjust-
	ments are necessary. Once the bolts are loosened, these
	items must be reset.
	 Unplug the saw.
	 Remove the blade guard and riving knife. Raise the blade
	by turning the height/bevel adjusting handwheel.
	 Mark beside one of the blade teeth at the front of the
	blade. Using a ruler, measure the distance from the inside
	face of the blade tooth to the left edge of the right miter
	gauge groove.
	NOTE: For greater accuracy, place the marked blade
	tooth on top of the ruler.
	 Turn the blade so the marked tooth is at the back.
	 Move the ruler to the rear and again measure the distance
	from the inside face of the blade tooth to the left edge
	of the right miter gauge groove. If the distances are the
	same, the blade and the miter gauge groove are parallel.
	 Replace blade guard and riving knife.

RULER

MITER GAUGE GROOVE

Fig. 31

28 - English

OPERATION

	If the distances are different:	MITER GAUGE
	 Remove the blade guard and riving knife. Raise the blade
		GROOVE
	by turning the height/bevel adjusting handwheel.
	 Loosen the locking bolts by turning towards the left.	RULER
	NOTE: The bolts are located above the height/bevel
	adjusting handwheel and under the saw table in the front
	of the saw.
	 Turn adjusting bolt left or right until the blade is square.
	 Tighten the locking bolts. Check again for squareness
	and continue to adjust if needed.

	WARNING:
	To reduce the risk of injury from kickback, align the rip
	fence to the blade following any blade adjustments.	Fig. 32
	Always make sure the rip fence is parallel to the blade
	before beginning any operation.

MAKING CUTS

WARNING:

Before making any cuts, make sure that the table saw stand is on a firm level surface where there is plenty of room to handle and properly support the table saw and the workpiece. If a suitable location can not be found, then the saw should not be used. Operating the saw in a location that does not provide adequate space and stable footing for the table saw stand could create a tipping hazard which could result in serious personal injury.

This table saw can perform a variety of cuts that are not all mentioned in this manual. DO NOT attempt to make any cuts not covered here unless you are thoroughly familiar with the proper procedures and necessary accessories. Your local library has many books on table saw usage and specialized woodworking procedures for your reference.

The blade provided with the saw is a high-quality combination blade suitable for ripping and cross cut operations. Carefully check all setups and rotate the blade one full revolution to assure proper clearance before connecting saw to power source. Stand slightly to the side of the blade path to reduce the chance of injury should kickback occur.

WARNING:

Do not use blades rated less than the speed of this tool. Failure to heed this warning could result in personal injury.

ADJUSTING

BOLT

LOCKING

BOLTS (2)

Fig. 33

Use the miter gauge when making cross, miter, bevel, and compound miter cuts. To secure the angle, lock the miter gauge in place by twisting the lock knob clockwise. Always tighten the lock knob securely in place before use.

NOTE: It is recommended that you place the piece to be saved on the left side of the blade and that you make a test cut on scrap wood first.

29 - English

OPERATION

TO MAKE A CROSS CUT

See Figures 34 - 35.

WARNING:

Make sure the blade guard assembly is installed and working properly to avoid serious possible injury.

WARNING:

Using the rip fence as a cutoff gauge when cross cutting will result in kickback which can cause serious personal injury.

Remove the rip fence.

Set the blade to the correct depth for the workpiece.

Set the miter gauge to 0° and tighten the lock knob.

Make sure the wood is clear of the blade before turning on the saw.

To turn the saw ON, lift the switch button.

To turn saw OFF, press the switch button down.

NOTE: To prevent unauthorized use, install a padlock (not included) through the hole in the switch as shown in figure 35.

Let the blade build up to full speed before moving the workpiece into the blade.

Hold the workpiece firmly with both hands on the miter gauge and feed the workpiece into the blade.

NOTE: The hand closest to the blade should be placed on the miter gauge lock knob and the hand farthest from the blade should be placed on the workpiece.

When the cut is made, turn the saw off. Wait for the blade to come to a complete stop before removing the workpiece.

CROSS CUT

PLACE RIGHT HAND ON

MITER GAUGE HERE

Fig. 34

SWITCH	SWITCH
OFF	ON

PADLOCK	Fig. 35

30 - English