Ryobi RTS31 User Manual

4 (1)
OPERATOR’S MANUAL
10 in. TABLE SAW
RTS31
Your table saw has been engineered and manufactured to our high standard for dependability, ease of operation, and operator safety. When properly cared for, it will give you years of rugged, trouble-free performance.
WARNING: To reduce the risk of injury, the user must read and understand the operator’s manual before using
this product.
SAVE THIS MANUAL FOR FUTURE REFERENCE
TABLE OF CONTENTS
Introduction ......................................................................................................................................................................2
Warranty ...........................................................................................................................................................................2
General Safety Rules .................................................................................................................................................... 3-4
Specific Safety Rules .................................................................................................................................................... 4-5
Symbols ............................................................................................................................................................................6
Electrical ...........................................................................................................................................................................7
Glossary of Terms .............................................................................................................................................................8
Features ...................................................................................................................................................................... 9-12
Tools Needed .................................................................................................................................................................12
Loose Parts ....................................................................................................................................................................13
Assembly .................................................................................................................................................................. 14-21
Operation .................................................................................................................................................................. 22-37
Adjustments .............................................................................................................................................................. 38-40
Maintenance ...................................................................................................................................................................41
Accessories ....................................................................................................................................................................41
Troubleshooting ........................................................................................................................................................ 42-43
Parts Ordering/Service ..................................................................................................................................... Back Page
INTRODUCTION
This tool has many features for making its use more pleasant and enjoyable. Safety, performance, and dependability have been given top priority in the design of this product making it easy to maintain and operate.
WARRANTY
RYOBI® POWER TOOL - LIMITED THREE YEAR WARRANTY AND 90 DAY EXCHANGE POLICY
One World Technologies, Inc., warrants its RYOBI® power tools with the following conditions:
90-DAY EXCHANGE POLICY: During the first 90 days after date of purchase, you may either request service under this warranty or you may exchange any RYOBI materials by returning the power tool to the dealer from which it was purchased. To receive a replacement power tool or requested warranty service, you must present proof of purchase and return all original equipment packaged with the original product. The replacement power tool will be covered by the limited warranty for the balance of the two year period from the date of the original purchase.
WHAT THIS WARRANTY COVERS: This warranty covers all defects in workmanship or materials in your RYOBI tool for a period of three years from the date of purchase. With the exception of batteries, power tool accessories are war­ranted for ninety (90) days. Batteries are warranted for three years.
HOW TO GET SERVICE: Just return the power tool, properly packaged and postage prepaid, to an Authorized Service Center. You can obtain the location of the Service Center nearest you by contacting a service representative at One World Technologies, Inc., P.O. Box 1207, Anderson, SC 29622-1207, by calling 1-800-525-2579 or by logging on to www.ryobitools.com. When you request warranty service, you must also present proof of purchase documentation, which includes the date of purchase (for example, a bill of sale). We will repair any faulty workmanship, and either repair or replace any defective part, at our option. We will do so without any charge to you. We will complete the work in a reasonable time, but, in any case, within ninety (90) days or less.
WHAT’S NOT COVERED: This warranty applies only to the original purchaser at retail and may not be transferred. This warranty only covers defects arising under normal usage and does not cover any malfunction, failure or defects resulting from misuse, abuse, neglect, alteration, modification or repairs by other than Authorized Service Centers. One World Tech­nologies, Inc. makes no warranties, representations or promises as to the quality or performance of its power tools other than those specifically stated in this warranty.
ADDITIONAL LIMITATIONS: Any implied warranties granted under state law, including warranties of merchantability or fitness for a particular purpose, are limited to three years from the date of purchase. One World Technologies, Inc. is not responsible for direct, indirect, or incidental damages, so the above limitations and exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
® power tool which does not work properly due to defective workmanship or
® power
2
GENERAL SAFETY RULES
WARNING:
Read and understand all instructions. Failure to follow
all instructions listed below, may result in electric shock, fire and/or serious personal injury.
READ ALL INSTRUCTIONS
KNOW YOUR POWER TOOL. Read the operator’s
manual carefully. Learn the saw’s applications and limitations as well as the specific potential hazards related to this tool.
GUARD AGAINST ELECTRICAL SHOCK BY PREVENT-
ING BODY CONTACT WITH GROUNDED SURFACES.
For example, pipes, radiators, ranges, refrigerator enclo­sures.
KEEP GUARDS IN PLACE and in good working order.  REMOVE ADJUSTING KEYS AND WRENCHES. Form
habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on.
KEEP WORK AREA CLEAN. Cluttered areas and benches
invite accidents. DO NOT leave tools or pieces of wood on the saw while it is in operation.
DO NOT USE IN DANGEROUS ENVIRONMENTS. Do
not use power tools in damp or wet locations or expose to rain. Keep the work area well lit.
KEEP CHILDREN AND VISITORS AWAY. All visi-
tors should wear safety glasses and be kept a safe distance from work area. Do not let visitors contact tool or extension cord while operating.
MAKE WORKSHOP CHILDPROOF with padlocks and
master switches, or by removing starter keys.
DON’T FORCE TOOL. It will do the job better and safer
at the feed rate for which it was designed.
USE RIGHT TOOL. Don’t force the tool or attachment to
do a job it was not designed for. Don’t use it for a purpose not intended.
USE THE PROPER EXTENSION CORD. Make sure your
extension cord is in good condition. Use only a cord heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage result­ing in loss of power and overheating. A wire gauge size (A.W.G.) of at least 14 is recommended for an extension cord 25 feet or less in length. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
DRESS PROPERLY. Do not wear loose clothing, gloves,
neckties, or jewelry. They can get caught and draw you into moving parts. Rubber gloves and nonskid footwear are recommended when working outdoors. Also wear protective hair covering to contain long hair.
ALWAYS WEAR SAFETY GLASSES WITH SIDE
SHIELDS. Everyday eyeglasses have only impact- resistant lenses, they are NOT safety glasses.
SECURE WORK. Use clamps or a vise to hold work when
practical. It’s safer than using your hand and frees both hands to operate tool.
DON’T OVERREACH. Keep proper footing and
balance at all times.
MAINTAIN TOOLS WITH CARE. Keep tools sharp
and clean for better and safer performance. Follow instruc­tions for lubricating and changing accessories.
DISCONNECT TOOLS. When not in use, before
servicing, or when changing attachments, blades, bits, cutters, etc., all tools should be disconnected.
AVOID ACCIDENTAL STARTING. Be sure switch is off
when plugging in any tool.
USE RECOMMENDED ACCESSORIES. Consult the
operator’s manual for recommended accessories. The use of improper accessories may risk injury.
NEVER STAND ON TOOL. Serious injury could occur if
the tool is tipped or if the cutting tool is unintentionally contacted.
CHECK DAMAGED PARTS. Before further use of the
tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged must be properly repaired or replaced by an authorized service center to avoid risk of personal injury.
USE THE RIGHT DIRECTION OF FEED. Feed work into
a blade or cutter against the direction of rotation of blade or cutter only.
NEVER LEAVE TOOL RUNNING UNATTENDED. TURN
THE POWER OFF. Don’t leave tool until it comes to a
complete stop.
PROTECT YOUR LUNGS. Wear a face or dust mask if
the cutting operation is dusty.
PROTECT YOUR HEARING. Wear hearing protection
during extended periods of operation.
DO NOT ABUSE CORD. Never yank cord to disconnect
from receptacle. Keep cord away from heat, oil, and sharp edges.
USE OUTDOOR EXTENSION CORDS. When tool
is used outdoors, use only extension cords with approved ground connection that are intended for use outdoors and so marked.
ALWAYS KEEP THE BLADE GUARD AND SPREADER
(SPLITTER) IN PLACE and in working order.
KEEP BLADES CLEAN, SHARP, AND WITH
SUFFICIENT SET. Sharp blades minimize stalling
and kickback.
KEEP HANDS AWAY FROM CUTTING AREA. Keep
hands away from blades. Do not reach underneath
3
GENERAL SAFETY RULES
work or around or over the blade while blade is rotating.
Do not attempt to remove cut material when blade is moving.
BLADE COASTS AFTER BEING TURNED OFF.NEVER USE IN AN EXPLOSIVE ATMOSPHERE.
Normal sparking of the motor could ignite fumes.
INSPECT TOOL CORDS PERIODICALLY. If dam-
aged, have repaired by a qualified service technician at an authorized service facility. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal. Repair or replace a damaged or worn cord immediately. Stay constantly aware of cord location and keep it well away from the rotating blade.
INSPECT EXTENSION CORDS PERIODICALLY and
replace if damaged.
GROUND ALL TOOLS. If tool is equipped with three-
prong plug, it should be plugged into a three-hole elec­trical receptacle.
CHECK WITH A QUALIFIED ELECTRICIAN or service
personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded.
USE ONLY CORRECT ELECTRICAL DEVICES: 3-wire
extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool's plug.
DO NOT MODIFY the plug provided. If it will not fit the
outlet, have the proper outlet installed by a qualified electrician.
KEEP TOOL DRY, CLEAN, AND FREE FROM OIL AND
GREASE. Always use a clean cloth when cleaning. Never
use brake fluids, gasoline, petroleum-based products, or any solvents to clean tool.
STAY ALERT AND EXERCISE CONTROL. Watch what
you are doing and use common sense. Do not operate tool when you are tired. Do not rush.
DO NOT USE TOOL IF SWITCH DOES NOT TURN IT
ON AND OFF. Have defective switches replaced by an
authorized service center.
USE ONLY CORRECT BLADES. Do not use blades with
incorrect size holes. Never use blade washers or blade bolts that are defective or incorrect. The maximum blade capacity of your saw is 10 in. (254 mm).
BEFORE MAKING A CUT, BE SURE ALL ADJUST-
MENTS ARE SECURE.
BE SURE BLADE PATH IS FREE OF NAILS. Inspect for
and remove all nails from lumber before cutting.
NEVER TOUCH BLADE or other moving parts during
use.
NEVER START A TOOL WHEN ANY ROTATING COM-
PONENT IS IN CONTACT WITH THE WORKPIECE.
DO NOT OPERATE A TOOL WHILE UNDER THE
INFLUENCE OF DRUGS, ALCOHOL, OR ANY MEDICATION.
WHEN SERVICING use only identical replacement parts.
Use of any other parts may create a hazard or cause product damage.
USE ONLY RECOMMENDED ACCESSORIES listed
in this manual or addendums. Use of accessories that are not listed may cause the risk of personal injury. Instructions for safe use of accessories are included with the accessory.
DOUBLE CHECK ALL SETUPS. Make sure blade is
tight and not making contact with saw or workpiece before connecting to power supply.
SPECIFIC SAFETY RULES
FIRMLY BOLT THE SAW TO A WORK BENCH OR LEG
STAND at approximately hip height.
NEVER OPERATE THE SAW ON THE FLOOR.GUARD AGAINST KICKBACK. Kickback occurs when
the blade stalls rapidly and workpiece is driven back towards the operator. It can pull your hand into the blade resulting in serious personal injury. Stay out of blade path and turn switch off immediately if blade binds or stalls.
USE RIP FENCE. Always use a fence or straight edge
guide when ripping.
SUPPORT LARGE PANELS. To minimize risk of blade
pinching and kickback, always support large panels.
REMOVE ALL FENCES AND AUXILIARY TABLES
before transporting saw. Failure to do so can result in an accident causing possible serious personal injury.
ALWAYS USE BLADE GUARD, RIVING KNIFE, AND
ANTI-KICKBACK PAWLS on all “through-sawing” op-
erations. Through-sawing operations are those in which the blade cuts completely through the workpiece as in ripping or cross cutting. Keep the blade guard down, the anti-kickback pawls down, and the riving knife in place.
ALWAYS SECURE WORK firmly against the rip fence or
miter fence. NEVER use the rip fence during the same operation as the miter fence.
WHEN MAKING NON-THROUGH RIP CUTS, always
use a push stick, push block, and/or featherboard so your hands do not come within 3 in. of the saw blade.
WHEN RIPPING NARROW STOCK, always use a push
stick, push block, or featherboard.
4
SPECIFIC SAFETY RULES
NEVER perform any operation “freehand” which means
using only your hands to support or guide the workpiece. Always use either the rip fence or miter fence to position and guide the work.
NEVER stand or have any part of your body in line with
the path of the saw blade.
NEVER reach behind, over, or within three inches of the
blade or cutter with either hand for any reason.
MOVE THE RIP FENCE out of the way when cross cut-
ting.
DO NOT USE THE MITER FENCE AND RIP FENCE
during the same operation.
NEVER use rip fence as cutoff gauge when cross
cutting.
NEVER attempt to free a stalled saw blade without first
turning the saw OFF and disconnecting the saw from the power source.
PROVIDE ADEQUATE SUPPORT to the rear and sides
of the saw table for wide or long work pieces.
AVOID KICKBACKS (work thrown back toward you)
by: a) Keeping blade sharp.
b) Keeping rip fence parallel to the saw blade. c) Keeping riving knife, anti-kickback pawls, and blade guard in place and operating. d) Not releasing the work before it is pushed all the way past the saw blade using a push stick. e) Not ripping work that is twisted or warped or
does not have a straight edge to guide along the fence.
IF THE POWER SUPPLY CORD IS DAMAGED, it must
be replaced only by the manufacturer or by an authorized service center to avoid risk.
AVOID AWKWARD OPERATIONS AND HAND
POSITIONS where a sudden slip could cause your hand
to move into the cutting tool.
USE ONLY RECOMMENDED ACCESSORIES listed in
this manual or addendums. Use of accessories that are not listed may cause the risk of personal injury. Instruc­tions for safe use of accessories are included with the accessory.
MAKE SURE THE WORK AREA HAS AMPLE LIGHTING
to see the work and that no obstructions will interfere with safe operation BEFORE performing any work using the table saw.
ALWAYS TURN OFF SAW before disconnecting it, to
avoid accidental starting when reconnecting to power supply.
ONLY USE BLADES within the thickness range stamped
on the spreader/riving knife. THIS TOOL should have the following markings: a) Wear eye protection. b) Use saw blade guard and riving knife for every opera-
tion for which it can be used, including all through
sawing. c) Keep hands out of the line of saw blade. d) Use a push stick when required. e) Pay particular attention to instructions on reducing
risk of kickback. f) Do not perform any operation freehand. g) Never reach around or over the saw blade.
NEVER CUT MORE THAN ONE PIECE OF MATERIAL
AT A TIME.
SAVE THESE INSTRUCTIONS. Refer to them
frequently and use to instruct other users. If you loan someone this tool, loan them these instructions also.
5
SYMBOLS
The following signal words and meanings are intended to explain the levels of risk associated with this product.
SYMBOL SIGNAL MEANING
DANGER:
WARNING:
CAUTION:
NOTICE:
Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.
SYMBOL NAME
Safety Alert Indicates a potential personal injury hazard.
Read Operator’s Manual
Eye Protection
Indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury.
Without Safety Alert Symbol) Indicates important information not related to an injury hazard, such as a situation that may result in property damage.
DESIGNATION/EXPLANATION
To reduce the risk of injury, user must read and understand opera­tor’s manual before using this product.
Always wear eye protection with side shields marked to comply with ANSI Z87.1.
No Hands Symbol
Wet Conditions Alert Do not expose to rain or use in damp locations.
Pinch Point
V Volts Voltage
A Amperes Current
Hz Hertz Frequency (cycles per second)
min Minutes Time
Alternating Current Type of current
n
o
No Load Speed Rotational speed, at no load
Class II Construction Double-insulated construction
Failure to keep your hands away from the blade will result in serious personal injury.
To reduce the risk of injury or damage, avoid contact with any pinch point.
.../min Per Minute Revolutions, strokes, surface speed, orbits, etc., per minute
6
ELECTRICAL
EXTENSION CORDS
Use only 3-wire extension cords that have 3-prong ground­ing plugs and 3-pole receptacles that accept the tool's plug. When using a power tool at a considerable distance from the power source, use an extension cord heavy enough to carry the current that the tool will draw. An undersized extension cord will cause a drop in line voltage, resulting in a loss of power and causing the motor to overheat. Use the chart provided below to determine the minimum wire size required in an extension cord. Only round jacketed cords listed by Underwriter's Laboratories (UL) should be used.
**Ampere rating (on tool faceplate)
0-2.0 2.1-3.4 3.5-5.0 5.1-7.0 7.1-12.0 12.1-16.0
Cord Length Wire Size (A.W.G.)
25' 16 16 16 16 14 14
50' 16 16 16 14 14 12
100' 16 16 14 12 10 —
**Used on 12 gauge - 20 amp circuit.
NOTE: AWG = American Wire Gauge
When working with the tool outdoors, use an extension cord that is designed for outside use. This is indicated by the letters “W-A” or “W” on the cord’s jacket.
Before using an extension cord, inspect it for loose or exposed wires and cut or worn insulation.
SPEED AND WIRING
The no-load speed of this tool is approximately 5,000 rpm. This speed is not constant and decreases under a load or with lower voltage. For voltage, the wiring in a shop is as important as the motor’s horsepower rating. A line intended only for lights cannot properly carry a power tool motor. Wire that is heavy enough for a short distance will be too light for a greater distance. A line that can support one power tool may not be able to support two or three tools.
GROUNDING INSTRUCTIONS
This product must be grounded. In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Do not modify the plug provided. If it will not fit the outlet, have the proper outlet installed by a qualified electrician.
WARNING:
Improper installation of the grounding plug can result in a risk of electric shock. When repair or replacement of the cord is required, do not connect the grounding wire to either flat blade terminal. The wire with insulation hav­ing an outer surface that is green with or without yellow stripes is the grounding wire.
WARNING:
Keep the extension cord clear of the working area. Posi­tion the cord so that it will not get caught on lumber, tools or other obstructions while you are working with a power tool. Failure to do so can result in serious personal injury.
WARNING:
Check extension cords before each use. If damaged replace immediately. Never use product with a damaged cord since touching the damaged area could cause elec­trical shock resulting in serious injury.
ELECTRICAL CONNECTION
This product is powered by a precision built electric motor. It should be connected to a power supply that is 120 V, AC only (normal household current), 60 Hz. Do not operate this product on direct current (DC). A substantial voltage drop will cause a loss of power and the motor will overheat. If the saw does not operate when plugged into an outlet, double check the power supply.
Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded.
Repair or replace a damaged or worn cord immediately.
This product is for use on a nominal 120 volt circuit and has a grounding plug similar to the plug illustrated in fig­ure 1. Only connect the product to an outlet having the same configuration as the plug. Do not use an adapter with this product.
GROUNDING
PIN
120 V GROUNDED
OUTLET
Fig. 1
7
GLOSSARY OF TERMS
Anti-Kickback Pawls (radial arm and table saws)
A devise which, when properly installed and maintained, is designed to stop the workpiece from being kicked back toward the front of the saw during a ripping operation.
Arbor
The shaft on which a blade or cutting tool is mounted.
Bevel Cut
A cutting operation made with the blade at any angle other than 90° to the table surface.
Chamfer
A cut removing a wedge from a block so the end (or part of the end) is angled rather than at 90°.
Compound Cut
A cross cut made with both a miter and a bevel angle.
Cross Cut
A cutting or shaping operation made across the grain or the width of the workpiece.
Cutter Head (planers and jointer planers)
A rotating cutterhead with adjustable blades or knives. The blades or knives remove material from the workpiece.
Dado Cut (table saws and compound sliding miter saws)
A non-through cut which produces a square, three-sided notch or trough in the workpiece.
Featherboard (table saws)
A device used to help control the workpiece by guiding it securely against the table or fence during any ripping operation.
FPM or SPM
Feet per minute (or strokes per minute), used in reference to blade movement.
Freehand
Performing a cut without the workpiece being guided by a fence, miter fence, or other aids.
Gum
A sticky, sap-based residue from wood products.
Heel
Alignment of the blade to the fence.
Kerf
The material removed by the blade in a through cut or the slot produced by the blade in a non-through or partial cut.
Kickback
A hazard that can occur when the blade binds or stalls, throwing the workpiece in the direction of the spinning blade.
Miter Cut
A cutting operation made with the workpiece at any angle to the blade other than 90°.
Non-Through Cuts (table saws and compound sliding miter saws)
Any cutting operation where the blade does not extend completely through the thickness of the workpiece.
Push Blocks (jointer planers)
Device used to feed the workpiece over the jointer planer cutterhead during any operation. This aid helps keep the operator’s hands well away from the cutterhead.
Push Blocks and Push Sticks (table saws)
Devices used to feed the workpiece through the saw blade during cutting operations. A push stick (not a push block) should be used for narrow ripping operations. These aids help keep the operator’s hands well away from the blade.
Pilot Hole (drill presses and scroll saws)
A small hole drilled in a workpiece that serves as a guide for drilling large holes accurately or for insertion of a scroll saw blade.
Rabbet
A non-through cut positioned on the end or edge of the workpiece which produces a square, two-sided notch or trough in the workpiece.
Resaw (table saws and band saws)
A cutting operation to reduce the thickness of the workpiece to make thinner pieces.
Resin
A sticky, sap-based substance that has hardened.
Revolutions Per Minute (RPM)
The number of turns completed by a spinning object in one minute.
Ripping or Rip Cut (table saws)
A cutting operation along the length of the workpiece and typically in the direction of the grain.
Riving Knife/Spreader/Splitter (table saws)
A metal piece, slightly thinner than the blade, which helps keep the kerf open and also helps to prevent kickback.
Saw Blade Path
The area over, under, behind, or in front of the blade. As it applies to the workpiece, that area which will be or has been cut by the blade.
Snipe (planers)
Depression made at either end of a workpiece by cutter blades when the workpiece is not properly supported.
Through Sawing
Any cutting operation where the blade extends completely through the thickness of the workpiece.
Workpiece or Material
The item on which the operation is being done.
Worktable
Surface where the workpiece rests while performing a cutting, drilling, planing, or sanding operation.
8
FEATURES
PRODUCT SPECIFICATIONS
Blade Arbor .............................................................. 5/8 in.
Blade Diameter .......................................................... 10 in.
Blade Tilt ................................................................. 0˚ - 45˚
Rating ...............................................120 V, AC only, 60 Hz
ANTI-KICKBACK
PAWLS
SLIDING
MITER TABLE
RIVING
KNIFE
Input .....................................................................15 Amps
No Load Speed ....................................5,000 r/min. (RPM)
Cutting Depth at 0˚: ..............................................3-1/2 in.
Cutting Depth at 45˚: ............................................2-1/2 in.
BEVEL
LOCKING
LEVER
TABLE
EXTENSION
SCALE
BLADE
GUARD
RIP FENCE
OUTFEED
SUPPORT
LOCK KNOB
MITER FENCE
MITER SCALE
LOCKING LEVER
TABLE TILT
HANDLE
SWITCH
ASSEMBLY
STORAGE
BRACKET(S)
HEIGHT/BEVEL
ADJUSTING HANDWHEEL
BEVEL
INDICATOR BEVEL SCALE
FRONT
RAIL
9
LEG
STAND
QUICK
STOP
Fig. 2
FEATURES
KNOW YOUR TABLE SAW
See Figure 2.
The safe use of this product requires an understanding of the information on the tool and in this operator’s manual as well as a knowledge of the project you are attempting. Before use of this product, familiarize yourself with all operating features and safety rules.
ANTI-KICKBACK PAWLS - Kickback is a hazard in which the workpiece is thrown back toward the operator. The teeth on the anti-kickback pawls point away from the workpiece. If the workpiece should be pulled back toward the operator, the teeth dig into the wood to help prevent or reduce the possibility of kickback.
BEVEL SCALE - The easy-to-read scale on the front of the cabinet shows the exact blade angle.
BLADE - This saw is provided with a 10 in. carbide-tipped blade. The blade is raised and lowered with the height/bevel adjusting handwheel. Bevel angles are locked with the bevel locking lever.
WARNING:
Do not use blades rated less than the speed of this tool. Failure to heed this warning could result in personal injury.
BLADE GUARD - Always keep the blade guard down over the saw blade for through-sawing cuts.
BEVEL LOCKING LEVER - This lever, placed just under the saw table surface on the front of the cabinet, locks the angle setting of the blade.
HEIGHT/BEVEL ADJUSTING HANDWHEEL - Located on the front of the cabinet, use this handwheel to lower and raise the blade for height adjustments or blade replacement. This handwheel also makes the adjustment for bevel angles.
LEG STAND - Attached to the table saw base, the leg stand opens and closes with ease making transportation simple.
MITER FENCE WITH LOCK KNOB - The fence attaches to the sliding miter table and can be angled for miter and compound miter cuts as well as straight cuts such as cross cuts and bevel cross cuts. With the locator pin in place, this knob locks the miter fence to the sliding miter table at the desired cutting angle.
RIP FENCE - A sturdy metal fence guides the workpiece and is secured with the locking lever. Grooves run along the top and sides of the rip fence for use with optional clamps and accessories.
RIVING KNIFE - A removable metal piece of the blade guard assembly, slightly thinner than the saw blade, which helps keep the kerf open and prevent kickback. When in the through sawing, or “up” position, it is higher than the saw blade. When in the non-through sawing, or “down” position, it is below the saw blade teeth.
SCALE - Located on the front rail, the easy-to-read scale provides precise measurements for rip cuts.
SLIDING MITER TABLE - The sliding miter table moves allowing the operator to slide the workpiece across the saw table.
SLIDING TABLE EXTENSION - Located on the right side of the saw table, this table extension gives the operator additional support when cutting wide workpieces.
SWITCH ASSEMBLY - This saw has an easy access power switch located below the front rail. To lock the switch in the OFF position, remove the switch key from the switch. Place the key in a location that is inaccessible to children and others not qualified to use the tool.
10
FEATURES
OPERATING COMPONENTS
The upper portion of the blade projects up through the table and is surrounded by an insert called the throat plate. The height of the blade is set with a handwheel on the front of the cabinet. Detailed instructions are provided in the Operation section of this manual for the basic cuts: cross cuts, miter cuts, bevel cuts, and compound cuts.
The sliding miter table assembly is used for cross cutting operations. The miter fence is easily adjusted to cut wood at an angle by loosening the adjusting clamp, setting the fence to the miter scale, and retightening the clamp. With the miter fence removed, the miter table offers additional support for other operations such as ripping.
The rip fence is used to position work for lengthwise cuts. A scale on the front rail shows the distance between the rip fence and the blade.
It is very important to use the blade guard assembly for all through-sawing operations. The blade guard assembly includes: riving knife, anti-kickback pawls, and plastic blade guard.
SWITCH ASSEMBLY
See Figure 3.
This saw is equipped with a switch assembly that has a built-in locking feature. This feature is intended to prevent unauthorized and possible hazardous use by children and others.
WARNING:
Always remove the switch key when the tool is not in use and keep it in a safe place. In the event of a power failure, turn the switch OFF ( O ) and remove the key. This action will prevent the tool from accidentally starting when power returns.
WARNING:
ALWAYS make sure your workpiece is not in contact with the blade before operating the switch to start the tool. Failure to heed this warning may cause the workpiece to be kicked back toward the operator and result in serious personal injury.
WARNING:
To reduce the risk of accidental starting, ALWAYS make sure the switch is in the OFF ( O ) position before plug­ging tool into the power source.
SWITCH
ON
SWITCH
OFF
TO TURN YOUR SAW ON:
With the switch key inserted into the switch, lift the switch
to turn ON ( l ).
TO TURN YOUR SAW OFF:
Press the switch down to turn OFF ( O ).
TO LOCK YOUR SAW:
Press the switch down.
Remove the switch key from the switch and store in a
safe, secure location.
SWITCH KEY
SWITCH IN LOCKED POSITION
11
Fig. 3
FEATURES
BLADES
For maximum performance, it is recommended that you use the 10 in. carbide-tipped combination blade provided with your saw. Additional blade styles of the same high quality are available for specific operations such as ripping. Your local dealer can provide you with complete information.
Blade kerf width must be within the limits stamped on the riving knife.
WARNING:
Do not use blades rated less than the speed of this tool. Failure to heed this warning could result in personal injury.
TOOLS NEEDED
The following tools (not included) are needed for assembly and making adjustments:
FRAMING SQUARE
COMBINATION
SQUARE
PHILLIPS
SCREWDRIVER
FLATHEAD
SCREWDRIVER
ADJUSTABLE WRENCH
C-CLAMPS
HEX KEY (3 mm)
Fig. 4
12
LOOSE PARTS
The following items are included with your table saw:
P
G
O
M
N
K
L
C
A
B
E
D
H
J
A. Rip Fence .................................................................................................................................................................... 1
B. Large Blade Wrench .................................................................................................................................................... 1
C. Small Blade Wrench .................................................................................................................................................... 1
D. Miter Fence with Lock Knob ....................................................................................................................................... 1
E. Switch Key .................................................................................................................................................................. 1
F. Push Stick ................................................................................................................................................................... 1
G. Wheels ......................................................................................................................................................................... 2
H. Handle Assembly ........................................................................................................................................................ 1
I. Leg Stand Tube w/leveling foot ................................................................................................................................... 3
J. Leg Stand Tube ........................................................................................................................................................... 1
K. Anti-Kickback Pawls ................................................................................................................................................... 1
L. Screw .......................................................................................................................................................................... 2
M. Sleeve .......................................................................................................................................................................... 2
N. Hex Key ....................................................................................................................................................................... 1
O. Carriage bolt and nut .................................................................................................................................................. 4
P. Blade Guard ................................................................................................................................................................ 1
I
F
Fig. 5
13
ASSEMBLY
UNPACKING
This product requires assembly. Carefully remove the tool and any accessories from the
box. Place it on a level work surface.
NOTE: This tool is heavy. To avoid back injury, keep your
knees bent and lift with your legs, not your back, and get help when needed.
WARNING:
Never stand directly in line with the blade or allow hands to come closer than 3 in. to the blade. Do not reach over or across the blade. Failure to heed this warning can result in serious personal injury.
WARNING:
Do not use this product if any parts on the Loose Parts List are already assembled to your product when you unpack it. Parts on this list are not assembled to the product by the manufacturer and require customer instal­lation. Use of a product that may have been improperly assembled could result in serious personal injury.
Inspect the tool carefully to make sure no breakage or
damage occurred during shipping.
Do not discard the packing material until you have
carefully inspected the tool, identified all loose parts, and satisfactorily operated the tool.
NOTE: A box containing some of the Loose Parts is
inside the saw cabinet. Also, remove the foam blocks from between the saw’s housing and motor by beveling the blade (see page 26).
The saw is factory set for accurate cutting. After
assembling it, check for accuracy. If shipping has influenced the settings, refer to specific procedures explained in this manual.
If any parts are damaged or missing, please call 1-800-
525-2579 for assistance.
WARNING:
If any parts are damaged or missing do not operate this product until the parts are replaced. Use of this product with damaged or missing parts could result in serious personal injury.
WARNING:
Do not attempt to modify this tool or create accessories not recommended for use with this tool. Any such altera­tion or modification is misuse and could result in a hazard­ous condition leading to possible serious personal injury.
WARNING:
To avoid serious personal injury, always make sure the table saw is securely mounted to a workbench or an approved leg stand. NEVER operate the saw on the floor.
MOUNTING HOLES
This tool comes mounted to a leg stand. If you chose to remove the leg stand, the table saw must be mounted to a firm supporting surface such as a workbench. Four bolt holes have been provided in the saw’s base for this pur­pose. Each of the four mounting holes should be bolted securely using 5/16 in. machine bolts, lock washers, and hex nuts (not included). Bolts should be of sufficient length to accommodate the saw base, lock washers, hex nuts, and the thickness of the workbench. Tighten all four bolts securely.
Carefully check the workbench after mounting to make sure that no movement can occur during use. If any tipping, sliding, or walking is noted, secure the workbench to the floor before operating.
TO ATTACH THE WHEEL ASSEMBLY
See Figure 6.
Locate the bolt screwed through the leg stand and saw
cabinet on the left side of the saw.
Unscrew the bolt then remove bolt, spacers, and flat
washers from the saw.
Place a flat washer on the bolt then slide the bolt/washer
into the hole in the center of the wheel.
Place a second flat washer then small spacer on the bolt.
Slide the bolt into the leg stand and large spacer.
Place a sleeve inside the leg stand aligning the sleeve
ends with holes in the stand and fixed nut.
Slide the entire combination into the holes and through
the sleeve. Tighten securely.
Repeat with the second wheel assembly.
WARNING:
Do not connect to power supply until assembly is complete. Failure to comply could result in accidental starting and possible serious personal injury.
14
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