Instruction Manual
DCS34
DCS4610
Important:
Read this instruction manual carefully before putting the chain saw into operation and strictly observe the safety regulations!
Keep this Instruction Manual!
Thank you for purchasing a MAKITA product!
Congratulations on choosing a MAKITA chain saw! We are confident that you will be satisfied with this modern piece of equipment.
The DCS34, DCS4610 are very handy and robust chain saws with a new Design.
The automatic chain lubrication and maintenance free electronic ignition ensure trouble free operation, while the hand saving anti vibration system and ergonomic grips and controls make work easier, safer, and less tiring for the user.
The PS 34, chain saws are equipped with the latest safety features and meet all international standards. These features include: Hand guards on both handles, grip throttle lever lock, chain catch, safety saw chain, and chain brake. The chain brake can be actuated manually, and is also inertia actuated automatically in case of kickback.
The following industrial property rights apply: DE 19722629.
In order to ensure the proper functioning and performance of your new chain saw, and to safeguard your own personal safety, it is imperative that you read this instruction manual thoroughly before operation. Be especially careful to observe all safety precautions! Failure to do so can result in serious injury to the operator and/or bystanders!
Table of contents |
Page |
Packing ................................................................................ |
2 |
Delivery inventory ............................................................... |
3 |
Symbols .............................................................................. |
3 |
SAFETY PRECAUTIONS |
|
General precautions ........................................................ |
4 |
Protective equipment ....................................................... |
4 |
Fuels / Refuelling ............................................................. |
5 |
Putting into operation ...................................................... |
5 |
Kickback .......................................................................... |
6 |
Working behavior/Method of working ........................... |
6-7 |
Transport and storage ..................................................... |
8 |
Maintenance .................................................................... |
8 |
First aid ........................................................................... |
8 |
Technical data ..................................................................... |
9 |
Denomination of components ........................................... |
9 |
PUTTING INTO OPERATION |
|
Mounting the guide bar and saw chain ..................... |
10-11 |
Tightening the saw chain ............................................... |
11 |
Chain brake ................................................................... |
12 |
Fuels ......................................................................... |
13-14 |
Refuelling ...................................................................... |
14 |
Adjusting the chain lubrication ....................................... |
15 |
Starting the engine ........................................................ |
16 |
Cold start ...................................................................... |
16 |
Warm start ..................................................................... |
16 |
Stopping the engine....................................................... |
16 |
Checking the chain brake .............................................. |
17 |
Set idle speed .................................................................. |
17 |
MAINTENANCE |
|
Sharpening the saw chain ........................................ |
18-19 |
Cleaning the brake band and sprocket interior .............. |
20 |
Cleaning the guide bar, lubricating the sprocket nose ... 20 |
|
Replacing the saw chain ............................................... |
21 |
Replacing the suction head ........................................... |
21 |
Cleaning the air filter ..................................................... |
21 |
Replacing the spark plug ............................................... |
22 |
Checking the ignition spark ........................................... |
22 |
Instructions for periodic maintenance ............................ |
23 |
Service, spare parts and guarantee .......................... |
23-24 |
Troubleshooting ................................................................ |
24 |
Extract from spare parts list ........................................... |
25 |
Accessories ................................................................... |
25 |
Conformity Declaration .................................................... |
27 |
Packing
The MAKITAchain saw will be delivered in a protective cardboard box to prevent transport damage.
Cardboard is a basic raw material and is consequently reuseable or suitable for recycling (waste paper recycling).
Delivery inventory
2 3
4
5
1.Chain saw
2.Guide bar
3.Saw chain
4.Chain protection cover
5.Assembly tool
6.Instruction manual (not shown)
1
In case one of the parts listed should not be included in the delivery inventory, please consult your sales agent.
Symbols
You will note the following symbols on the chain saw and when studying this instruction manual:
Read the instruction manual and follow all warnings and safety instructions!
Particular care and caution!
Forbidden!
Wear protective helmet, eye and ear protection!
Wear protective gloves!
No smoking!
No open fire!
Combination Start/Stop (I/O) switch, choke
Stop engine!
Start the engine
Caution, kickback!
Chain brake
Fuel and oil mixture
Chain oil fill/oil pump
First aid
Recycling
Direction of chain travel |
|
Sign CE |
|
|
|
SAFETY PRECAUTIONS
Intended use Power chain saws
This power chain saw may be used only for sawing wood out of doors. It is intended for the followung uses depending on its class:
-Professional and mid-class: Use on small, medium and large trees: felling, limb removal, cutting to length, thinning.
-Hobbyklasse: Occasional use on small trees, fruit-tree care, felling, limb removal, cutting to length.
Unauthorised users:
Persons who are not familiar with the Instruction Manual, children, young people, and persons under the influence of drugs, alcohol or medication must not use this saw.
General precautions
-To ensure correct operation the user has to read this instruction manual to make himself familiar with the characteristics of the chain saw. Users insufficiently informed will endanger themselves as well as others due to improper handling.
-It is recommended to lend the chain saw only to people who are experienced in working with chain saws. Always hand over the instruction manual.
-First users should ask the dealer for basic instructions to become familiarized with the characteristics of engine powered sawing or even attend a recognized course of instruction.
-Children and young persons aged under 18 years must not be allowed to operate the chain saw. Persons over the age of 16 years may, however, use the chain saw for the purpose of being trained as long as they are under the supervision of a qualified trainer.
-Use chain saws always with the utmost care and attention.
-Operate the chain saw only if you are in good physical condition. If you are tired, your attention will be reduced. Be especially careful at the end of a working day. Perform all work calmly and carefully. The user has to accept liability for others.
-Never use the chain saw after having consumed alcohol, drugs or medication.
-A fire extinguisher must be available in the immediate vicinity when working in easily inflammable vegetation or when it has not rained for a long time (danger of fire).
Protective equipment
-In order to avoid head, eye, hand or foot injuries as well as to protect your hearing the following protective equipment must be used during operation of the chain saw:
-The kind of clothing should be appropriate, i. e. it should be tight-fitting but not be a hindrance. Do not wear jewellery or clothing which could become entangled with bushes or shrubs. If you have long hair, always wear a hairnet!
-It is necessary to wear a protective helmet whenever working with the chain saw. The protective helmet (1) is to be checked in regular intervals for damage and is to be replaced after 5 years at the latest. Use only approved protective helmets.
-The face shield (2) of the protective helmet (or the goggles) protects against sawdust and wood chips. During operation of the chain saw always wear a goggle or a face shield to prevent eye injuries.
-Wear adequate noise protection equipment (ear muffs (3), ear plugs, etc.). Octave brand analysis upon request.
-The safety jacket (4) is provided with special signal-coloured shoulder straps and is comfortable and easy to care for.
-The protective brace and bib overall (5) is made of a nylon fabric with 22 layers and protects against cuts. We strongly recommend its use.
-Protective gloves (6) made of thick leather are part of the prescribed equipment and must always be worn during operation of the chain saw.
-During operation of the chain saw safety shoes or safety boots (7) fitted with anti skid sole, steel toe caps and protection for the leg must always to be worn. Safety shoes equipped with a protective layer provide protection against cuts and ensure a secure footing.
1
2
1
3
2
3
4
|
7 |
5 |
6 |
4
Fuels / Refuelling
-Stop the engine before refuelling the chain saw.
-Do not smoke or work near open fires (5).
-Let the engine cool down before refuelling.
-Fuels can contain substances similar to solvents. Eyes and skin should not come in contact with mineral oil products. Always wear protective gloves when refuelling. Frequently clean and change protective clothes. Do not breathe in fuel vapors. Inhalation of fuel vapours can be hazardous to your health.
-Do not spill fuel or chain oil. When you have spilt fuel or oil immediately clean the chain saw. Fuel should not come in contact with clothes. If your clothes have come in contact with fuel, change them ot once.
-Ensure that no fuel or chain oil oozes into the soil (environmental protection). Use an appropriate base.
-Refuelling is not allowed in closed rooms. Fuel vapors will accumulate near the floor (explosion hazard).
-Ensure to firmly tighten the screw caps of the fuel and oil tanks.
-Change the place before starting the engine (at least 3 m from the place of refuelling) (6).
-Fuel cannot be stored for an unlimited period of time. Buy only as much as will be consumed in the near future.
-Use only approved and marked containers for the transport and storage of fuel and chain oil. Ensure children have no access to fuel or chain oil.
Putting into operation
- Do not work on your own. There must be someone around in case of an emergency (within shouting distance).
- Ensure that there are no children or other people within the working area. Pay attention to any animals in the working area, as well
(7).
- Before starting work the chain saw must be checked for perfect function and operating safety according to the prescriptions.
Checkespeciallythefunctionofthechainbrake,thecorrectmounting of the guide bar, the correct sharpening and tightening of the chain, the firm mounting of the sprocket guard, the easy motion of the throttle lever and the function of the throttle lever lock, the cleanliness and dryness of the handles, and the function of the ON/OFF switch.
- Start the chain saw only after complete assembly and inspection. Operation of the device is only permitted after all the appropriate accessories are attached!
- Before starting the chain saw ensure that you have a safe footing.
- Put the chain saw into operation only as described in this instruction manual (8). Other starting methods are not allowed.
- When starting the chain saw it must be well supported and securely held. The guide bar and chain must not be in contact with any object.
- When working with the chain saw always hold it with both hands. Take the back handle with the right hand and the tubular handle with the left hand. Hold the handles tightly with your thumbs facing your fingers.
- CAUTION: When releasing the throttle lever the chain will keep on running for a short period of time (free-wheeling).
- Continuously ensure that you have a safe footing.
- Hold the chain saw such that you will not breathe in the exhaust gas. Do not work in closed rooms (danger of poisoning).
- Switch off the chain saw immediately if you observe any changes in its operating behavior.
- The engine must be switched off before checking the chain tension,tighteningthechain,replacingitorclearingmalfunctions (9).
- Whenthesawingdeviceishitbystones,nailsorotherhardobjects, switch off the engine immediately and check the sawing device.
- When stopping work or leaving the working place switch off the chain saw (9) and put it down such that nobody is endangered.
- Do not put the overheated power chain saw in dry grass or on any inflammable objects. The muffler is very hot (danger of fire).
- CAUTION: Oil dropping from the chain or guide bar after having stopped the saw chain will pollute the soil. Always use an appropriate base.
5 |
3 meters |
6 |
7 |
8 |
|
|
|
● Maintenance |
● Stopping work |
|
● Refuelling |
● Transport |
9 |
● Sharpening the chain |
● Putting out of function |
Kickback
-When working with the chain saw dangerous kickbacks may occur.
-Kickback occurs when the upper part of the end of the guide bar inadvertently touches wood or other hard objects (10).
-This causes the saw to be thrown back toward the user with great force and out of control. Risk of injury!
In order to prevent kickback, follow these rules:
-Only specially trained persons should perform plunge cuts, i.e., piercing timber or wood with the tip of the saw!
-Always observe the end of the guide bar. Be careful when continuing an already started cut.
-When starting to cut the chain must be running.
-Ensure that the chain is always sharpened correctly. Pay special attention to the height of the depth limiter.
-Never cut several branches at the same time. When cutting a branch ensure that no other branch is touched.
-When crosscutting a trunk be aware of the trunks next to it.
Working behavior/Method of working
-Only use the chain saw during good light and visibility periods. Be aware of slippery or wet areas, and of ice and snow (risk of slipping). The risk of slipping is extremely high when working on recently peeled wood (bark).
-Never work on unstable surfaces. Make sure that there are no obstacles in the working area, risk of stumbling. Always ensure that you have a safe footing.
-Never saw above your shoulder height (11).
-Never saw while standing on a ladder (11).
-Never climb up into trees to perform sawing with the chain saw.
Do not work leaning too far over.
-Guide the chain saw in such a way that no part of your body is within the elongated swivelling range of the saw (12).
-Use the chain saw for sawing wood only.
-Avoid touching the ground with the chain saw while it is still running.
-Never use the chain saw for lifting up or removing pieces of wood or other objects.
-Remove foreign objects such as sand, stones and nails found within the working area. Foreign objects may damage the sawing device and can cause dangerous kickback.
-When sawing precut timber use a safe support (sawing jack, 13). Do not steady the workpiece with your foot, and do not allow anyone else to hold or steady it.
Secure round pieces against rotation.
-For cutting down trees or performing crosscuts the spike bar (13, Z) must be applied to the wood to be cut.
-Before performing a crosscut firmly apply the spike bar to the timber, only then can the timber be cut with the chain running. For this the chain saw is lifted at the back handle and guided with the tubular handle. The spike bar serves as a centre of rotation. Continue by slightly pressing down the tubular handle and simultaneously pulling back the chain saw. Apply the spike bar a little bit deeper and once again lift the back handle.
-When the timber must be pierced for cutting or longitudinal cuts are to be performed it is urgently recommended to have this carried out by specially trained persons only
(high risk of kickback).
Do longitudinal lengthwise cuts at the lowest possible angle (14). Be very careful when doing this type of cut, as the spike bar cannot grip.
-The saw must be running whenever you remove the chain saw from the wood.
-When performing several cuts the throttle lever must be released in between.
10 |
11
12 |
Z |
13 |
14
-Be careful when cutting splintery wood. Cut pieces of wood may be pulled along (risk of injuries).
-When cutting with the upper edge of the guide bar, the chain saw may be pushed in the direction of the user if the chain gets clamped. For this reason use the lower edge of the bar whenever possible. The chain saw will then be pushed away from you (15).
-If the timber is under tension (16), first cut the pressure side
(A). Then the crosscut can be performed on the tension side
(B). Thus clamping of the guide bar can be avoided.
CAUTION: People felling trees or cutting of branches must be specially trained. High risk of injuries!
-When cutting of branches, the chain saw should be supported on the trunk. Do not use the end of the bar for cutting (risk of kickback).
-Be aware of branches under tension. Do not cut free branches from below.
-Never perform detensioning cuts while standing on the trunk.
-Before cutting down a tree ensure that
a)only those people are within the working area which are actually involved in cutting down the tree.
b)every worker involved can withdraw without stumbling (the people should withdraw backwards in a diagonal line, i. e. at a degree of 45°).
c)the bottom part of the trunk is free from foreign objects, underbrush and branches. Make sure to have a safe footing (risk of stumbling).
d)the next working place is at least 2 1/2 tree lengths away (17). Before cutting down the tree check the direction of fall and make sure that there are neither people nor objects within a distance of 2 1/2 tree lengths.
-Judging the tree:
Direction of hanging - loose or dry branches - height of the tree
-natural overhang - is the tree rotten?
-Take into account the direction and speed of the wind. If strong gusts are occurring, do not do any felling.
-Cutting the roots:
Start with the strongest root. First do the vertical and then the horizontal cut.
-Notching the trunk (18, A):
The notch determines the direction of fall and guides the tree. The trunk is notched perpendicular to the direction of fall and penetrates 1/3 -1/5 of the trunk diameter. Perform the cut near the ground.
-When correcting the cut, always do so over the whole width of the notch.
-Cut down the tree (19, B) above the bottom edge of the notch
(D). The cut must be exactly horizontal. The distance between both cuts must be approx. 1/10 of the trunk diameter.
-The material between both cuts (C) serves as a hinge. Never cut it through, otherwise the tree will fall without any control. Insert felling wedges in time.
-Secure the cut only with wedges made of plastic or aluminium. Do not use iron wedges. If the saw hits an iron wedge the chain can be seriously damaged or torn.
-When cutting down a tree always stay sidewards of the falling tree.
-When withdrawing after having performed the cut, be alert for falling branches.
-When working on sloping ground the user of the chain saw must stay above or sidewards of the trunk to be cut or the tree already cut down.
-Be alert for trunks which may roll towards you.
15 |
16
45o
2 1/2
45o
= cutting down area
17
18
19
Transport and storage
-When changing your location during work switch off the chain saw and actuate the chain brake in order to prevent an inadvertent start of the chain.
-Never carry or transport the chain saw with the chain running.
-When transporting the chain saw over long distances the guide bar protection cover (delivered with the chain saw) must be applied.
-Carry the chain saw with the tubular handle. The guide bar pointsbackwards(20).Avoidcomingincontactwiththemuffler
(danger of burns).
-Ensure safe positioning of the chain saw during car trans portation to avoid fuel or chain oil leakage.
-Store the chain saw safely in a dry place. It must not be stored outdoors. Keep the chain saw out of reach of children.
-Before storing the chain saw over a long period of time or shipping it the fuel and oil tanks must be completely emptied.
Maintenance
-Before performing maintenance work switch off the chain saw (21) and pull out the plug cap.
-Before starting work always check the operating safety of the chain saw, in particular the function of the chain brake. Make sure that the chain is always sharpened and tightened correctly (22).
-Operate the chain saw only at a low noise and emission level. For this ensure the carburetor is adjusted correctly.
-Regularly clean the chain saw.
-Regularly check the tank cap for tightness.
Observe the accident prevention instructions issued by trade associations and insurance companies. Do not perform any modifications on the chain saw. You will put your safety at risk.
Perform only the maintenance and repair works described in the instruction manual. All other work must be carried out by MAKITA Service.
Use only original MAKITA spare parts and accessories.
Using spare parts other than original MAKITA parts or accesories and guide bar/chain combinations or lengths which are not approved bring a high risk of accidents. We cannot accept any responsibility for accidents and damage resulting from using sawing devices or accesories which have not been approved.
First aid
For the event of a possible accident, please make sure that a firstaidkitisalwaysimmediatelyavailablecloseby.Immediately replace any items used from the first aid box.
When calling for help, give the following information:
-Place of the accident
-What happened
-Number of injured people
-Kind of injuries
-Your name!
NOTE
Individuals with poor circulation who are exposed to excessive vibration may experience injury to blood vessels or the nervous system.
Vibration may cause the following symptoms to occur in the fingers, hands or wrists: ”Falling asleep” (numbness), tingling, pain, stabbing sensation, alteration of skin colour or of the skin. If any of these symptoms occur, see a physician!
20
21 |
22 |
SERVICE
23
24
Technical data |
|
|
|
|
||
|
DCS34 |
|
DCS4610 |
|||
|
|
|
|
|
||
|
|
|
|
|
|
|
|
Stroke volume |
cm3 |
33 |
|
45,1 |
|
|
Bore |
mm |
37 |
|
43 |
|
|
Stroke |
mm |
|
31 |
||
|
Max. power at speed |
kW / 1/min |
1,3 / 9.000 |
|
1,7 / 9.000 |
|
|
Max. torque at speed |
Nm / 1/min |
1,7 / 6.500 |
|
2,4 / 6.500 |
|
|
Idling speed / Max. engine speed with guide bar and chain |
1/min |
.800 / 12.200 |
|
2.600 / 12.600 |
|
|
Coupling speed |
/min |
|
3.900 |
||
|
Sound pressure level LpA av at the workplace per ISO 7182 1) |
dB (A) |
98,5 |
|
99,9 |
|
|
Sound power level LwA av per ISO 9207 1) |
dB (A) |
05 |
|
109,6 |
|
|
Vibration acceleration ah av per ISO 7505 1) |
m/s2 |
5 |
|
6,1 |
|
|
|
- Tubular handle |
|
|||
|
|
- Rear handle |
m/s2 |
7 |
|
9,1 |
|
Carburetor (diaphragm carburetor) |
Type |
|
ZAMA |
||
|
Ignition system |
Type |
|
PHELON |
||
|
Spark plug |
Type |
NGK BPMR 7A |
|||
|
Electrode gap |
mm |
|
0,5 |
||
|
or spark plug |
Type |
|
|
|
|
|
Fuel consumption at max. load per ISO 7293 |
kg/h |
0,71 |
|
0,94 |
|
|
Specific consumption at max. load per ISO 7293 |
g/kWh |
550 |
|
580 |
|
|
Fuel tank capacity |
l |
|
0,37 |
||
|
Chain oil tank capacity |
I |
|
0,25 |
||
|
Mixture ratio (fuel/two-stroke oil) |
|
|
50 : 1 |
||
|
|
- when using MAKITA oil |
|
|
||
|
|
- when using Aspen Alkalyt (two-stroke fuel) |
|
|
50 : 1 (2%) |
|
|
|
- when using other oils |
|
40 : 1 (quality grade: JASO FC or ISO EGD) |
||
|
Chain brake |
|
engages manually or in case of kickback |
|||
|
Chain speed 2) |
m/s |
|
7,1 |
||
|
Sprocket pitch |
inch |
|
3/8 |
||
|
Number of teeth |
Z |
|
6 |
||
|
Chain type - see the Extract from the spare-parts list |
|
|
092 |
||
|
Pitch / Driving element strength |
inch |
|
3/8 / .050 |
||
|
Guide bar, length of a cut |
cm |
|
35, 40 |
||
|
Guide-bar type - see the Extract from the spare-parts list |
|
|
|
|
|
|
Weight (fuel tank empty, without chain and guide bar) |
kg |
4,7 |
|
4,75 |
1)Figures derived in equal part from idle, full load, and top speed operation.
2)At max. power
Denomination of components
Identification plate (20)
Indicate when ordering spare parts
1 |
Handle |
|
|
|
|
|
|
|
|
|
|
2 |
Filter cover |
DCS34 2007 123456 |
|||||||||
|
|
|
|
|
|
|
|
|
|
||
3 |
Muffler |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||
4 |
Spike bar (Toothed stop) |
|
|
|
|
Hamburg, Germany |
|
||||
5 |
Retaining nut |
036.100.060 |
|
|
6Chain catch
7Sprocket guard
8Adjusting screws for carburetor
9Hand guard (release for chain brake)
10Starter grip
11Fuel pump (Primer)
12Combination Start/Stop (I/O) switch, choke
13Stop knob for halfway throttle
14Throttle lever
15Safety locking button
16Rear hand guard
17Fuel tank cap
18Fuel tank fill-level window
19Fan housing with starting assembly
20Identification plate
21Oil tank cap
22Oil tank fill-level window
23Tubular handle
24Guide bar
25Chain
Serial number
Year of manufacture
24 25
23
22
21
1 2
3
4
5
8 |
7 |
6 |
9 |
|
|
10 |
11 |
12 |
13 14 15
20 |
19 |
18 |
17 |
16 |