Lenze 9400 User Manual

EDS94SPP101

.BTJ

Ä.BTJä

L-force Drives

Hardware Manual

9400

E94A...

Servo Drives 9400

Contents i

1	Preface . . . . .		. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	9
	1.1	The 9400 Servo Drives product range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		10
		1.1.1	The system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	10
		1.1.2	Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	10
		1.1.3	System overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	10
	1.2	About this Hardware Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		12
		1.2.1	Information provided by the Hardware Manual . . . . . . . . . . . . . . . . . . . .	12
		1.2.2	Products to which the Hardware Manual applies . . . . . . . . . . . . . . . . . . .	13
	1.3	Legal regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		17

2	Guide . . . . . . .		. . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . .	19
	2.1	Terms and abbreviations used . . .		. . . . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . .	20
	2.2	Total index . . . . . . . . . . . . . . . . . . .		. . . . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . .	22
3	Safety instructions . . . . . . . . . . . . . . . . . .			. . . . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . .	27
	3.1	General safety and application notes for Lenze controllers . . . . . . . . . . . . . . . . . .				28
	3.2	General safety and application instructions for Lenze motors . . . . . . . . . . . . . . . .				32
	3.3	Residual hazards . . . . . . . . . . . . . .		. . . . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . .	35
	3.4	Notes used . . . . . . . . . . . . . . . . . . .		. . . . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . .	36
4	Single-axis controllers . . . . . . . . . . . . . . .			. . . . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . .	37
	4.1	Device features . . . . . . . . . . . . . . .		. . . . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . .	38
	4.2	General data and operating conditions . . . .			. . . . . . . . . . . . . . . . . . . . . . . . . . . . .	39
	4.3	Rated data (devices for 400/500V mains) . . . .			. . . . . . . . . . . . . . . . . . . . . . . . . . . . .	47
		4.3.1	Overview . . . . . . . . . . . . .	. . . . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . .	47
		4.3.2	Operation at rated mains voltage 230 V . . . . . . . . . . . . . . . . . . . . . . . . . .			50
		4.3.3	Operation at rated mains voltage 400 V . . . . . . . . . . . . . . . . . . . . . . . . . .			53
		4.3.4	Operation at rated mains voltage 500 V . . . . . . . . . . . . . . . . . . . . . . . . . .			60
		4.3.5	Fuses and cable cross-sections . . . . .		. . . . . . . . . . . . . . . . . . . . . . . . . . . . .	66
		4.3.6	Overcurrent operation . .	. . . . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . .	68
		4.3.7	Current-time diagrams .	. . . . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . .	75
	4.4	Device description . . . . . . . . . . . . .		. . . . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . .	85
		4.4.1	Devices in the range 2 ...	24 A (0.37 ...	11 kW) . . . . . . . . . . . . . . . . . . . . . .	86
		4.4.2	Devices in the range 32 ...	104 A (15 ...	55 kW) . . . . . . . . . . . . . . . . . . . . .	88
		4.4.3	Devices in the range 145	... 695 A (75 ...	370 kW) . . . . . . . . . . . . . . . . . . .	90
	4.5	Mechanical installation . . . . . . . . .		. . . . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . .	92
		4.5.1	Important notes . . . . . . .	. . . . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . .	92
		4.5.2	Devices in the range 2 ...	24 A (0.37 ...	11 kW) . . . . . . . . . . . . . . . . . . . . . .	92
		4.5.3	Devices in the range 32 ...	104 A (15 ...	55 kW) . . . . . . . . . . . . . . . . . . . . .	95
		4.5.4	Devices in the range 145	... 366 A (75 ...	200 kW) . . . . . . . . . . . . . . . . . . .	96
		4.5.5	Devices in the range 460	... 695 A (250 ... 400 kW) . . . . . . . . . . . . . . . . . .		97

EDS94SPP101 EN 7.1		3

i Contents

	4.6	Wiring .	. . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . .	98
		4.6.1	Important notes . . . . . . .	. . . . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . .	98
		4.6.2	Safety notes for the installation according to UL or UR . . . . . . . . . . . . .			100
		4.6.3	Earthing of internal EMC filters . . . .		. . . . . . . . . . . . . . . . . . . . . . . . . . . . .	103
		4.6.4	Devices in the range 2 ...	24 A (0.37 ...	11 kW) . . . . . . . . . . . . . . . . . . . . . .	107
		4.6.5	Devices in the range 32 ...	104 A (15 ...	55 kW) . . . . . . . . . . . . . . . . . . . . .	116
		4.6.6	Devices in the range 145	... 695 A (75 ...	370 kW) . . . . . . . . . . . . . . . . . . .	121
	4.7	Control terminals . . . . . . . . . . . . . .		. . . . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . .	138
5	Multi-axis controllers . . . . . . . . . . . . . . .			. . . . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . .	155
	5.1	Device features . . . . . . . . . . . . . . .		. . . . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . .	156
	5.2	General data and operating conditions . . . .			. . . . . . . . . . . . . . . . . . . . . . . . . . . . .	157
	5.3	Rated data . . . . . . . . . . . . . . . . . . .		. . . . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . .	163
		5.3.1	Overview . . . . . . . . . . . . .	. . . . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . .	163
		5.3.2	Devices for 400/500V-mains . . . . . . .		. . . . . . . . . . . . . . . . . . . . . . . . . . . . .	165
		5.3.3	Overcurrent operation . .	. . . . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . .	169
		5.3.4	Current-time diagrams .	. . . . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . .	173
	5.4	Mechanical installation . . . . . . . . .		. . . . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . .	178
		5.4.1	Important notes . . . . . . .	. . . . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . .	178
		5.4.2	Devices in the range 2 ...	32 A (0.37 ...	15 kW) . . . . . . . . . . . . . . . . . . . . . .	182
	5.5	Wiring .	. . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . .	183
		5.5.1	Important notes . . . . . . .	. . . . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . .	183
		5.5.2	Safety notes for the installation according to UL or UR . . . . . . . . . . . . .			185
		5.5.3	Earthing of internal EMC filters . . . .		. . . . . . . . . . . . . . . . . . . . . . . . . . . . .	186
		5.5.4	Devices in the range 2 ...	32 A (0.37 ...	15 kW) . . . . . . . . . . . . . . . . . . . . . .	188
	5.6	Installation of the standard device . . . . . . . . .			. . . . . . . . . . . . . . . . . . . . . . . . . . . . .	196
	5.7	Control terminals . . . . . . . . . . . . . .		. . . . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . .	197
6	Power supply module . . . . . . . . . . . . . . .			. . . . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . .	213
	6.1	Device features . . . . . . . . . . . . . . .		. . . . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . .	214
	6.2	General data and operating conditions . . . .			. . . . . . . . . . . . . . . . . . . . . . . . . . . . .	215
	6.3	Rated data (devices for 400/500V mains) . . . .			. . . . . . . . . . . . . . . . . . . . . . . . . . . . .	218
		6.3.1	Operation at rated mains voltage 230 V . . . . . . . . . . . . . . . . . . . . . . . . . .			219
		6.3.2	Operation at rated mains voltage 400 V . . . . . . . . . . . . . . . . . . . . . . . . . .			221
		6.3.3	Operation at a rated mains voltage of 500 V . . . . . . . . . . . . . . . . . . . . . .			223
		6.3.4	Fuses and cable cross-sections . . . . .		. . . . . . . . . . . . . . . . . . . . . . . . . . . . .	225
		6.3.5	Mains filters for power supply modules . . . . . . . . . . . . . . . . . . . . . . . . . .			227
	6.4	Device description . . . . . . . . . . . . .		. . . . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . .	229
		6.4.1	Devices in the range 10 ...	36 A (4 ... 18 kW) . . . . . . . . . . . . . . . . . . . . . . . .		230
		6.4.2	Devices in the range 100	... 245 A (48 ...	119 kW) . . . . . . . . . . . . . . . . . . .	232

4		EDS94SPP101 EN 7.1

Contents i

	6.5	Mechanical installation . . . . . . . . .		. . . . . . . .	. . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . .	234
		6.5.1	Important notes . . . . . . . .	. . . . . . . .	. . .	. . . . . . . . . . . . . . . . . . . . . . . . . . .	234
		6.5.2	Devices in the range 10 ...	36 A (4 ...	18 kW) . . . . . . . . . . . . . . . . . . . . . . . .		234
		6.5.3	Devices in the range 100 ...	245 A (48 ...		119 kW) . . . . . . . . . . . . . . . . . . .	238
	6.6	Wiring .	. . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . .	. . .	. . . . . . . . . . . . . . . . . . . . . . . . . . .	242
		6.6.1	Important notes . . . . . . . .	. . . . . . . .	. . .	. . . . . . . . . . . . . . . . . . . . . . . . . . .	242
		6.6.2	Safety notes for the installation according to UL or UR . . . . . . . . . . . . .				243
		6.6.3	Design of the cables . . . . .	. . . . . . . .	. . .	. . . . . . . . . . . . . . . . . . . . . . . . . . .	244
		6.6.4	Earthing of internal EMC filters . . .		. . .	. . . . . . . . . . . . . . . . . . . . . . . . . . .	245
		6.6.5	Devices in the range 10 ...	36 A (4 ...	18 kW) . . . . . . . . . . . . . . . . . . . . . . . .		247
		6.6.6	Connecting busbars . . . . .	. . . . . . . .	. . .	. . . . . . . . . . . . . . . . . . . . . . . . . . .	248
		6.6.7	Terminal assignment . . . .	. . . . . . . .	. . .	. . . . . . . . . . . . . . . . . . . . . . . . . . .	249
		6.6.8	Devices in the range 100 ...	245 A (48 ...		119 kW) . . . . . . . . . . . . . . . . . . .	251
		6.6.9	Connecting busbars . . . . .	. . . . . . . .	. . .	. . . . . . . . . . . . . . . . . . . . . . . . . . .	252
		6.6.10	Terminal assignment . . . .	. . . . . . . .	. . .	. . . . . . . . . . . . . . . . . . . . . . . . . . .	253
	6.7	Control terminals . . . . . . . . . . . . . . .		. . . . . . . .	. . .	. . . . . . . . . . . . . . . . . . . . . . . . . . .	256
	6.8	Final works . . . . . . . . . . . . . . . . . . . .		. . . . . . . .	. . .	. . . . . . . . . . . . . . . . . . . . . . . . . . .	260
7	Regenerative power supply modules . . .			. . . . . . . .	. . .	. . . . . . . . . . . . . . . . . . . . . . . . . . .	261
	7.1	Device features . . . . . . . . . . . . . . . .		. . . . . . . .	. . .	. . . . . . . . . . . . . . . . . . . . . . . . . . .	262
	7.2	General data and operating conditions . . .			. . .	. . . . . . . . . . . . . . . . . . . . . . . . . . .	263
	7.3	Rated data (devices for 400/500V mains) . . .			. . .	. . . . . . . . . . . . . . . . . . . . . . . . . . .	265
		7.3.1	Operation at rated mains voltage 230 V . . . . . . . . . . . . . . . . . . . . . . . . . .				266
		7.3.2	Operation at rated mains voltage 400 V . . . . . . . . . . . . . . . . . . . . . . . . . .				268
		7.3.3	Operation at a rated mains voltage of 500 V . . . . . . . . . . . . . . . . . . . . . .				270
		7.3.4	Regenerative feedback with brake chopper . . . . . . . . . . . . . . . . . . . . . . .				272
		7.3.5	Fuses and cable cross-sections . . . .		. . .	. . . . . . . . . . . . . . . . . . . . . . . . . . .	274
		7.3.6	Current-time diagrams . .	. . . . . . . .	. . .	. . . . . . . . . . . . . . . . . . . . . . . . . . .	275
		7.3.7	Mains filters for regenerative power supply modules . . . . . . . . . . . . . . .				279
	7.4	Device description . . . . . . . . . . . . . .		. . . . . . . .	. . .	. . . . . . . . . . . . . . . . . . . . . . . . . . .	282
	7.5	Mechanical installation . . . . . . . . . .		. . . . . . . .	. . .	. . . . . . . . . . . . . . . . . . . . . . . . . . .	285
		7.5.1	Important notes . . . . . . . .	. . . . . . . .	. . .	. . . . . . . . . . . . . . . . . . . . . . . . . . .	285
		7.5.2	Dimensions . . . . . . . . . . . .	. . . . . . . .	. . .	. . . . . . . . . . . . . . . . . . . . . . . . . . .	286
		7.5.3	Arrangement of the devices . . . . . .		. . .	. . . . . . . . . . . . . . . . . . . . . . . . . . .	289
		7.5.4	Mounting steps . . . . . . . .	. . . . . . . .	. . .	. . . . . . . . . . . . . . . . . . . . . . . . . . .	290

EDS94SPP101 EN 7.1		5

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	7.6	Wiring .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	291
		7.6.1	Important notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	291
		7.6.2	Connection plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	293
		7.6.3	Earthing of internal EMC filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	294
		7.6.4	Connecting busbars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	296
		7.6.5	Design of the cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	297
		7.6.6	How to connect the shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	297
		7.6.7	Terminal assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	298
		7.6.8	Wiring of control connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	300
		7.6.9	Communication modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	305
		7.6.10	Memory modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	306
		7.6.11	Safety modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	307
	7.7	Final works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		308
		7.7.1	Initial commissioning on 400 V mains voltage . . . . . . . . . . . . . . . . . . . . .	308
		7.7.2	Initial commissioning on 230 V or 500 V mains voltage . . . . . . . . . . . . .	308
		7.7.3	Further settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	308
8	DC-bus operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .			309
	8.1	Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		310
		8.1.1	Terminology and abbreviations used . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	310
		8.1.2	Comparison single-axis controllers / multi-axis controllers . . . . . . . . . .	311
		8.1.3	Advantages of a drive system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	312
		8.1.4	General information on the accessories . . . . . . . . . . . . . . . . . . . . . . . . . .	313
	8.2 Conditions for trouble-free DC-bus operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . .			314
		8.2.1	Voltages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	314
		8.2.2	Number of feeding points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	314
		8.2.3	Other conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	314
	8.3	DC-bus variants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		315
		8.3.1	Supply from a supply module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	315
		8.3.2	Supply from controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	316
	8.4	Rated data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		317
		8.4.1	General data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	317
		8.4.2	DC-supply power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	319
		8.4.3	DC-power requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	323
		8.4.4	DC fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	325

6		EDS94SPP101 EN 7.1

Contents i

	8.5	Basic dimensioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		328
		8.5.1	General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	328
		8.5.2	Power distribution of controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	329
		8.5.3	Motor efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	330
		8.5.4	Power loss of devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	330
		8.5.5	Determining the power requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . .	330
		8.5.6	Determining the regenerative power requirements . . . . . . . . . . . . . . . . .	330
		8.5.7	Cable protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	331
		8.5.8	Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	331
		8.5.9	Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	334
	8.6	Braking operation in a drive system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		335
		8.6.1	Basic considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	335
	8.7	Application examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		336
		8.7.1	Example 1 - supply module with multi-axis controllers . . . . . . . . . . . . .	336
		8.7.2	Example 2 - single-axis controller with multi axes . . . . . . . . . . . . . . . . . .	337
9	Accessories (overview) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .			339
	9.1	Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		341
		9.1.1	System overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	341
		9.1.2	Assignment of accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	343
	9.2	Type-specific accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		345
	9.3	Communication modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		346
		9.3.1	Possible device module combinations . . . . . . . . . . . . . . . . . . . . . . . . . . . .	348
		9.3.2	Ethernet interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	349
		9.3.3	DeviceNet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	371
		9.3.4	PROFIBUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	376
		9.3.5	PROFINET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	382
		9.3.6	CAN port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	386
	9.4	Function modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		390
		9.4.1	Digital frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	392
	9.5	Memory modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		396
	9.6	Safety modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		403
		9.6.1	SM0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	406
		9.6.2	SM100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	407
		9.6.3	SM301 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	411
	9.7	Motor holding brake control modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		419
		9.7.1	Motor holding brake control module E94AZHX0051 . . . . . . . . . . . . . . . .	420
		9.7.2	Motor holding brake control module E94AZHY0101 . . . . . . . . . . . . . . . .	429
		9.7.3	Motor holding brake control module E94AZHN0025 . . . . . . . . . . . . . . . .	439
		9.7.4	Motor holding brake control module E94AZHY0025 . . . . . . . . . . . . . . . .	446
		9.7.5	Motor holding brake control module E94AZHN0026 . . . . . . . . . . . . . . . .	452
		9.7.6	Motor holding brake control module E94AZHY0026 . . . . . . . . . . . . . . . .	460

EDS94SPP101 EN 7.1		7

i Contents

9.8	Accessories for diagnostics . .		. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	467
	9.8.1	USB diagnostic adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		467
	9.8.2	Keypad . . . . . . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	469
	9.8.3	Hand-held terminal .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	476
9.9	Components for operation in the DC-bus connection . . . . . . . . . . . . . . . . . . . . . . .			481
	9.9.1	DC-feeding point . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	481
	9.9.2	GG1 busbar mounting set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		488
	9.9.3	GG2 busbar mounting set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		490
	9.9.4	GG3 busbar mounting set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		492
9.10	Filters .	. . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	494
	9.10.1	Mains filters for single-axis controllers . . . . . . . . . . . . . . . . . . . . . . . . . . .		495
	9.10.2	Mains filters for power supply modules . . . . . . . . . . . . . . . . . . . . . . . . . .		501
	9.10.3	Mains filters for regenerative power supply modules . . . . . . . . . . . . . . .		511
	9.10.4	RFI filters for single-axis controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		518
	9.10.5	RFI filters for power supply modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		527
	9.10.6	Sinusoidal filters 4 ...	16.5 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	538
	9.10.7	Sinusoidal filter 23.5 ...	90 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	542
	9.10.8	Sinusoidal filter 115 ...	150 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	547
	9.10.9	Sinusoidal filter 180 ...	480 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	551
9.11	General accessories . . . . . . . . .		. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	556
	9.11.1	Introduction . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	556
	9.11.2	Shield mounting . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	557
	9.11.3	Brake resistors . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	560
	9.11.4	Power supply unit . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	574

8		EDS94SPP101 EN 7.1

Preface 1

1	Preface
1.1	The 9400 Servo Drives product range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		10
	1.1.1	The system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	10
	1.1.2	Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	10
	1.1.3	System overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	10
1.2	About this Hardware Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		12
	1.2.1	Information provided by the Hardware Manual . . . . . . . . . . . . . . . . . . . .	12
	1.2.2	Products to which the Hardware Manual applies . . . . . . . . . . . . . . . . . . .	13
1.3	Legal regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		17

EDS94SPP101 EN 7.1		9

1 Preface

The 9400 Servo Drives product range The system

1.1The 9400 Servo Drives product range

1.1.1The system

9400 Servo Drives range is the product family with the components required for an intelligent servo drive system in automation. The product range comprises

ƒservo drive controllers

ƒI/O components

ƒsoftware

ƒaccessories

ƒmotors

ƒgearboxes

ƒDC-supply modules

1.1.2Features

The Servo Drives 9400 feature:

ƒcompact design

ƒwide power range

ƒinnovative installation concept

ƒintelligent technology functions

ƒhigh control precision

ƒscalable safety technology

1.1.3System overview

The following figure shows the most important components for the implementation of a drive system with the Servo Drives 9400 product range.

On the way from the mains connection to the motor, you can see the basic principle of a drive system on the left path. On the right path, the basic principle of a single-axis drive is described.

In accordance with the requirements of your drive solution, your drive system can be equipped or extended with specially adapted components.

10		EDS94SPP101 EN 7.1

Preface 1

The 9400 Servo Drives product range

System overview

SSP94SYS01

Mains voltage 3/PE AC 180 ... 550 V ±0 % or 3/PE AC 380 ... 550 V ±0 %

(depending on the device size/device power)

Mains fusing (not contained in the delivery programme)

	Single Drives 9400	37
	and corresponding installation backplanes
	Mains filter for Single Drives 9400	495
	RFI filter for Single Drives 9400	518
	Multi Drives 9400	155

and corresponding installation backplanesPower supply modules 9400

	213, 261
	(for DC bus installations with Multi Drives 9400)	227
Mains filter for power supply modules 9400
RFI filter for power supply modules 9400		527
Equipment for all axis modules (device-dependent options):		346
Communication modules and extension modules
	Memory modules	396
	Safety modules	403
Motor holding brake control modules		419
	Brake resistors	560
	Diagnostic adapters	467

L-force Engineer (software)

	Servo motors	(motor catalogue)
	Geared servo motors	( ” )
	Standard geared motors	( ” )
	Motor cables/system cables
	(manual ”System cables”)

EDS94SPP101 EN 7.1		11

1 Preface

About this Hardware Manual

Information provided by the Hardware Manual

1.2About this Hardware Manual

1.2.1Information provided by the Hardware Manual

Target group

This Hardware Manual is intended for all persons who install, commission, and adjust 9400 servo controllers.

Together with the catalog it forms the basis of project planning for the manufacturers of machines and plants.

Contents

This Hardware Manual is meant as an addition to the Mounting Instructions included in the scope of supply:

ƒThe features and functions are described in detail.

ƒIt provides detailed information on additional ranges of application.

How to find information

Each chapter forms a complete unit and informs you about an individual subject:

ƒYou therefore only have to read the chapter containing the information you need.

ƒThe Table of Contents and Index help you to find all information about a certain topic.

ƒDescriptions and data of other Lenze products (drive PLC, Lenze geared motors, Lenze motors, ...) can be found in the corresponding catalogs, Operating Instructions and Manuals. The required documentation can be ordered at your Lenze sales partner or downloaded as PDF file from the Internet.

Availability

This Hardware Manual is designed as a loose-leaf collection and available as a PDF file on the Internet. At the bottom of each page you can see the version and publication date.

Tip!

Documentation and software updates for further Lenze products can be found on the Internet in the ”Services & Downloads” area under

http://www.Lenze.com

12		EDS94SPP101 EN 7.1

Preface 1

About this Hardware Manual

Products to which the Hardware Manual applies

1.2.2Products to which the Hardware Manual applies Power modules

c

E94 x x x E xxx x x xx xx xx

Type / product range

9400 Servo Drives

Version

A = 1.

N = not relevant

Design

S = single-axis controller (Single Drive)

M = multi-axis controller (Multi Drive)

P = power supply module

R = regenerative power supply module

Variant

H = HighLine

N = not relevant

P = PLC

Mechanical version

E = installation

Rated current (rounded)

e.g.

007 = 7 A

024 = 23.5 A

...

Voltage class

2 = 230 V ~ / 300 V =

4 = 400 V ~ / 540 V =

Safety module

A ... D

Memory module

11 ... 44

Extension module 1

xx

Extension module 2

xx

EDS94SPP101 EN 7.1		13

1 Preface

About this Hardware Manual

Products to which the Hardware Manual applies

Extension modules

c

E94 x Y x xx

Type / product range

9400 Servo Drives

Generation

A = 1.

N = not relevant

Identification

Y = module

Module group

C = communication

I = I/O

F = feedback

M = memory

A = safety

Module identification

CA = CANopen

DN = DeviceNet

EN = Ethernet

EP = Ethernet Powerlink

ET = EtherCAT

PM = PROFIBUS MC

LF = digital frequency

1x = MM1x0memory module

2x = MM2x0memory module

3x = MM3x0memory module

4x = MM4x0memory module

x1 = MMx10 memory module with MC StateLevellicence

x2 = MMx20 memory module with MC HighLevellicence

x3 = MMx30 memory module with MC TopLevellicence

x4 = MMx40 memory module with PLClicence

A = SM0 safety module

B = SM100 safety module

E = SM301safety module

14		EDS94SPP101 EN 7.1

Preface 1

About this Hardware Manual

Products to which the Hardware Manual applies

Power-related accessories

c

E94

A

Z

x

x

xxx

x

Type / product range

9400 Servo Drives

Generation

Identification

Z = accessories

Component class 1

H = brake control

P = mounting backplane

M = mains filter

R = RFI filter

Component class 2

M = multiple axes

P = power supply module

R = regenerative module

S = single axis

X,Y = type

N = not specified

Rated current (rounded)

e.g.

008 = 8 A

024 = 23.5 A

...

Voltage class

1 = 24 V =

2 = 230 V ~ / 300 V =

4 = 400 V ~ / 540 V =

EDS94SPP101 EN 7.1		15

1 Preface

About this Hardware Manual

Products to which the Hardware Manual applies

Power-independent accessories

c

E94

A

Z

x

xxx

Type / product range

9400 Servo Drives

Generation

Identification

Z = accessories

Accessory group

J = mechanical components, other

S = software

K = keypad

N = not specified

Module identification

16		EDS94SPP101 EN 7.1

Preface 1

Legal regulations

1.3Legal regulations

Labelling

Lenze drive controllers are clearly labelled and defined by the contents of the nameplate.

Manufacturer

Lenze Automation GmbH, Hans-Lenze-Str. 1, D-31855 Aerzen

CE conformity

Complies with the ”Low voltage” EC Directive

Application as directed

The following applies to 9400 servo controllers and the accessories:

ƒThey must only be operated under the operating conditions described in this Hardware Manual.

ƒThey are components for open and closed loop control of control variable speed drives with asynchronous standard motors, asynchronous servo motors, PM synchronous servo motors.

ƒThey are components for installation into a machine.

ƒThey are components used for assembly together with other components to form a machine.

ƒThey comply with the protection requirements of the ”Low Voltage” EC Directive.

ƒThey are not machines for the purposes of the ”EC ”Machinery” Directive.

ƒThey are not to be used as household appliances but for industrial purposes only. The following applies to drives with 9400 servo controllers:

ƒThey comply with the EC ”Electromagnetic Compatibility” Directive if they are installed according to the guidelines of CE-typical drive systems.

ƒThey can be used for operation at public and non-public mains.

ƒThey can be used in industrial premises as well as residential and commercial premises.

ƒThe user is responsible for the compliance of his application with the EC Directives.

Any other use shall be deemed inappropriate!

EDS94SPP101 EN 7.1		17

1 Preface

Legal regulations

Liability

The information, data, and notes in this Hardware Manual met the state of the art at the time of printing. Claims referring to drive systems which have already been supplied cannot be derived from the information, illustrations, and descriptions given in this Manual.

The specifications, processes, and circuitry described in this Hardware Manual are for guidance only and must be adapted to your own application. Lenze does not take any responsibility for the suitability of the process and circuit proposals.

The specifications in this Hardware Manual describe the product features without guaranteeing them.

Lenze does not accept any liability for damage and failures caused by:

ƒDisregarding the Hardware Manual

ƒUnauthorised modifications to the controller

ƒOperating errors

ƒImproper working on and with the controller

Warranty

See Terms of sale and delivery.

Warranty claims must be made to your Lenze representative immediately after detecting the deficiency or fault.

The warranty is void in all cases where liability claims cannot be made.

18		EDS94SPP101 EN 7.1

Guide 2

2	Guide
2.1	Terms and abbreviations used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	20
2.2	Total index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	22

EDS94SPP101 EN 7.1		19

2 Guide

Terms and abbreviations used

2.1Terms and abbreviations used

	Cross-reference to a chapter with the corresponding page number
AC	AC current or AC voltage
Axis, drive	Lenze controller combined with a motor or geared motor and other
	Lenze drive components
Basic insulation	Insulation for the basic protection against dangerous shock currents
CE	Communauté Européene
Controller	Any frequency inverter, servo inverter, or DC speed controller
Cxxxxx/y	Subcode y of code Cxxxx
	(e.g. C0410/3 = subcode 3 of code C0410)
DC	DC current or DC voltage
DIN	Deutsches Institut für Normung
Double insulation	Basic insulation and additional insulation
EMC	Electromagnetic compatibility
EN	European standard
fmax [Hz]	Maximum frequency
Functional insulation	Insulation for perfect operation
ILN [A]	Rated mains current
IaN [A]	Rated output current
IaM [A]	Maximum output current
IEC	International Electrotechnical Commission
IP	International Protection Code
IPE [mA]	Discharge current
L [mH]	Inductance
MN [Nm]	Rated torque
NEMA	National Electrical Manufacturers Association
PN [kW]	Rated motor power
PV [W]	Inverter power loss
PDC [kW]	Power on the DC voltage side
R [Ω]	Resistance
Reinforced insulation	Standardised insulating system, equivalent protection to double
	insulation
SN [kVA]	Apparent output power of controller

20		EDS94SPP101 EN 7.1

Guide 2

Terms and abbreviations used

UL	Underwriters Laboratories
UDC [V]	DC voltage
ULN [V]	Rated mains voltage
UM [V]	Output voltage / voltage on the motor terminals
VDE	Verband deutscher Elektrotechniker
Xk/y	Terminal y on terminal strip Xk (e.g. X3/28 = terminal 28 on terminal
	strip X3)

EDS94SPP101 EN 7.1		21

2 Guide

Total index

2.2Total index

Zahlen

9400

-Features, 10

-System description, 10

A

Accessories, 335

-Brake resistors, 556

-General, 552

-Type-specific, 341

Address switch, 411 Application, as directed, 17 application as directed, 17

Application range, 388 , 403 , 408 , 466 Assignment of accessories, 339

B

Brake resistors, 556

Braking operation, in a drive system, 331

Bus cable length, 370

C

Cable specification, 377 , 384

Cables

-cross-section, 164

-fuse, 164

CAN port, 382

CE conformity, 17

Communication module, connections, 374 , 384

Communication modules, 342

- Overview, 301

Conformity, 17 Connection

-communication module connections, 374

-Connections of the communication module, 371

-Plug connector, 5-pole, 371

-Sub-D plug connector, 9-pin, 384

-Sub-D socket, 9-pin, 374

Connection plan, 423 , 433 , 441 , 447 , 455 , 462 , 495 , 505 , 513 , 522 , 532 , 537 , 541 , 546 , 551 , 571

Connections, 346 , 349 , 355 , 359 , 363 , 368 , 373 , 379 , 383 , 463

Control terminals, 134 , 193 , 252

Controller

-application as directed, 17

-labelling, 17

D

DC-bus connection, Braking in, 331

DC-bus operation, 36 , 154 , 212 , 260 , 305

-accessories, 309

-Conditions, 310

-DC bus, 306

-DC-voltage level, 306

-Disconnecting the EMC filters from PE, 99 , 182 , 241 , 290

-Multi-axis controllers, 306

-Power supply module, 306

-Regenerative power supply module, 306

-Several drives, 305

-Single-axis controllers, 306

Definition of notes used, 32 Definitions, Terms, 20 , 306 Device features, 34

Device protection, 31 , 94 , 134 , 179 , 193 , 252 , 296 , 343 , 387

DeviceNet, 367

Dimensions, 235 , 282 , 366 , 440 , 453 , 473 , 480 , 493 , 495 , 501 , 511 , 519 , 528 , 536 , 540 , 545 , 550 , 563 , 567

Disposal, 27

E

Electrical installation, wiring of control connections, 296 Electrical isolation, 421

EMC filters, Disconnecting from PE, 99 , 182 , 241 , 290 Emergency operation, 43 , 159

EN 61000-3-2, 40 , 156 EtherCAT, 358 Ethernet, 345

Ethernet POWERLINK, 348 Ethernet POWERLINK hub, 362 Ethernet POWERLINK slave, 354

External voltage supply, 351 , 356 , 360 , 364 , 371 , 375 , 380

F

Free space, 499 , 509 , 517 , 526

22		EDS94SPP101 EN 7.1

Free spaces, 493

Function modules, 386

Fuses, 164

-Rated power operation, 400 V (UL), 62 , 63 , 221 , 222 , 270

G

General accessories, 552

General data, 35 , 153 , 211 , 214 , 259 , 261 , 493 , 499 , 509 , 517 , 526 , 535 , 539 , 544 , 549 , 560 , 562 , 566

Guide, 19

H

Harmonic currents, limitation according to EN 61000-3-2, 40 , 156

I

Identification, 345 , 348 , 354 , 358 , 362 , 367 , 372 , 378 , 382 , 388 , 395 , 396 , 397 , 398 , 399 , 416 , 425 , 435 , 442 , 448 , 456 , 463 , 465 , 477 , 492 , 498 , 508 , 516 , 525 , 535 , 539 , 544 , 548 , 559 , 561 , 565

Increased continuous power, 52 , 59 Installation

-mechanical, 88 , 174 , 230 , 281

-standard device, 192

Interface, CAN, 382

IT system, Disconnecting the EMC filters from PE, 99 , 182 , 241 , 290

L

Labelling, controller, 17

Legal regulations, 17

Liability, 18

M

Mains current

-with external mains choke, 46 , 49 , 50 , 56 , 57

-with/without mains choke, 46 , 49 , 50 , 56 , 57

Mains filter, 280 , 283 Manufacturer, 17

Mechanical installation, 88 , 174 , 230 , 281 Memory modules, 392

Monitoring functions, 419 , 429 Motor cable

-capacitance per unit length, 37 , 155

-requirements, 37 , 155

Guide 2

Total index

Motor holding brakes, Control module

-E94AZHN0025, 435

-E94AZHN0026, 448

-E94AZHX0051, 416

-E94AZHY0025, 442

-E94AZHY0026, 456

-E94AZHY0101, 425

Motor power, typical, 46 , 49 , 50 , 56 , 57

Motor protection, 31

Motors, suitable, 17

Mounting clearances, 35 , 153 , 212 , 260

Mounting conditions

-Dimensions, 493

-Free space, 499 , 509 , 517 , 526

-free space, 549

-Free spaces, 493

-mounting clearances, 436 , 449

-Mounting place, 493 , 499 , 509 , 517 , 526

-mounting place, 549

-Mounting position, 493 , 499 , 509 , 517 , 526

-mounting position, 436 , 449 , 549

-Weights, 493

Mounting place, 493 , 499 , 509 , 517 , 526

Mounting position, 35 , 153 , 212 , 260 , 493 , 499 , 509 , 517 , 526

N

Nameplate data, 345 , 358 , 367 , 372 , 378 , 382 , 395 , 396 , 397 , 399 , 416 , 425 , 435 , 442 , 448 , 456 , 463 , 477 , 492 , 498 , 508 , 516 , 525 , 535 , 539 , 544 , 548 , 559 , 561 , 565

Nameplate information, 348 , 354 , 362 , 388 , 465 Network of several drives, Basic dimensioning, 324 Noise emission, 40 , 156

Noise immunity, 40 , 156 , 211 , 259 Notes, definition, 32

O

Operating conditions, 36 , 154 , 213 , 417 , 426 , 436 , 443 , 449 , 457 , 478 , 558

-Mounting conditions Dimensions, 493

Free space, 493 , 499 , 509 , 517 , 526 Mounting place, 493 , 499 , 509 , 517 , 526 Mounting position, 493 , 499 , 509 , 517 , 526 Weight, 493

EDS94SPP101 EN 7.1		23

2 Guide

Total index

-mounting conditions free space, 549

mounting clearances, 436 , 449 mounting place, 549

mounting position, 436 , 449 , 549

Operation with emergency voltage supply, 43 , 159

Operation with filters, Disconnecting the EMC filters from PE, 99 , 182 , 241 , 290

Operation with increased continuous power, 52 , 59

Operation with power supply module, Disconnecting the EMC filters from PE, 99 , 182 , 241 , 290

Output power, 46 , 49 , 50 , 56 , 57 output voltage, reduced, 44

output voltage , 44 Overspeeds, 31

Overview, Accessories, 335

P

Pluggable terminal strip, use, spring connection, 365 Pluggable terminal strips, use, 365

Possible device module combinations, 344 Power regeneration

-Energy characteristics, 269

-Limit range, 268 , 269

-Power characteristics, 268

Product range, description, 10

Protection against accidental contact, 421

Protection of persons, 31

-Electrical isolation, 421

-Protection against accidental contact, 421

Protective insulation, 41 , 157

R

Rated data, 390 , 417 , 427 , 437 , 444 , 450 , 458 , 464 , 466 , 479 , 494 , 500 , 510 , 518 , 527 , 536 , 540 , 544 , 550 , 560 , 562 , 566

Requirements, motor cable, 37 , 155 Residual hazards, 31

S

Safety address, 411

Safety instructions, 23

-definition, 32

-layout, 32

Safety modules, 399

Shield mounting, 553

- Alternative, 555

Shield mountings

-Accessories, 554

-Assignment, 554

-Clamping range, 554

-Scope of supply, 554

Signalling, 385

Specification of the transmission cable, 377 , 384 Standard device, installation, 192

Standards, 417 , 426 , 436 , 443 , 449 , 457 , 478 , 573 Step-by-step commissioning, 467

Sub-D plug connector, connections, 384 Sub-D socket, connections, 374 System description, 10

System overview, 10 , 337

T

Technical data

-features, 152

-standards, 417 , 426 , 436 , 443 , 449 , 457 , 478 , 573

Terminal data, 360 , 371 , 375 , 380 , 422 , 432 , 447 , 454 , 461 , 496 , 503 , 504 , 512 , 520 , 530 , 537 , 541 , 546 , 551 , 571

Terms

-controller, 20

-Definitions, 306

-definitions, 20

-drive, 20

Total index, 22

Transmission cable, specification, 377 , 384

Type code, 345 , 348 , 354 , 358 , 362 , 367 , 372 , 378 , 382 , 395 , 396 , 397 , 416 , 425 , 435 , 442 , 448 , 456 , 463 , 465 , 477 , 492 , 498 , 508 , 516 , 525 , 535 , 539 , 544 , 548 , 559 , 561 , 565

Type-specific accessories, 341 Typenschildangaben, 398 Typenschlüssel, 398

Types codes, 388

V

Voltage supply: external, 351 , 356 , 360 , 364 , 371 , 375 , 380

Preface, 9

24		EDS94SPP101 EN 7.1

Guide 2

Total index

W	Weights, 493
Warranty, 18	Wiring of control connections, 296

EDS94SPP101 EN 7.1		25

2 Guide

Total index

26		EDS94SPP101 EN 7.1

Safety instructions	3

3	Safety instructions
3.1	General safety and application notes for Lenze controllers . . . . . . . . . . . . . . . . . .	28
3.2	General safety and application instructions for Lenze motors . . . . . . . . . . . . . . . .	32
3.3	Residual hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	35
3.4	Notes used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	36

EDS94SPP101 EN 7.1		27

3	Safety instructions
	General safety and application notes for Lenze controllers

3.1General safety and application notes for Lenze controllers

(in accordance with Low-Voltage Directive 2006/95/EC)

For your personal safety

Disregarding the following safety measures can lead to severe injury to persons and damage to material:

ƒOnly use the product as directed.

ƒNever commission the product in the event of visible damage.

ƒNever commission the product before assembly has been completed.

ƒDo not carry out any technical changes on the product.

ƒOnly use the accessories approved for the product.

ƒOnly use original spare parts from Lenze.

ƒObserve all regulations for the prevention of accidents, directives and laws applicable on site.

ƒTransport, installation, commissioning and maintenance work must only be carried out by qualified personnel.

–Observe IEC 364 and CENELEC HD 384 or DIN VDE 0100 and IEC report 664 or DIN VDE 0110 and all national regulations for the prevention of accidents.

–According to the basic safety information, qualified, skilled personnel are persons who are familiar with the assembly, installation, commissioning, and operation of the product and who have the qualifications necessary for their occupation.

ƒObserve all specifications in this documentation.

–This is the condition for safe and trouble-free operation and the achievement of the specified product features.

–The procedural notes and circuit details described in this documentation are only proposals. It is up to the user to check whether they can be transferred to the particular applications. Lenze Automation GmbH does not accept any liability for the suitability of the procedures and circuit proposals described.

ƒLenze controllers (frequency inverters, servo inverters, DC speed controllers) and the accessory components can include live and rotating parts - depending on their type of protection - during operation. Surfaces can be hot.

–Non-authorised removal of the required cover, inappropriate use, incorrect installation or operation create the risk of severe injury to persons or damage to material assets.

–For more information, please see the documentation.

ƒHigh amounts of energy are produced in the controller. Therefore it is required to wear personal protective equipment (body protection, headgear, eye protection, ear protection, hand guard).

28		EDS94SPP101 EN 7.1

Safety instructions

3

General safety and application notes for Lenze controllers

Application as directed

Controllers are components which are designed for installation in electrical systems or machines. They are not to be used as domestic appliances, but only for industrial purposes according to EN 61000-3-2.

When controllers are installed into machines, commissioning (i.e. starting of the operation as directed) is prohibited until it is proven that the machine complies with the regulations of the EC Directive 98/37/EC (Machinery Directive); EN 60204 must be observed.

Commissioning (i.e. starting of the operation as directed) is only allowed when there is compliance with the EMC Directive (2004/108/EC).

The controllers meet the requirements of the Low-Voltage Directive 2006/95/EC. The harmonised standard EN 61800-5-1 applies to the controllers.

The technical data and supply conditions can be obtained from the nameplate and the documentation. They must be strictly observed.

Warning: Controllers are products which can be installed in drive systems of category C2 according to EN 61800-3. These products can cause radio interferences in residential areas. In this case, special measures can be necessary.

Transport, storage

Please observe the notes on transport, storage, and appropriate handling. Observe the climatic conditions according to the technical data.

Installation

The controllers must be installed and cooled according to the instructions given in the corresponding documentation.

The ambient air must not exceed degree of pollution 2 according to EN 61800-5-1.

Ensure proper handling and avoid excessive mechanical stress. Do not bend any components and do not change any insulation distances during transport or handling. Do not touch any electronic components and contacts.

Controllers contain electrostatically sensitive devices which can easily be damaged by inappropriate handling. Do not damage or destroy any electrical components since this might endanger your health!

EDS94SPP101 EN 7.1		29

3	Safety instructions
	General safety and application notes for Lenze controllers

Electrical connection

When working on live controllers, observe the applicable national regulations for the prevention of accidents (e.g. VBG 4).

The electrical installation must be carried out according to the appropriate regulations (e.g. cable cross-sections, fuses, PE connection). Additional information can be obtained from the documentation.

The documentation contains information on the installation according to EMC (shielding, earthing, arrangement of filters, and installation of the cables). Also observe this information with regard to drive controllers labelled with CE marking. The manufacturer of the system or machine is responsible for the compliance of the limit values required in connection with EMC legislation. In order to observe the limit values for radio interference emissions effective at the installation site, you have to mount the drive controllers into housings (e. g. control cabinets). The housings have to enable an EMC-compliant structure. Particularly observe that, for instance, control cabinet doors preferably are metallically connected to the housing in a circumferential manner. Reduce openings or apertures through the housing to a minimum.

Lenze controllers can cause a DC current in the PE conductor. If a residual current device (RCD) is used for the protection in the case of direct or indirect contact on a three-phase supplied controller, only one residual current device of type B is permissible on the current supply side of the controller. If the controller is supplied with one phase, also a residual current device (RCD) of type A may be used. Apart from the use of a residual current device (RCD) also other protective measures can be used, like for instance isolation from the environment by double or reinforced insulation or isolation from the supply system by a transformer.

Operation

If necessary, systems including controllers must be equipped with additional monitoring and protection devices according to the valid safety regulations (e.g. law on technical equipment, regulations for the prevention of accidents). The controllers can be adapted to your application. Please observe the corresponding information given in the documentation.

After the controller has been disconnected from the supply voltage, all live components and power connections must not be touched immediately because capacitors can still be charged. Please observe the corresponding stickers on the controller.

All protection covers and doors must be shut during operation.

Notes for UL-approved systems with integrated controllers: UL warnings are notes that only apply to UL systems. The documentation contains special UL notes.

Safety functions

Special controller variants support safety functions (e.g. ”safe torque off”, formerly ”safe standstill”) according to the requirements of appendix I No. 1.2.7 of the EC Directive ”Machinery” 98/37/EC, EN 954-1 category 3 and EN 1037. Strictly observe the notes on the safety functions given in the documentation on the respective variants.

Maintenance and servicing

The controllers do not require any maintenance if the prescribed operating conditions are observed.

30		EDS94SPP101 EN 7.1