JLG 3246ES Parts Manual
3121248 1930ES/2030ES/2630ES/2646ES/3246ES 3
4 1930ES/2030ES/2630ES/2646ES/3246ES 3121248
TABLE OF CONTENTS
SECTION 1 - FRAME ........................................................................................................................................................................... 7
FIGURE 1-1. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (USA BUILT MACHINES AND BELGIUM BUILT
MACHINES) (SN 0200152825 through 0200170584, SN 1200008481 through 1200015158) ......................................................... 8
FIGURE 1-2. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (USA BUILT MACHINES AND BELGIUM BUILT
MACHINES) (SN 0200170585 through 0200198014, SN 1200015159 to Present) ....................................................................... 12
FIGURE 1-3. WHEEL DRIVE ASSEMBLY ..................................................................................................................................... 16
FIGURE 1-4. DRIVE MODULE AND OTHER FRAME MOUNTED COMPONENTS...................................................................... 22
FIGURE 1-5. POTHOLE PROTECTION INSTALLATION (1930ES/2030ES/2630ES)................................................................... 26
FIGURE 1-6. POTHOLE PROTECTION INSTALLATION (2646ES/3246ES) ................................................................................ 30
FIGURE 1-7. BATTERY CHARGER ASSEMBLY AND INSTALLATION (DELTA-Q CHARGER) .................................................. 34
FIGURE 1-8. BATTERY CHARGER WITH INVERTER ASSEMBLY AND INSTALLATION (OPTIONAL ON ANSI AND CSA SPEC
MACHINES) ................................................................................................................................................................................... 38
FIGURE 1-9. LADDERS, BEACON LIGHT AND ROTARY SENSOR COVER INSTALLATION .................................................... 40
SECTION 2 - GROUND COMPONENTS ........................................................................................................................................... 43
FIGURE 2-1. BATTERIES AND COVERS INSTALLATION ........................................................................................................... 44
FIGURE 2-2. GROUND CONTROL ASSEMBLY AND INSTALLATION ........................................................................................ 48
FIGURE 2-3. BRAKE DISCONNECT/RELEASE AND MDI (MULTIFUNCTION DIGITAL INDICATOR) GAUGE INSTALLATIONS
........................................................................................................................................................................................................ 52
SECTION 3 - SCISSOR ARMS .......................................................................................................................................................... 55
FIGURE 3-1. SCISSOR ARMS INSTALLATION - 1930ES ............................................................................................................ 56
FIGURE 3-2. SCISSOR ARMS INSTALLATION - 2030ES ............................................................................................................ 60
FIGURE 3-3. SCISSOR ARMS INSTALLATION - 2630ES ............................................................................................................ 64
FIGURE 3-4. SCISSOR ARMS INSTALLATION - 2646ES/3246ES ............................................................................................... 68
SECTION 4 - PLATFORM .................................................................................................................................................................. 73
FIGURE 4-1. PLATFORM INSTALLATION .................................................................................................................................... 74
FIGURE 4-2. RAIL (FIXED) INSTALLATION - 1930ES .................................................................................................................. 78
FIGURE 4-3. RAIL (FOLD-DOWN) INSTALLATION - 1930ES ...................................................................................................... 82
FIGURE 4-4. RAIL INSTALLATION - 2030ES/2630ES .................................................................................................................. 84
FIGURE 4-5. RAIL INSTALLATION - 2646ES/3246ES .................................................................................................................. 88
FIGURE 4-6. PLATFORM CONSOLE BOX INSTALLATION ......................................................................................................... 92
FIGURE 4-7. DRIVE/STEER CONTROLLER ASSEMBLY (USA BUILT MACHINES AND BELGIUM BUILT MACHINES) (SN
0200152825 through 0200172401, SN 1200008481 through 1200015408) ................................................................................... 96
FIGURE 4-8. DRIVE/STEER CONTROLLER ASSEMBLY(USA BUILT MACHINES AND BELGIUM BUILT MACHINES) (SN
0200172402 through 0200198014, SN 1200015409 to Present) ................................................................................................... 98
SECTION 5 - CYLINDER ................................................................................................................................................................. 101
FIGURE 5-1. LIFT CYLINDER ASSEMBLY ................................................................................................................................. 102
FIGURE 5-2. STEER CYLINDER ASSEMBLY ............................................................................................................................. 108
SECTION 6 - HYDRAULIC .............................................................................................................................................................. 111
FIGURE 6-1. HYDRAULIC DIAGRAM .......................................................................................................................................... 112
SECTION 7 - ELECTRICAL ............................................................................................................................................................. 115
FIGURE 7-1. ELECTRICAL SCHEMATIC .................................................................................................................................... 116
FIGURE 7-2. 1930ES ELECTRICAL COMPONENTS INSTALLATION ....................................................................................... 118
FIGURE 7-3. 2030ES/2630ES ELECTRICAL COMPONENTS INSTALLATION ......................................................................... 132
FIGURE 7-4. 2646ES/3246ES ELECTRICAL COMPONENTS INSTALLATION ......................................................................... 146
SECTION 8 - DECALS ..................................................................................................................................................................... 159
FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) ................................................................................................................... 160
FIGURE 8-2. DECALS INSTALLATIONS (ANSI EXPORT SPEC) ............................................................................................... 166
FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN, CE AND JAPANESE SPECS) ................................................................ 174
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK ........................................................................................................... 179
FIGURE 9-1. MODEL ES STANDARD PARTS ............................................................................................................................ 180
3121248 1930ES/2030ES/2630ES/2646ES/3246ES 5
TABLE OF CONTENTS
FIGURE 9-2. MODEL ES VARIABLE PARTS ............................................................................................................................... 182
FIGURE 9-3. MODEL ES MAINTENANCE KITS .......................................................................................................................... 184
SECTION 10 - SPECIAL OPTIONS ................................................................................................................................................. 185
FIGURE 10-1. SPECIAL OPTIONS LIST ...................................................................................................................................... 186
PART NUMBER INDEX .................................................................................................................................................................... 191
6 1930ES/2030ES/2630ES/2646ES/3246ES 3121248
SECTION 1 - FRAME
SECTION 1 - FRAME
3121248 1930ES/2030ES/2630ES/2646ES/3246ES 7
SECTION 1 - FRAME
FIGURE 1-1. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (USA BUILT MACHINES AND
BELGIUM BUILT MACHINES) (SN 0200152825 through 0200170584, SN 1200008481 through
1200015158)
8 1930ES/2030ES/2630ES/2646ES/3246ES 3121248
SECTION 1 - FRAME
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
STEERING INSTALLATION
0272371
Ref
Steering Installation (1930ES)
G
0273227
Ref
Steering Installation (2030ES/2630ES)
D 0274546
Ref
Steering Installation (2646ES/3246ES)
B 1 0440259
2
Bearing, Flanged
2 Ref
Bolt M10 Options:
2 0701016
4
40mm Length
2 0701020
4
60mm Length
3 1380153
4
E-Clip
4 Ref
Steer Cylinder Assembly (See CYLINDER SECTION for
Breakdown):
4
1684237
1
Steer Cylinder Assembly (1930ES/2030ES/2630ES)
4 1684456
1
Steer Cylinder Assembly (2646ES/3246ES)
7 3423037
4
Pin, Clevis
8 4812000
4
Flatwasher M10
9 4846757
2
Lug, Steer
10
0100011
AR
Compound, Locking
13
2110404
2
Fitting, Straight
Ref
DRIVE INSTALLATION
0275185
Ref
Drive Installation (1930ES) USA Built Machines (SN
0200152825 through 0200161931)
D
0275185
Ref
Drive Installation (1930ES) Belgium Built Machines (SN
1200008481 through 1200011006)
D
0275445
Ref
Drive Installation (1930ES) USA Built Machines (SN
0200161932 through 0200170585)
A
0275445
Ref
Drive Installation (1930ES) Belgium Built Machines (SN
1200011007 through 1200015159)
A 0275188
Ref
Drive Installation (1930ES) (UL SPEC) USA Built Machines (SN
0200152825 through 0200161931)
E
0275188
Ref
Drive Installation (1930ES) (UL SPEC) Belgium Built Machines
(SN 1200008481 through 1200011006)
E 0275445
Ref
Drive Installation (1930ES) (UL SPEC) USA Built Machines (SN
0200161932 through 0200170585)
A 0275445
Ref
Drive Installation (1930ES) (UL SPEC) Belgium Built Machines
(SN 1200011007 through 1200015159)
A
0275186
Ref
Drive Installation (2030ES/2630ES)
C 0275189
Ref
Drive Installation (2030ES/2630ES) (UL SPEC)
D 0275187
Ref
Drive Installation (2646ES/3246ES)
C 0275190
Ref
Drive Installation (2646ES/3246ES) (UL SPEC)
D
102
0630580
20
Bolt, Wheel
105
2780266
2
Hub Assembly (See Items 201-208 for Breakdown)
106
Ref
Wheel Drive Assembly Options (See WHEEL DRIVE
ASSEMBLY for Breakdown):
106
Ref
Wheel Drive Assembly (1930ES)
106
2915236
2
Wheel Drive Assembly (1930ES) USA Built Machines (was
p/n 3160306) (SN 0200152825 through 0200161931)
106
2915236
2
Wheel Drive Assembly (1930ES) Belgium Built Machines (was
p/n 3160306) (SN 1200008481 through 1200011006)
106
1001100974
2
Wheel Drive Assembly (1930ES) USA Built Machines (was
p/n 3160337) (SN 0200161932 through 0200170585)
FIGURE 1-1. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (USA BUILT MACHINES AND
BELGIUM BUILT MACHINES) (SN 0200152825 through 0200170584, SN 1200008481 through
1200015158)
3121248 1930ES/2030ES/2630ES/2646ES/3246ES 9
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
106
1001100974
2
Wheel Drive Assembly (1930ES) Belgium Built Machines (was
p/n 3160337) (SN 1200011007 through 1200015159)
106
1001100975
2
Wheel Drive Assembly (2030ES/2630ES/2646ES/3246ES)
(was p/n 3160307)
106A
3577112
2
Plate, Spacer (Used only on Machines with Kit p/n2915236
Installed)
109
3760463
2
Ring, Retaining
114
Ref
Tire and Wheel Assembly Options:
Ref
Note: Must replace Tire and Wheel Assemblies in pairs per
axle.
114
2915012
4
Tire and Wheel Assembly (1930ES) (was p/n 4520326,
4520565, 1001100840 & 1001114467)
114
2915013
4
Tire and Wheel Assembly (2030ES/2630ES/2646ES/3246ES)
(was p/n 4520327, 4520676, 1001100894 & 1001114466)
115
4740524
2
Thrustwasher M60
116
4740564
2
Washer, Spindle Retaining
2780266
Ref
HUB ASSEMBLY
B
Ref
Note: Qtys shown for 1 Assembly. Two Assemblies required
per machine.
201
1001102354
1
Cap, Dust (was p/n 7012524)
202
3300423
1
Nut, Slotted (was p/n 7010641)
203
3450406
1
Pin, Cotter 2in x 3/16in (was p/n 7010642)
204
4740468
1
Washer (was p/n 7019697)
205
1001102351
1
Bearing, Cone - Outer (was p/n 7026185)
206
Not Available
1
Hub (Purchase Complete Hub p/n 2780266)
207
1001102353
1
Bearing, Cone - Inner (was p/n 7026183)
208
1001102349
1
Seal (was p/n 7026184)
Ref
FRAME WELDMENTS
301
Ref
Bushing Options:
301
0440264
2
Bushing (1930ES)
301
0440265
2
Bushing (2030ES/2630ES/2646ES/3246ES)
302
Ref
Kingpin Rework Instruction Options (Provides rework procedure for
damaged kingpins):
302
3128601
AR
Kingpin Rework Instruction (1930ES/2030ES/2630ES)
302
3128703
AR
Kingpin Rework Instruction (2646ES/3246ES)
SECTION 1 - FRAME
10 1930ES/2030ES/2630ES/2646ES/3246ES 3121248
SECTION 1 - FRAME
FIGURE 1-2. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (USA BUILT MACHINES AND
BELGIUM BUILT MACHINES) (SN 0200170585 through 0200198014, SN 1200015159 to Present)
12 1930ES/2030ES/2630ES/2646ES/3246ES 3121248
SECTION 1 - FRAME
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
STEERING INSTALLATION
0272371
Ref
Steering Installation (1930ES)
G 0273227
Ref
Steering Installation (2030ES/2630ES)
D 0274546
Ref
Steering Installation (2646ES/3246ES)
B 1 0440259
2
Bearing, Flanged
2 Ref
Bolt M10 Options:
2 0701016
4
Bolt 40mm Length
2 0701020
4
Bolt 60mm Length
3 1380153
4
E-Clip
4 Ref
Steer Cylinder Assembly (See CYLINDER SECTION for
Breakdown):
4
1684237
1
Steer Cylinder Assembly (1930ES/2030ES/2630ES)
4 1684456
1
Steer Cylinder Assembly (2646ES/3246ES)
7 3423037
4
Pin, Clevis
8 4812000
4
Flatwasher M10
9 4846757
2
Lug, Steer
10
0100011
AR
Compound, Locking
13
2110404
2
Fitting, Straight
Ref
DRIVE INSTALLATION
1001092739
Ref
Drive Installation (1930ES)
D 1001092740
Ref
Drive Installation (2030ES/2630ES)
D 1001092741
Ref
Drive Installation (2646ES/3246ES)
D
101
0630580
20
Bolt, Wheel
105
2780266
2
Hub Assembly (See Items 201-208 for Breakdown)
108
3760463
2
Ring, Retaining
111
4740524
2
Thrustwasher M60
112
4740564
2
Washer, Spindle Retaining
117
Ref
Wheel Drive Assembly Options (See WHEEL DRIVE
ASSEMBLY for Breakdown):
117
1001092737
2
Wheel Drive Assembly (1930ES)
117
1001092738
2
Wheel Drive Assembly (2030ES/2630ES/2646ES/3246ES)
117
1001092738
2
Wheel Drive Assembly (2646ES/3246ES)
2780266
Ref
HUB ASSEMBLY
B
Ref
Note: Qtys shown for 1 Assembly. Two Assemblies required
per machine.
201
7012524
1
Cap, Dust
202
7010641
1
Nut, Slotted
203
7010642
1
Pin, Cotter 2in x 3/16in
204
7019697
1
Washer
205
7026185
1
Bearing, Cone - Outer
206
Not Available
1
Hub (Purchase Complete Hub p/n 2780266)
207
7026183
1
Bearing, Cone - Inner
208
7026184
1
Seal
Ref
FRAME WELDMENT
301
Ref
Bushing Options:
301
0440264
2
Bushing (1930ES)
301
0440265
2
Bushing (2030ES/2630ES/2646ES/3246ES)
302
Ref
Kingpin Rework Instruction Options (Provides rework procedure
for damaged kingpins):
302
3128601
AR
Kingpin Rework Instruction (1930ES/2030ES/2630ES)
FIGURE 1-2. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (USA BUILT MACHINES AND
BELGIUM BUILT MACHINES) (SN 0200170585 through 0200198014, SN 1200015159 to Present)
3121248 1930ES/2030ES/2630ES/2646ES/3246ES 13
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
302
3128703
AR
Kingpin Rework Instruction (2646ES/3246ES)
Ref
TIRE AND WHEEL INSTALLATION
1001092739
Ref
Tire and Wheel Installation (1930ES) USA Built Machines (SN
0200152825 through 0200195327)
D
1001092739
Ref
Tire and Wheel Installation (1930ES) Belgium Built Machines
(SN 1200008481 through 1200022483)
D 0010588
Ref
Tire and Wheel Installation (1930ES) USA Built Machines (SN
0200195328 through 0200198014)
83 0010588
Ref
Tire and Wheel Installation (1930ES) Belgium Built Machines
(SN 1200022484 to Present)
83
1001092740
Ref
Tire and Wheel Installation (2030ES/2630ES) USA Built
Machines (SN 0200152825 through 0200195327)
D 1001092740
Ref
Tire and Wheel Installation (2030ES/2630ES) Belgium Built
Machines (SN 1200008481 through 1200022483)
D
0010588
Ref
Tire and Wheel Installation (2030ES/2630ES) USA Built
Machines (SN 0200195328 through 0200198014)
83 0010588
Ref
Tire and Wheel Installation (2030ES/2630ES) Belgium Built
Machines (SN 1200022484 to Present)
83
1001092741
Ref
Tire and Wheel Installation (2646ES/3246ES) USA Built
Machines (SN 0200152825 through 0200195327)
D 1001092741
Ref
Tire and Wheel Installation (2646ES/3246ES) Belgium Built
Machines (SN 1200008481 through 1200022483)
D
0010588
Ref
Tire and Wheel Installation (2646ES/3246ES) USA Built
Machines (SN 0200195328 through 0200198014)
83 0010588
Ref
Tire and Wheel Installation (2646ES/3246ES) Belgium Built
Machines (SN 1200022484 to Present)
83
401
Ref
Tire and Wheel Assembly Options:
Ref
Note: Must replace Tire and Wheel Assy's in pairs per axle.
401
2915012
4
Tire and Wheel Assembly (1930ES) (was p/n 4520565,
1001100840 & 1001114467)
401
2915013
4
Tire and Wheel Assembly (2030ES/2630ES/2646ES/3246ES)
(was p/n 4520676, 1001100894 & 1001114466)
SECTION 1 - FRAME
14 1930ES/2030ES/2630ES/2646ES/3246ES 3121248
SECTION 1 - FRAME
FIGURE 1-3. WHEEL DRIVE ASSEMBLY
16 1930ES/2030ES/2630ES/2646ES/3246ES 3121248
SECTION 1 - FRAME
3121248 1930ES/2030ES/2630ES/2646ES/3246ES 17
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
WHEEL DRIVE ASSEMBLY (ADVANCED)
Ref
Wheel Drive Assembly (1930ES)
3160306
Ref
USA Built Machines (SN 0200152825 through 0200161931)
E
3160306
Ref
Belgium Built Machines (SN 1200008481 through
1200011006)
E
3160337
Ref
USA Built Machines (SN 0200161932 through 0200170584)
A
3160337
Ref
Belgium Built Machines (SN 1200011007 through
1200015158)
A
1001092737
Ref
USA Built Machines (SN 0200170585 through 0200198014)
F 1001092737
Ref
Belgium Built Machines (SN 1200015159 to Present)
F
Ref
Wheel Drive Assembly (2030ES/2630ES)
3160307
Ref
USA Built Machines (SN 0200152825 through 0200170584)
E
3160307
Ref
Belgium Built Machines (SN 1200008481 through
1200015158)
E
1001092738
Ref
USA Built Machines (SN 0200170585 through 0200198014)
G 1001092738
Ref
Belgium Built Machines (SN 1200015159 to Present)
G
Ref
Wheel Drive Assembly (2646ES/3246ES)
3160307
Ref
USA Built Machines (SN 0200152825 through 0200170584)
E
3160307
Ref
Belgium Built Machines (SN 1200008481 through
1200015158)
E
1001092738
Ref
USA Built Machines (SN 0200170585 through 0200198014)
G 1001092738
Ref
Belgium Built Machines (SN 1200015159 to Present)
G
Ref
Note: Due to service updates, drive motors may use any of
the various parts listed below. Visual identification will be
required.
Ref
HUB ASSEMBLY
1 Not Available
1
Spindle
2 Item 206
1
Hub 3
Item 204
1
Ring, Input
4 Item 203
1
Gear, Input Sun
5 Item 203
3
Gear, Input Planet
6 Item 203
3
Pin, Planet Gear
7 Item 203
1
Carrier
8 Item 203
1
Gear, Output Sun
9 Item 207
3
Gear, Output Planet
10
Item 207
3
Pin, Output Planet
11
Item 201
1
Cover
12
7024757
1
Bushing Kit, Kingpin (Includes 2 Bushings)
13
See Note
1
Motor, Electric (Note: Use item 205A, 205B, 205C or 205D)
14
See Note
2
Bearing, Main (Note: Use Item 202, 204, 206 or 207)
15
Item 207
1
Bearing, Shaft
16
70001739
1
Seal, Lip
17
7024786
1
Seal, Lip
18
Item 203
3
Ring, Retaining
19
Item 201
1
Ring, Retaining
20
70000191
1
O-Ring
21
Item 201
1
Thrustwasher
23
Item 203
1
Plate, Thrust
24
Item 203
1
Ring, Retaining
25
See Note
9
Thrustwasher (Note: Use Item 203 or 207)
26
See Note
Ref
Bearing/Bushing Options (Note: Use Item 203 or 207):
SECTION 1 - FRAME
FIGURE 1-3. WHEEL DRIVE ASSEMBLY
18 1930ES/2030ES/2630ES/2646ES/3246ES 3121248
SECTION 1 - FRAME
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
26A
See Note
66
Bearing, Needle
26B
See Note
6
Bushing
27
See Note
1
Ring, Retaining (Note: Use Item 204, 206 or 207)
28
Item 207
1
Ring, Retaining
29
Item 201
2
Plug
32
Item 207
3
Washer, Tanged
Ref
BRAKE AND MOTOR COMPONENTS
103
Item 208
1
Brush and Terminal Assembly
104
70000790
2
Spring, Brush
105
70000791
1
Box, Brush
106
Item 208
1
Ring, Retaining
107
Item 208
1
Bearing
108
Ref
Harness, Electrical Cable Options:
108A
1001099628
1
Harness, Electrical Cable 1930ES (was p/n 7024770)
108A
1001099676
1
Harness, Electrical Cable 2030ES/2630ES/2646ES/3246ES
(was p/n 7024770 & 7024775)
108B
1001091502
1
Harness, Electrical Cable 1930ES
108B
1001134012
1
Harness, Electrical Cable 2030ES/2630ES/2646ES/3246ES
(was p/n 1001091843)
109
70000792
1
Commutator
110
Item 209
1
Disc, Reaction
111
7024785
1
Disc, Friction
112
Item 209
1
Brake Assembly
113
See Note
2
Flatwasher (Note: Use Item 210A or 210B)
114
See Note
2
Bolt (Note: Use Item 210A or 210B)
Ref
Style "A" Brake Cover
125
See Note
1
Plate, Cover (Note: Use Item 211A or 211B)
126
See Note
1
O-Ring (Note: Use Item 210A, 210B, 211A or 211B)
127
70000383
1
Connector, Strain Relief
128
See Note
1
Cover (Note: Use Item 211A or 211B)
Ref
Style "B" Brake Cover
151
See Note
1
Plate, Cover (Note: Use Item 211A or 211B)
152
70001949
1
Gasket, Cover
153
See Note
1
Cover, Top (Note: Use Item 211A or 211B)
154
See Note
1
Cover, End (Note: Use Item 211A or 211B)
Ref
KIT OPTIONS
201
7024747
1
Cover Kit (Includes Items 11, 19, 20, 21 & 29)
202
7024748
1
Main Seal Kit (Includes Qty 1 of Items 14,16 & 20)
203
7024749
1
Input Carrier Kit (Includes Items 4-8, 18, 20 & 23-26)
204
7024758
1
Input Ring Kit (Includes Item 3, 20, 27 & Qty 1 of Item 14)
205
Ref
Motor Kit Options (Includes Items 13, 17, 103-114 & 151-154):
205
Ref
Motors with Item #108A Style Electrical Cable
205A
1001100819
1
Motors 1930ES (was p/n 7024774)
205B
1001100820
1
Motor 2030ES/2630ES/2646ES/3246ES (was p/n 7024777)
205
Ref
Motors with Item #108B Style Electrical Cable
205C
70001263
1
Motor 1930ES
205D
70001345
1
Motor 2030ES/2630ES/2646ES/3246ES
206
7024756
1
Hub Kit (Includes Items 2, 16, 20, 27 & Qty 1 of Item 14)
207
7024750
1
Output Planet Kit (Includes Items 9, 10, 15, 20, 25-28, 32 & Qty 1
of Item 14)
208
7024771
1
Motor Brush and Bearing Kit (Includes Items 103, 106 & 107)
209
7024772
1
Brake Kit (Includes Items 110, 111 & 112)
3121248 1930ES/2030ES/2630ES/2646ES/3246ES 19
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
210
Ref
Motor Hardware Kit (Includes 113 & 114)
210A
7024773
1
Motor 1930ES
210B
7024776
1
Motor 2030ES/2630ES/2646ES/3246ES
211
Ref
Brake Cover Kit Options:
211A
7024787
1
Brake Cover Kit Style "A" (Includes Items 125 - 128)
211B
70001265
1
Brake Cover Kit Style "B" (Includes Items 151 - 154)
SECTION 1 - FRAME
20 1930ES/2030ES/2630ES/2646ES/3246ES 3121248
SECTION 1 - FRAME
FIGURE 1-4. DRIVE MODULE AND OTHER FRAME MOUNTED COMPONENTS
22 1930ES/2030ES/2630ES/2646ES/3246ES 3121248
SECTION 1 - FRAME
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
DRIVE MODULE INSTALLATION
Ref
Drive Module Installation (1930ES):
Ref
All except UL Spec
0275185
Ref
USA Built Machines (SN 0200152825 through 0200161930)
D
0275185
Ref
Belgium Built Machines (SN 1200008481 through
1200011006)
D
0275445
Ref
USA Built Machines (SN 0200161931 through 0200170584)
A
0275445
Ref
Belgium Built Machines (SN 1200011007 through
1200015158)
A
1001092739
Ref
USA Built Machines (SN 0200170585 through 0200198014)
D 1001092739
Ref
Belgium Built Machines (SN 1200015159 to Present)
D
Ref
UL Spec
0275188
Ref
USA Built Machines (SN 0200152825 through 0200161930)
E
0275188
Ref
Belgium Built Machines (SN 1200008481 through
1200011006)
E
0275445
Ref
USA Built Machines (SN 0200161931 through 0200170584)
A
0275445
Ref
Belgium Built Machines (SN 1200011007 through
1200015158)
A
1001092739
Ref
USA Built Machines (SN 0200170585 through 0200198014)
D 1001092739
Ref
Belgium Built Machines (SN 1200015159 to Present)
D
Ref
Drive Module Installation (2030ES/2630ES):
Ref
All except UL Spec
0275186
Ref
USA Built Machines (SN 0200152825 through 0200170584)
C
0275186
Ref
Belgium Built Machines (SN 1200008481 through
1200015158)
C
1001092740
Ref
USA Built Machines (SN 0200170585 through 0200198014)
D
1001092740
Ref
Belgium Built Machines (SN 1200015159 to Present)
D
Ref
UL Spec
0275189
Ref
USA Built Machines (SN 0200152825 through 0200170584)
D
0275189
Ref
Belgium Built Machines (SN 1200008481 through
1200015158)
D
1001092740
Ref
USA Built Machines (SN 0200170585 through 0200198014)
D 1001092740
Ref
Belgium Built Machines (SN 1200015159 to Present)
D
Ref
Drive Module Installation (2646ES/3246ES):
Ref
All except UL Spec
0275187
Ref
USA Built Machines (SN 0200152825 through 0200170584)
C
0275187
Ref
Belgium Built Machines (SN 1200008481 through
1200015158)
C
1001092741
Ref
USA Built Machines (SN 0200170585 through 0200198014)
D 1001092741
Ref
Belgium Built Machines (SN 1200015159 to Present)
D
Ref
UL Spec
0275190
Ref
USA Built Machines (SN 0200152825 through 0200170584)
D
0275190
Ref
Belgium Built Machines (SN 1200008481 through
1200015158)
D
1001092741
Ref
USA Built Machines (SN 0200170585 through 0200198014)
D 1001092741
Ref
Belgium Built Machines (SN 1200015159 to Present)
D 1 0100083
AR
Grease, Heat Transfer
4 3290605
AR
Locknut M6
5 0700619
AR
Bolt M6 x 55mm
6 1600346
1
Module, Drive
7 Ref
Cover Options:
FIGURE 1-4. DRIVE MODULE AND OTHER FRAME MOUNTED COMPONENTS
3121248 1930ES/2030ES/2630ES/2646ES/3246ES 23
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
7 Ref
Cover (1930ES)
7 1671132
Ref
Cover All except UL Spec
7 Ref
Cover UL Spec Options:
7
1671181
Ref
Cover USA Built Machines (SN 0200152825 through
0200161930)
1671181
Ref
Cover Belgium Built Machines (SN 1200008481 through
1200011006)
7
1671132
Ref
Cover USA Built Machines (SN 0200161931 through
0200198014)
1671132
Ref
Cover Belgium Built Machines (SN 1200011007 to Present)
7 Ref
Cover (2030ES/2630ES)
7 1671132
Ref
Cover All except UL Spec
7 Ref
Cover UL Spec
7
1671181
Ref
Cover USA Built Machines (SN 0200152825 through
0200170584)
1671181
Ref
Cover Belgium Built Machines (SN 1200008481 through
1200011006)
7 1671132
Ref
Cover USA Built Machines (SN 0200170585 through
0200198014)
1671132
Ref
Cover Belgium Built Machines (SN 1200011007 to Present)
7 Ref
Cover (2646ES/3246ES)
7 1671133
Ref
Cover All except UL Spec
7 Ref
Cover UL Spec
7
1671182
Ref
Cover USA Built Machines (SN 0200152825 through
0200170584)
1671182
Ref
Cover Belgium Built Machines (SN 1200008481 through
1200015158)
7
1671133
Ref
Cover USA Built Machines (SN 0200170585 through
0200198014)
1671133
Ref
Cover Belgium Built Machines (SN 1200015159 to Present)
8 0700624
AR
Bolt M6 x 80mm
9 4191706
AR
Bolt M6 x 12mm
10
4191708
AR
Bolt M6 x 20mm
11 Ref
Relay Options:
11
3740150
1
All except UL Spec
11 Ref
UL Spec
11
2915064
1
USA Built Machines (was p/n 3740146) (SN 0200152825
through 0200161930)
11
2915064
1
Belgium Built Machines (was p/n 3740146) (SN 1200008481
through 1200010662)
11
0903098
1
Mounting Bracket Used on 3740146
11
3740150
1
USA Built Machines (SN 0200161931 through 0200198014)
11
3740150
1
Belgium Built Machines (SN 1200010663 to Present)
Ref
Note: Relay p/n 3740146 Albright or Curtis brand has 4
terminals and no lead wires.
Ref
Note: Relay p/n 3740150 is Trombetta brand has 2
terminals and 1 lead wire.
12
4191709
AR
Bolt M6 x 25mm
15
4191707
AR
Bolt M6 x 16mm
16
4831700
AR
Lockwasher M6
17
4751400
AR
Flatwasher 1/4in Wide
18
4240147
1
Strap, Anti-Static
19
3290606
AR
Locknut M6
20
0700819
AR
Bolt M8 x 55mm
SECTION 1 - FRAME
24 1930ES/2030ES/2630ES/2646ES/3246ES 3121248
SECTION 1 - FRAME
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
21 Ref
Clamp, Cable Options:
Ref
Note: Due to service updates, cable clamps may be any of
the various designs listed below. Visual identification will be
required.
21 Ref
All except UL Spec
21A
3574714
1
Clamp (Available on All Models)
21B
1001091492
1
Clamp (Available on 1930ES)
21C
1001094301
2
Clamp (Available on 2030ES/2630ES/2646ES/3246ES)
21 Ref
UL Spec
21D
1320162
1
Clamp (Available on All Models)
21E
3574714
1
Clamp (Available on 1930ES)
21F
1001091492
1
Clamp (Available on 1930ES)
21G
1001094301
2
Clamp (Available on 2030ES/2630ES/2646ES/3246ES)
22
1321283
1
Clamp, Hose (2646ES/3246ES Only - USA Built Machines) (SN
0200158825 through 0200170585)
22
1321283
1
Clamp, Hose (2646ES/3246ES Only - Belgium Built Machines)
(SN 1200008481 through 1200015159)
23
4340751
AR
Mount, Cable Clamp (UL Spec Only)
24
4811900
AR
Flatwasher M8
25
4811700
AR
Flatwasher M6
30
4923602
1
Harness, Field Wire Connection (Not Shown - See ELECTRICAL
SECTION for Breakdown) (USA Built Machines) (SN
0200156117 through 0200198014)
30
4923602
1
Harness, Field Wire Connection (Not Shown - See ELECTRICAL
SECTION for Breakdown) (Belgium Built Machines) (SN
1200008263 to Present)
31
1001094124
AR
Block, Spacer (1930ES With Service Upgrade Only)
Ref
ALARM INSTALLATIONS
0272810
Ref
ANSI and ANSI Export and UL Specs (USA and Belgium Built
Machines)
F
0273966
Ref
ANSI Export and Japanese Specs (USA and Belgium Built
Machines)
C
0273443
Ref
Australian Specs without Overload (USA and Belgium Built
Machines)
D 0272811
Ref
Australian and CE Specs with Overload (USA and Belgium
Built Machines)
F
0272722
Ref
Descent Alarm
A 0272913
Ref
Motion Alarm
A
102
0140043
1
Alarm
105
4191706
2
Screw M6 x 12mm
3121248 1930ES/2030ES/2630ES/2646ES/3246ES 25
SECTION 1 - FRAME
FIGURE 1-5. POTHOLE PROTECTION INSTALLATION (1930ES/2030ES/2630ES)
26 1930ES/2030ES/2630ES/2646ES/3246ES 3121248
SECTION 1 - FRAME
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
POTHOLE PROTECTION INSTALLATION
0275092
Ref
Pothole Protection Installation (1930ES)
D 0275093
Ref
Pothole Protection Installation (2030ES/2630ES)
D
1
Purchase Individual
Pieces
1
Actuator Assembly (Was p/n 0060090)
A
1A
0060091
1
Actuator Weldment
1B
3760115
1
Ring, Retaining
1C
4160202
1
Spring
1D
4220287
1
Pad 3
3900351
4
Screw, Button Head M10 x 30mm
4 3010158
2
Link 5
3291005
4
Locknut M10
6 3423045
4
Pin 7
3423189
4
Pin 8
3423267
2
Pin 9
3574176
2
Link 9
0440263
4
Bushing
10
3760348
16
Ring, Retaining
11 Ref
Screw Options:
11
4010415
4
Screw M4 x 35mm
11
4031512
4
Screw M4 x 40mm
12
4740086
4
Thrustwasher
13
4812000
4
Flatwasher M10
14 Ref
Bar, Pothole Support (Right)
14
4846775
1
Bar, Pothole Support (Right) (1930ES) (Not Shown)
14
4846816
1
Bar, Pothole Support (Right) (2030ES/2630ES)
14
0440263
4
Bushing
15 Ref
Bar, Pothole Support (Left)
15
4846861
1
Bar, Pothole Support (Left) (1930ES) (Not Shown)
15
4846863
1
Bar, Pothole Support (Left) (2030ES/2630ES)
15
0440263
4
Bushing
16
3290405
4
Locknut M4
17 Ref
Plate, Attach (Right) Options:
17
Not Required
0
Plate, Attach (Right) USA Built Machines (SN 0200152825
through 0200159658)
17
Not Required
0
Plate, Attach (Right) Belgium Built Machines (SN 12000008481
through 1200009513)
17
3577029
1
Plate, Attach (Right) USA Built Machines (SN 0200159659
through 2000195917)
17
3577029
1
Plate, Attach (Right) Belgium Built Machines (SN 1200009514
through 1200022846)
17
1001109232
1
Plate, Attach (Right) USA Built Machines (SN 2000195918
through 0200198014)
17
1001109232
1
Plate, Attach (Right) Belgium Built Machines (SN 1200022847
to Present)
18 Ref
Plate, Attach (Left) Options:
18
Not Required
0
Plate, Attach (Left) USA Built Machines (SN 0200152825
through 0200159658)
18
Not Required
0
Plate, Attach (Left) Belgium Built Machines (SN 12000008481
through 1200009513)
18
3577030
1
Plate, Attach (Left) USA Built Machines (SN 0200159659
through 2000195917)
FIGURE 1-5. POTHOLE PROTECTION INSTALLATION (1930ES/2030ES/2630ES)
3121248 1930ES/2030ES/2630ES/2646ES/3246ES 27
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
18
3577030
1
Plate, Attach (Left) Belgium Built Machines (SN 1200009514
through 1200022846)
18
1001109233
1
Plate, Attach (Left) USA Built Machines (SN 2000195918
through 0200198014)
18
1001109233
1
Plate, Attach (Left) Belgium Built Machines (SN 1200022847 to
Present)
19
3290605
4
Locknut M6
20
4811700
4
Flatwasher M6
21
0700614
4
Screw M6 x 30mm
22 Ref
Switch, Limit Options:
22
1001109345
2
Switch, Limit USA Built Machines (was p/n 4360633) (SN
0200152825 through 2000195917)
22
1001109345
2
Switch, Limit Belgium Built Machines (was p/n 4360633) (SN
12000008481 through 1200022846)
22
1001109088
2
Switch, Limit USA Built Machines (SN 2000195918 through
0200198014)
22
1001109088
2
Switch, Limit Belgium Built Machines (SN 1200022847 to
Present)
SECTION 1 - FRAME
28 1930ES/2030ES/2630ES/2646ES/3246ES 3121248
SECTION 1 - FRAME
FIGURE 1-6. POTHOLE PROTECTION INSTALLATION (2646ES/3246ES)
30 1930ES/2030ES/2630ES/2646ES/3246ES 3121248
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