SETUP & OPERATION MANUAL
FEATURES
Large surface, ground cast-iron tables for stability and added support when feeding longer stock.
Heavy-duty, three-knife cutter head for clean, fast, superior finish cuts.
Jackscrew system for quick, easy knife adjustment.
Large, heavy-duty, center-mounted castiron fence with 90° and 45° positive stops.
Independent in-feed and out-feed table adjustment handwheels.
(Models 80-075L & 80-100L/LHC)
Quick lever in-feed table adjustment.
(Model 80-150L/LHC)
4” dust collection outlet included.
Built-in rabbeting ledge.
(Models 80-100L/LHC & 80-150L/LHC)
2 hand-paddle style push blocks included.
On-board push block storage mounts.
Extra long 55 1/4” tables. 
Large paddle-style stop switch.
SPECIFICATIONS
TABLE SIZE
7 1/4" x 55 1/4" (184 x 1403 mm)
MAXIMUM CUTTING WIDTH 6" (152 mm)
MAXIMUM CUTTING DEPTH 1/2" (13 mm)
RABBETING CAPACITY 1/2" (13 mm)
FENCE SIZE
4" x 29" (102 x 737 mm)
CUTTER HEAD SPEED 5000 RPM
NUMBER OF KNIVES 3/HELICAL
BASE DIMENSIONS (L X W)
25 3/4" x 22" (654 x 559 mm) – 80-075L 24’’ x 14’’ (610 x 356 mm) – 80-100L/LHC & 80-150L/LHC
MOTOR
1 HP, 110/220 V, 13/7 A
WEIGHT
235 LBS (107 kg) – 80-075L
249 LBS (113 kg) –80-100L/LHC &
80-150L/LHC
6” DELUXE JOINTER
80-100L/LHC
80-075L
MODEL
#80-075L #80-100L/LHC #80-150L/LHC
VERSION 1 - REVISION 2 - September 15, 2011
© COPYRIGHT GENERAL INTERNATIONAL 09/2011
80-150L/LHC
GENERAL® INTERNATIONAL
8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3 Telephone (514) 326-1161 • Fax (514) 326-5555 • www.general.ca
THANK YOU for choosing this General® International model 80-075L, 80100L/LHC or 80-150L/LHC 6” Deluxe Jointer. This jointer has been carefully tested and inspected before shipment and if properly used and maintained, will provide you with years of reliable service. To ensure optimum performance and trouble-free operation, and to get the most from your investment, please take the time to read this manual before assembling, installing and operating the unit.
The manual’s purpose is to familiarize you with the safe operation, basic function, and features of this jointer as well as the set-up, maintenance and identification of its parts and components. This manual is not intended as a substitute for formal woodworking instruction, nor to offer the user instruction in the craft of woodworking. If you are not sure about the safety of performing a certain operation or procedure, do not proceed until you can confirm, from knowledgeable and qualified sources, that it is safe to do so.
Once you’ve read through these instructions, keep this manual handy for future reference.
Disclaimer: The information and specifications in this manual pertain to the unit as it was supplied from the factory at the time of printing. Because we are committed to making constant improvements, General® International reserves the right to make changes to components, parts or features of this unit as deemed necessary, without prior notice and without obligation to install any such changes on previously delivered units. Reasonable care is taken at the factory to ensure that the specifications and information in this manual corres-
ponds with that of the unit with which it was supplied. However, special orders and “after factory” modifications may render some or all information in this manual inapplicable to your machine. Further, as several generations of this model of jointer and several versions of this manual may be in circulation, if you own an earlier or later version of this unit, this manual may not depict your machine exactly. If you have any doubts or questions contact your retailer or our support line with the model and serial number of your unit for clarification.
GENERAL® & GENERAL® INTERNATIONAL WARRANTY
All component parts of General®, General® International and Excalibur by General International ® products are carefully inspected during all stages of production and each unit is thoroughly inspected upon completion of assembly.
Limited Lifetime Warranty
Because of our commitment to quality and customer satisfaction, General® and General® International agree to repair or replace any part or component which upon examination, proves to be defective in either workmanship or material to the original purchaser for the life of the tool. However, the Limited Lifetime Warranty does not cover any product used for professional or commercial production purposes nor for industrial or educational applications. Such cases are covered by our Standard 2-year Limited Warranty only. The Limited Lifetime Warranty is also subject to the “Conditions and Exceptions” as listed below.
Standard 2-Year Limited Warranty
All products not covered by our lifetime warranty including products used in commercial, industrial and educational applications are warranted for a period of 2 years (24 months) from the date of purchase. General® and General® International agree to repair or replace any part or component which upon examination, proves to be defective in either workmanship or material to the original purchaser during this 2-year warranty period, subject to the “conditions and exceptions” as listed below.
To file a Claim
To file a claim under our Standard 2-year Limited Warranty or under our Limited Lifetime Warranty, all defective parts, components or machinery must be returned freight or postage prepaid to General® International, or to a nearby distributor, repair center or other location designated by General® International. For further details call our service department at 1-888- 949-1161 or your local distributor for assistance when filing your claim.
Along with the return of the product being claimed for warranty, a copy of the original proof of purchase and a “letter of claim” must be included (a warranty claim form can also be used and can be obtained, upon request, from General® International or an authorized distributor) clearly stating the model and serial number of the unit (if applicable) and including an explanation of the complaint or presumed defect in material or workmanship.
CONDITIONS AND EXCEPTIONS:
This coverage is extended to the original purchaser only. Prior warranty registration is not required but documented proof of purchase i.e. a copy of original sales invoice or receipt showing the date and location of the purchase as well as the purchase price paid, must be provided at the time of claim.
Warranty does not include failures, breakage or defects deemed after inspection by General® or General® International to have been directly or indirectly caused by or resulting from; improper use, or lack of or improper maintenance, misuse or abuse, negligence, accidents, damage in handling or transport, or normal wear and tear of any generally considered consumable parts or components.
Repairs made without the written consent of General® Internationallwill void all warranty.
TABLE OF CONTENTS
Rules for safe operation . . . . . . . . . . . . . . .5
Additional Safety Instructions for Jointers . .6
Electrical requirements . . . . . . . . . . . . . . .7
Grounding instructions . . . . . . . . . . . . . . . . . . . . . . .7 Circuit capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Converting the motor to 220 V . . . . . . . . . . . . . . . . .7 Extension cords . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Basic functions . . . . . . . . . . . . . . . . . . |
. . .8 |
Placement within the shop / |
|
Establishing a safety zone . . . . . . . . . . |
. . .8 |
Unpacking - (model 80-075L) . . . . . . . . . . . |
. . .9 |
Unpacking - (models 80-100L/LHC & 80-150L/LHC) |
. .10 |
Clean up . . . . . . . . . . . . . . . . . . . . . . . |
. .11 |
Assembly instructions . . . . . . . . . |
11-18 |
Stand assembly - model 80-075L only . . . . . . . . . . |
. . .11 |
Attach the motor mounting bracket to the motor |
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mounting plate - model 80-075L only . . . . . . . . . . |
. . .12 |
Attach the motor to the stand - model 80-075L only .12 |
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Attach the jointer bed to the stand |
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- model 80-075L only . . . . . . . . . . . . . . . . . . . . . . . . . |
. . .13 |
Attach the jointer bed to the base |
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. . . . . . . . . . . . .13 Install the V-belt . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Pulley parallel alignment . . . . . . . . . . . . . . . . . . . .13 Verify belt tension . . . . . . . . . . . . . . . . . . . . . . . . . .13 Install the pulley guards . . . . . .14
Install the pulley guard
- models 80-100L/LHC & 80-150L/LHC only . . . . . . . . . . . . .15
Install the dust port
- models 80-100L/LHC & 80-150L/LHC only . . . . . . . . . . . . .15
Install the dust port mounting bracket
- model 80-075L only . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Install the dust port - model 80-075L only . . . . . . . . . .15
Attach the switch to the stand
- model 80-075L only . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Connect the switch to the motor
- model 80-075L only . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Install the fence & fence locking handle . . . . . . .16 Install the fence tilt lever . . . . . . . . . . . . . . . . . . . . .16 Install the cutter head guard . . . . . . . . . . . . . . . . .17 Install base door . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Install push-blocks storage brackets
- model 80-075L only . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 Assemble the knife setting gauge . . . . . . . . . . . . .17
Install the table height adjustment handwheels |
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- models 80-075L, 80-100L/LHC & 80-150L/LHC only . . . . . . . |
18 |
Install the table height adjustment handwheel |
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and lever - models 80-150L/LHC only . . . . . . . . . . . . . . |
18 |
Connecting to a dust collector . . . . . . . . . . . . . .19
Adjusting and setting the out-feed
table height . . . . . . . . . . . . . . . . . . . . . . .19
Adjusting and setting the in-feed table height / depth of cut . . . . . . . . . . . . . . . . .20
Setting the in-feed table min/max height
- models 80-150L/LHC only . . . . . . . . . . . . . . . . . . . . . . .20
Adjusting the fence & checking /setting the fence stops . . . . . . . . . . . . . . . . . . . . . . .21
Checking knives . . . . . . . . . . . . . . . . . . . .22
Operating instructions . . . . . . . . .22-25
Basic principles of jointing . . . . . . . . . . . . . . . . . . .22 Selecting boards suitable for jointing . . . . . . . . . .23 Determine the concave face and edge
of your board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 Adjust fence front to back position . . . . . . . . . . . .23 Checklist before starting . . . . . . . . . . . . . . . . . . . . .24 Connecting to a power source . . . . . . . . . . . . . . .24 ON/OFF switch & Safety pin . . . . . . . . . . . . . . . . . .24
Basic jointing operations . . . . . . . . . . . . . |
25 |
Surface planing . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Edge jointing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Rabbeting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Maintenance . . . . . . . . . . . . . . . . . .26-29
Inspecting/replacing cutter head knives . . . . . .26
Knife setting or replacement
- models 80-075L, 80-100L, & 80-150L only . . . . . . . . . . . . . .27
Helical cutter head insert reversal/
replacement - models 80-100LHC, & 80-150LHC only . . .28 Adjusting the gibs . . . . . . . . . . . . . . . . . . . . . . . . . .29 Periodic maintenance . . . . . . . . . . . . . . . . . . . . . .29
Recommended optional accessories . . . . .30
Parts list & diagrams . . . . . . . . . . . . . .31-42
Contact information . . . . . . . . . . . . . . . . .44
RULES FOR SAFE OPERATION
To help ensure safe operation, please take a moment to learn the machine’s applications and limitations, as well as potential hazards. General® International disclaims any real or implied warranty and holds itself harmless for any injury that may result from improper use of its equipment.
1.Do not operate this jointer when tired, distracted, or under the effects of drugs, alcohol or any medication that impairs reflexes or alertness.
2.The working area should be well lit, clean and free of debris.
3.Keep children and visitors at a safe distance when the jointer is in operation; do not permit them to operate the jointer.
4.Childproof and tamper proof your shop and all machinery with locks, master electrical switches and switch keys, to prevent unauthorized or unsupervised use.
5.Stay alert! Give your work your undivided attention. Even a momentary distraction can lead to serious injury.
6.Fine particulate dust is a carcinogen that can be hazardous to health. Work in a well-ventilated area and whenever possible use a dust collector. Wear face, eye, ear, respiratory and body protection devices.
7.Do not wear loose clothing, gloves, bracelets, necklaces or other jewelry while the jointer is in operation. Wear protective hair covering to contain long hair and wear non-slip footwear.
8.Be sure that adjusting wrenches, tools, drinks and other clutter are removed from the machine and/or the table surface before operating.
9.Keep hands well away from knives and all moving parts. Use a push stick to feed stock, and a brush, not hands, to clear away chips and dust.
10.Be sure that the knives are securely installed in the cutterhead.
11.Always use clean, properly sharpened knives. Dirty or dull knives are unsafe and can lead to accidents.
12.If using a power feeder, stop the feeder before stopping the jointer.
13.Do not push or force stock into the cutter head. The jointer will perform better and more safely when working at the rate for which it was designed.
14.Be sure that the cutter head has gained full operating speed before starting to joint.
15.Avoid working from awkward or off balance positions. Do not overreach and keep both feet on floor.
16.Keep guards in place and in working order. If a guard must be removed for maintenance or cleaning be sure it is properly re-attached before using the tool again.
17.Use of parts and accessories NOT recommended by GENERAL→ INTERNATIONAL may result in equipment malfunction or risk of injury.
18.Never stand on machinery. Serious injury could result if the tool is tipped over or if the cutting tool is unintentionally contacted.
19.Always disconnect the tool from the power source before servicing or changing accessories such as knives, or before performing any maintenance or cleaning, or if the machine will be left unattended.
20.Make sure that the switch is in the “OFF” position before plugging in the power cord.
21.Make sure the tool is properly grounded. If equipped with a 3-prong plug it should be used with a three-pole receptacle. Never remove the third prong.
22.Do not use this jointer for other than its intended use. If used for other purposes, GENERAL→ INTERNATIONAL disclaims any real implied warranty and holds itself harmless for any injury, which may result from that use.
5
Additional Safety
Instructions for Jointers
Because each shop situation is unique, no list of safety guidelines can ever be complete.
The most important safety feature of any shop is the knowledge and good judgement of the user. Use common sense and always keep safety considerations, as they apply to your individual shop conditions, first and foremost in mind. If you have any doubts about the safety of an operation you are about to perform: STOP! Do not perform the operation until you have validated from qualified individuals if the operation is safe to perform and what is the safest method to perform it.
1. WORK PIECE KICKBACK
Kickback is when the work piece is ejected at high speeds from the jointer table by the force of the cutter head. To minimize the risk of injury from kickback, always use push blocks and wear safety glasses. Do not operate this machine if you do not understand kickback, its causes and how to avoid it.
2. CUTTER HEAD ALIGNMENT
To reduce the risk of injury and to avoid kickback, keep the top edge of the outfeed table aligned with the top dead center edge of the knife.
3. PUSH BLOCKS
Always use push blocks when jointing. Never pass your bare hands directly over the cutter head without a push block to hold and guide the workpiece.
4. WORKPIECE SUPPORT
To make safe cuts and reduce the risk of injury, support the workpiece adequately at all times. Never attempt to make a cut with an unstable workpiece.
5. KICKBACK ZONE
The kickback zone on a jointer is the area directly in the path through and off of the end of the infeed table. Never stand or allow others to stand in this area during operation.
6. MAXIMUM DEPTH OF CUT
The maximum depth of cut for one pass is 1/8”. Never attempt to remove more material than 1/8” in any single pass.
7. JOINTING WITH THE GRAIN
Jointing against the grain or jointing end grain is dangerous and could produce chatter or excessive chip out. Always joint with the grain.
8. KEEPING GUARDS IN PLACE
Except when rabbeting, all operations must be performed with the guard in place. After rabbeting, be sure to replace the guard.
9. PROPER CUTTING
Always move the work piece over the cutter head from the infeed table towards the outfeed table until the work piece has passed completely over the cutter head. Never back the work piece towards the infeed table.
10. USING GOOD WORK PIECE STOCK
Jointing safety begins with the stock used with the machine. Inspect the work piece carefully before jointing it. Never joint a board that has loose knots, staples, nails or other embedded foreign objects. If you have the slightest doubt about the structural integrity or stability of a board: Do Not Joint It.
6
ELECTRICAL REQUIREMENTS
BEFORE CONNECTING THE MACHINE TO THE POWER SOURCE, VERIFY THAT THE VOLTAGE OF YOUR POWER SUPPLY CORRESPONDS WITH THE VOLTAGE SPECIFIED ON THE MOTOR I.D. NAMEPLATE. A POWER SOURCE WITH GREATER VOLTAGE THAN NEEDED CAN RESULT IN SERIOUS INJURY TO THE USER AS WELL AS DAMAGE TO THE MACHINE. IF IN DOUBT, CONTACT A QUALIFIED ELECTRICIAN BEFORE CONNECTING TO THE POWER SOURCE.
THIS TOOL IS FOR INDOOR USE ONLY. DO NOT EXPOSE TO RAIN OR USE IN WET OR DAMP LOCATIONS.
CONVERTING THE MOTOR TO 220V
Should you need to convert your machine’s motor from 110V to 220V power, there is an electrical schematic drawing on the inside of the motor cover plate. Unless you are a qualified electrician, we do not recommend attempting this conversion on your own. If you choose to do so, you may risk serious personal injury, damage to the motor and voiding the warranty of your machine.
We suggest you ask your local General International distributor to recommend qualified electricians in your area (or perhaps one of their own technicians) who can make this conversion properly and safely.
EXTENSION CORDS
If you find it necessary to use an extension cord with your machine, use only 3-wire extension cords that have 3- prong grounding plug and a matching 3-pole receptacle that accepts the tool’s plug. Repair or replace a damaged extension cord or plug immediately.
Make sure the cord rating is suitable for the amperage listed on the motor I.D. plate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The accompanying chart shows the correct size extension cord to be used based on cord length and motor I.D. plate amp rating. If in doubt, use the next heavier gauge. The smaller the number, the heavier the gauge.
TABLE - MINIMUM GAUGE FOR CORD
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TOTAL LENGTH OF CORD IN FEET |
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||
AMPERE |
110 VOLTS |
25 FEET |
50 FEET |
100 FEET |
150 FEET |
RATING |
220 VOLTS |
50 FEET |
100 FEET |
200 FEET |
300 FEET |
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|
AWG |
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< 5 |
-------> |
18 |
16 |
16 |
14 |
6 TO 10 |
-------> |
18 |
16 |
14 |
12 |
10 TO 12 |
-------> |
16 |
16 |
14 |
12 |
12 TO 16 |
-------> |
14 |
12 |
* NR |
* NR |
* NR = Not Recommended
7
6” DELUXE JOINTER
80-075L, 80-100L/LHC & 80-150L/LHC
BASIC FUNCTIONS
This 6” jointer is designed for face and edge jointing in solid wood only. The unit is not designed nor should it be used to surface or prepare, plywood, wood panelling, particleboard, MDF nor any other wood based by-products nor any non-wood based materials.
This 6” jointer is offered in 3 different formats with 2 different cutterhead options as follows:
•Model 80-075L M1 – 6” jointer with standard 3-knife cutter head and an open base stand and handwheel controlled infeed and outfeed table height adjustments.
•Model 80-100L M1 – 6” jointer with standard 3-knife cutter head, a closed based stand and handwheel controlled infeed and outfeed table height adjustments.
•Model 80-100LHC M1 - 6” jointer with magnum helical cutterhead with reversible carbide inserts, a closed based stand and handwheel controlled infeed and outfeed table height adjustments.
•Model 80-150L M1 – 6” jointer with standard 3-knife cutter head, a closed based stand and hand lever controlled infeed and handwheel controlled outfeed table height adjustments.
•Model 80-100LHC M1 - 6” jointer with magnum helical cutterhead with reversible carbide inserts, a closed based stand and handwheel controlled infeed and outfeed table height adjustments.
PLACEMENT WITHIN THE SHOP /
ESTABLISHING A SAFETY ZONE
THIS JOINTER IS HEAVY – 235 LBS (107 KG) FOR MODEL 80-075L AND 249 LBS (113 KG) FOR MODELS 80-100L/LHC & 80-150L/LHC. DO NOT OVER-EXERT. THE HELP OF AN ASSISTANT WILL BE NEEDED FOR THE FOLLOWING STEP.
PLACEMENT WITHIN THE SHOP
This machine should be installed and operated only on a solid, flat and stable floor that is able to support the weight of the jointer and the operator.
Using the dimensions shown as a guideline, plan for placement within your shop that will allow the operator to work unencumbered and unobstructed by foot traffic (either passing shop visitors or other shop workers) or other tools or machinery.
ESTABLISHING A SAFETY ZONE
For shops with frequent visitors or multiple operators, it is advisable to establish a safety zone around shop machinery. A clearly defined “no-go” zone on the floor around each machine can help avoid accidents that could cause injury to either the operator or the shop visitor. It is advisable to take a few moments to either paint (using non-slip paint) or using tape, define on the floor the limits or perimeter of each machines safety zone. Take steps to ensure that all operators and shop visitors are aware that these areas are off limits whenever a machine is running for everyone but the individual operating the unit.
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80-075L |
39” |
551/4” |
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23” |
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80-100L/LHC & |
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80-150L/LHC |
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55 |
1/4” |
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39” |
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23” |
8
UNPACKING - MODEL |
075L ONLY |
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Carefully |
and remove the jointer, its components |
from its shipping |
and |
miss- |
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ing or |
items as per the list |
contents below. |
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NOTE: Please report any damaged or missing items to your GENERAL® INTERNATIONAL distributor immediately.
LIST OF |
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QTY |
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A - JOINTER |
........................................................................ |
1 |
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B - MOTOR ................................................................................. |
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1 |
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C - CUTTER ........................................ |
GUARD ASSEMBLY |
1 |
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D - FENCE ................................................... |
HANDLE |
1 |
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E |
- FENCE ................................................................................... |
|
1 |
F |
- V BELT.................................................................................... |
|
1 |
G |
- DUST PORT MOUNTING .......................................BRACKET |
1 |
|
H |
- PULLEY ............................................................ |
STUD |
1 |
I |
- DUST PORT ............................................................................ |
|
1 |
J |
- FENCE TILT ................................................ |
/ HANDLE |
1 |
K |
- PUSH ......................................................................... |
|
2 |
L |
- STAND LEG ........................................................................... |
|
4 |
M - STAND ...................................................... |
SHELF |
2 |
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N - STAND SIDE CROSS ..................................................BRACE |
2 |
||
O - STAND REAR ....................................................... |
SHELF |
1 |
|
P - STAND .............................................. |
CROSS BRACE |
1 |
|
Q - STAND ..................................................... |
SHELF |
1 |
|
R - STAND REAR ................................................ |
BRACE |
1 |
|
S - |
STAND ........................................................... |
FOOT |
4 |
T |
- TABLE ........................... |
ADJUSTMENT HANDWHEEL |
2 |
U |
- UPPER ........................................................... |
GUARD |
1 |
V - FENCE |
BRACKETS .................................................. |
2 |
W - KNIFE SETTING |
.......................................................... |
1 |
X - SWITCH .................................................................................. |
|
1 |
Y - LOWER |
BACKER PLATE ................................ |
1 |
Z - LOWER |
COVER............................................ |
1 |
a - MOTOR MOUNTING BRACKET.............................................. |
1 |
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b - HARDWARE & TOOLS |
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12 -14 MM |
END WRENCH .......................................... |
1 |
8 - 10 MM |
END WRENCH ........................................... |
1 |
4 MM ALLEN |
................................................................... |
1 |
3 MM ALLEN |
................................................................... |
1 |
SHORT |
BOLT ...................................................... |
42 |
FLAT WASHER (WITH LARGE HOLE)..................................... |
47 |
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HEX NUT ............................................................................... |
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47 |
WING SCREW ........................................................................ |
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2 |
FLANGE BOLT......................................................................... |
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3 |
LARGE LOCK WASHER........................................................... |
3 |
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SMALL |
SCREW ......................................................... |
4 |
SMALL FLAT WASHER ............................................................. |
4 |
|
PAN HEAD |
SCREW .................................................. |
4 |
FLAT WASHER (WITH SMALL HOLE) ....................................... |
4 |
|
LONG |
BOLT ......................................................... |
4 |
SMALL LOCK WASHER........................................................... |
4 |
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B |
C |
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D |
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A |
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M |
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Q |
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U |
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N |
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V |
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42X |
2X |
4X |
4X |
b |
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W |
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3X |
4X |
4X |
Z |
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47X |
3X |
4X |
4X |
9
UNPACKING - |
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80-100L/LHC |
150L/LHC |
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Carefully unpack and |
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jointer, its |
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shipping container and check for miss- |
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damaged items as |
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of |
below. |
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NOTE: Please report any |
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missing |
to |
INTERNATIONAL distributor immediately. |
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OF CONTENTS |
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QTY |
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JOINTER BED ........................................................................1 |
TOOLS |
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FENCE ...................................................................................1 |
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OPEN |
WRENCH ...........................................1 |
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PULLEY GUARD .....................................................................1 |
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WRENCH .............................................1 |
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CUTTER HEAD GUARD |
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MM |
KEY...................................................................1 |
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BASE......................................................................................1 |
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DUST PORT1 ..........................................................................1 |
MM FLANGE |
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BELT1 ..................................................................................1 |
LOCK WASHER.......................................................................3 |
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PUSH BLOCK.........................................................................2 |
PHILLIPS |
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I |
TABLE HEIGHT |
HANDWHEEL1.........................2 |
WASHER .........................................................................4 |
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FENCE TIILT |
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BASE DOOR1 ........................................................................2 |
SMALL PHILLIPS SCREW .........................................................4 |
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-FEED TABLE HEIGHT ADJUSTMENT |
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SMALL |
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FENCE LOCKING HANDLE |
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PHILLIPS |
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KNIFE SETTING GAUGE4 .......................................................1 |
WASHER .........................................................................4 |
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HELICAL CUTTER HEAD TOOLS/REPLACEMENT |
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inside |
base |
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MM T ALLEN KEY ................................................................1 |
Only |
supplied with model 80-150L/LHC |
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MM ALLEN KEY...................................................................1 |
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-150L/LHC |
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Not supplied |
models 80-100LHC & 80-150LHC |
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SCREW ...................................................................................2 |
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with |
80-100LHC & 80-150LHC only |
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KNIFE-HOLDER / CHIP- |
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CARBIDE INSERT |
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CARBIDE INSERT (FOR |
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E |
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B |
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C |
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k |
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R 1 |
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N |
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4X |
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O 5 |
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4X |
4X |
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4X |
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4X |
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CLEAN UP
protective coating on the rubbing with a rag dipped in soaked rags according to
A knife, held flat to avoid clean-up with solvent. Avoid
rust |
forming during shipping and storage. Remove it by |
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or |
thinner. (Dispose of potentially flammable solvent- |
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recommendations.) |
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be used to scrape off the |
followed by |
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as many solvent-based products will remove paint. |
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prevent rust, apply a light |
use regular applications of any after-market surface protec- |
ASSEMBLY INSTRUCTIONS
SERIOUS PERSONAL INJURY |
CONNECT |
MACHINE TO THE POWER SOURCE BEFORE YOU HAVE COMPLE- |
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TED THE INSTALLATION AND |
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MACHINE TO THE POWER SOURCE UNTIL INSTRUCTED TO DO |
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SO. |
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ASSEMBLY - MODEL 80-075L |
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Hardware Needed: |
Qty |
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. . . . . . . . . . . . .Short carriage bolt |
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32X |
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Flat washer (with large hole) . . . . |
. . . . . . . . . . . . . . . .32 |
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Hex nut . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . .32 |
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Note: Only hand-tighten the nuts for now. Final tightening will be |
once the jointer bed has been |
the stand. |
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B 
one rubber foot A onto the bottom end (without of all four stand legs B.
E
D
2.Attach one side cross brace C to 2 stand legs as shown in D. Repeat with the other side cross brace and 2 other legs E.
F G
I
H
J
3.Attach the front cross brace F and rear cross brace G to one of the side cross brace/leg assembly as shown in H.
4. Attach the second side cross brace/leg assembly I to the main stand assembly as in J.
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K |
L |
M |
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N |
O |
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5. Attach the front |
top shelf K and rear top shelf |
6. Attach both side top shelves N as shown in 0. |
L as shown in M. |
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ATTACH THE MOTOR MOUNTING BRACKET TO THE MOTOR MOUNTING PLATE- MODEL 80-075L ONLY
A |
B |
4X
1. Lay the motor down on |
bench or on the floor |
with the mounting plate |
up and the pulley |
to your left as shown in |
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2.Fit the motor mounting bracket to the motor mounting plate as shown in B.
ATTACH THE MOTOR TO THE STAND - MODEL 80-075L ONLY
TOP VIEW
B
A
3.Line up the holes so that they are roughly centered and secure using 4 long carriage bolts, lock washers, flat washers and hex nuts, in the assembly order shown, and tighten with the supplied 12 mm wrench.
Note: Do not fully tighten the fasteners at this time in order to have some play left for pulley alignment later on.
C
D
Place the motor/bracket assembly on the floor with the pulley to your left, then deposit the stand roughly centered over the motor/bracket assembly as shown in A.
Note: Make sure the motor’s pulley is facing toward the of the stand.
With the front of the stand to your right, reach in hanging the motor bracket onto the stand as shown in B.
THE MOTOR IS HEAVY. DO NOT OVER-EXERT. THE HELP OF AN ASSISTANT WILL BE NEEDED FOR THE FOLLOWING STEP.
3.Have an assistant attach the motor mounting bracket to the front and rear top shelves C, then left side cross brace D using 4 short carriage bolts, flat washers and hex nuts, while you are holding it in place. Fully tighten the bolts with the supplied 12 mm wrench of with a 12 mm socket wrench.
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ATTACH THE JOINTER BED TO THE STAND (MODEL 80-075L) / ATTACH THE JOINTER BED TO THE BASE |
/LHC |
-150L/LHC) |
THE JOINTER BED
THE HELP OF AN
FOLLOWING STEP.
Hardware Needed: |
Qty |
Flange bolt |
3 |
Large lock washer |
3 |
3X
the stand / base, A.
2.Align the 3 bolt holes on the jointer bed with the 3 holes on the stand / base .
3.Secure the jointer bed to the stand B/ base C, using 3 flange bolts and lock washers in the assembly order shown.
Note: Only hand-tighten the bolts for now. Final tightening will be done after pulley alignment.
1.Install the V-belt in the groove on the upper pulley A.
2.Fit and hold a portion of the opposite end of the belt into the groove on the motor pulley.
3.Using both hands, carefully pull down on the belt to rotate the pulleys and allow the belt to seat itself in the groove B.
PULL SLOWLY - DO NOT USE SHARP TUGS! KEEP YOUR
LOWER HAND FAR ENOUGH ABOVE THE MOTOR PUL-
LEY TO AVOID PINCHING HAND BETWEEN THE BELT
AND THE PULLEY.
PULLEY PARALLEL ALIGNMENT - ALL MODELS
1.Hold a straight edge to the pulleys to check pulley alignment C.
2.Model 80-075L only
–If the pulleys are aligned: Skip ahead to the next step.
–If the pulleys are not aligned: Adust the motor mount-
D
Allen key and slide the pulley on its shaft to obtain parallel alignment then re-tighten the set screws.
C
C
E
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2.Models 80-100L/LHC & 80-150L/LHC only
F
– If the pulleys are aligned: Fully tighten the flange bolts that secure the jointer bed to the stand with the supplied 14 mm wrench.
– If the pulleys are not aligned: Adust the position of the jointer bed on the stand F to obtain pulley alignment then fully tighten the flange bolts that secure the jointer bed to the stand with the supplied 14 mm wrench.
Note: If pulley alignment cannot be obtained, loosen both set screws G located on the upper pulley with the supplied 3 mm Allen key and slide the pulley on its shaft to obtain parallel alignment then re-tighten the set screws.
3. Model 80-075L only |
H |
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Tighten down all stand fasteners H with the supplied |
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12 mm wrench or with a 12 mm socket wrench. |
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G |
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VERIFYBELTTENSION- ALL MODELS |
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MODELS 80-100L/LHC & |
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MODEL 80-075L |
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80-150L/LHC |
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1.Push on the belt with your finger. The belt should not move more than 1/2".
2. If needed, tighten the belt by loosening the 4 motor mounting bolts and applying downward pressure on the motor then re-tighten the bolts.
Note: When tightening the belt, take care not to undo pulley parallel alignment. After re-tightening the bolts, verify pulley alignment and re-adjust if needed.
INSTALL THE PULLEY GUARDS - MODEL 80-075L ONLY
I |
K |
L |
M |
J
1.Thread the pulley guard stud I in the threaded hole under the upper pulley J, as shown, K.
2.Fit the upper pulley guard L on the pulley guard stud, then attach a flat washer (with large hole) and hex nut and tighten with the supplied 12 mm wrench M.
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