General 90-125 M1 User Manual

4 (1)

SETUP & OPERATION MANUAL

 

 

FEATURES

14” WOOD CUTTING BANDSAW

 

Cast iron frame & precision-balanced aluminum wheels with replaceable rubber tires.

Closed stand model features a rigid one piece welded stand.

Deluxe Excalibur bandsaw rip fence system with curved resaw guide block.

Precision, metal miter gauge with handle.

Deluxe blade guide bearings included.

2 Cutting speeds for excellent results in either hard or soft woods.

Hinged door, easily accessible blade tensioning knob, for fast blade changes or adjustments.

Quick release blade tension lever.

SPECIFICATIONS

 

 

 

 

WHEEL SIZE

 

 

 

 

13 7⁄8 ” (353 mm)

 

 

 

 

WHEEL SPEEDS (2)

 

 

 

 

495/825 RPM

 

 

 

 

MAXIMUM BLADE WIDTH

 

 

 

 

3⁄4” (19 mm)

 

 

 

 

MINIMUM BLADE WIDTH

 

 

 

 

1⁄8” (3.2 mm)

 

 

 

 

BLADE LENGTH

 

 

 

 

93 1⁄2” (2375 mm)

 

 

 

 

BLADE SPEEDS (2)

 

 

 

 

1800/3000 LIN.FPM (549/915 LIN.MPM)

 

 

 

 

TABLE SIZE

 

 

 

 

16” x 16” (406 x 406 mm)

MODEL

MAXIMUM WIDTH OF CUT

TABLE TILT

 

 

 

 

45° RIGHT & 10° LEFT

 

 

 

 

TABLE HEIGHT

 

 

 

 

42 3⁄4” (1085 mm)

 

 

 

 

13 1⁄2” (343 mm)

#90-125 M1

MAXIMUM DEPTH OF CUT

6” (150 mm) (UP TO 12” WITH OPTIONAL RISER KIT)

 

 

 

 

DUST COLLECTION PORT

 

 

 

 

4” (102 mm)

 

 

 

 

BASE DIMENSIONS (L x W)

 

 

 

 

18 5/8” x 15 3/4” (460 x 400 mm)

 

 

 

 

MOTOR (PRE-WIRED 120V)

 

 

 

 

1 HP, 120/240V, 1 Ph,10A/5A

 

 

 

 

WEIGHT

 

 

 

 

 

 

 

 

224 LBS (102 kg)

VERSION 5_ REVISION 1 - JUNE 1/11 (91988411)

 

 

 

 

 

 

 

 

© Copyright General® International 06/2011

 

 

 

GENERAL® INTERNATIONAL

8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3 Telephone (514) 326-1161 • Fax (514) 326-5555 • www.general.ca

THANK YOU for choosing this General® International model 90-125 M1 14” Wood Cutting Bandsaw. This bandsaw has been carefully tested and inspected before shipment and if properly used and maintained, will provide you with years of reliable service. To ensure optimum performance and trouble-free operation, and to get the most from your investment, please take the time to read this manual before assembling, installing and operating the unit.

The manual’s purpose is to familiarize you with the safe operation, basic function, and features of this bandsaw as well as the set-up, maintenance and identification of its parts and components. This manual is not intended as a substitute for formal woodworking instruction, nor to offer the user instruction in the craft of woodworking. If you are not sure about the safety of performing a certain operation or procedure, do not proceed until you can confirm, from knowledgeable and qualified sources, that it is safe to do so.

Once you’ve read through these instructions, keep this manual handy for future reference.

Disclaimer: The information and specifications in this manual pertain to the unit as it was supplied from the factory at the time of printing. Because we are committed to making constant improvements, General® International reserves the right to make changes to components, parts or features of this unit as deemed necessary, without prior notice and without obligation to install any such changes on previously delivered units. Reasonable care is taken at the factory to ensure that the specifications and information in this manual corres-

ponds with that of the unit with which it was supplied. However, special orders and “after factory” modifications may render some or all information in this manual inapplicable to your machine. Further, as several generations of this model of bandsaw and several versions of this manual may be in circulation, if you own an earlier or later version of this unit, this manual may not depict your machine exactly. If you have any doubts or questions contact your retailer or our support line with the model and serial number of your unit for clarification.

GENERAL® & GENERAL® INTERNATIONAL WARRANTY

All component parts of General®, General® International and Excalibur by General International ® products are carefully inspected during all stages of production and each unit is thoroughly inspected upon completion of assembly.

Limited Lifetime Warranty

Because of our commitment to quality and customer satisfaction, General® and General® International agree to repair or replace any part or component which upon examination, proves to be defective in either workmanship or material to the original purchaser for the life of the tool. However, the Limited Lifetime Warranty does not cover any product used for professionnal or commercial production purposes nor for industrial or educational applications. Such cases are covered by our Standard 2-year Limited Warranty only. The Limited Lifetime Warranty is also subject to the “Conditions and Exceptions” as listed below.

Standard 2-Year Limited Warranty

All products not covered by our lifetime warranty including products used in commercial, industrial and educational applications are warranted for a period of 2 years (24 months) from the date of purchase. General® and General® International agree to repair or replace any part or component which upon examination, proves to be defective in either workmanship or material to the original purchaser during this 2-year warranty period, subject to the “conditions and exceptions” as listed below.

To file a Claim

To file a claim under our Standard 2-year Limited Warranty or under our Limited Lifetime Warranty, all defective parts, components or machinery must be returned freight or postage prepaid to General® International, or to a nearby distributor, repair center or other location designated by General® International. For further details call our service department at 1-888- 949-1161 or your local distributor for assistance when filing your claim.

Along with the return of the product being claimed for warranty, a copy of the original proof of purchase and a “letter of claim” must be included (a warranty claim form can also be used and can be obtained, upon request, from General® International or an authorized distributor) clearly stating the model and serial number of the unit (if applicable) and including an explanation of the complaint or presumed defect in material or workmanship.

CONDITIONS AND EXCEPTIONS:

This coverage is extended to the original purchaser only. Prior warranty registration is not required but documented proof of purchase i.e. a copy of original sales invoice or receipt showing the date and location of the purchase as well as the purchase price paid, must be provided at the time of claim.

Warranty does not include failures, breakage or defects deemed after inspection by General® or General® International to have been directly or indirectly caused by or resulting from; improper use, or lack of or improper maintenance, misuse or abuse, negligence, accidents, damage in handling or transport, or normal wear and tear of any generally considered consumable parts or components.

Repairs made without the written consent of General® Internationallwill void all warranty.

TABLE OF CONTENTS

Rules for safe operation . . . . . . . . . . . . . . .5 Electrical requirements . . . . . . . . . . . . . . .6

Grounding instructions . . . . . . . . . . . . . . . . . . . . . . .6 Circuit capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Extension cords . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Converting the motor to 220 V . . . . . . . . . . . . . . . . .6

Identification of main parts

and components . . . . . . . . . . . . . . . . . . . .7 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . .8

List of contents . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . .8

Additional requirements for set up . . . . . . . .

. . . . .8

Placement within the shop /

 

Establishing a safety zone . . . . . . . . .

. . . .9

Clean up . . . . . . . . . . . . . . . . . . . . . .

. . . .9

Assembly instructions . . . . . . . . . . . .

. . .10

Attaching the door knob . . . . . . . . . . . . . . . . .

. . .10

Install the bandsaw onto the base cabinet

. . . .10

Installing the tension lever handle . . . . . . . . .

. . .11

Attaching the dust port . . . . . . . . . . . . . . . . . . .

. . .11

Attaching the table-tilt bracket . . . . . . . . . . . .

. . .11

Attaching the table . . . . . . . . . . . . . . . . . . . . . .

. . .12

Rip fence and rail . . . . . . . . . . . . . . . . . . . . . . .

. . .13

Connecting the blower device . . . . . . . . . . . .

. . .13

Miter gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .13

Power cord hooks . . . . . . . . . . . . . . . . . . . . . . .

. . .13

Basic functions of the unit . . . . . . . . . . .

. .14

Basic adjustments and controls . . . . . .

. .14

Connecting to a power source . . . . . . . . . . . . . . .14

Power on/off switch with safety key. . . . . . . . . . . .14

Recommended adjustments . . . . . . . . . . .15

Adjusting the 90º table stop and re-aligning

the angle pointer . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Tilting the table . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Removing/installing the blade . . . . . . . . . . . . . . .16 Blade clearance . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Blade selection . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 Adjusting blade tension . . . . . . . . . . . . . . . . . . . . .18 Adjusting blade tracking . . . . . . . . . . . . . . . . . . . .20 Adjusting the blade guard for depth of cut . . . .21

Adjusting the upper guides and thrust bearing .21 Positioning the lower blade guides and thrust bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Changing speed settings . . . . . . . . . . . . . . . . . . . .23

Operating instructions . . . . . . . . . . . . . . .24

Checklist before starting . . . . . . . . . . . . . . . . . . . . .24 Connecting to a dust collector . . . . . . . . . . . . . . .24 Operations step-by-step . . . . . . . . . . . . . . . . . . . . .25 To stop the machine . . . . . . . . . . . . . . . . . . . . . . . .25 Installing/using the rip fence . . . . . . . . . . . . . . . . .25 Using the miter gauge . . . . . . . . . . . . . . . . . . . . . .26 Cutting curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Cutting circles . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Lubrication . . . . . . . . . . . . . . . . . . . . . . . .26

Periodic Maintenance . . . . . . . . . . . . . . . .27

Required Maintenance . . . . . . . . . . . . . . .27

Replacing the bandsaw blade . . . . . . . . . . . . . . .27 Replacing the upper and lower blade guides and thrust bearings . . . . . . . . . . . . . . . . . . . . . . . . .27 Replacing the wheel tire . . . . . . . . . . . . . . . . . . . .29 Adjusting/replacing the lower wheel brush . . . .29

Replacing lower wheel motor belt . . . . . . . . . . . .29

Recommended optional accessories . . . . .30 Parts list & diagrams . . . . . . . . . . . . . .32-39 Contact information . . . . . . . . . . . . . . . . .40

Rules for Safe Operation

To help ensure safe operation, please take a moment to learn the machine’s applications and limitations, as well as potential hazards. General® International disclaims any real or implied warranty and hold itself harmless for any injury that may result from the improper use of it’s equipment.

1.Do not operate the bandsaw when tired, distracted or under the effects of drugs, alcohol or any medication that impairs reflexes or alertness.

2.The working area should be well lit, clean and free of debris.

3.Keep children and visitors at a safe distance when the bandsaw is in operation; do not permit them to operate the bandsaw.

4.Childproof and tamper proof your shop and all machinery with locks, master electrical switches and switch keys, to prevent unauthorized or unsupervised use.

5.Stay alert! Give your work your undivided attention. Even a momentary distraction can lead to serious injury.

6.Fine particulate dust is a carcinogen that can be hazardous to health. Work in a well-ventilated area and whenever possible use a dust collector. Wear face, eye, ear, respiratory and body protection devices.

7.Do not wear loose clothing, gloves, bracelets, necklaces or other jewelry while the bandsaw is in operation.

8.Be sure that adjusting wrenches, tools, drinks and other clutter are removed from the machine and/or the table surface before operating.

9.Keep hands well away from the blade and all moving parts. Use a brush, not hands, to clear away chips and dust.

10.Adjust and position upper and lower blade guides before starting to cut. Upper blade guide should be adjusted to approximately 1/8” above the material to be cut.

11.Adjust blade tension and tracking before starting to cut.

12.Saw teeth must point down toward the table.

13.Be sure that the blade has gained full operating speed before starting to cut.

14.Always use a clean, properly sharpened blade. Dirty or dull blades are unsafe and can lead to accidents.

15.Use suitable workpiece support if the workpiece does not have a flat surface.

16.Hold material firmly against the table.

17.Do not work on long stock without adequate support on the out feed end of the table.

18.If using a power feeder, stop the feeder before stopping the bandsaw.

19.Do not push or force stock into the blade. The bandsaw will perform better and more safely when working at the rate for which it was designed.

20.Avoid working from awkward or off balance positions. Do not overreach and keep both feet on floor.

21.Keep guards in place and in working order. If a guard must be removed for maintenance or cleaning be sure it is properly re-attached before using the tool again.

22.Never leave the machine unattended while it is running or with the power on.

23.Use of parts and accessories NOT recommended by General® International may result in equipment malfunction or risk of injury.

24.Never stand on machinery. Serious injury could result if the tool is tipped over or if the cutting tool is unintentionally contacted.

25.Always disconnect the machine from the power source before servicing or changing accessories such as blades, or before performing any maintenance or cleaning, or if the machine will be left unattended.

26.Make sure that the switch is in the “OFF” position before plugging in the power cord.

27.Make sure the tool is properly grounded. If equipped with a 3-prong plug it should be used with a three-pole receptacle. Never remove the third prong.

28.Do not use this bandsaw for other than its intended use. If used for other purposes, General® International disclaims any real implied warranty and holds itself harmless for any injury, which may result from that use.

5

ELECTRICAL REQUIREMENTS

Before connecting the machine to the power source, verify that the voltage of your power supply corresponds with the voltage specified on the I.D. nameplate located on the back of the machine. A power source with greater voltage than needed can result in serious injury to the user as well as damage to the machine. If in doubt, contact a qualified electrician before connecting to the power source.

This tool is for indoor use only. Do not expose to rain or use in wet or damp locations.

GROUNDING INSTRUCTIONS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

This bandsaw must be grounded to protet the operator from electrical

 

 

 

 

 

shock in the event of an electrical malfunction or short circuit. The sup-

 

 

 

 

 

plied motor for this machine is wired for 110V, single phase operation,

 

 

 

 

 

and has a 3-conductor cord and 3-prong grounded plug

, to fit a

 

 

 

 

 

matching grounded-type receptacle . Do not attempt to modify the

 

 

 

 

 

plug or remove the 3rd prong (grounding pin) from the plug to make it

 

 

 

 

 

fit into an old 2-hole wall socket or extension cord. If an adaptor plug is

 

 

 

 

 

used, it must be attached to the metal screw of the receptacle

. (Fig. 1)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Note: The use of an adaptor plug is illegal in some areas. Check your local

 

 

 

 

 

codes. If you have any doubts or if the supplied plug does not correspond

 

 

 

 

 

 

 

 

 

 

to your electrical outlet, consult a qualified eletrician before proceeding.

 

Fig. 1

 

 

 

 

 

 

CIRCUIT CAPACITY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Make sure that the wires in your circuit are capable of handling the amperage draw from your machine, as well as any other machines that could be operating on the same circuit. If you are unsure, consult a qualified electrician. If the circuit breaker trips or the fuse blows regularly, your machine may be operating on a circuit that is close to its amperage draw capacity. However, if an unusual amperage draw does not exist and a power failure still occurs, contact a qualified technician or our service department.

EXTENSION CORDS

If you find it necessary to use an extension cord with your machine, use only 3-wire extension cords that have 3- prong grounding plug and a matching 3-pole receptacle that accepts the tool’s plug. Repair or replace a damaged extension cord or plug immediately.

Make sure the cord rating is suitable for the amperage listed on the motor I.D. plate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The accompanying chart shows the correct size exten-

sion cord to be used based on cord length and motor I.D. plate amp rating. If in doubt, use the next heavier gauge.

The smaller the number, the heavier the gauge.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TABLE - MINIMUM GAUGE FOR CORD

 

 

 

 

 

 

 

 

 

 

 

AMPERE

VOLTS

 

TOTAL LENGTH OF CORD IN FEET

 

RATING

110 V

25 ft.

50 ft.

 

100 ft.

150 ft.

MORE

NOT

220 V

50 ft.

100 ft.

 

200 ft.

300 ft.

THAN

MORE

 

 

 

 

 

 

 

THAN

 

 

 

AWG

 

 

 

 

 

 

 

 

0

6

 

 

18

16

 

16

14

 

 

 

6

10

 

 

18

16

 

14

12

 

 

 

10

12

 

 

16

16

 

14

12

 

 

 

12

16

 

 

14

12

 

-

-

 

 

 

CONVERTING THE MOTOR TO 220V

Should you need to convert your machine’s motor from 110V to 220V power, there is an electrical schematic drawing on the inside of the motor cover plate. Unless you are a qualified electrician, we do not recommend attempting this conversion on your own. If you choose to do so, you may risk serious personal injury, damage to the motor and voiding the warranty of your machine.

We suggest you ask your local General International distributor to recommend qualified electricians in your area (or perhaps one of their own technicians) who can make this conversion properly and safely.

6

General 90-125 M1 User Manual

14" WOOD CUTTING BANDSAW

 

90-125

 

 

IDENTIFICATION OF MAIN PARTS AND COMPONENTS

 

FRONT VIEW

 

BLADE TENSION ADJUSTMENT KNOB

TABLE ALIGNMENT PIN

FENCE LOCK LEVER

UPPER BLADE GUIDE LOCK KNOB

FRONT RAIL

FENCE

BLOWER DEVICE

BASE CABINET

ON/OFF SWITCH

TABLE INSERT

LOWER WHEEL COVER DOOR

UPPER WHEEL COVER DOOR

MITER GAUGE

TABLE TILT LOCK KNOB

 

 

 

REAR VIEW

 

BLADE GUARD ADJUSTMENT KNOB

 

TRACKING ADJUSTMENT KNOB

 

BLADE TENSION INDICATOR

 

TENSION LEVER

 

DUST PORT

 

 

MOTOR

 

 

 

7

UNPACKING

Carefully unpack and remove the unit and its components from its shipping container and check for missing or damaged items as per the list of contents below.

NOTE: Please report any damaged or missing items to your GENERAL® INTERNATIONAL distributor immediately.

LIST OF CONTENTS

Once the parts have been removed from the packaging, you should have the following items:

QTY

BANDSAW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 MITER GAUGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 BASE CABINET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 HARDWARE BAG (INSIDE BASE CABINET)

— DOOR KNOB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

— DOOR BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 TABLE & TRUNNIONS . . . . . . . . . . . . . . . . . . . . . . . . . .1 TABLE-TILT BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . .1 TENSION LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 DUST PORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 HARDWARE BAG

— POWER CORD HOOK . . . . . . . . . . . . . . . . . . . . . .2

— LOCK KNOBS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

— HEX HEAD BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . .4

— FLAT WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

— HEX NUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

— SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

— HEX HEAD BOLT (LONG) . . . . . . . . . . . . . . . . . . .1

— 5 MM ALLEN KEY . . . . . . . . . . . . . . . . . . . . . . . . . .1

— 3 MM ALLEN KEY . . . . . . . . . . . . . . . . . . . . . . . . . .1

— 10 MM COMBINATION WRENCH . . . . . . . . . . . . .1

Note: Deluxe Excalibur Universal Bandsaw Rip Fence System is packaged separately. Refer to the manual supplied in the box with the Excalibuer Rip Fence for complete list of contents.

ADDITIONAL REQUIREMENTS FOR SET UP

• Extra person for help with lifting

• Phillips screwdriver (regular and small)

Flat head screwdriver

12 mm Open end wrench

12 mm and 10 mm Hex socket

Feeler gauge set

Combination square

8

PLACEMENT WITHIN THE SHOP / ESTABLISHING A SAFETY ZONE

Serious personal injury could occur if you connect the machine to the power source before you have completed the installation and assembly steps. DO NOT connect the machine to the power source until instructed to do so.

This model 90-125 bandsaw is heavy 224 LBS (102 kg). Do not over-exert. The help of an assistant will be needed for the following step.

PLACEMENT WITHIN THE SHOP

This machine should be installed and operated only on a solid, flat and stable floor that is able to support the weight of the bandsaw 224 LBS (102 kg) and the operator. Using the dimensions shown in Fig. 2 as a guideline, plan for placement within your shop that will allow the operator to work unencumbered and unobstructed by foot traffic (either passing shop visitors or other shop workers) or other tools or machinery.

ESTABLISHING A SAFETY ZONE

For shops with frequent visitors or multiple operators, it is advisable to establish a Safety Zone around shop machinery. A clearly defined “no-go” zone on the floor around each machine can help avoid accidents that could cause injury to either the operator or the shop visitor. It is advisable to take a few moments to either paint (using non-slip paint) or using tape, define on the floor the limits or perimeter of each machines safety zone. Take steps to ensure that all operators and shop visitors are aware that these areas are off limits whenever a machine is running for everyone but the individual operating the unit.

 

67”

 

 

 

24.5”

 

29 ”

 

Fig. 2

17.5”

15.5”

 

 

 

CLEAN UP

The protective coating on the saw table prevents rust from forming during shipping and storage. Remove it by rubbing with a rag dipped in kerosene, mineral sprits or paint thinner. (Dispose of potentially flammable solvent-soaked rags according to manufacturer’s safety recommendations.)

A putty knife, held flat to avoid scratching the surface, may also be used to scrape off the coating followed by clean-up with solvent. Avoid rubbing the saw’s painted surfaces, as many solvent-based products will remove paint.

To prevent rust, apply a light coating of paste wax or use regular applications of any after-market surface protectant or rust inhibitor such as General International “Top Saver” item #GC-010.

Tip: With a screw driver, push a solvent-saturated rag into the T-slot to remove the grease so the miter gauge will slide freely.

9

ASSEMBLY INSTRUCTIONS

For your convenience this bandsaw is shipped from the factory partially assembled and requires only minimal assembly and set up before being put into service.

Serious personal injury could occur if you connect the machine to the power source before you have completed the installation and assembly steps. DO NOT connect the machine to the power source until instructed to do so.

ATTACHING THE DOOR KNOB

1.Remove the door knob assembly from inside the base cabinet where it is stored for shipping .

2. From the inside, insert the door bolt through the hole in the door, into the door knob .

3.Tighten the door bolt.

INSTALL THE BANDSAW ONTO THE BASE CABINET

The bandsaw is mounted onto a base cabinet, which provides storage space for the miter gauge and replacement blades.

The bandsaw is heavy. Do not over-exert. The help of an assistant will be needed for the following step.

Do not grip the bandsaw by the lower wheel cover door when lifting. Keep hands away from blade at all times.

1.Position the bandsaw over the four holes on top of the base cabinet .

2.Insert four hex head bolts and flat washers down through the holes in the legs of the bandsaw and into the base cabinet. Then

open the door and from the inside, tighten four hex nuts with washers onto the bolts, using a 12 mm open end wrench and 12 mm socket.

Note: To be able to insert the hex head bolt down through the hole under the motor, you must first pivot the motor to the left.

Proceed as follows:

At the back of the bandsaw, just above the motor, there is a ratchet lever .(See Fig. 3).

Pull it out as in Fig. 3, then pull up on the capacitor cover of the motor to pivot it to the left. (See Fig. 4).

Fig.3

Fig. 4

10

INSTALLING THE TENSION LEVER HANDLE

Thread the tension lever onto the tension lever seat .

ATTACHING THE DUST PORT

The dust port has a 4" opening to accommodate connection to a dust collector (not included). Install the dust outlet on the back of the bandsaw as follows:

Align the 3 holes in the dust port with the 3 holes on the rear of the machine, and insert screws through the into the dust port, and tighten.

ATTACHING THE TABLE-TILT BRACKET

The work table mounts on a bracket which allows adjustment from flat (0°) to any angle up to 45° to the right. Adjustments can be made easily with the angle scale and lock knobs.

1.Remove the two hex bolts and , and their washers from the lower wheel housing. (Fig. 5)

See Fig. 6

2.Place the table-tilt bracket on the lower wheel housing and align holes and to the threaded holes in the lower wheel housing (hole is not used).

3.Place washers on the two hex bolts and and insert the bolts through the table-tilt bracket holes and into the threaded holes in the lower wheel housing.

4.Tighten loosely*, using a 12 mm open end wrench and 12 mm socket.

5.Thread a nut onto the longer table-stop bolt and screw the bolt into the hole on the rear tab of the table tilt bracket.

*Final tightening will be done after centering the table opening with the blade.

LOWER WHEEL HOUSING

Fig. 5

TABLE-TILT BRACKET

NOT USED

Fig. 6

11

ATTACHING THE TABLE

1.Remove the red insert from the center of the table and the table alignment pin from the table slot.

2.Turn the table right side up. Verify that the long bolts in the center of each trunnion are pointing down. (See Fig. 9)

3.Carefully move the table into position over the table-tilt bracket, guiding the saw blade through the table slot. (See Fig. 7)

4.Rotate the table 1/4 turn counter-clockwise so that the saw blade is now perpendicular to the table slot. (See Fig. 8)

5.Gently lower the table onto the bracket so the long bolts in the center of the trunnions pass through the

holes in the table-tilt bracket.

Note: If the long bolts have moved out of position, have an

assistant tap them into place with a screw driver.

6.Thread the two lock knobs onto the long bolts now protruding from the underside of the table-tilt bracket and tighten loosely. (See Fig. 9)

7.Make sure that the blade is centered in the table opening . If the blade is not centered, slide the table back or forward until the blade is centered in the table

opening. Then tighten the six combination head bolts

and the two hex bolts and . (See Fig. 10)

7.Re-install the red insert to the center of the table, with the opening in the slot facing the rear of the saw. (See Fig. 11)

8.Re-install the table alignment pin into the table slot.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fig. 7

 

 

 

 

 

Fig. 8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fig. 9

UNDERSIDE VIEW OF TABLE

Fig. 10

Fig. 11

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