650R-T50
SETUP & OPERATION MANUAL
FEATURES
10" TILTING ARBOR SAW
Quick release combination riving style
splitter and blade guard with anti-kickback
pawls and a second European style riving
knife also included.
Powder coated, scratch resistant, high
quality reinforced steel cabinet.
Large, heavy-duty cast-iron handwheels
for effortless blade adjustments.
High-precision General “T” Fence System
with 50” long guide rails, a melamine
extension table and adjustable support
legs (“Millenium Edition only”).
2 miter gauge T-slots and deluxe cast-iron
miter gauge.
Magnetic 2-step safety switch to prevent
unwanted or unintentional start-up is
equipped with an extra-large easy access
stop panel and a lock-out key to prevent
unauthorized use of the saw.
Powerful made in USA, totally enclosed,
fan cooled industrial motor.
Matching dual V-belt drive, on balanced
cast-iron pulleys for smooth vibration-free
running.
Arbor mounted on heavy-duty,
permanently lubricated, sealed ballbearings.
– LEFT TILT
SPECIFICATIONS
BLADE /ARBOR DIAMETER
10” (254 MM) / 5⁄8” (16 mm)
MAX. DEPTH OF CUT AT 90° / 45°
3 1⁄8” (79 mm)/ 2 1⁄8” (54 mm)
ARBOR TILT RANGE
0° À 45°
MAX. RIP TO LEFT / RIGHT OF BLADE
12” (305 mm) / 50” (1270 mm)
MAXIMUM DADO WIDTH
13⁄16” (21 MM)
DISTANCE AHEAD OF BLADE
12 3⁄4” (324 MM)
TABLE SIZE
28” X 36” X 34” (711 X 914 X 864 MM)
SIZE OF T-SLOTS
3⁄8” x 3⁄4” (10 x 19 mm)
ARBOR SPEED
4000 RPM
MOTOR
M2 3 HP, 230 V, 1 PH, 13.7 A
M3 3 HP, 230 V, 3 PH, 8.1 A
M4 3 HP, 208 V, 3 PH, 7.8 A
M5 3 HP, 600 V, 3 PH, 3 A
M6 3 HP, 440 V, 3 PH, 3.6 A
M25 5 HP, 230 V, 1 PH, 19.5 A
M35 5 HP, 230 V, 3 PH, 12 A
M45 5 HP, 208 V, 3 PH, 12 A
M55 5 HP, 600 V, 3 PH, 4.8 A
M65 5 HP, 440 V, 3 PH, 6 A
WEIGHT
495 LBS (225 KG)
(L x W x H)
MODEL
#650R-T50
REVISION 3 - June 23/11
© Copyright General®MFG / General® International 06/2011
GENERAL® MFG (CO) LTD.
835, Cherrier Street, Drummondville (Quebec) Canada J2B 5A8
Telephone (514) 326-1161 • Fax (514) 326-5555 • www.general.ca
THANK YOU for choosing this General
®
MFG model 650R-T50 10" Tilting Arbor
Saw. This saw has been carefully tested and inspected before shipment and if properly used
and maintained, will provide you with years of reliable service. To ensure optimum performance and trouble-free operation, and to get the most from your investment, please take the
time to read this manual before assembling, installing and operating the unit.
The manual’s purpose is to familiarize you with the safe operation, basic function, and features
of this saw as well as the set-up, maintenance and identification of its parts and components.
This manual is not intended as a substitute for formal woodworking instruction, nor to offer the
user instruction in the craft of woodworking. If you are not sure about the safety of performing
a certain operation or procedure, do not proceed until you can confirm, from knowledgeable
and qualified sources, that it is safe to do so.
Once you’ve read through these instructions, keep this manual handy for future reference.
Disclaimer: The information and specifications in this
manual pertain to the unit as it was supplied from the
factory at the time of printing. Because we are committed to making constant improvements, General
reserves the right to make changes to components,
parts or features of this unit as deemed necessary, without prior notice and without obligation to install any
such changes on previously delivered units. Reasonable
care is taken at the factory to ensure that the specifications and information in this manual corresponds with
®
MFG
that of the unit with which it was supplied. However, special orders and “after factory” modifications may render
some or all information in this manual inapplicable to
your machine. Further,as several generations of this model of saw and several versions of this manual may be
in circulation, if you own an earlier or later version of this
unit, this manual may not depict your machine exactly.
If you have any doubts or questions contact your retailer or our support line with the model and serial number
of your unit for clarification.
GENERAL®MFG & GENERAL®INTERNATIONAL WARRANTY
All component parts of General® MFG, General® International and Excalibur by General
International ® products are carefully inspected during all stages of production and each unit
is thoroughly inspected upon completion of assembly.
Limited Lifetime Warranty
Because of our commitment to quality and customer satisfaction, General® MFG and
General® International agree to repair or replace any part or component which upon examination, proves to be defective in either workmanship or material to the original purchaser
for the life of the tool. However, the Limited Lifetime Warranty does not cover any product used
for professionnal or commercial production purposes nor for industrial or educational applications. Such cases are covered by our Standard 2-year Limited Warranty only. The Limited
Lifetime Warranty is also subject to the “Conditions and Exceptions” as listed below.
Standard 2-Year Limited Warranty
All products not covered by our lifetime warranty including products used in commercial,
industrial and educational applications are warranted for a period of 2 years (24 months) from
the date of purchase. General® MFG and General® International agree to repair or replace
any part or component which upon examination, proves to be defective in either workmanship or material to the original purchaser during this 2-year warranty period, subject to the
“conditions and exceptions” as listed below.
To file a Claim
To file a claim under our Standard 2-year Limited Warranty or under our Limited Lifetime
Warranty, all defective parts, components or machinery must be returned freight or postage
prepaid to General® International, or to a nearby distributor, repair center or other location
designated by General® International. For further details call our service department at 1-888949-1161 or your local distributor for assistance when filing your claim.
Along with the return of the product being claimed for warranty, a copy of the original proof
of purchase and a “letter of claim” must be included (a warranty claim form can also be used
and can be obtained, upon request, from General® International or an authorized distributor)
clearly stating the model and serial number of the unit (if applicable) and including an explanation of the complaint or presumed defect in material or workmanship.
CONDITIONS AND EXCEPTIONS:
This coverage is extended to the original purchaser only. Prior warranty registration is not
required but documented proof of purchase i.e. a copy of original sales invoice or receipt
showing the date and location of the purchase as well as the purchase price paid, must be
provided at the time of claim.
Warranty does not include failures, breakage or defects deemed after inspection by General®
MFG or General® International to have been directly or indirectly caused by or resulting from;
improper use, or lack of or improper maintenance, misuse or abuse, negligence, accidents,
damage in handling or transport, or normal wear and tear of any generally considered consumable parts or components.
Repairs made without the written consent of General® Internationallwill void all warranty.
TABLE OF CONTENTS
SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . .5
ELECTRICAL REQUIREMENTS . . . . . . . . . . . . . .6
Electrical connections . . . . . . . . . . . . . . . . . . . . . . .6
Grounding instructions . . . . . . . . . . . . . . . . . . . . . . .6
Circuit capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Extension cords . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
IDENTIFICATION OF MAIN PARTS AND COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BASIC FUNCTIONS . . . . . . . . . . . . . . . . . . . .8
UNPACKING . . . . . . . . . . . . . . . . . . . . . . . .8
List of contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Additional requirements for set up . . . . . . . . . . . . .8
PLACEMENT WITHIN THE SHOP / ESTABLISHING A
SAFETY ZONE . . . . . . . . . . . . . . . . . . . . . . . .
Connecting to a dust collector . . . . . . . . . . .15
BASIC ADJUSTMENTS AND CONTROLS . . . . . .15
Connecting to a power source . . . . . . . . . . . . . . .15
ON / OFF magnetic power switch . . . . . . . . . . . . .15
Overload protection . . . . . . . . . . . . . . . . . . . . . . . .16
Blade height adjustment . . . . . . . . . . . . . . . . . . . .17
Blade tilt (bevel) adjustment . . . . . . . . . . . . . . . . .17
OPERATING INSTRUCTIONS . . . . . . . . . . . . .17
7
Types of cuts . . . . . . . . . . . . . . . . . . . . . . .18
Ripping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Bevel ripping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Ripping small work pieces . . . . . . . . . . . . . . . . . . .18
Cross cutting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Bevel cross cutting . . . . . . . . . . . . . . . . . . . . . . . . . .19
Adjusting and using the miter gauge . . . . . . .19
Adjusting the miter gauge . . . . . . . . . . . . . . . . . . .19
Adding an auxiliary fence to the miter gauge . .20
Miter cuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Compound miter cuts . . . . . . . . . . . . . . . . . . . . . . .20
9
CLEAN UP . . . . . . . . . . . . . . . . . . . . . . . . . .9
ASSEMBLY INSTRUCTIONS . . . . . . . . . . . . . .10
Install and adjust rails and fence . . . . . . . . .10
Attach the front fence rail . . . . . . . . . . . . . . . . . . . .10
Adjust the front rail height . . . . . . . . . . . . . . . . . . .10
Attach the back fence rail . . . . . . . . . . . . . . . . . . .11
Install and adjust riving knife . . . . . . . . . . . . . . . . . . . .11
Select a riving knife . . . . . . . . . . . . . . . . . . . . . . . . .11
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Adjustment / Alignment . . . . . . . . . . . . . . . . . . . . .12
Setting the splitter/knife 90º to the table . . . . . . . .12
Setting the splitter/knife parallel to and centered
on the blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Remove / Install a saw blade . . . . . . . . . . . .13
Remove a saw blade . . . . . . . . . . . . . . . . . . . . . . .13
To install a saw blade . . . . . . . . . . . . . . . . . . . . . . .14
Using a dado head blade . . . . . . . . . . . . . . .21
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . .21
Periodic maintenance . . . . . . . . . . . . . . . . . . . . . .21
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Adjusting the 90 º bevel stop . . . . . . . . . . . . . . . . .22
Adjusting the bevel angle pointer . . . . . . . . . . . .22
Adjusting the 45 º bevel stop . . . . . . . . . . . . . . . . .22
Recommended optional accessories . . . . .23
Parts list and diagrams . . . . . . . . . . .24 - 29
Contact information . . . . . . . . . . . . . . . . .30
Level the table insert . . . . . . . . . . . . . . . . . .14
RULES FOR SAFE OPERATION
To help ensure safe operation, please take a moment to learn the machine’s applications and limitations, as well as
potential hazards. General® MFG disclaims any real or implied warranty and holds itself harmless for any injury that may
esult from improper use of its equipment.
r
1. Do not operate the saw when tired, distracted, or
nder the effects of drugs, alcohol or any medica-
u
tion that impairs reflexes or alertness.
2. The working area should be well lit, clean and free
of debris.
3. Keep children and visitors at a safe distance when
the saw is in operation; do not permit them to
operate the saw.
4. Childproof and tamper proof your shop and all
machinery with locks, master electrical switches
and switch keys, to prevent unauthorized or unsupervised use.
5. Stay alert! Give your work your undivided atten
tion. Even a momentary distraction can lead to serious injury.
6. Fine particulate dust is a carcinogen that can be
hazardous to health. Work in a well-ventilated area
and whenever possible use a dust collector and
wear eye, ear and respiratory protection devices.
7. Do not wear loose clothing, gloves, bracelets, neck-
laces or other jewelry while the saw is in operation.
Wear protective hair covering to contain long hair
and wear non-slip footwear.
8. Be sure that adjusting wrenches, tools, drinks and
other clutter are removed from the machine and/or
the feed table surface before operating.
9. Keep hands well away from the blade and all mo-
ving parts. Use a brush, not hands, to clear away
chips and dust.
10. Be sure that the blade is securely installed and in
proper cutting direction before operation.
11. Be sure the blade has gained full operating speed
before beginning to cut.
12. Always use a clean, properly sharpened blade.
Dirty or dull blades are unsafe and can lead to
accidents.
13. If using a power feeder, stop the feeder before stop-
ping the table saw.
15. Use suitable support when cutting stock that does
ot have a flat surface. Always hold stock firmly
n
against the fence when ripping, or against the miter
gauge when cross-cutting.
16. To minimize risk of injury in the event of workpiece
kickback, never stand directly in-line with the blade
or in the potential kickback path of the work piece.
17. Avoid working from awkward or off balance posi-
tions. Do not overreach while cutting; keep both
feet on floor. Never lean over or reach over the
blade and never pull the work piece over the blade
from behind. Use out feed support or have an assistant help when ripping long material.
18. Keep blade guards in place and in working order.
If a guard must be removed for maintenance or
cleaning, be sure it is properly reattached before
using the tool again.
19. Never leave the machine running with the power
on when not in operation.
20. Use of parts and accessories NOT recommended
by
GENERAL MFG
function or risk of injury.
21. Never stand on machinery. Serious injury could
result if the tool is tipped over or if the blade is unintentionally contacted.
22. Always disconnect tool from power before servicing
or changing accessories such as blades, or before
performing any maintenance, cleaning or adjustments, or if the machine will be left unattended.
23. Make sure that switch is in "OFF" position before
plugging in the power cord.
24. Make sure the tool is properly grounded. If equip-
ped with a 3-prong plug it should be used with a
three-pole receptacle. Never remove the third
prong.
25. Do not use this saw for other than its intended use. If
used for other purposes,
any real implied warranty and holds itself harmless
for any injury, which may result from that use.
may result in equipment mal-
GENERAL MFG
disclaims
14. Do not push or force stock into the blade. The saw
will perform better and more safely when working
at the rate for which it was designed.
5
ELECTRICAL REQUIREMENTS
EFORE CONNECTING THE MACHINE TO THE POWER SOURCE, VERIFY THAT THE VOLTAGE OF YOUR POWER SUPPLY CORRESPONDS
B
ITH THE VOLTAGE SPECIFIED ON THE MOTOR I.D. NAMEPLATE. A POWER SOURCE WITH GREATER VOLTAGE THAN NEEDED CAN
W
RESULT IN SERIOUS INJURY TO THE USER AS WELL AS DAMAGE TO THE MACHINE. IF IN DOUBT, CONTACT A QUALIFIED ELECTRICIAN
EFORE CONNECTING TO THE POWER SOURCE.
B
HIS TOOL IS FOR INDOOR USE ONLY. DO NOT EXPOSE TO RAIN OR USE IN WET OR DAMP LOCATIONS.
T
NOTE: VOLTAGE REQUIREMENTS AND AMPERAGE DRAW FOR M3, M4, M5, M6, M25, M35, M45, M55 and M65 MOTORS
MAY NOT BE FULLY DESCRIBED IN THIS MANUAL. FOR COMPLETE ELECTRICAL REQUIREMENTS REFER TO THE MOTOR
I.D. NAME PLATE ON THE MACHINE. IF IN DOUBT CONSULT A LICENSED QUALIFIED ELECTRICIAN BEFORE PROCEEDING.
appropriate power cord and plug must be performed
by a qualified electrician. The machine must be connected to an electrical source using a power cord that
has a grounding wire, which must also be properly connected to the grounding prong on the plug. The outlet
must be properly installed and grounded and all electrical connections must be made in accordance with
all local codes and regulations.
CIRCUIT CAPACITY
ELECTRICAL CONNECTIONS
Both a manual circuit breaker (or similar device) as well
as an electrical plug are recommended and should
be installed by a qualified electrician. Use locally
approved wire that includes a separate grounding wire
and a 3 prong grounding type plug with a matching
receptacle .
NOTE: To limit the potential for damage in transport, this
saw is shipped from the factory with the switch facing
inward . Before operating, the switch must be reinstalled
facing outward .
For added convenience, based upon personal preference,
a second mounting bracket, , and a second hole in the
base, , (for the power cord) allows installation of the
switch on the right side rather than the left side of the saw.
Make sure that the wires in your circuit are capable of
handling the amperage draw from your machine, as
well as any other machines that could be operating on
the same circuit. If you are unsure, consult a qualified
electrician. If the circuit breaker trips or the fuse blows
regularly, your machine may be operating on a circuit
that is close to its amperage draw capacity. However, if
an unusual amperage draw does not exist and a
power failure still occurs, contact a qualified technician
or our service department.
EXTENSION CORDS
The use of an extension cord is not generally recommended for 230V equipment. If you find it necessary,
use only 3-wire extension cords that have 3-prong
grounding plug and a matching 3-pole receptacle that
accepts the tool’s plug. Repair or replace a damaged
extension cord or plug immediately.
If you find it necessary to use an extension cord with
your machine make sure the cord rating is suitable for
the amperage listed on the motor I.D. plate. An undersized cord will cause a drop in line voltage resulting in
loss of power and overheating. The accompanying
chart shows the correct size extension cord to be used
based on cord length and motor I.D. plate amp rating.
If in doubt, use the next heavier gauge. The smaller the
number, the heavier the gauge.
GROUNDING INSTRUCTIONS
In the event of an electrical malfunction or short circuit,
grounding reduces the risk of electric shock to the operator. The motor of the “M2” model of this machine is
wired for 230V single phase operation. As with many
stationary industrial type machines, because each
installation situation is unique, this table saw is supplied
without a power cord or plug. The installation of an
6
TABLE - MINIMUM GAUGE FOR CORD
AMPERE
RATING
< 5
6 TO 10
10 TO 12
12 TO 16
* NR = Not Recommended
TOTAL LENGTH OF CORD IN FEET
230 VOLTS 50 FEET 100 FEET 200+ FEET
------->
------->
------->
------->
AWG
16 16 * NR
16 16 * NR
14 12 * NR
12 10 * NR
10" TILTING ARBOR SAW – L
650R-T50
EFT TILT
IDENTIFICATION OF MAIN PARTS AND COMPONENTS
LEFT TABLE EXTENSION
MITER GAUGE
BLADE GUARD AND SPLITTER ASSEMBLY
TABLE INSERT
MAIN TABLE
FENCE
RIGHT TABLE EXTENSION
REAR RAIL
FRONT RAIL
BLADE TILT HANDWHEEL
BEVEL SCALE
DUST OUTLET
BLADE HEIGHT ADJUSTMENT HANDWHEEL
MAGNETIC SAFETY SWITCH
7
BASIC FUNCTIONS
his cabinet saw has been designed for cutting solid wood as well as manufactured wood materials such as ply-
T
wood, wood panelling, particleboard, mdf and other wood based by-products. This saw is not designed for cutting
metals nor for cutting any materials other than wood or wood based stock.
This saw is designed for use with maximum 10" (254 mm) diameter blades having a center hole diameter of 5/8".
The blade can be raised to cut a maximum stock thickness of 3 1/8" with the blade set 90 degrees to the table. The
blade can be tilted up to 45 degrees to the left for bevel cuts to a maximum stock thickness of 2 1/8". Using any
standard aftermarket 8" diameter stacked dado blade set (not included), the maximum dado cutting capacity of
his saw is 13/16". Note: for safer dado cutting, an optional dado table insert (part number #650-3) can be purcha-
t
sed through your
To encourage safety through the proper use of either the supplied riving style splitter/blade guard assembly or the
European style riving knife the 650R saw has been designed with a quick install/quick release feature allowing the
user to install or remove either of these safety components in seconds.
General MFG/General
International distributor.
UNPACKING
Carefully unpack and remove the saw from the crate. All
other components and accessories are packed inside
the saw cabinet. Check for damaged or missing items as
per the list of contents below.
NOTE: Please report any damaged or missing items to
your General® International distributor immediately.
LIST OF CONTENTS QTY
SAW................................................................................1
SPLITTER /BLADE GUARD ASSEMBLY .............................1
EUROPEAN STYLE RIVING KNIFE ...................................1
ARBOR WRENCH ...........................................................1
MITER GAUGE ................................................................1
3/32" ALLEN KEY ............................................................1
5/32" ALLEN KEY ............................................................1
NOTE: F-42 rip fence and T-50 guide rails are packaged separately.
ADDITIONAL REQUIREMENTS FOR SET UP
• Phillips Screwdriver
• 1/2", 7/16" and 9/16" and open end wrench
• 1/8" Allen key
• Square
or
8
PLACEMENT WITHIN THE SHOP /
3
6
1
/
4
”
36 1/4”
3
3
1
/
2
”
33 1/2”
8
4
”
84”
2
8
”
28”
2
1
3
/
4”
21 3/4”
2
1
3/
4
”
21 3/4”
ESTABLISHING A SAFETY ZONE
THIS MODEL 650R 10" TILTING ARBOR SAW IS VERY HEAVY. DO NOT OVER-EXERT. A HOIST OR FORKLIFT SHOULD BE USED TO LIFT
HIS MACHINE.
T
TO LIMIT THE RISK OF SERIOUS INJURY OR DAMAGE TO THE MACHINE, ANY EQUIPMENT USED TO LIFT THIS MACHINE SHOULD HAVE
RATED CAPACITY IN EXCESS OF 495 LBS (225 KGS).
A
PLACEMENT WITHIN THE SHOP
This machine should be installed and operated only on a
solid, flat and stable floor that is able to support the
weight of the saw (495 lbs - 225 kgs) and the operator.
Using the dimensions shown beside as a guideline, plan
for placement within your shop that will allow the operator to work unencumbered and unobstructed by foot traffic (either passing shop visitors or other shop workers) or
other tools or machinery.
ESTABLISHING A SAFETY ZONE
For shops with frequent visitors or multiple operators, it is
advisable to establish a safety zone around shop
machinery. A clearly defined “no-go” zone on the floor
around each machine can help avoid accidents that
could cause injury to either the operator or the shop visitor. It is advisable to take a few moments to either paint
(using non-slip paint) or using tape, define on the floor the limits or perimeter of each machines safety zone. Take
steps to ensure that all operators and shop visitors are aware that these areas are off limits whenever a machine is
running for everyone but the individual operating the unit.
CLEAN UP
The protective coating on the saw table prevents rust from
forming during shipping and storage. Remove it by rubbing with a rag dipped in kerosene, mineral spirits or
paint thinner. (Dispose of potentially flammable solventsoaked rags according to manufacturer’s safety recommendations.)
A putty knife, held flat to avoid scratching the surface,
may also be used to scrape off the coating followed by
clean-up with solvent. Avoid rubbing the saw’s painted
surfaces, as many solvent-based products will remove
paint.
To prevent rust, apply a light coating of paste wax or use
regular applications of any after-market surface protectant or rust inhibitor.
Tip: With a screw driver, push a solvent-saturated rag into
the T-slots to remove the grease.
9
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