General 75-040 M1 User Manual

SETUP & OPERATION MANUAL

FEATURES

Heavy duty cast-iron head, column and base built for steady, vibration-free performance.

Head slides on precision machined castiron dovetail ways - stroke is controlled by a gas head-cylinder for smooth operation.

Dual depth stop for complete control of both down stroke depth and upstroke travel.

Left of right mount large feed handle with multi-position arm for better leverage and increased feed control.

Includes an adjustable workpiece stop and hold-down.

Totally enclosed fan cooled motor with start capacitor for smooth start-up and longer running life.

Dust protected switch with large mushroomstyle stop button and lock-out safety feature to prevent unintentional start-up.

Includes adapter bushings to accommodate both 5/8” and 3/4” sized chisel shanks.

Large table with telescopic extensions for enhanced workpiece support.

Non-marking rubber table rollers hold the workpiece firmly to the fence.

Convenient tool holder.

1/4”, 5/16”, 3/8” and 1/2” mortising chisel and bit set included.

SPECIFICATIONS

CHISEL CAPACITY

1/4" TO 5/8" (6 TO 16 MM)

MAXIMUM CHISEL STROKE 5" (127 MM)

DISTANCE FROM FENCE TO CHISEL CENTER 4" (101 mm)

DISTANCE FROM CHISEL TO TABLE

(CHISEL 1/4”)

5" (127 MM)

CHUCK CAPACITY 1⁄2” (13 MM)

FENCE SIZE

13 15/16" X 2 15/16" (355 MM X 75 MM)

TABLE SIZE

14 1/4" X 11 1/8" (362 X 283 MM)

BASE SIZE

15 9/16" x 17 1/8" (396 x 435 MM)

OVERALL HEIGHT

24 3/8" (620 MM)

SPINDLE SPEED 1720 RPM

MOTOR

1/2 HP, 110 V, 1 PH, 6 A

WEIGHT

99 LBS (45 KG)

5/8” HOLLOW CHISEL MORTISER

MODEL

#75-040 M1

REVISION 2 - DECEMBER 2/10

© Copyright General® International 12/2010

GENERAL® INTERNATIONAL

8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3 Telephone [phone] • Fax [phone] • www.general.ca

THANK YOU for choosing this General® International model 75-040 M1, 5/8” hollow chisel mortiser. This mortiser has been carefully tested and inspected before shipment and if properly used and maintained, will provide you with years of reliable service. For your safety, as well as to ensure optimum performance and trouble-free operation, and to get the most from your investment, please take the time to read this manual before assembling, installing and operating the unit.

The manual’s purpose is to familiarize you with the safe operation, basic function, and features of this mortiser as well as the set-up, maintenance and identification of its parts and components. This manual is not intended as a substitute for formal woodworking instruction, nor to offer the user instruction in the craft of woodworking. If you are not sure about the safety of performing a certain operation or procedure, do not proceed until you can confirm, from knowledgeable and qualified sources, that it is safe to do so.

Once you’ve read through these instructions, keep this manual handy for future reference.

Disclaimer: The information and specifications in this manual pertain to the unit as it was supplied from the factory at the time of printing. Because we are committed to making constant improvements, General® International reserves the right to make changes to components, parts or features of this unit as deemed necessary, without prior notice and without obligation to install any such changes on previously delivered units. Reasonable care is taken at the factory to ensure that the specifications and information in this manual corresponds with

that of the unit with which it was supplied. However, special orders and “after factory” modifications may render some or all information in this manual inapplicable to your machine. Further, as several generations of this model of mortiser and several versions of this manual may be in circulation, if you own an earlier or later version of this unit, this manual may not depict your machine exactly. If you have any doubts or questions contact your retailer or our support line with the model and serial number of your unit for clarification.

GENERAL® & GENERAL® INTERNATIONAL WARRANTY

All component parts of General®, General® International and Excalibur by General International ® products are carefully inspected during all stages of production and each unit is thoroughly inspected upon completion of assembly.

Limited Lifetime Warranty

Because of our commitment to quality and customer satisfaction, General® and General® International agree to repair or replace any part or component which upon examination, proves to be defective in either workmanship or material to the original purchaser for the life of the tool. However, the Limited Lifetime Warranty does not cover any product used for professionnal or commercial production purposes nor for industrial or educational applications. Such cases are covered by our Standard 2-year Limited Warranty only. The Limited Lifetime Warranty is also subject to the “Conditions and Exceptions” as listed below.

Standard 2-Year Limited Warranty

All products not covered by our lifetime warranty including products used in commercial, industrial and educational applications are warranted for a period of 2 years (24 months) from the date of purchase. General® and General® International agree to repair or replace any part or component which upon examination, proves to be defective in either workmanship or material to the original purchaser during this 2-year warranty period, subject to the “conditions and exceptions” as listed below.

To file a Claim

To file a claim under our Standard 2-year Limited Warranty or under our Limited Lifetime Warranty, all defective parts, components or machinery must be returned freight or postage prepaid to General® International, or to a nearby distributor, repair center or other location designated by General® International. For further details call our service department at 1-888- 949-1161 or your local distributor for assistance when filing your claim.

Along with the return of the product being claimed for warranty, a copy of the original proof of purchase and a “letter of claim” must be included (a warranty claim form can also be used and can be obtained, upon request, from General® International or an authorized distributor) clearly stating the model and serial number of the unit (if applicable) and including an explanation of the complaint or presumed defect in material or workmanship.

CONDITIONS AND EXCEPTIONS:

This coverage is extended to the original purchaser only. Prior warranty registration is not required but documented proof of purchase i.e. a copy of original sales invoice or receipt showing the date and location of the purchase as well as the purchase price paid, must be provided at the time of claim.

Warranty does not include failures, breakage or defects deemed after inspection by General® or General® International to have been directly or indirectly caused by or resulting from; improper use, or lack of or improper maintenance, misuse or abuse, negligence, accidents, damage in handling or transport, or normal wear and tear of any generally considered consumable parts or components.

Repairs made without the written consent of General® Internationallwill void all warranty.

TABLE OF CONTENTS

Rules for safe operation . . . . . . . . . . . . . . .5

Electrical requirements . . . . . . . . . . . . . . .6

Grounding instructions . . . . . . . . . . . . . . . . . . . . . . .6 Circuit capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Extension cords . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Basic Operations . . . . . . . . . . . . . . . . .13-14

Maintenance . . . . . . . . . . . . . . . . . . . .15-16

Periodic maintenance . . . . . . . . . . . . . . . . . . . . . .15 Sharpening chisels and bits . . . . . . . . . . . . . . . . . .15 Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Required maintenance . . . . . . . . . . . . . . . . . . . . .16

Identification of main parts

and components . . . . . . . . . . . . . . . . . . . .7

Basic functions . . . . . . . . . . . . . . . . . . . . .8

Unpacking . . . . . . . . . . . . . . . . . . . . . . . . .8

List of contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Clean up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Assembly instructions . . . . . . . . . . . . . .9-11

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Mounting to a work surface . . . . . . . . . . . . . . . . . . .9 Raise the mortiser head . . . . . . . . . . . . . . . . . . . . . .9 Attach the workpiece stop . . . . . . . . . . . . . . . . . . . .9 Install the down feed handle . . . . . . . . . . . . . . . . .10 Attach the tool and chisel holder . . . . . . . . . . . . .10 Install a chisel and bit set . . . . . . . . . . . . . . . . . . . .10 To square the chisel to the fence . . . . . . . . . . . . .11

Basic adjustments & controls . . . . . . . .12-13

Connecting to a power source . . . . . . . . . . . . . . .12 On / off power switch . . . . . . . . . . . . . . . . . . . . . . .12 Setting the depth stop . . . . . . . . . . . . . . . . . . . . . . .12 Table extensions . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Recommended optional accessories . . . . .16

Diagram . . . . . . . . . . . . . . . . . . . . . . . . . .17

Parts list . . . . . . . . . . . . . . . . . . . . . . . . .28

Contact info . . . . . . . . . . . . . . . . . . . . . . .20

RULES FOR SAFE OPERATION

To help ensure safe operation, please take a moment to learn the machine’s applications and limitations, as well as potential hazards. General® International disclaims any real or implied warranty and holds itself harmless for any injury that may result from improper use of its equipment.

1.Do not operate the mortiser when tired, distracted, or under the effects of drugs, alcohol or any medication that impairs reflexes or alertness.

2.The working area should be well lit, clean and free of debris.

3.Keep children and visitors at a safe distance when the mortiser is in operation; do not permit them to operate the mortiser.

4.Childproof and tamper proof your shop and all machinery with locks, master electrical switches and switch keys, to prevent unauthorized or unsupervised use.

5.Stay alert! Give your work your undivided attention. Even a momentary distraction can lead to serious injury.

6.Fine particulate dust is a carcinogen that can be hazardous to health. Work in a well-ventilated area and whenever possible use a dust collector and wear eye, ear and respiratory protection devices.

7.Do not wear loose clothing, gloves, bracelets, necklaces or other jewelry while the mortiser is in operation.

8.Be sure that adjusting wrenches, tools, drinks and other clutter are removed from the machine and/or the table surface before operating.

9.Keep hands well away from the mortising chisel, bit and all moving parts. Use a hold-down or clamp to secure the stock, and use a brush, not hands, to clear away chips and dust.

10.Be sure that the mortising chisel and bit are securely installed in the chuck before operation.

11.Be sure the mortising bit has gained full operating speed before beginning to drill.

12.Always use a clean, properly sharpened chisel and bit set. Dirty or dull chisels and bits are unsafe and can lead to accidents.

13.Use suitable work piece support if the work piece does not have a flat surface.

14.Do not push or force the chisel and bit into the stock. The mortiser will perform better and more safely when working at the rate feed for which it was designed.

15.Avoid working from awkward or off balance positions. Do not overreach and keep both feet on floor.

16.Never leave the machine unattended while it is running or with the power on.

17.Use of parts and accessories NOT recommended by GENERAL® INTERNATIONAL may result in equipment malfunction or risk of injury.

18.Never stand on machinery. Serious injury could result if the tool is tipped over or if the mortiser chisel and bit are unintentionally contacted.

19.Always disconnect the tool from the power source before servicing or changing accessories such as chisel and bit sets, or before performing any maintenance, cleaning, or if the machine will be left unattended.

20.Make sure that the switch is in the “OFF” position before plugging in the power cord.

21.Make sure the tool is properly grounded. If equipped with a 3-prong plug, it should be used with a threepole receptacle. Never remove the third prong.

22.Do not use this mortiser for other than its intended use. If used for other purposes, GENERAL® INTERNATIONAL disclaims any real implied warranty and holds itself harmless for any injury, which may result from that use.

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ELECTRICAL REQUIREMENTS

BEFORE CONNECTING THE MACHINE TO THE POWER SOURCE, VERIFY THAT THE VOLTAGE OF YOUR POWER SUPPLY CORRESPONDS WITH THE VOLTAGE SPECIFIED ON THE MOTOR I.D. NAMEPLATE. A POWER SOURCE WITH GREATER VOLTAGE THAN NEEDED CAN RESULT IN SERIOUS INJURY TO THE USER AS WELL AS DAMAGE TO THE MACHINE. IF IN DOUBT, CONTACT A QUALIFIED ELECTRICIAN BEFORE CONNECTING TO THE POWER SOURCE.

THIS TOOL IS FOR INDOOR USE ONLY. DO NOT EXPOSE TO RAIN OR USE IN WET OR DAMP LOCATIONS.

			EXTENSION CORDS
			If you find it necessary to use an extension cord with your
			machine, use only 3-wire extension cords that have 3-
			prong grounding plug and a matching 3-pole recepta-
			cle that accepts the tool’s plug. Repair or replace a
A			damaged extension cord or plug immediately.
			Make sure the cord rating is suitable for the amperage
			listed on the motor I.D. plate. An undersized cord will
	B	C	cause a drop in line voltage resulting in loss of power
			and overheating. The accompanying chart shows the
			correct size extension cord to be used based on cord
			length and motor I.D. plate amp rating. If in doubt, use
			the next heavier gauge. The smaller the number, the
			heavier the gauge.

AMPERES	EXTENSION CORD LENGTH
(AMPS)	25 FEET	50 FEET	100 FEET	150 FEET
< 5	18	16	16	14
6 TO 10	18	16	14	12
10 TO 12	16	16	14	14
12 TO 16	14	12	* NR	* NR

* NR = Not Recommended

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