SETUP & OPERATION MANUAL
FEATURES
Easy installation with minimal required maintenance.
Fits most production machines such as table saws, jointers and shapers.
Contributes to a safer work environment by keeping workers’ hands away from cutting tools and blades.
Rapid positioning using two rack and pinion adjustment hand wheels.
Provides better work piece finish results thanks to smooth consistent feeding speeds.
Polished steel column and arm and heavy-duty cast-iron mounting base.
3 Rubber feed rollers for better work piece grip.
Chain-driven gear and transmission system for enhanced durability.
4 feeding speeds 20, 26, 33 & 43 fpm (6, 8,10 & 13 mpm).
SPECIFICATIONS
• Feeding speeds (4)
20, 26, 33 & 43 fpm (6, 8,10 & 13 mpm).
•Number of rollers 3
•Roller sizes
3 1/8” x 1 3/16” (80 x 30 mm)
•Roller suspension 9/16” (15 mm)
•Motor
1/4 HP, 110 V, 1 Ph
•Weight
75 lbs (34 kg)
Version #2_Revision #1 - November 2015
© Copyright General International
POWER FEEDER
MODEL
#20-200
GENERAL® INTERNATIONAL
8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3 Telephone (514) 326-1161 • Fax (514) 326-5555 • www.general.ca
THANK YOU for choosing this General® International model 20-200 Power feeder.This machine has been carefully tested and inspected before shipment and if properly used and maintained, will provide you with years of reliable service. For your safety, as well as to ensure optimum performance and trouble-free operation,and to get the most from your investment,please take the time to read this manual before assembling, installing and operating the unit.
The manual’s purpose is to familiarize you with the safe operation, basic function, and features of this machine as well as the set-up, maintenance and identification of its parts and components. This manual is not intended as a substitute for formal woodworking instruction, nor to offer the user instruction in the craft of woodworking. If you are not sure about the safety of performing a certain operation or procedure, do not proceed until you can confirm, from knowledgeable and qualified sources, that it is safe to do so.
Once you’ve read through these instructions, keep this manual handy for future reference.
DISCLAIMER: The information and specifications in this manual pertain to the unit as it was supplied from the factory at the time of printing. Because we are committed to making constant improvements, General® International reserves the right to make changes to components, parts or features of this unit as deemed necessary, without prior notice and without obligation to install any such changes on previously delivered units. Reasonable care is taken at the factory to ensure that the specifications and information in this manual corresponds with that of the unit with which it
was supplied.However,special orders and“after factory” modifications may render some or all information in this manual inapplicable to your machine. Further, as several generations of this model of power feeder and several versions of this manual may be in circulation, if you own an earlier or later version of this unit, this manual may not depict your unit exactly. If you have any doubts or questions contact your retailer or our support line with the model and serial number of your unit for clarification.
GENERAL® INTERNATIONAL WARRANTY
All component parts of General® International and Excalibur by General International® products are carefully inspected during all stages of production and each unit is thoroughly inspected upon completion of assembly.
Limited Lifetime Warranty
Because of our commitment to quality and customer satisfaction, General® International agrees to repair or replace any part or component which upon examination, proves to be defective in either workmanship or material to the original purchaser for the life of the tool. However, the Limited Lifetime Warranty does not cover any product used for professional or commercial production purposes nor for industrial or educational applications. Such cases are covered by our Standard 2-year Limited Warranty only. The Limited Lifetime Warranty is also subject to the “Conditions and Exceptions” as listed below.
Standard 2-Year Limited Warranty
All products not covered by our lifetime warranty including products used in commercial, industrial and educational applications are warranted for a period of 2 years (24 months) from the date of purchase. General® International agrees to repair or replace any part or component which upon examination, proves to be defective in either workmanship or material to the original purchaser during this 2-year warranty period, subject to the “conditions and exceptions” as listed below.
To file a Claim
To file a claim under our Standard 2-year Limited Warranty or under our Limited Lifetime Warranty, all defective parts, components or machinery must be returned freight or postage prepaid to General® International, or to a nearby distributor, repair center or other location designated by General® International. For further details call our service department at 1-888-949-1161 or your local distributor for assistance when filing your claim.
Along with the return of the product being claimed for warranty, a copy of the original proof of purchase and a“letter of claim”must be included (a warranty claim form can also be used and can be obtained, upon request, from General® International or an authorized distributor) clearly stating the model and serial number of the unit (if applicable) and including an explanation of the complaint or presumed defect in material or workmanship.
CONDITIONS AND EXCEPTIONS:
This coverage is extended to the original purchaser only. Prior warranty registration is not required but documented proof of purchase i.e. a copy of original sales invoice or receipt showing the date and location of the purchase as well as the purchase price paid, must be provided at the time of claim.
Warranty does not include failures, breakage or defects deemed after inspection by General® International to have been directly or indirectly caused by or resulting from; improper use, or lack of or improper maintenance, misuse or abuse, negligence, accidents, damage in handling or transport, or normal wear and tear of any generally considered consumable parts or components.
Repairs made without the written consent of General® International will void all warranty.
TABLE OF CONTENTS
Rules for safe operation..................................................................................................... |
5 |
Electrical requirements....................................................................................................... |
6 |
Identification of main parts and components................................................................... |
7 |
Unpacking.......................................................................................................................... |
8 |
Basic functions................................................................................................................... |
8 |
Installation.......................................................................................................................... |
9 |
Assembly instructions.................................................................................................... |
9-11 |
Installing the power feeder................................................................................................................................ |
9 |
Basic adjustments and controls.................................................................................. |
11-14 |
Connecting to a power source....................................................................................................................... |
11 |
On/Off power switch......................................................................................................................................... |
12 |
Changing feed speeds.................................................................................................................................... |
12 |
Installation chart................................................................................................................................................ |
13 |
Guidelines for selecting speeds...................................................................................................................... |
13 |
Adjusting the feeder height and length......................................................................................................... |
14 |
Operating instructions................................................................................................. |
14-16 |
Checklist before starting................................................................................................................................... |
14 |
Using the feeder step-by-step.......................................................................................................................... |
14 |
Maintenance............................................................................................................... |
16-18 |
Periodic maintenance...................................................................................................................................... |
16 |
Replacing the gear box oil.............................................................................................................................. |
16 |
Lubricationg the chain and the gears........................................................................................................... |
17 |
Greasing the rollers........................................................................................................................................... |
17 |
Replacing the rollers......................................................................................................................................... |
17 |
Recommended optional accessories.............................................................................. |
18 |
Parts list & diagram..................................................................................................... |
19-21 |
Contact information......................................................................................................... |
22 |
RULES FOR SAFE OPERATION
To help ensure safe operation, please take a moment to learn the machine’s applications and limitations, as well as potential hazards. General® International disclaims any real or implied warranty and holds itself harmless for any injury that may result from the improper use of its equipment.
1.Do not operate the feeder when tired, distracted, or under the effects of drugs, alcohol or any medication that impairs reflexes or alertness.
2.The work area should be well lit, clean and free of debris.
3.Keep children and visitors at a safe distance when the feeder is in operation; do not permit them to operate the feeder.
4.Childproof and tamper proof your shop and all machinery with locks, master electrical switches and switch keys, to prevent unauthorized or unsupervised use.
5.STAY ALERT! Give your work your undivided attention. Even a momentary distraction can lead to serious injury.
6.Fine particulate dust is a carcinogen that can be hazardous to health. Work in a well-ventilated area and whenever possible use a dust collector and wear eye, ear and respiratory protection devices.
7.Do not wear loose clothing, gloves, bracelets, necklaces or other jewelry while the power feeder is in operation.
8.Be sure that adjusting wrenches, tools, drinks and other clutter are removed from the machine before operating.
9.Keep hands well away from feed rollers, blades or other cutting tools and all moving parts, and use a brush, not hands, to clear away chips and saw dust.
10.Be sure the feeder is properly installed and securely mounted. Verify, retighten and re-align (as needed) before each operation.
11.Do not push or force stock into the feeder. The feeder will perform better and more safely when working at the rate for which it was designed.
12.Always turn on the machine or cutting tool on which the feeder is installed and always stop the feeder before turning off the machine or cutting tool.
13.Select the appropriate feed speed for the operation being performed. Feeding at too high a speed can damage the feeder, the machine on which it is installed or the workpiece and may cause serious personal injury.
14.To minimize risk of injury in the event of workpiece kickback, never stand directly in-line with the blade or cutting tool, or in the potential kickback path of the work piece.
15.Never leave the machine running with the power on when not in operation.
16.Use of parts and accessories NOT recommended by General® International may result in equipment malfunction or risk of injury.
17.Never stand on machinery. Serious injury could result if the tool is tipped over or if the blade or cutting tool is unintentionally contacted.
18.Always disconnect the feeder from the power before servicing or changing accessories such as feed rollers, or before performing any maintenance, cleaning or adjustments, or if the machine will be left unattended.
19.Make sure that switch is in the “OFF” position before plugging in the power cord.
20.Make sure the tool is properly grounded. If equipped with a 3-prong plug it should be used with a three-pole receptacle. Never remove the third prong.
21.Do not use this feeder for any purpose other than its intended use. If used for other purposes, General® International disclaims any real or implied warranty and holds itself harmless for any injury, which may result from that use.
5
ELECTRICAL REQUIREMENTS
BEFORE CONNECTING THE MACHINE TO THE POWER SOURCE,VERIFY THAT THE VOLTAGE OF YOUR POWER SUPPLY CORRESPONDS WITH THE VOLTAGE SPECIFIED ON THE MOTOR I.D. NAMEPLATE. A POWER SOURCE WITH GREATER VOLTAGE THAN NEEDED CAN RESULT IN SERIOUS INJURY TO THE USER AS WELL AS DAMAGE TO THE MACHINE. IF IN DOUBT, CONTACT A QUALIFIED ELECTRICIAN BEFORE CONNECTING TO THE POWER SOURCE.
THIS TOOL IS FOR INDOOR USE ONLY. DO NOT EXPOSE TO RAIN OR USE IN WET OR DAMP LOCATIONS.
GROUNDING INSTRUCTIONS
In the event of an electrical malfunction or short circuit, grounding reduces the risk of electric shock. The motor of this machine is wired for 110V single phase operation and is equipped with a 3-conductor cord and a 3-prong grounding plug A to fit a grounded type receptacle B.
Do not remove the 3rd prong (grounding pin) to make |
A |
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it fit into an old 2-hole wall socket or extension cord. If |
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an adaptor plug is used C, it must be attached to the |
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metal screw of the receptacle. |
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Note: The use of an adaptor plug is illegal in some |
B |
C |
areas. Check your local codes. If you have any doubts |
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or if the supplied plug does not correspond to your |
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electrical outlet, consult a qualified electrician before |
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proceeding. |
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CIRCUIT CAPACITY
Make sure that the wires in your circuit are capable of handling the amperage draw from your machine, as well as any other machines that could be operating on the same circuit. If you are unsure, consult a qualified electrician. If the circuit breaker trips or the fuse blows regularly, your machine may be operating on a circuit that is close to its amperage draw capacity. However, if an unusual amperage draw does not exist and a power failure still occurs, contact a qualified technician or our service department.
EXTENSION CORDS
If you find it necessary to use an extension cord with your machine, use only 3-wire extension cords that have 3-prong grounding plug and a matching 3-pole receptacle that accepts the tool’s plug. Repair or replace a damaged extension cord or plug immediately. Make sure the cord rating is suitable for the amperage listed on the motor I.D. plate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The accompanying chart shows the correct size extension cord to be used based on cord length and motor I.D. plate amp rating. If in doubt, use the next heavier gauge. The smaller the number, the heavier the gauge.
TABLE - MINIMUM GAUGE FOR CORD
EXTENSION CORD LENGTH
AMPERES |
50 feet |
100 feet |
200 feet |
300 feet |
< 5 |
18 |
16 |
16 |
14 |
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6 to 10 |
18 |
16 |
14 |
12 |
|
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10 to 12 |
16 |
16 |
14 |
12 |
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12 to 16 |
14 |
12 |
*NR |
*NR |
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*NR = Not Recommended
6
IDENTIFICATION OF MAIN PARTS AND COMPONENTS
F
E |
G |
H |
I |
J D 
L
C
B
A 
K
A. |
MOUNTING BASE |
G. |
ADJUSTMENT ARM LOCK LEVER |
B. |
COLUMN LOCK LEVER |
H. |
SUPPORT ELBOW LOCK LEVER |
C. |
HEIGHT ADJUSTMENT LOCK LEVER |
I. |
MOTOR |
D. |
ARM ADJUSTMENT HANDLE |
J. |
ON/OFF AND FEED DIRECTION SWITCH |
E. |
FEEDER ARM |
K. |
FRONT COVER |
F. |
HEIGHT ADJUSTMENT HANDLE |
L. |
TILT LOCK LEVER |
7
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