GE Fanuc Automation
Computer Numerical Control Products
Series 15 / 150 – Model B
Maintenance Manual
GFZ-62075E/04 |
May 1998 |
GFL-001
Warnings, Cautions, and Notes as Used in this Publication
Warning
Warning notices are used in this publication to emphasize that hazardous voltages, currents, temperatures, or other conditions that could cause personal injury exist in this equipment or may be associated with its use.
In situations where inattention could cause either personal injury or damage to equipment, a Warning notice is used.
Caution
Caution notices are used where equipment might be damaged if care is not taken.
Note
Notes merely call attention to information that is especially significant to understanding and operating the equipment.
This document is based on information available at the time of its publication. While efforts have been made to be accurate, the information contained herein does not purport to cover all details or variations in hardware or software, nor to provide for every possible contingency in connection with installation, operation, or maintenance. Features may be described herein which are not present in all hardware and software systems. GE Fanuc Automation assumes no obligation of notice to holders of this document with respect to changes subsequently made.
GE Fanuc Automation makes no representation or warranty, expressed, implied, or statutory with respect to, and assumes no responsibility for the accuracy, completeness, sufficiency, or usefulness of the information contained herein. No warranties of merchantability or fitness for purpose shall apply.
©Copyright 1998 GE Fanuc Automation North America, Inc.
All Rights Reserved.
SAFETY PRECAUTIONS
This section describes the safety precautions related to the use of CNC units. It is essential that these precautions be observed by users to ensure the safe operation of machines equipped with a CNC unit (all descriptions in this section assume this configuration).
CNC maintenance involves various dangers. CNC maintenance must be undertaken only by a qualified technician.
Users must also observe the safety precautions related to the machine, as described in the relevant manual supplied by the machine tool builder.
Before checking the operation of the machine, take time to become familiar with the manuals provided by the machine tool builder and FANUC.
Contents
1. DEFINITION OF WARNING, CAUTION, AND NOTE . . . . . . . . . . . . . . . . . . . . . . . . s±2
2. WARNINGS RELATED TO CHECK OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . s±3
3. WARNINGS RELATED TO REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . s±5
4. WARNINGS RELATED TO PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . s±6
5. WARNINGS AND NOTES RELATED TO DAILY MAINTENANCE . . . . . . . . . . . . . s±7
s±1
SAFETY PRECAUTIONS B±62075E/04
1 DEFINITION OF WARNING, CAUTION, AND NOTE
This manual includes safety precautions for protecting the maintenance personnel (herein referred to as the user) and preventing damage to the machine. Precautions are classified into Warnings and Cautions according to their bearing on safety. Also, supplementary information is described as a Note. Read the Warning, Caution, and Note thoroughly before attempting to use the machine.
WARNING
Applied when there is a danger of the user being injured or when there is a damage of both the user being injured and the equipment being damaged if the approved procedure is not observed.
CAUTION
Applied when there is a danger of the equipment being damaged, if the approved procedure is not observed.
NOTE
The Note is used to indicate supplementary information other than Warning and Caution.
Read this manual carefully, and store it in a safe place.
s±2
B±62075E/04 SAFETY PRECAUTIONS
2 WARNINGS RELATED TO CHECK OPERATION
WARNING
1.When checking the operation of the machine with the cover removed
(1)The user's clothing could become caught in the spindle or other components, thus presenting a danger of injury. When checking the operation, stand away from the machine to ensure that your clothing does not become tangled in the spindle or other components.
(2)When checking the operation, perform idle operation without workpiece. When a workpiece is mounted in the machine, a malfunction could cause the workpiece to be dropped or destroy the tool tip, possibly scattering fragments throughout the area. This presents a serious danger of injury. Therefore, stand in a safe location when checking the operation.
2.When checking the machine operation with the power magnetics cabinet door opened
(1)The power magnetics cabinet has a high±voltage section (carrying a 
mark). Never touch the high±voltage section. The high±voltage section presents a severe risk of electric
shock. Before starting any check of the operation, confirm that the cover is mounted on the high±voltage section. When the high±voltage section itself must be checked, note that touching a terminal presents a severe danger of electric shock.
(2)Within the power magnetics cabinet, internal units present potentially injurious corners and projections. Be careful when working inside the power magnetics cabinet.
3.Never attempt to machine a workpiece without first checking the operation of the machine. Before starting a production run, ensure that the machine is operating correctly by performing a trial run using, for example, the single block, feedrate override, or machine lock function or by operating the machine with neither a tool nor workpiece mounted. Failure to confirm the correct operation of the machine may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user.
4.Before operating the machine, thoroughly check the entered data.
Operating the machine with incorrectly specified data may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user.
s±3
SAFETY PRECAUTIONS |
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WARNING
5.Ensure that the specified feedrate is appropriate for the intended operation. Generally, for each machine, there is a maximum allowable feedrate. The appropriate feedrate varies with the intended operation. Refer to the manual provided with the machine to determine the maximum allowable feedrate. If a machine is run at other than the correct speed, it may behave unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user.
6.When using a tool compensation function, thoroughly check the direction and amount of compensation.
Operating the machine with incorrectly specified data may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user.
s±4
B±62075E/04 SAFETY PRECAUTIONS
3 WARNINGS RELATED TO REPLACEMENT
WARNING
1.Always turn off the power to the CNC and the main power to the power magnetics cabinet. If only the power to the CNC is turned off, power may continue to be supplied to the serve section. In such a case, replacing a unit may damage the unit, while also presenting a danger of electric shock.
2.When a heavy unit is to be replaced, the task must be undertaken by two persons. If the replacement is attempted by only one person, the replacement unit could slip and fall, possibly causing injury.
3.After the power is turned off, the servo amplifier and spindle amplifier may retain voltages for a while, such that there is a danger of electric shock even while the amplifier is turned off. Allow at least twenty minutes after turning off the power for these residual voltages to dissipate.
4.When replacing a unit, ensure that the new unit has the same parameter and other settings as the old unit. (For details, refer to the manual provided with the machine.) Otherwise, unpredictable machine movement could damage the workpiece or the machine itself, and present a danger of injury.
s±5
SAFETY PRECAUTIONS B±62075E/04
4 WARNINGS RELATED TO PARAMETERS
WARNING
1.When machining a workpiece for the first time after modifying a parameter, close the machine cover. Never use the automatic operation function immediately after such a modification. Instead, confirm normal machine operation by using functions such as the single block function, feedrate override function, and machine lock function, or by operating the machine without mounting a tool and workpiece. If the machine is used before confirming that it operates normally, the machine may move unpredictably, possibly damaging the machine or workpiece, and presenting a risk of injury.
2.The CNC and PMC parameters are set to their optimal values, so that those parameters usually need not be modified. When a parameter must be modified for some reason, ensure that you fully understand the function of that parameter before attempting to modify it. If a parameter is set incorrectly, the machine may move unpredictably, possibly damaging the machine or workpiece, and presenting a risk of injury.
s±6
B±62075E/04 SAFETY PRECAUTIONS
5 WARNINGS AND NOTES RELATED TO DAILY MAINTENANCE
WARNING
1. Memory backup battery replacement
When replacing the memory backup batteries, keep the power to the machine (CNC) turned on, and apply an emergency stop to the machine. Because this work is performed with the power on and the cabinet open, only those personnel who have received approved safety and maintenance training may perform this work.
When replacing the batteries, be careful not to touch the high±voltage circuits (marked 
and fitted with an insulating cover).
Touching the uncovered high±voltage circuits presents an extremely dangerous electric shock hazard.
NOTE
The CNC uses batteries to preserve the contents of its memory, because it must retain data such as programs, offsets, and parameters even while external power is not applied.
If the battery voltage drops, a low battery voltage alarm is displayed on the machine operator's panel or CRT screen.
When a low battery voltage alarm is displayed, replace the batteries within a week. Otherwise, the contents of the CNC's memory will be lost.
To replace the battery, see the procedure described in Section 2.8 of this manual.
s±7
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B±62075E/04 |
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WARNING
2. Absolute pulse coder battery replacement
When replacing the memory backup batteries, keep the power to the machine (CNC) turned on, and apply an emergency stop to the machine. Because this work is performed with the power on and the cabinet open, only those personnel who have received approved safety and maintenance training may perform this work.
When replacing the batteries, be careful not to touch the high±voltage circuits (marked 
and fitted with an insulating cover).
Touching the uncovered high±voltage circuits presents an extremely dangerous electric shock hazard.
NOTE
The absolute pulse coder uses batteries to preserve its absolute position.
If the battery voltage drops, a low battery voltage alarm is displayed on the machine operator's panel or CRT screen.
When a low battery voltage alarm is displayed, replace the batteries within a week. Otherwise, the absolute position data held by the pulse coder will be lost.
To replace the battery, see the procedure described in Section 2.8 of this manual.
s±8
B±62075E/04 |
SAFETY PRECAUTIONS |
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WARNING
3. Fuse replacement
Before replacing a blown fuse, however, it is necessary to locate and remove the cause of the blown fuse.
For this reason, only those personnel who have received approved safety and maintenance training may perform this work.
When replacing a fuse with the cabinet open, be careful not to touch the high±voltage circuits (marked 
and fitted with an insulating cover).
Touching an uncovered high±voltage circuit presents an extremely dangerous electric shock hazard.
s±9
B±62075E/04 |
Table of Contents |
SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . s±1
PREFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p±1
1. OPERATION OF MDI PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 |
OPERATION OF MDI PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2 |
|
1.1.1 |
Screen Transition Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2 |
|
1.2 |
DISPLAYING SYSTEM CONFIGURATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
9 |
|
1.2.1 |
Displaying Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
9 |
|
1.2.2 |
Software Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
9 |
|
1.2.3 |
Slot Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
10 |
|
1.2.4 |
Module Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
12 |
|
1.3 |
ALARM HISTORY DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
13 |
|
1.3.1 |
Display Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
13 |
|
1.3.2 |
Alarm History Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
13 |
|
1.3.3 |
Display Format of History Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
13 |
|
1.3.4 |
Restrictions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
14 |
|
1.4 |
HELP FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
15 |
|
1.4.1 |
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
15 |
|
1.4.2 |
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
15 |
|
1.5 |
DIAGNOSIS FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
19 |
|
1.5.1 |
Displaying the Diagnosis Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
19 |
|
1.5.2 |
Displaying the Status when it Appears that a Command is not being Executed . . . . . . . . . . . . . |
19 |
|
1.6 |
NC STATUS DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
28 |
|
1.7 |
WAVEFORM DIAGNOSIS FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
30 |
|
1.7.1 |
Display of Wave Diagnosis (Graph) Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
30 |
|
1.7.2 |
Setting the Waveform Diagnosis Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
30 |
|
1.7.3 |
Starting or Terminating Data Sampling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
34 |
|
1.7.4 |
Waveform Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
34 |
|
1.7.5 |
Editing a Displayed Waveform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
34 |
|
1.7.6 |
Erasing a Displayed Waveform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
34 |
|
1.8 |
OPERATING MONITOR SCREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
35 |
|
1.8.1 |
Display Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
35 |
|
1.9 |
INTERNAL POSITION COMPENSATION DATA DISPLAY FUNCTION . . . . . . . . . . . . . . . . . . . |
36 |
|
1.9.1 |
Display Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
36 |
|
1.9.2 |
Display Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
36 |
|
1.10 |
OPERATION HISTORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
41 |
|
1.10.1 |
Display Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
41 |
|
1.10.2 |
Soft Key Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
41 |
|
1.10.3 |
Select DI/DO Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
44 |
|
1.10.4 |
Related Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
45 |
|
1.11 |
OPERATION LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
46 |
|
2. HARDWARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
51 |
|
2.1 |
STRUCTURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
52 |
2.2 |
OUTLINE OF HARDWARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
53 |
2.3 |
TOTAL CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
56 |
c±1
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2.4 |
INTER±MACHINE CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . |
68 |
|
|
2.4.1 |
CRT/MDI Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . |
68 |
|
2.4.2 |
Reader/Puncher Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . |
71 |
|
2.4.3 |
Manual Pulse Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . |
72 |
|
2.4.4 |
I/O Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . |
73 |
|
2.4.5 |
Servo Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . |
76 |
|
2.4.6 |
Connections by Type of Detectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . |
77 |
|
2.4.7 |
Combining Serial Spindle and Analog Spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . |
79 |
|
2.4.8 |
Connection to α Serial Spindle Amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . |
80 |
|
2.4.9 |
Connection to Analog Spindle Amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . |
81 |
|
2.4.10 |
Remote Buffer Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . |
82 |
|
2.4.11 |
High±speed DI Signal Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . |
84 |
|
2.4.12 |
Environmental Requirement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . |
85 |
|
2.4.13 |
Power Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . |
86 |
|
2.4.14 |
Action Against Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . |
86 |
2.5 |
LIGHTING OF ALARM LEDS ON PCBS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . |
92 |
|
|
2.5.1 |
Configuration of the Power Supply Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . |
92 |
|
2.5.2 |
Configuration of the CPU Board (MAIN±B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . |
96 |
|
2.5.3 |
Configuration of the Main CPU Board (MAIN±A) . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . |
100 |
|
2.5.4 |
Configuration of the Upgraded Main CPU Board (MAIN±C) . . . . . . . . . . . . . . . . . . . |
. . . . . . . |
104 |
|
2.5.5 |
Configuration of the High±speed Multiaxis Main CPU Board (MAX MAIN±A) . . . . |
. . . . . . . |
107 |
|
2.5.6 |
Configuration of the Level Up Multiaxis Main CPU Board (MAX MAIN±C) . . . . . . |
. . . . . . . |
111 |
|
2.5.7 |
Configuration of the PMC±NA Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . |
115 |
|
2.5.8 |
Configuration of the PMC±NA Board with or without the Conversational Function . |
. . . . . . . |
118 |
|
2.5.9 |
Configuration of the PMC±NB Board with or without the Conversational Function . |
. . . . . . . |
122 |
|
2.5.10 |
Configuration of the PMC±NB/NB2 Board with or without the Conversational Function . . . . |
126 |
|
|
2.5.11 |
Configuration of the Axis CPU Board (ACPU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . |
130 |
|
2.5.12 |
Configuration of the Multiaxis Buffer Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . |
133 |
|
2.5.13 |
Configuration of the RISC Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . |
134 |
|
2.5.14 |
Configuration of the RISC Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . |
137 |
|
2.5.15 |
Configuration of the Sub±CPU Board (SUB±A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . |
140 |
|
2.5.16 |
Configuration of the Standard Multiaxis Sub±CPU Board (MAX SUB±B) . . . . . . . . |
. . . . . . . |
143 |
|
2.5.17 |
Configuration of the Upgraded Sub±CPU Board (SUB±C) . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . |
146 |
|
2.5.18 |
Configuration of Additional Axis (ADAX) Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . |
149 |
|
2.5.19 |
Configuration of the Option 1 Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . |
152 |
|
2.5.20 |
OSI Ethernet Board Configuration (10 Base 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . |
156 |
|
2.5.21 |
OSI Ethernet Board Configuration (10 Base 5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . |
158 |
|
2.5.22 |
Alarm LED Display (Red) in the Event of an Error . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . |
160 |
2.5.23Alarm LED (Red) Display in the Event of an Error Occurring
|
|
in the Connection Unit/Operator's Panel Connection Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
161 |
2.6 |
LIST OF THE PCBS AND UNITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
163 |
|
|
2.6.1 |
Control Unit Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
163 |
|
2.6.2 |
Power Supply Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
164 |
|
2.6.3 |
Control Unit PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
164 |
|
2.6.4 |
Back Panel PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
165 |
|
2.6.5 |
Module (For Main CPU Board) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
166 |
|
2.6.6 |
Module (For PMC/Conversational Board) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
167 |
|
2.6.7 |
Module (For Sub CPU Board, Additional Axis Board, or Axis CPU Board) . . . . . . . . . . . . . . |
168 |
|
2.6.8 |
Module (For RISC Board) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
168 |
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TABLE OF CONTENTS |
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2.6.9 |
Module (Option 1 Board) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . |
169 |
||
2.6.10 |
Module (OSI Ethernet Board) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . |
169 |
||
2.6.11 |
Display Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . |
170 |
||
2.6.12 |
External Control Unit (Except I/O Unit) . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . |
173 |
||
2.7 |
HOW TO REPLACE THE MODULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . |
176 |
||
2.7.1 |
Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . |
176 |
||
2.7.2 |
Insertion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . |
176 |
||
2.8 |
HOW TO REPLACE THE BATTERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . |
177 |
||
2.8.1 |
Replace the Battery for Memory Back Up . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . |
177 |
||
2.8.2 |
Replacing Batteries for Separate Absolute Pulse Coder . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . |
178 |
||
2.9 |
HOW TO REPLACE FAN MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . |
179 |
||
2.10 FUSE REPLACEMENT IN POWER SUPPLY UNIT . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . |
181 |
|||
2.11 MAINTENANCE OF HEAT PIPE TYPE HEAT EXCHANGER . . . . . . . . . |
. . . . . . . . . . . . . . . . . . |
182 |
|||
2.12 ADJUSTING THE LIQUID±CRYSTAL DISPLAYS . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . |
185 |
|||
2.12.1 |
9.5″ LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . |
185 |
||
2.12.2 |
10″ |
LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . |
185 |
|
2.12.3 |
10″ |
PDP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . |
186 |
|
2.12.4 |
9″ PDP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . |
186 |
||
2.13 REPLACING THE FUSES OF THE LIQUID±CRYSTAL DISPLAYS . . . . |
. . . . . . . . . . . . . . . . . . |
187 |
|||
2.13.1 |
9.5″ LCD, 10.4″ LCD (Graphic Function Built±in Type or for MMC±IV) . . . . . . . . . . . . . . . . |
187 |
|||
2.13.2 |
10″ |
LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . |
187 |
|
2.14 REPLACING THE LCD BACKLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . |
188 |
|||
2.15 HOW TO REPLACE THE CRT DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . |
189 |
|||
2.16 HOW TO REPLACE THE MDI KEYBOARD . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . |
190 |
|||
2.17 HOW TO REPLACE THE CARD CAGE IN THE CONTROL UNIT . . . . . |
. . . . . . . . . . . . . . . . . . |
191 |
|||
2.18 |
HANDLING MEMORY CARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . |
192 |
||
2.18.1 |
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . |
192 |
||
2.18.2 |
Notes on Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . |
192 |
||
2.18.3 |
Names and Functions of the Components . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . |
193 |
||
2.18.4 |
Using Memory Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . |
194 |
||
2.18.5 |
Replacing the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . |
195 |
||
3. INPUT AND OUTPUT OF DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . |
196 |
|||
3.1 |
SETTING THE PARAMETERS REQUIRED FOR INPUT/OUTPUT . . . . . . |
. . . . . . . . . . . . . . . . . |
197 |
||
3.2 |
DATA INPUT/OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . |
200 |
||
3.2.1 |
Checking the Parameters Required for Data Input/Output . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . |
200 |
||
3.2.2 |
Data Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . |
208 |
||
3.2.2.1 |
CNC parameter output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . |
208 |
||
3.2.2.2 |
Outputting PMC parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . |
208 |
||
3.2.2.3 |
Pitch error compensation data output . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . |
212 |
||
3.2.2.4 |
Custom macro variable value output . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . |
212 |
||
3.2.2.5 |
Tool offset data output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . |
213 |
||
3.2.2.6 |
Part program output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . |
213 |
||
3.2.3 |
Data Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . |
214 |
||
3.2.3.1 |
CNC parameter input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . |
214 |
||
3.2.3.2 |
Inputting CNC parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . |
214 |
||
3.2.3.3 |
Inputting PMC data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . |
216 |
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B±62075E/04 |
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3.2.3.4 |
Pitch error compensation data input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . 218 |
3.2.3.5 |
Custom macro variable value input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . 218 |
3.2.3.6 |
Tool offset data input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . 219 |
3.2.3.7 |
Part program registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . 220 |
3.2.4 |
15±MFB Data Input/Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . 222 |
3.2.4.1 |
Conversational data input/output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . 222 |
3.2.4.2 |
Conversational data input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . 222 |
3.2.4.3 |
Conversational data output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . 223 |
4. INTERFACE BETWEEN NC AND PMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
4.1 GENERAL OF INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225 4.2 SPECIFICATION OF PMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226 4.2.1 Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226 4.2.2 Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227 4.2.3 Built±in Debug Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228 4.2.4 System Reserve Area in Internal Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228 4.2.5 Execution Period of PMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229 4.3 PMC SYSTEM CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230 4.4 PMC SCREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231 4.4.1 Display Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231 4.4.2 PMCLAD Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233 4.4.3 PMCDGN Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237 4.4.4 PMCRAM Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245 4.5 SIGNAL AND SYMBOL CORRESPONDENCE TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253
5. TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
270 |
|
5.1 |
CORRECTIVE ACTION FOR FAILURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
271 |
5.1.1 Investigating the Conditions under which Failure Occurred . . . . . . . . . . . . . . . . . . . . . . . . . . . |
271 |
|
5.2 |
POWER CANNOT BE TURNED ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
273 |
5.3 |
NO MANUAL OPERATION NOR AUTOMATIC OPERATION CAN BE EXECUTED . . . . . . . . |
276 |
5.4 |
JOG OPERATION CANNOT BE DONE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
281 |
5.5 |
HANDLE OPERATION CANNOT BE DONE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
285 |
5.6 |
AUTOMATIC OPERATION CANNOT BE DONE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
288 |
5.7 |
CYCLE START LED SIGNAL HAS TURNED OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
295 |
5.8 |
NOTHING IS DISPLAYED ON CRT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
297 |
5.9 |
SR805 TO SR874 (RELATED TO READER/PUNCH INTERFACE) . . . . . . . . . . . . . . . . . . . . . . . |
298 |
5.10 |
REFERENCE POSITION DEVIATES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
310 |
5.11 |
PS200 (GRID SYNCHRONOUS IS FAILED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
311 |
5.12 |
ALARM OT32 (NEED ZRN (ABS PDR)) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
314 |
5.13 |
ALARM SV101 (DATA ERROR (ABS PCDR)) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
315 |
5.14 |
ALARM OT34 (BATTERY ZERO (ABS PCDR)) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
316 |
5.15 |
ALARM SV110 (PULSE CODER ALARM1 (SERIAL)) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
317 |
5.16 |
ALARM SV114 (ABNORMAL REV DATA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
317 |
5.17 |
ALARM SV115 (ABNORMAL COMMUNICATION (SERIAL PCDR)) . . . . . . . . . . . . . . . . . . . . |
318 |
5.18 |
ALARM SV23 (SV OVER LOAD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
319 |
5.19 |
ALARM 700 (OVERHEAT AT CONTROL SIDE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
321 |
5.20 |
ALARM OT117 (SPINDLE SPEED FLUCTUATION DETECTION ALARM) . . . . . . . . . . . . . . . |
322 |
5.21 |
ALARM OT300 (SPINDLE SERIAL LINK CANNOT BE STARTED) . . . . . . . . . . . . . . . . . . . . . . |
323 |
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TABLE OF CONTENTS |
APPENDIX |
|
|
A. MAINTENANCE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . 329 |
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A.1 MAINTENANCE PARTS FOR THE FANUC Series 15±B . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . 330 |
|
B. BOOT SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . 335 |
|
B.1 |
OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . 336 |
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B.1.1 Power±up Processing Sequence Display . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . 336 |
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B.1.2 Starting the Boot System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . 337 |
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B.1.3 System File and User File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . 338 |
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B.1.4 Memory Cards for Use with the Boot System . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . 340 |
B.2 |
SCREEN CONFIGURATION AND OPERATING PROCEDURE . . . . . . . . . |
. . . . . . . . . . . . . . . . . 341 |
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B.2.1 SYSTEM DATA LOADING Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . 342 |
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B.2.2 SYSTEM DATA CHECK Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . 344 |
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B.2.3 SYSTEM DATA SAVE Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . 347 |
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B.2.4 SRAM DATA BACKUP Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . 348 |
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B.2.5 MEMORY CARD FORMAT Function . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . 353 |
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B.2.6 LOAD BASIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . 354 |
B.3 |
ERROR MESSAGES AND REQUIRED COUNTERMEASURES . . . . . . . . |
. . . . . . . . . . . . . . . . . 355 |
B.4 |
SYSTEM ALARMS AND REQUIRED COUNTERMEASURES . . . . . . . . . |
. . . . . . . . . . . . . . . . . 357 |
C. ERROR CODE TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . 363 |
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C.1 |
ALARM LIST (CNC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . 364 |
C.2 |
ALARM LIST (PMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . 383 |
C.3 |
PMC ERRORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . 388 |
D. WARNING MESSAGE LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . 395 |
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c±5
B±62075E/04 |
PREFACE |
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PREFACE
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Description of this |
This manual is organized as described below. |
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manual |
1. CRT/MDI display and operation |
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This chapter covers those items, displayed on the screen, that are |
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related to maintenance. A list of all supported operations is also |
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provided at the end of this chapter. |
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2. Hardware |
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This chapter covers hardware±related items, including the hardware |
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configuration, connection, and NC status indicated on printed circuit |
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boards. A list of all units is also provided as well as an explanation |
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of how to replace each unit. |
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3. Data input/output |
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This chapter describes the input/output of data, including programs, |
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parameters, and tool compensation data, aswell as the input/output |
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procedures for conversational data. |
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4. Interface between the NC and PMC |
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This chapter describes the PMC specifications, the system |
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configuration, and the signals used by the PMC. |
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5. Trouble shooting |
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This chapter describes the procedures to be followed in the event of |
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certain problems occurring, for example, if the power cannot be turned |
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on or if manual operation cannot be performed. Countermeasures to |
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be applied in the event of alarms being output are also described. |
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APPENDIX |
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The appendix consists of a list of all alarms, a list of maintenance |
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parts, and boot system. |
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This manual does not provide a parameter list. If necessary, refer to the |
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separate PARAMETER MANUAL (B±62560E) . |
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The maintenance of the servo unit, spindle motor, and amplifier is not |
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covered by this manual. For information related to the maintenance of |
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these units, refer to the relevant manuals. |
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This manual describes all optional functions. Refer to the manual |
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provided by the machine tool builder for details of any options with which |
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the installed machine tool is provided. |
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Depending on the model, some functions described in this manual may |
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not be available. For details, refer to the relevant descriptions. |
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p±1
PREFACE B±62075E/04
Applicable models |
This manual can be used with the following models. |
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The abbreviated names may be used. |
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Product Name |
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Abbreviations |
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FANUC Series 15±TB |
15±TB |
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FANUC Series 15±TFB |
15±TFB |
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FANUC Series 15TED±MODEL B±4 (*1) |
15TED |
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15±T |
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FANUC Series 15TEE±MODEL B±4 (*1) |
15TEE |
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FANUC Series 15TEF±MODEL B±4 (*1) |
15TEF |
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FANUC Series 15±MB |
15±MB |
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Series 15 |
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FANUC Series 15±MFB |
15±MFB |
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15±M |
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FANUC Series 15MEK±MODEL B±4 (*1) |
15MEK |
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FANUC Series 15MEL±MODEL B±4 (*1) |
15MEL |
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FANUC Series 15±TTB |
15±TTB |
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15±TT |
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FANUC Series 15±TTFB |
15±TTFB |
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FANUC Series 150±TB |
150±TB |
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150±T |
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FANUC Series 150±TTB |
150±TTB |
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150±TT |
Series 150 |
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FANUC Series 150±MB |
150±MB |
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150±M |
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(*1) With 15TED, 15TEE, and 15TEF, some options are not available. Moreover, the following PC boards cannot be used:
DSub±CPU board
DRISC board
DOSI ethernet board
(*2) The MMC board can be used only with the Series 150.
p±2
B±62075E/04 PREFACE
Series of CNC
Product Name |
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Series |
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FANUC Series 15±TB |
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FANUC Series 15±TFB |
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FANUC Series 15TED±MODEL B±4 |
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FANUC Series 15TEE±MODEL B±4 |
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FANUC Series 15TEF±MODEL B±4 |
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T series |
For Lathe |
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FANUC Series 150±TB |
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FANUC Series 15±TTB |
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FANUC Series 15±TTFB |
TT series |
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FANUC Series 150±TTB |
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FANUC Series 15±MB |
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FANUC Series 15±MFB |
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For Machining |
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FANUC Series 15MEK±MODEL B±4 |
M series |
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center |
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FANUC Series 15MEL±MODEL B±4 |
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FANUC Series 150±MB |
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p±3
PREFACE B±62075E/04
Manuals related to |
Manuals related to FANUC Series 15/150±MODEL B are as follows. |
||
Series 15/150±MODEL B |
This manual is marked with an asterisk (*). |
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List of manuals related to Series 15/150±MODEL B |
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Manual Name |
Specification |
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Number |
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FANUC Series 15±TB/TFB/TTB/TTFB DESCRIPTIONS |
B±62072E |
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FANUC Series 15/150±MODEL B For Machining Center DESCRIPTIONS |
B±62082E |
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FANUC Series 15/150±MODEL B CONNECTION MANUAL |
B±62073E |
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FANUC Series 15/150±MODEL B CONNECTION MANUAL (BMI Interface) |
B±62073E±1 |
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FANUC Series 15±MODEL B For Lathe OPERATOR'S MANUAL (Programming) |
B±62554E |
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FANUC Series 15±MODEL B For Lathe OPERATOR'S MANUAL (Operation) |
B±62554E±1 |
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FANUC Series 15/150±MODEL B For Machining Center OPERATOR'S MANUAL (Programming) |
B±62564E |
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FANUC Series 15/150±MODEL B For Machining Center OPERATOR'S MANUAL (Operation) |
B±62564E±1 |
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FANUC Series 15/150±MODEL B PARAMETER MANUAL |
B±62560E |
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FANUC Series 15/150±MODEL B MAINTENANCE MANUAL |
B±62075E |
* |
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FANUC Series 15±MODEL B DESCRIPTIONS (Supplement for Remote Buffer) |
B±62072E±1 |
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FANUC Series 15±MODEL B PROGRAMMING MANUAL (Macro Compiler / Macro Executer) |
B±62073E±2 |
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PMC |
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FANUC PMC±MODEL N/NA PROGRAMMING MANUAL (Ladder Language) |
B±61013E |
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FANUC PMC±MODEL NB/NB2 PROGRAMMING MANUAL (Ladder Language) |
B±61863E |
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FANUC PMC±MODEL N/NA PROGRAMMING MANUAL (C Language) |
B±61013E±2 |
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FANUC PMC±MODEL NB PROGRAMMING MANUAL (C Language) |
B±61863E±1 |
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FANUC PMC±MODEL N/NA |
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B±61013E±4 |
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PROGRAMMING MANUAL (C Language ± Tool Management Library) |
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Conversational Automatic Programming Function |
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CONVERSATIONAL AUTOMATIC PROGRAMMING FUNCTION FOR MACHINING CENTER |
B±61263E |
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(Series 15±MF/MFB) PROGRAMMING MANUAL |
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CONVERSATIONAL AUTOMATIC PROGRAMMING FUNCTION FOR MACHINING CENTER |
B±61264E |
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(Series 15±MF/MFB) OPERATOR'S MANUAL |
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CONVERSATIONAL AUTOMATIC PROGRAMMING FUNCTION FOR LATHE |
B±61234E |
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(Series 15±TF/TTF/TFB/TTFB) OPERATOR'S MANUAL |
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CONVERSATIONAL AUTOMATIC PROGRAMMING FUNCTION II FOR LATHE |
B±61804E±2 |
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(Series 15±TFB/TTFB) OPERATOR'S MANUAL |
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Tracing / Digitizing |
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FANUC Series 15±MB DESCRIPTIONS (Supplement for Tracing / Digitizing) |
B±62472E |
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FANUC Series 15±MB CONNECTION MANUAL (Supplement for Tracing / Digitizing) |
B±62473E |
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FANUC Series 15±MB OPERATOR'S MANUAL (Supplement for Tracing / Digitizing) |
B±62474E |
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Gas, Laser Plasma Cutting Machine |
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FANUC Series 15±MB DESCRIPTIONS (FOR GAS, LASER PLASMA CUTTING MACHINE) |
B±62082EN±1 |
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Multi±Teaching Function |
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FANUC Series 15±MB CONNECTION MANUAL (Multi±Teaching Function) |
B±62083E±1 |
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Multiple±axis and Multiple±path Control Function |
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FANUC Series 15±TTB OPERATOR'S MANUAL |
B±62074E±1 |
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(Supplement Explanations for Multiple±axis and Multiple±path Control Function) |
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p±4
B±62075E/04 1. OPERATION OF MDI PANEL
1 OPERATION OF MDI PANEL
This chapter describes how to display and operate each screen, and so forth.
1.1 |
OPERATION OF MDI PANEL . . . . . . . . . . . . . . . . . . . . . . |
2 |
1.2 |
DISPLAYING SYSTEM CONFIGURATIONS . . . . . . . . . |
9 |
1.3 |
ALARM HISTORY DISPLAY . . . . . . . . . . . . . . . . . . . . . |
13 |
1.4 |
HELP FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
15 |
1.5 |
DIAGNOSIS FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . |
19 |
1.6 |
NC STATUS DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . |
28 |
1.7 |
WAVEFORM DIAGNOSIS FUNCTION . . . . . . . . . . . . . |
30 |
1.8 |
OPERATING MONITOR SCREEN . . . . . . . . . . . . . . . . . |
35 |
1.9 |
INTERNAL POSITION COMPENSATION DATA |
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DISPLAY FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . |
36 |
1.10 |
OPERATION HISTORY . . . . . . . . . . . . . . . . . . . . . . . . . . |
41 |
1.11 |
OPERATION LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
46 |
1. OPERATION OF MDI PANEL |
B±62075E/04 |
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1.1
OPERATION OF MDI PANEL
1.1.1
Screen Transition Chart
Screens included in POSITION
POSITION
ACTUAL POSITION (ALL POSITION)
OVERALL 
RELATIVE
ABSOLUT
MACHINE 
CHAPTER
ACTUAL |
ACTUAL |
ACTUAL |
ACTUAL |
POSITION |
POSITON |
POSITION |
POSITON |
(ALL) |
(RELATINVE) |
(ABSOLUTE) |
(MACHINE) |
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ACTUAL POSITION (ALL POSITION)
MANUAL RESTART P.RSTRT TL_HEAD CHAPTER SHIFT
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ACTUAL |
ACTUAL |
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ACTUAL |
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ACTURAL |
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POSITON |
POSITION |
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POSITION |
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POSITION |
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(MANUAL |
(BLOCK |
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(PRO- |
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(TOOL |
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INTERRUP- |
RESTART) |
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GRAM RE- |
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NOSE) |
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TION VALUE) |
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START) |
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ACTUAL POSITION (ALL POSITION) |
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HDL_PLS |
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CHAPTER |
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ACTUAL |
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POSITION |
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(MANUAL |
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INTERRUP- |
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TION PULSE |
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VALUE) |
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2
B±62075E/04 |
1. OPERATION OF MDI PANEL |
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Screens included in PROGRAM
PROGRAM
PROGRAM SCREEN
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TEXT |
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DIR_MEM |
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DIR_FLP |
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CHPTER |
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CON- |
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PRO- |
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FILE |
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TENTS |
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GRAM DI- |
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DIREC- |
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OF PRO- |
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RECTRY |
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ORIGIN |
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LENTH |
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VALUE |
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MEASUE- |
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VALUE |
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CSREEN |
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3
1. OPERATION OF MDI PANEL |
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B±62075E/04 |
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PRG_CHK |
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PRG_CHK |
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CHECK |
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LAST |
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ACTIVE |
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OPE.MNTR |
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PROGRAM |
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OPERATING |
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CHECK |
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(LAST |
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MONITOR |
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BLOCK) |
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BLOCK) |
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POS_DAT |
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INTERNAL POSITION COMPENSATION DATA DISPLAY
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CUT_CMP |
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TLC_OFS |
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CAN_CYL |
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ROTATON |
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3DM_CNV |
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CUTTER |
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CANNED |
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3±DIMENSION- |
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COM- |
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LENGTH |
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CYCLE |
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NATE SYS- |
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AL COORDI- |
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PENSA- |
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TEM ROTA- |
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NATE SYSTEM |
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TION |
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PENSATION |
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TION |
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ROTATION |
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SCREEN |
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SCREEN |
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SCREEN |
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INTERNAL POSITION COMPENSATION DATA DISPLAY |
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PRG_MRR |
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SCALING |
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3DM_OFS |
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CHPTER |
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PROGRAM |
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SCAL- |
3±DIMEN- |
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MIRROR |
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LING |
SIONAL |
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SCREEN |
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SCREEN |
TOOL |
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OFFSET |
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SCREEN |
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4
B±62075E/04 |
1. OPERATION OF MDI PANEL |
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Screens indluded in SETTING
SETTING
SETTING SCREEN
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HANDY |
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GENERAL |
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OP.PANEL |
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MACRO |
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CHAPTER |
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SETTING |
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SETTING |
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SETTING |
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SETTING |
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(INPUT/ |
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(MACRO |
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OUTPU) |
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AL) |
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TOR'S |
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VARI- |
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PANEL) |
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ABLE) |
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SETTING SCREEN |
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TL.LIFE |
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TOOL LIFE |
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MANAGE- |
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MENT |
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SETTING SCREEN |
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TIMER |
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RS232C |
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CHAPTER |
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SETTING |
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SETTING |
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(TIMER) |
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RS±232±C |
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5
1. OPERATION OF MDI PANEL |
B±62075E/04 |
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Screens included in SERVICE
SERVICE
SERVICE SCREEN
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PARAM |
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PITCH |
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DIAGNOS |
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DSP.MEM |
CHAPTER |
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PARAME- |
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PITCH |
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DIAGNO- |
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MEMORY |
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TER |
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ERROR |
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SIS |
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DISPLAY |
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SCRREN |
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SCREEN |
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SCREEN |
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SERVICE SCREEN |
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SYSTEM |
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WAV± |
CHAPTER |
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SYSTEM |
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WAVE- |
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STRUC- |
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FORM |
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TURE |
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DIAGNOSIS |
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SCREEN |
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SCREEN |
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SERVICE SCREEN |
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SERVO |
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SPINDLE |
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HPCC |
CHAPTER |
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SERVO |
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SPINDLE |
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HIGH± |
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SETTING |
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SETTING |
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SPEED AND |
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AND AD- |
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AND AD- |
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HIGH±PRE- |
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JUSTING |
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JUSTING |
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CISION MA- |
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CHINING |
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SCREEN |
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SCREEN |
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6
B±62075E/04 |
1. OPERATION OF MDI PANEL |
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Screens included in MESSAGE
MESSAGE
MESSAGE SCREEN
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ALARM |
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OPERATOR |
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CHAPTER |
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ALARM |
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OPERATOR |
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SCREEN |
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MESSAGE |
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SCREEN |
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Screens included in GRAPHIC
GRAPHIC
GRAPHIC SCREEN
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GRAPH |
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PARAM |
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CHAPTER |
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GRAPHIC |
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GRAPHIC |
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DISPLAY |
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PARAME- |
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TER |
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7
1. OPERATION OF MDI PANEL |
B±62075E/04 |
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Screens included in HISTORY
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POSITION |
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PROGRAM |
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OFFSET |
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PRG_CHK |
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CHAPTER |
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SETTING |
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SERVICE |
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MESSAGE |
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GRAPHIC |
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CHAPTER |
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HISTORY |
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CHAPTER |
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OPERA-
TION HIS-
TORY
SCREEN
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ALM_HIS |
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CHAPTER |
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ALARM
HISTORY
SCREEN
8
B±62075E/04 |
1. OPERATION OF MDI PANEL |
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|
1.2
DISPLAYING SYSTEM CONFIGURATIONS
The software and hardware configuration of the CNC unit can be displayed on the CRT display. This feature allows you to easily obtain hardware or software information necessary, for example, when maintaining the CNC.
1.2.1
Displaying Method
(1) Press the SERVICE key or [SERVICE] soft key to display screens such as
parameter screens. |
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|
(2) Press the [SYSTEM] soft key. |
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|
(3) Press the page keys ( |
PAGE |
) to switch the screen. |
|
PAGE |
|
1.2.2
Software Information
SYSTEM CONFIG |
(SOFTWARE) |
|
|
|
O1234 N12345 |
||||||||
CNC SYSTEM ID |
: |
SERIES |
/ |
EDITION |
|||||||||
F15M9A |
(1) |
|
: |
|
AAB1 (2) |
|
0001 (3) |
|
|||||
ASSEMBLY |
EDITION |
DRAM SIZE |
|||||||||||
BASIC (4) |
0001 |
(5) |
|
|
8MBYTE (6) |
||||||||
OPTION |
A1 |
0001 |
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OPTION |
A2 |
0001 |
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OPTION |
A3 |
0001 |
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|
MACHINE NAME |
||||||||
OPTION |
A4 |
±±±± |
|
|
|
ABCDEFGHIJ (7) |
|||||||
BASIC |
(SUB) |
0001 |
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||
OPTION |
S1 |
±±±± |
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MEM *** STOP **** *** *** 01 : 23 : 45 LSK |
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SYSTEM |
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CHAPTER+ |
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(1)CNC system ID
(2)CNC control software series
(3)CNC control software general edition
(4)Assemblies providing CNC control software
(5)Edition of each assembly
(A dash indicates that the assembly is not used.)
(6)DRAM size of CNC
(7)Machine name
(displayed only when set in parameter No.2390 to 2399)
9
1. OPERATION OF MDI PANEL |
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B±62075E/04 |
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SYSTEM CONFIG (SOFTWARE) |
O1234 N12345 |
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SOFTWARE KIND |
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SERIES |
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EDITION |
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HELP MESSAGE (1) : |
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AH00 (2) |
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0001 |
(3) |
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SYSTEM BOOT |
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6014 |
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0005 |
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DIGITAL SERVO |
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9060 |
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0005 |
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SERIAL SPDL #1 |
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9A20 |
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0008 |
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SERIAL SPDL #2 |
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9A20 |
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0008 |
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PMC ± NA |
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4046 |
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0005 |
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GRAPHIC |
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6001 |
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0003 |
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RMT BUF / DNC1 |
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609A |
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0004 |
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MEM *** STOP **** *** *** 01 : 23 : 45 |
LSK |
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CHAPTER+ |
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SYSTEM |
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(1)Software type
(2)Software series
(3)Software edition
1.2.3
Slot Information
SYSTEM CONFIG (SLOT) |
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O1234 N12345 |
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SLOT |
KIND |
ID |
SER./VER. |
(1) 00:0 CNC CPU BOARD (2) |
(3)1262:37 AAB1/0001 (4) |
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02:1 PMC CPU BOARD |
2077:3D 4046/0005 |
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03:3 CNC SUB CPU BOARD |
F163:3A AAB1/0001 |
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04:4 GRAPHIC |
0145:40 600I/0003 |
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84:6 REMOTE BUFFER |
013F:3C 609A/0004 |
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MEM *** STOP **** *** *** 01 : 23 : 45 LSK
SYSTEM |
CHAPTER+ |
(1)Slot number XX : X
Physical slot number of FBUS 00 to 0F
(primary slots on the front)
Logical slot number (slot number, logically assigned by CNC control software immediately after power±on)
(2) Type of printed±circuit board
10
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