Position the marks on the camshaft which indicate the number of the cylinder to adjust between the marks on the camshaft front bearing cap.
Use tool A.
A = 6956
Direction of rotation of engine: anticlockwise.
See pages .
Camshaft marks
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Without "Optibrake" exhaust brake
The marks (B) 1 - 5 - 3 - 6 - 2 - 4 correspond to the recommended inlet valve clearances , to the recommended exhaust valve clearances and to the
recommended pump injector pre-travel distances for each relative cylinder.
Mark (B) must be positioned in the centre of marks (A) when carrying out the adjustment.
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With "Optibrake" exhaust brake
The marks (B) 1 - 5 - 3 - 6 - 2 - 4 correspond to the recommended inlet valve clearances and to the recommended pump injector pre-travel distances for
each relative cylinder.
The marks (C) V1 - V5 - V3 - V6 - V2 - V4 correspond to the recommended exhaust valve clearances for each relative cylinder.
The marks (B) or (C) must be positioned between the marks (A) to make the correct adjustment.
Adjustment of inlet valves
Measure the valve clearances using feeler gauges.
See pages .
Loosen the locknut and the adjuster.
Adjust the clearance between the rocker arm and the valve yoke by means of screw.
Tighten the locknut to torque while holding the adjuster.
See pages .
Make a mark on the rocker arm when adjustment is finished.
Perform the same operation on all the other cylinders.
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Adjustment of unit pump injectors pre-travel
Check the torque of the injector flange attachment bolts without removing the rocker arm assembly.
Use tool A.
A = 0162
Tighten to torque.
See pages .
This operation is to be performed at each valve adjustment maintenance.
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Loosen the locknut and the adjuster.
Screw up the adjuster by hand until contact is made with the pump injector.
Tighten the adjuster through 2/3 of a turn to obtain a unit pump injector preload.
Tighten the locknut to torque while holding the adjuster.
See pages .
Make a mark on the rocker arm when adjustment is finished.
Perform the same operation on all the other cylinders.
Exhaust valve adjustment
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Without "Optibrake" exhaust brake
Measure the valve clearances using feeler gauges.
See pages .
Loosen the locknut and the adjuster.
Adjust the clearance between the rocker arm and the valve yoke by means of screw.
Tighten the locknut to torque while holding the adjuster.
See pages .
Make a mark on the rocker arm when adjustment is finished.
Perform the same operation on all the other cylinders.
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With "Optibrake" exhaust brake
Before making the adjustment, press rocker arm (1).
Compress valve spring (2) to free the oil in the rocker arm.
Use a piece of rigid iron wire to make a hook (A).
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Check the clearance between the valve yoke and the exhaust rocker arm piston. Turn the piston to ensure that it is properly seated in its housing.
Use a feeler gauge corresponding to the recommended clearance.
See pages .
In the event of rocker arm play or sticking, make the check with a thicker or thinner feeler gauge in order to determine the thickness of the new adjusting
shim.
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In the event of incorrect clearances.
Remove bolt.
Remove adjusting shim .
Hold the caliper in place when unbolting.
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Note down the thickness X engraved on adjusting shim.
Determine the thickness of the new adjustment shim, in order to obtain the recommended clearance.
See pages .
You can superimpose a maximum of 2 adjusting shims, provided that they have the same thickness. Adjusting shims are available with thicknesses of
0.05 by0.05 mm.
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Fit shim.
Fit bolt.
Tighten to torque.
See pages .
Hold the caliper in place when tightening.
Again check the clearance between the valve yoke and the arm piston.
Make a mark on the rocker arm when adjustment is finished.
Perform the same operation on all the other cylinders.
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Remove tool A.
A = 6956
Tools
Specific tools
IllustrationRENAULT
TRUCKS part N°
DesignationManufacturer's
reference N°
Manufacturer's code N°ScaleQty
7409996956CONTROL11
7488840162WRENCH21
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Group 0 - Electronics
Polarity N°Designation
0010Communication bus J1587-1 (+ signal)
0011Communication bus J1587-1 (- signal)
0012Communication bus J1939-1 (+ signal)
0013Communication bus J1939-1 (- signal)
0014Not assigned
0015Radio remote control
0016Radio remote control
0017Radio remote control
0018Radio remote control
0019Radio remote control
0020Radio remote control
0021“ZF” communication bus (+ signal)
0022“ZF” communication bus (- signal)
0023Power supply relay control by vehicle management ECU
0024Injection pump and camshaft speed sensor information (electronic injection / - signal)
0025Injection pump and camshaft speed sensor information (electronic injection / + signal)
0026Gear lever communication bus (+ signal)
0027Hydraulic retarder proportional solenoid valve control
0029Hydraulic retarder oil boosting solenoid valve control
0031Hydraulic retarder coolant temperature information
0032Hydraulic retarder coolant temperature information
0038Retarder manual control (analogue signal)
0039Alarm siren activation and/or disabling encoded line
0045Communication bus for EBS trailer socket (+ signal)
0046Communication bus for EBS trailer socket (- signal)
0056Vehicle speed sensor encrypted data line
0057Information display pull-down menu sequence change signal
0058Information display pull-down menu sequence change signal
0061Gearbox input shaft speed information (+ signal)
0062Gearbox input shaft speed information (- signal)
0063Automatic gearbox casing oil level sensor power supply
0064Automatic gearbox identification line
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0065Automatic gearbox casing oil temperature sensor information
0066Automatic gearbox casing oil level sensor information
0067Communication bus J1587 for gearbox diagnostic socket (+ signal)
0068Communication bus J1587 for gearbox diagnostic socket (- signal)
0069Gearbox speed selector data bit 1
007Accelerator pedal potentiometer power supply
0070Gearbox speed selector data bit 2
0071Gearbox speed selector data bit 4
0072Gearbox speed selector data bit 8
0073Gearbox speed selector data parity bit
0074Link between gearbox ECU and gear lever display
0075Automatic gearbox gear lever information in input mode on gearbox ECU
0076Automatic gearbox hydraulic pressure sensor information
0084Automatic gearbox output speed sensor information (- signal)
0086Automatic gearbox temperature sensor information
0087Automatic gearbox turbine speed sensor information
0088Automatic gearbox output speed sensor information (+ signal)
0089Retarder coolant temperature sensor information
0100Onboard management data transmission bus (+ signal)
0101Onboard management data transmission bus (- signal)
0102Onboard management data reception bus (+ signal)
0103Onboard management data reception bus (- signal)
0104Communication bus J1587-2 (+ signal)
0105Communication bus J1587-2 (- signal)
0107RH front brake pads wear analogue sensor earth
0108RH front brake pads wear analogue sensor information
0109RH front brake pads wear analogue sensor power supply (+5V)
011Humidity sensor information
0114Temperature sensor analogue signal for adjusting exhaust gases (EGR)
0116Coolant temperature sensor analogue signal
0117Pusher or follower rear axle angle sensor minimum voltage
0118Pusher or follower rear axle angle sensor maximum voltage
0119Front axle angle sensor minimum voltage
0120Front axle angle sensor minimum voltage
0123Red LED indicating that vehicle alarm is set (+) power supply
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0127Alarm ultrasonic reception (RX+ signal)
0128Alarm ultrasonic reception (RX- signal)
0129Alarm ultrasonic transmission (RX+ signal)
0130Alarm ultrasonic transmission (RX- signal)
0143Engine crankcase pressure sensor information
0144Fuel pressure sensor information
0145Available power supply (earth delivered by ECU for on-chassis engine stop control)
0146Available power supply (Information requested by for on-chassis engine stop control)
0147Communication bus between EBS ECU and front module (- signal)
0148Communication bus between EBS ECU and front module (+ signal)
0149Communication bus between EBS ECU and first additional module (- signal)
0150Communication bus between EBS ECU and first additional module (- signal)
0151Engine coolant level sensor information
0160LH front brake pads wear analogue sensor earth
0161LH front brake pads wear analogue sensor information
0162LH front brake pads wear analogue sensor power supply (+5V)