Renault Visteon Schematic

Multimedia Service Manual

for the Control Module used on the Renault Rear Seat Entertainment System

Control Module

Control Module Control Module

Part Number 4035241

Part Number 4035241Part Number 4035241

Document no. 30-900-00015 Produced by: Visteon Technical Service

Download from: http://euro.evisteon.com

Issue

Issue Remarks

IssueIssue

2002-11-28 First Issue

Printed Copies are Uncontrolled.

Rear Seat Entertainment System Control Module

for the Renault Scenic, Laguna and Espace

Printed Copies are Uncontrolled.Printed Copies are Uncontrolled.

About this Document

About this DocumentAbout this Document

Operations

Remarks

RemarksRemarks

CONFIDENTIAL

30-900-00015 Issued 2002-11-28 http:/euro.evisteon.com © Copyright Visteon 2002

Service Manual – Renault System

A. Initial Inspection and Test.

1. Read the dealer fault report.

2. Examine the module. Note any bent or missing connector pins or other obvious damage.

3. Plug the module into the test kit and test as follows. Note any faults found.

Step Procedure Check that . . Verification 1 Connect the control module to the test

kit. Plug the output from the DVD into CN1 (see figure 1) on the control module. Connect a 12.5 V DC supply to

The DVD switches on.

the permanent and ignition inputs of the test kit.

2 Aim the remote control at TFT screen A

and press 'POWER'

Both TFT screens come on

3 Press 'MENU' on the remote. Navigate

to 'MEDIA SELECT' then press 'ENTER'.

The menu appears on TFT A. Menu chip.

Select DVD and press ENTER again.

4 Aim the remote at TFT screen B and

select DVD as per step 2 above.

The menu appears on TFT B

5 Insert a DVD disk into the DVD player. Check that the DVD displays on

both screens and there is sound on both channels.

6 Aim the controller at TFT A, press Stop,

wait and then press PLAY.

7 Aim the controller at TFT B and press

Menu. Press Stop and then PLAY as

The DVD pauses then continues to play each time.

above.

10 Plug the DVD output into CN2. Use the

remote to select AUX 1 on both screens.

11 Plug the DVD output into CN3. Use the

remote to select AUX 2 on both screens.

17 With the remote aimed at Screen A

The picture from the DVD appears on TFT A and TFT B as each selection is made and there is sound on both channels. Colour scale appears on screen

select COLOUR on the DISPLAY menu.

18 Vary intensity from high to low colour.

Set back to mid-range.

19 Select BRIGHTNESS. Vary intensity from

high to low then to mid-range.

20 Select CONTRAST. Vary intensity from

high to low contrast then back to

Colour changes from black & white to extreme colour. Brightness changes from dark to bright. Contrast changes from diffuse to sharp.

midrange.

21 Press the OFF button on the remote. Screens become dark, picture and

illumination ceases. 22 Turn off the ignition switch After 5 min the power switches off. Auto-off feature 23 Unplug the control module.

4. If the unit is faulty proceed to the next step.

Module power circuits and regulator.

Control, power & IR. Transmission, backlight & screen power supplies to the TFT monitors

Control power to TFT B

Video and Audio circuits

IR coms

Menu chip, TFT screens

Colour adjustment

Brightness adjustment Contrast adjustment

Power switching

30-900-00015 Issued 2002-11-28 Page 2 of 19 © Copyright Visteon 2002

c

Service Manual – Renault System

B Opening the Control Module

4444

3333

CN3

CN3CN3

CN2

CN2CN2

CN1

CN1CN1

7777

8888

CAUTION: Observe anti

CAUTION: Observe anti----stati

CAUTION: Observe antiCAUTION: Observe anti precautions when handling the PCB.

precautions when handling the PCB.

precautions when handling the PCB.precautions when handling the PCB.

static

staticstati

2222

1111

6666

CN4

CN4CN4

5555

Figure 1 Control Module Housing

Figure 1 Control Module HousingFigure 1 Control Module Housing

1. Loosen screws 1 to 4 and remove the control box lid.

2. Remove screws 5 to 8. and separate the PCB from the control box base.

3. Visually inspect the components for obvious signs of mechanical or electrical damage.

4. Proceed to section C.

30-900-00015 Issued 2002-11-28 Page 3 of 19 © Copyright Visteon 2002

Service Manual – Renault System

C. Diagnosis and Repair.

1. Connect the open control module to the test kit.

2. Connect the 12.5 V power supplies to the test kit.

3. Compare the symptoms observed under A. Initial Inspection and Test with the symptoms listed below to locate the components likely to be faulty and effect the necessary repairs.

Symptom

Symptom Investigation

SymptomSymptom

as DVD or TV missing from OSD

Menu

Media Device Switching OFF/ON continuously, video signal present Audio Fault No sound both left and right

Symptom

Symptom Investigation

SymptomSymptom

Power Faults

Power FaultsPower Faults

No Power / No LCD

Investigation Corrective Action

InvestigationInvestigation

Check for <1 V at IC1

Corrective Action

Corrective ActionCorrective Action

If OK go to next line Replace IC1. Media device such pin11,12 Power OFF

supply for

Repower system and recheck fault. 5 Seconds

Check for <0.5 V TR3 collector

If OK go to next line Check TR3, D1, IC1, C3, C26,

C36, C37 in turn. Replace faulty components.

IC11 defective Replace IC 11.

Check Audio route in

If OK go to next line Replace faulty components.

logical manner IC7/19 > IC1 > IC2/5 > IC3/4 Video OK?

Check as No Colour / poor /no image – NO audio OSD OK

– See "Image Faults" below.

If OK go to next line.

Check IC1, IC3, IC4.defect - Replace defective components.

Investigation Corrective Action

InvestigationInvestigation

Corrective Action

Corrective ActionCorrective Action

Check 12 V on F1 If OK go to next line F1 Defect - check for S/C on

output. Replace defective

components. Check 5 V/12 V IC 17

If OK go to next line IC 17/D3 Defective or S/C on

output. Replace defective

components. Check IR sig. on IC11 pin 8 Check Xtal sig. on IC 11pin 6, 7 Check < 0.6 V IC 11tPin 2

If OK go to next line Check IC12/13/14. Replace

defective components.

If OK go to next line XTAL or IC11 Defect. Replace

defective components.

If OK go to next line TR6 defect IC11 Defect. Replace

defective components. Check 5 V IC 16 Pin 2 If OK go to next line TR6 defect, IC16. Replace

defective components. Check for PCB damaged pins . Replace defective components.

30-900-00015 Issued 2002-11-28 Page 4 of 19 © Copyright Visteon 2002

Symptom

Symptom Investigation

SymptomSymptom

Image Faults

Image FaultsImage Faults

LCDs on. No OSD on one

Investigation Corrective Action

InvestigationInvestigation

Is color

image shown

on LCD?

LCD

LCDs on. No OSD on both LCDs

Check Waveform IC11 Pin 9,10 Check Waveform IC8, 9 Pin 7 CN4 damaged - Check For PCB Damage. -Replace defective components.

No colour, poor /no image – No audio, OSD OK

Check Waveform IC1 pin 1/8 Check 9V IC18 pin 3 If OK go to next line IC18 Defect - check for S/C on

Check Waveform IC1 pin 33/34

No colour, poor

Is OSD OK? If OK go to next line Go to image Faults – No OSD

/no image – audio OK: All 3 Inputs, one or both LCDs

Check Waveform IC1 pin 1,8,15 Check Waveform IC1 pin 44,53

Check Waveform IC10 pin 7,8 Check Waveform CN4 pin 8/18 Check Correct Values R35/36 - Reg supplies 5/12/Gnd.

Service Manual – Renault System

Corrective Action

Corrective ActionCorrective Action

If yes go to next line TR1/2, IC8 Defective CN4

damaged. Replace defective

components.

If OK go to next line IC11 Defect - eeprom corrupt.

Replace defective components.

If OK go to next line IC 8/9 Defect. Replace defective

components.

If OK go to next line CN1/2 / test Media / looms.

Replace defective components.

O/P. Replace defective

components.

If OK suspect Defective IC / inspect soldering or PCB damage. Replace defective components.

above.

If OK go to next line IC v / defect IC1 x S/C. Replace

defective components.

If OK go to next line Defect IC1, C26/36/37-PCB

O/C. Replace defective

components.

If OK go to next line IC10 Defect Replace defective

component.

If OK go to next line R35, 36 – PCB Defect. Replace

defective components.

No colour, poor /no image – audio OK. One input, both LCDs

Check Waveform CN1/2/3 pin7

If OK go to next line Check connector / test

Media/looms. Replace defective

components. Check Waveform IC1 pin 44, 53

If OK go to next line Defect IC1, C26/36/37-PCB

O/C. Replace defective

components. Check Waveform

If OK go to next line Recheck Fault symptoms IC10 7, 8 Check test looms Check Reg supplies 5/9/12/Gnd. Replace defective

components.

30-900-00015 Issued 2002-11-28 Page 5 of 19 © Copyright Visteon 2002

Symptom

Symptom Possible Cause

SymptomSymptom

Possible Cause Probable Diagnosis

Possible CausePossible Cause

Micro defective.

Power supply circuit not

PPPP

switched on

oooo

wwww

Control Module Power

eeee

Failure.

rrrr

interface board IR sensor missing

CCCC

oooo nnnn

tttt

IR detection circuit failure.

rrrr

oooo

llll

Micro does not detect that the media1 or media

Control module fails to detect media device

No video on left screen, audio OK

VVVV

No video on right screen, audio is ok

iiii dddd eeee oooo

Poor quality video on left and right screens, audio OK

right screen, audio OK

screen, audio OK No video picture, on

either screen, DVD controls working

2 sense lines are grounded

Micro does not detect either Media1 or media 2 sense lines

No video output from IC1 circuit area

No video output from IC10 circuit area

No video output from IC1 circuit area

No video output from IC10 circuit area

Video input signal not terminated properly.

Video output signal not terminated properly Video output signal not terminated properly

No IIC clock signal to LCD screens

Service Manual – Renault System

Probable Diagnosis

Probable DiagnosisProbable Diagnosis

IC11 micro crashed XT1 inoperative TR5 collector output failed low (reset). D3 failed o/c. IC 17 (5 V) TR5 failed low IC16 switch inoperative TR6 output failed low Dry joint at IC11 pin 2. Dry joint or broken track between IC16

pin 23 and TR6 collector. D2 failed s/c R55 & R56 o/c or missing +5 V supply to LCD

C77 & C76 s/c to gnd.

IC12 internally defective holding 14 high. CN3 pin 3 or CN4 PIN 4 or CN4 pin14

gnd. C94 s/c to gnd LK1 missing (no +5V) R42 missing IC14 faulty C50 s/c to gnd IC13 faulty R59, R48 OR R49 o/c. R63 or R54 o/c IC11 pin 11 or 12 dry-jointed Poor continuity between

CN1 pin 2 and IC11 pin 12 and CN2

pin 2 and IC11 pin 11

Media device connected after turning on

power supply to the control box.

C11 or C12 or C13 o/c IC1 defective Dry or open joints on IC1 video input pins

1, 8, & 15 or output pins 44 & 53. C45, C48, R36, L9 o/c IC10 defective Dry/ open joints on IC10 pins C11. C12, C13 o/c IC1 defective Dry open joints on IC1 video input pins 1,

8 & 15 or output pins 53 & 44. C44, C47, R35, L8 o/c IC10 defective Dry/ open joints on IC10 pins R1, R2, R3 dry joint/ o/c RV1 or RV2 or RV3 partial short C11, C12, C13 o/c C44, C47, R35 o/c or dry joint Poor quality video on RV18 partial short C45, C48, R36 o/c or dry joint Poor quality video on left RV15 partial short C80 s/c to gnd. IC9 pin 7 failed, open R31 open, dry-jointed

30-900-00015 Issued 2002-11-28 Page 6 of 19 © Copyright Visteon 2002

Service Manual – Renault System

C78 s/c to gnd Loss of control of OSD functions e.g. contrast, colour, etc. . on right screen.

OOOO

SSSS

DDDD

Loss of control of OSD functions e.g. contrast, colour, etc. on left screen

DDDD

DVD player does not

VVVV

respond to remote control

DDDD

Left side audio missing or out of spec, video OK: left and/or right screen

AAAA uuuu dddd

iiii

oooo

Right side audio missing or out of spec, video OK: left and/or right screen

IIC control signals to right LCD screen defective

IIC control signals to left LCD screen defective

IR signal not being relayed from the control module

Failure of any left-side audio input circuit associated with CN1

Failure of any left-side audio input circuit associated with CN2

Failure of any left-side audio input circuit associated with CN3

Failure of any right-side audio input circuit associated with CN1

Failure of any right-side audio input circuit associated with CN2

Failure of any right-side audio input circuit associated with CN3

IC8 pin2 failed, open

IC9 pin 7 to CN4 pin 2 open, dry-jointed

IC11 pin 16 output failed, open

R28 open, dry-jointed

TR1 failed, open

C79 s/c to gnd

IC8 pin7 failed, open

IC9 pin7 to CN4 pin12 open, dry-jointed.

IC11 pin 14 output failed or open

R29 open, dry-jointed

TR2 failed, open

IC11 pin19 open, dry jointed, output

failed R57 open, dry jointed D5 failed s/c to gnd or to 5 V L2 open, dry-jointed CN1 pin5 dry-jointed C5, C82 o/c or dry joint R4 terminator, R10, R75, R77 o/c or dry

joint, IC7 failed or not receiving 9 V supply IC1 partially defective Dry joint on IC1 pin 43 or 52. C6, C86 o/c or dry joint R5 terminator, R11, R80, R83, o/c or dry

joint IC7 failed or not receiving 9 V supply IC1 partially defective Dry joint on IC1 pin 43 or 52. C7, C88, o/c or dry joint R6 terminator, R12, R86, R87, o/c or dry

joint, IC19 failed or not receiving 9 V supply IC1 partially defective Dry joint on IC1 pin 43 or 52 C8, C83 o/c or dry joint R7 terminator, R13, R78, R84 o/c or dry

joint, IC7 failed or not receiving 9 V supply IC1 partially defective Dry joint on IC1 pin 45 or 54 C9, C85 o/c or dry joint R8 terminator, R14, R81, R83 o/c or dry

joint IC7 failed or not receiving 9 V supply IC1 partially defective Dry joint on IC1 pin 43 or 52 C10, C87, o/c or dry joint R9 terminator, R15, R83, R85, R88, o/c

or dry joint IC19 failed or not receiving 9 V supply IC1 partially defective Dry joint on IC1 pin 43 or 52

30-900-00015 Issued 2002-11-28 Page 7 of 19 © Copyright Visteon 2002

Service Manual – Renault System

C25, C29 or C35 o/c C32 failed s/c IC4 pin 7 open IC4 partially defective IC5 pin 2, 12, 13 or 19 open (no IIC) IC5 partially defective R26 or R20 o/c C24, C31 or C34 o/c C33 failed s/c IC4 pin 6 open IC4 partially defective IC5 pin 1, 12, 13 or 18, open

(no IIC) IC5 partially defective R21 or R27 o/c C16, C18 or C20 o/c C22 failed s/c IC2 pin 2, 12, 13 or19 open (no IIC) IC2 partially defective IC3 pin 7 open IC3 partially defective R16 or R24 o/c C15, C19 or C21 o/c C23 failed s/c IC2 pin 1, 12, 13, 18, open (no IIC) IC2 partially defective IC3 pin 6, open IC3 partially defective R17, R25 o/c IC11 pin3 open, dry jointed, output failed IC19 pin 9 output failed LK4 defective TR7 defective IC11 pin3 output failed high R102 defective

TR7 failed high (>6 V)

IC11 pin3 output failed low Right screen audio not

TR7 failed o/c

IC2 pin12 and/or 13 open.

C28 open IC2 pin 15 open (no 9 V) IC2 is defective

IC5 pin 12 and/or 13 open

C30 open IC5 pin15 open (no 9 V) IC5 defective

Left side audio on left screen missing or out of spec., video OK.

Right side audio on left screen missing or out of spec., video OK.

Left side audio on right screen missing

AAAA

Right side audio on right

uuuu

screen missing

dddd

iiii

oooo

Audio signal not reaching rear shelf speakers (headphones OK)

Left screen audio not reaching rear shelf speakers (headphones, right screen audio OK)

reaching rear shelf speakers (headphones, right screen audio OK)

Unable to adjust audio controls: treble, bass etc. on right screen. OSD OK.

Unable to adjust audio controls: treble, bass etc. on left screen. OSD OK.

Failure in left side audio processing within the left screen audio processor/amplifier circuit

Failure in right side audio processing within the left screen audio processor/amplifier circuit

Failure in left side audio processing within the right screen audio processor/amplifier circuit

Failure in right side audio processing within the right screen audio processor/amplifier circuit

Channel select signal not being relayed from control module

Channel select signal for left screen audio not being relayed from control module Channel select signal for right screen audio not being relayed from control module No IIC clock signal to right audio processor chip Right screen audio processor IC2 not working

No IIC clock signal to right audio processor chip Left screen audio processor IC5 not working

4. Complete repairs to the control module. Ensure that the repaired items are clean.

5. Reassemble the control module by performing the dismantling procedure described above in reverse.

6. Retest the module as described in section A-3

30-900-00015 Issued 2002-11-28 Page 8 of 19 © Copyright Visteon 2002

Service Manual – Renault System

D. Reference

General Description:

General Description:General Description:

The control module is central to the Entertainment system. It interprets and implements commands entered by the user using the system's infrared remote control. These commands are relayed to the control module via the system's infrared sensors mounted in the screen modules. It also distributes power to the system and detects the vehicle's ignition state via a sense wire running from CN1 to the vehicle's ignition switch. This enables it to limit battery drain whilst the vehicle is not in use.

The control module receives audio and video inputs from the DVD Player via connector CN1 and from the vehicle's TV tuner (if fitted) via connector CN2. It is also able to receive a further audio/video input and supply a low-level two-channel audio output via CN3.

Technical Description:

Technical Description:Technical Description:

A micro-controller in the Control Module supplies and controls the power to the system via

2

an I

C bus. On receipt of a simple system check and then sends commands to other parts of the system to bring them on line.

power-on

command from the Infrared Controller it performs a

When a screen has been selected using the infrared remote control the Control Module identifies the selected screen and displays on it a menu providing the user with access to the functions detailed below:

• Independent switching of three Audio-Visual inputs (DVD, TV and AUX)

• Video manipulation (Colour, brightness, contrast and aspect ratio of the display.)

• Audio processor (Bass, Treble and Volume)

• On-Screen instructions language selection

• Switch on/off individual screen displays

The Control Module also determines which media source has been routed to the selected screen and relays commands in the appropriate protocol.

For example if, while Screen A is displaying the DVD transmission, an infrared play command is detected at screen A, it would be captured, stored and relayed to the DVD in the DVD's Infrared protocol. If screen B is displaying a TV transmission the play command would be transmitted in the vehicle's TV tuner infrared protocol.

A non-volatile memory stores the display instruction language in use and the current Audio and Video settings for each output channel. These settings are reloaded on power-up with the exception of the audio volume level, which defaults to a low state.

Support equipment that has been powered off is detected by the lack of video sync pulse. This can be caused by auto shutdown after extended pause mode. When this happens the module responds by transmitting a power-on command to the support equipment until it is ready to accept it and power up. The supply of the video sync pulse then resumes and the module stops transmitting the power-on command.

30-900-00015 Issued 2002-11-28 Page 9 of 19 © Copyright Visteon 2002

Con

Connection Diagram

nection Diagram

ConCon

nection Diagramnection Diagram

Service Manual – Renault System

30-900-00015 Issued 2002-11-28 Page 10 of 19 © Copyright Visteon 2002

Service Manual – Renault System

CN 1

DVD

CN 2

CN3

Auxiliary Panel

CN4 Video Output to TFT Screens

Audio

I2C Bus Extender

Processors

Audio

Processors

Video/Audio

EPROM

Analogue Audio and Video signals:

Analogue Audio and Video signals:Analogue Audio and Video signals:

Microprocessor

Functional Diagram

Functional DiagramFunctional Diagram

Switch

Power supply

I2C Bus Extender

Quad OP amps IC7 & 19 (if fitted) are used to reduce any ground noise from the Vehicle by employing a “Floating” audio ground that is referenced from the media devices ground. Audio signals from these devices along with the corresponding CVBS signals are applied to

²

IC1 (I

C controlled AV Switch matrix). Audio signals are routed through this device to the

relevant audio processors IC2/5 and then on to the Headphone amplifiers IC3/4

Video signals from IC1 are buffered by IC10 and supplied to the relevant LCD module.

30-900-00015 Issued 2002-11-28 Page 11 of 19 © Copyright Visteon 2002

k

CN1

CN1CN1

VCR

VCRVCR

5

CN2

CN2CN2

DVD

DVDDVD

5

CN3

CN3CN3

HP1

HP2

VCR Detect Audio Amp

DVD Detect Audio Amp

IC2

IC2-Audio

IC2IC2 Processor

IC5

IC5-Audio

IC5IC5 Processor

Service Manual – Renault System

VIDEO/AU

D1/TR3 VIDEO DETECT

17

19 1,20

18 8

LOGIC CONTROL

IC11

IC11 IC11

CLK10

2 PWR EN SDA-9

IIC BUS EN1 EN2

14 16

IC1

37

33 34

IC8

IC8IC8

3 SDA1

IC12, 13, 14

IC12, 13, 14IC12, 13, 14

IR Sis-Strength /Selector

IC9

IC9IC9

6 SCL

TR1

TR1TR1

SDA1

TR2

TR2TR2

SDA2

CN4

CN4CN4

1

11

4

14

2,12

PSU

IC16

IC16 IC16

CN1 DVD

Video

R L

CN2 TV

Video

R L

CN3 AUX

Video

R L

Control Signal Bloc

IC1 AV Switching

D1/TR3 VIDEO SIG DETECT

CN4

Screen1

IC10 VIDEO AMP

Screen2

LOGIC CONTROL

R1 HP

L1 HP

IC3-Screen 1 Audio Amp

IC2-Audio Processor

R2 HP

L2 HP

IC4-Screen 2 Audio Amp

Router Signal Block Diagram

Router Signal Block DiagramRouter Signal Block Diagram

IC5-Audio Processor

30-900-00015 Issued 2002-11-28 Page 12 of 19 © Copyright Visteon 2002

Service Manual – Renault System

Control Module pcb Top

Control Module pcb TopControl Module pcb Top

30-900-00015 Issued 2002-11-28 Page 13 of 19 © Copyright Visteon 2002

Service Manual – Renault System

Top View of the Control Module pcb Detailing Circuit Reference Nos.

Top View of the Control Module pcb Detailing Circuit Reference Nos.Top View of the Control Module pcb Detailing Circuit Reference Nos.

30-900-00015 Issued 2002-11-28 Page 14 of 19 © Copyright Visteon 2002

Service Manual – Renault System

Control Module pcb Bottom

Control Module pcb BottomControl Module pcb Bottom

30-900-00015 Issued 2002-11-28 Page 15 of 19 © Copyright Visteon 2002

Service Manual – Renault System

Bottom View of the Control Module PCB Detailing Circuit Reference Nos.

Bottom View of the Control Module PCB Detailing Circuit Reference Nos.Bottom View of the Control Module PCB Detailing Circuit Reference Nos.

30-900-00015 Issued 2002-11-28 Page 16 of 19 © Copyright Visteon 2002

Connector Details

Connector DetailsConnector Details

CN 1 DVD

CN 1 DVDCN 1 DVD

Service Manual – Renault System

Circuit Function

Circuit Function To

Circuit FunctionCircuit Function

To

ToTo

1 Not used Not used

2 Infrared Gnd DVD

3 DVD enable DVD

4 Not used Not used

5 Infrared + DVD

6 Not used Not used

7 Video + DVD

8 Video Gnd DVD

9 Audio R+ DVD

10 Audio L+ DVD

11 Audio ground DVD

12 Ground Belden 9539

To

ToTo

Function

FunctionFunction

CN

CN2

CNCN

1 Accessory Radio Ignition ?

2 Infra Red- ? ?

3 Not used Not used Not used

4 Not used Not used Not used

5 Not used Not used Not used

6 Main Power + 12 V Battery ?

7 Not used Not used Not used

8 Not used Not used Not used

9 Not used Not used Not used

Laguna

LagunaLaguna Espace

Espace

EspaceEspace

Scenic

ScenicScenic

10 Not used Not used Not used

11 Not used Not used Not used

12 Power ground ? ?

30-900-00015 Issued 2002-11-28 Page 17 of 19 © Copyright Visteon 2002

Connector Details Continued

Connector Details ContinuedConnector Details Continued

CN3 Aux Panel

CN3 Aux PanelCN3 Aux Panel

Service Manual – Renault System

Function

Function To

FunctionFunction

To

ToTo

1 Audio R out Ch1 Aux Panel 2 Audio L out Ch1 Aux Panel 3 Not used Not used 4 Audio out R Ch2 Aux Panel 5 Audio out L Ch2 Aux Panel 6 Power Out Aux Panel 7 Video + in Aux Panel 8 Video ground Aux Panel 9 Audio in R Aux Panel 10 Audio in L Aux Panel 11 Audio ground Aux Panel 12 Ground Aux Panel

Connector Details Continued

Connector Details ContinuedConnector Details Continued

CN4 TFT Screens

CN4 TFT ScreensCN4 TFT Screens

Section 1

Section 2

Function

Function To

FunctionFunction

To

ToTo

1 XSDA I2C data bus CN 5-1

2 XSCL Sync Clock I2C CN 5-2

3 Ground/Screen CN 5-3

4 Infrared Sense in CN 5-4

5 5 V IR supply out CN 5-5

6 LCD Power +12 V CN 5-6

7 Video Out CN 5-7

8 LCD Video gnd CN 5-8

9 Backlight Ground CN 5-9

10 Backlight +12 V CN 5-10

11 XSDA IIC data bus CN 15-1

12 XSCL Sync Clock IIC CN 15-2

13 Ground/Screen CN 15-3

14 Infrared Sense in CN 15-4

15 5 V IR supply out CN 15-5

16 LCD Power +12 V CN 15-6

17 Video Out CN 15-7

18 LCD Video gnd CN 15-8

19 Backlight Ground CN 15-9

20 Backlight +12 V CN 15-10

30-900-00015 Issued 2002-11-28 Page 18 of 19 © Copyright Visteon 2002

PWB Bottomside View

of CN1,CN2 & CN3

(REF. SHEET 4)

POWER_SUPPLY BLOCK

POWER_SUPPLY

GND

Pin6

Pin12

VOLVO_AUDIO_SEL_DRIVE

ACC_VIA_DIODE

VOLVO_AUDIO_SEL_DRIVE

ACC_VIA_DIODE

+5V_VIA_D8

+5V_BATTF

VCC

+5V_VIA_D8

+5V_BATTF

VCC

VBAT

TO JVC VCR OR NECVOX DVD TO (TBE) DVD

Pin1

Pin7

SBATT

VBAT

ACC

SBATT

VFILTER

+9VA

POWERSW

+5V_ACC

ISENSE

RESET

ISENSE

RESET

POWERSW

VCC

-1CN1

ACC

VFILTER

+9VA

+5V_ACC

+5V

-2CN1

VCR_SENSE

IR_INTERFACE

4 CN1-5 CN1

3 CN1

-

VCR_REMOTE_CTRL

SBATT

GND

-8CN1

-9CN1

-10CN1

-11CN1

-7CN1

-6CN1

RIN1V1LIN1

GND

VBAT

(REF. SHEET 3)

IR_INTERFACE BLOCK

INT1

-12CN1

AUDIO1_GND

GND

IR0

INPUTS

IR2

IR1

IR2

+5V_VIA_D8

OUTPUTS

-1CN2

IR_STATUS0

IR_STATUS1

IR_STATUS0

IR_STATUS1

ACC

-2CN2

DVD_SENSE

IR2

-3 CN2

IR1

4 CN2

-

SBATT

VCR_SENSE

VCR_REMOTE_CTRL

5 CN2

-

-6CN2

DVD_REMOTE_CTRL

L2

L3

-7CN2

V2

VBAT

V1

VOLVO_AUDIO_SELECT

AV_SWITCH

VOLVO_AUDIO_SELECT

-8CN2

GND

RIN1

ISENSE

-9CN2

LIN1

INPUTS

9VSENSE

RIN2

-10CN2

-11CN2

-12CN2

AUDIO2_GND

LIN2

GND

AUDIO1_GND

AUDIO2_GND

LIN2

RIN2

V2

SDA

VOUT2

SCL

VOLVO_AUDIO_SEL_DRIVE

VOUT1

1 CN3

R1

VOLVO_AUDIO_SEL_DRIVE

OUTPUTS

ROUT2

LOUT2

2 CN3

3CN3

IR0

L1

LOUT1

ROUT1

TO AUXILLIARY PANEL

6 CN3

5 CN3

4 CN3

7CN3

ACC_VIA_DIODE

R2

L2

(REF. SHEET 2)

V3

AV_SWITCH BLOCK

INPUTS

12CN3

11CN3

10CN3

9CN3

8CN3

V3

GND

LIN3

RIN3

+5V

RIN3

AUDIO3_GND

+5V

LIN3

AUDIO3_GND

GND

+9VA

GND

R1L1R2

(Output Signal)

+9VA

L2

(Output Signal)

MECH_DETAIL_TOP

1. R51, R52, R65 & R66 NOT FITTED.

OTHER NOTES:

ENFIELD

MECH

NM24C16UEM8

10. All GROUNDS(GNDS, GNDVOUT..etc) shall be made a

11. Refer to SHEET4 for TRACK CURRENTS.

9. Introduce GUARD GND tracks between audio,video & IR sigs

and other adjacent signal tracks.

SINGLE GROUND PLANE.

Tracks affected are LIN1&2, RIN1&2, L1&2, R1&2

LOUT1&2, ROUT1&2 and also IR0,1 and 2.

4.7K5%R62

470N

10%

C40

470N

10%

R63

5%

220

5%

321

A0A1A2

VSS SDA

IC6

SCLNCVCC

876

54

100N

10%

C41

5. Starpoint the +5V lines from the BULK

6. Place all decoupling caps near power pins of ICs.

7. Ensure that no components are present under the

8. COMMON all types of GND (GNDS etc..) onto a SINGLE

GROUND PLANE.

the L1 or L1a components.

footprint of L1 or L1a (see POWER_SUPPLY BLOCK)

capacitor C64.

or within a clearance gap of 0.03 inches around

and other adjacent signal tracks.

VCR_SENSE_TO_MICRO

+5V

SCL

SDA

3. Place XT1 near IC11.

4. Introduce GUARD GND tracks between SCL,SDA

1. Ensure IC11 is provided with an MGP.

2. Place C66,C54,C57,C52,C53,R70 close to IC11

and with their GND points tied to the MGP.

Ensure that these GND points are directly

connected to the MGP; not via GND loop branches.

EMC NOTES:

+5V

4.7K5%R50

C38

R54

220

DVD_SENSE_TO_MICRO

SDA

LOUT2

LOUT1

ROUT1

ROUT2

MCB1000_TOP_LEVEL_SCHEMATIC

+5V

+9VA

XSDA1

Temporary

Pin num:

PWB

CN4-1

Pin num:

Actual

IR_STATUS1

1.2K

5%

TP86

TP85

Pin20

Pin10

TP44

+5V

D5

200MA

70V

BAV99

R57

D6

+5V

1CN4

CN4-20

C58

20%

10U

16V

+5V_BATTF

INT1

SDA

SCL

+5V

SDA

SCL

MICRO_POWERSW_CTRL

SCL

C575%10P

100N

10%

C54

SDA

TP60

45V

225MW

BC817-25

500MA

TR6

8.2K5%R43

15P5%C52

RESON,XTAL,6.29MHZ,HC-49/U-S

15P5%C53

10

10 11

8

9

INT1

SDA

SCL

87LPC764

P1.1

P0.7

P1.0

11

13

129

138

12

+5V_ACC

C66

10%

100N

4.7K

5%

4.7K5%R64

2.7K5%R53TP63

(VIA)

TP59

PWB Bottomside View

Pin11

of CN4

Pin1

4.7K

R65

5%

+5V

BSS138

220MA

TR2

+5V

XT1

714

7

5

RST3P1.62P1.7

X2

X16VSS

P0.4

P0.6

P0.5

VDD

15

14

16

+5V_BATTF

R66

+5V

BSS138

220MA

TR1

IR_STATUS0

MICRO_POWERSW_CTRL

VOLVO_AUDIO_SELECT

RESET

4

23456

1

P0.0

P0.119P0.2

P0.3

17

20

181920

171615

18

5%

9VSENSE

4.7K

IC11

R51

R52

TP62 NOTE: R70 NOT FITTED FOR VOLVO!

R70

0

TP45

+5V

200MA

70V

BAV99

5%

1.2K

R58

SDA1 SDA2

VFILTER

VIDEO_OUT2

GND

2 CN4

-

3CN4

CN4-19

CN4-18

9VSENSE

POWERSW

CN4-17

GND

ROUT2

INPUTS

VOUT2

VOUT1

IR1

IR2

AUDIO_VIDEO_OUTPUT

SEL2

GND

VOUT1

VOUT2

GND

VOUT1

VOUT2

VIDEO_OUT2

VIDEO_BUFFER

VFILTER

SEL2

IR2

7 CN4-8 CN4

-

CN4-14

GND

CN4-13

GND

4 CN4

-

5CN4-6CN4

CN4-16

CN4-15

VIDEO_OUT1

XSCL

XSDA2

9CN4-10CN4-11CN4

CN4-12

CN4-11

CN4-10

LOUT2

VCC

VIDEO_BUFFER

VFILTER

GND

12 CN4

-

CN4-9

LOUT1

ROUT1

VCC

REF SHEET 7

I2C_BUFFER

VIDEO_OUT1

13CN4

CN4-8

(REF. SHEET 5)

AUDIO_OUTPUT

SDA1

SDA2

GND

SDA1

SDA2

XSDA2

XSCL

VFILTER

GND

14 CN4

-

15CN4-16CN4

CN4-7

CN4-6

R1

OUTPUTS

SCL

+5V

XSDA1

SEL1

CN4-5

R2

L1

R2

I2C_BUFFER

REF SHEET 6

IR1

17 CN4-18 CN4

-

CN4-4

GND

CN4-3

L2

SEL1

+5V

+9VA

XSCL

19CN4-20CN4

CN4-2

MATERIAL

NAME

NO.

MS-XXXX-3458-XX

PWB_NUMBER=10292

SKETCH - WIRING DIAGRAM

DRAWING_NAME

PLANT CODE:

DATE

APP

PLANT_CODE

POWERVIEW

UNLESS OTHERWISE SPECIFIED:

DIMENSIONS ARE IN

ANGULAR DIM. +/-

MACHINED DIM. +/-

INCHES

MILLIMETERS

STAMPED DIM. +/-

3RD ANGLE PROJECTION

METRIC20 30 40 50 100 110 120 13060 70 80 90

REF PROJECT/SCH/SCH_NAME

DO NOT SCALE

DRAWN BY

DRWG_DATEDRAWN_BY

DATE

ABOVE SCALE FOR REFERENCE ONLY

CHECKED APPROVEDSCALE

NONE

ENGR_NAME

140 150 160

CG COLUMN = GRAPHIC DATA LEVEL ORIGINAL WHEN RED

ENGLISH

*

Visteon

COMPUTER

MANUAL

256

PRODUCT ENGINEERING

"E"

3

SIZE

41

TO HELP SAFEGUARD HEALTH, SAFETY AND THE ENVIRONMENT

PART MUST COMPLY WITH SPECIFICATION WSS-M99P9999-A1

30.10.01 Minor Mop up of Notes;

19.07.01 CN1 pin 6 redrawn as input.

21.06.01 AV_SW Block mod’d.

19.06.01 AV_SWITCH fub modified.

14.06.01 Release to ECAD for AUDIO & VOLVO mods.

AV_Switch_block modified.

PSU_BLOCK mod’d.

VOLVO_AUDIO_SEL_DRIVE signal added.

TO RIGHT LCD INTERFACE BOARDTO LEFT LCD INTERFACE BOARD

08.06.01 AV_SWITCH BLOCK mod’d.

25.05.01 AV_SWITCH and AUDIO_OUTPUT

09.04.01 Entire Design has GND for all

BLOCK FUBS modified to fix GND

MECH_DETAIL FUB mod’d.

fub.

and Alternator whine noise issues.

BATTF deleted from POWER_SUPPLY

grounds. All FUBs mod’d for this.

23.03.01 POWER_SUPPLY fub mod’d.

19.03.01 POWER_SUPPLY fum mod’d.

27.03.01 AV_SWITCH block mod’d

30.03.01 Notes added to VIDEO_BUFFER.

02.04.01 IC6 pin 7 now GND’d according to

POWER_SUPPLY fub mod’d.

SCL,SDA1,SDA2 lines added into

Fairchild Datasheet.

PSU_BLOCK mod’d.

AUDIO_OUTPUT fub.

SCL line added into I2C_BUFFER fub.

AV_SWITCH BLOCK mod’d

IR_INTERF. Fub mod’d.

deleted and reconn to AV_SW fub.

AUDIO1_GND connect, to IR_I/F fub

CN3 PIN1&2 are corrected to be O/Ps

16.03.01 AUDIO_SW Fub mod’d.

Notes added for clarification.

TP44,TP45 added.

CN1,CN2. POWER_SUPPLY FUB mod’d.

12.03.01 AUDIO1_GND,AUDIO2_GND & AUDIO3_GND

15.03.01 CN3 PKG_TYPE corrected to as per

Mods to AUDIO_OUTPUT(Sheet5)fub.

12.03.01 CN5 deleted. Pinouts on CN4 frigged

added.

correct P/N.

to work with wrong Visula pinouts.

FUBS added for ECAD clarity.

I2C_BUFFER and VIDEO_BUFFER

12.03.01 IC6 now chosen to be 24C16 with

13.03.01 Mods to POWER_SUPPLY fub.

14.03.01 Mods to POWER_SUPPLY fub.

09.03.01 Second Revision for EMC/ECAD Review

01.03.01 First Revision for Checking.

NO.

MS-XXXX-3458-XX

SHEET OF

CGDATE LET REVISIONS MAN CK APP

1

7

##

TO CN3 PIN 11

TO CN3 PIN 9

TO CN3 PIN 10

TO IC18 PIN 3

(SHEET4)

TO CN4 PINS 7 & 17

TO CN3 PIN 12

TO CN2 PIN 8

TO CN1 PIN 8

(SHEET1)

TO IC11 PIN 9

TO IC11 PIN 10

TO IC16 PIN 4

TO CN3 PIN 7

(SHEET4)

TO CN2 PIN 7

TO CN1 PIN 7

TO CN2 PIN 11

TO CN2 PIN 9

TO CN2 PIN 10

TO CN1 PIN 11

TO CN1 PIN 9

TO CN1 PIN 10

VOLVO_AUDIO_SELECT

R103

1%

47K

6205%R5

6205%R8

RIN2

AUDIO1_GND

LIN2

C86

C85

1U

10%

1U

10%

TP101

TP100

1%

47K

R80

R81

1%

10%

6205%R4

R75%620

20%

33U

R761%1.1K

1%

C81

10%

1U

TP98

1%

47K 47K

TP99

1%

C97

10%

1U

47K

1%

R94

C90

1U

47K

1%

R95

C98

1U

R96

1%

47K

VBIAS

RIN3

C87

10%

1U

TP107

R88

1%

47K

TP111

567

411

IN1+

IN2+

IN2-

V+ GND

IN3-

IN3+

IN4+

910121314

TR7

LIN3

C88

10%

1U

TP106

R87

47K

TP110

1%

47K

3

182

OUT1

IN1-

IC19

IN4-

OUT4

+9VA

+5V

+9VA

+5V

R86

+9VA

100N

10%

C89

GND

TP108 TP109

SCL

SDA

RV1 RV3RV2

R15%75

755%R2

755%R3

470N

10%

C1

10%

5.6K

5%

V3

ISENSE

1U

10%

1U

10%

C7

C10

1U

10%

470N

TP40

TP43

5.6K

5%

R15

R12

TP70

TP67

C9

C13

TP42

TP83

5.6K

5%

R14

TP66

AUDIO3_GND

6205%R6

6205%R9

1%

VBIAS

1%

47K

R91

R99

47K

1%

C91

1U

10%

TP115

47K

1%

R97

1%

47K

R98

C99

1U

10%

56.2K R102

1%

+5V

NOTE: FOR NON-VOLVO

R102,R105,R106 & TR7

ARE NOT FITTED.

TP113 TP112

47K

R104

1%

47K

R85

OUT2

LM2902MX

OUT3

R106

1%

47K

BC817-25

R1055%1.2K

TP104

5%

TP69

5.6K

V2

TP105

470N

10%

C2

470N

10%

1U

10%

C6

TP39

TP77

5%

R11

V1

AUDIO2_GND

TP102

TP103

470N

10%

1U

10%

C8

C11

C5

10%

1U

C12

TP41

TP64

TP38

5.6K

R13

5.6K

5%

R10

C61

TP97

RIN1

LIN1

C83

C82

10%

1U

10%

TP88

R78

47K

1%

47K

1%

R84

1%

765

OUT2

OUT3

IN2-

IN3-

R89

47K

1%

R93

TP94

47K

281

3

IN1+

IN2+

V+ GND

IN1-

IN3+

IN4+

IN4-

1141413

12

10

9

TP91

1%

47K

R90

47K

TP93 TP92

R71

R92

LM2902MX

R83

1%

47K

VBIAS

1U

TP89

R75

R791%1.1K

R77

1%

47K

OUT1

OUT4

IC7

R82

1%

47K

+9VA

100N

10%

C84

AV_SWITCH BLOCK

470N

10%

C36

TP7

TP65

TP68

TP4

C37

10%

1U

IC2, IC3, IC4, IC5

AUDIO_BLOCK

CN3 CN1

PLEASE LAYOUT THE FUNCTIONALITY OF THE DESIGN AS SHOWN BELOW:

AV_SWITCH_BLOCK

IC7 & IC19

CN2

IC16,18,17 on underside.

on underside

POWER_SUPPLY_BLOCK

IC10

Locate IC1 in

middle of pwb

& TR3

VIDEO_BUFFER

BLOCK

AV_SWITCH_BLOCK

IC1 & Passives

ICs 8,9

I2C_BLOCK

MICROPROCESSOR (IC11 & IC6)

IR_INTERFACE

IC12,13 &14

VOLVO_AUDIO_SEL_DRIVE

TP82

TP84

TP81 TP78

C3

10%

470N

BAS16

10%

1U

D1

BC817-25

10K5%R47

TP8

S2-3

20

S-3

21

V4

22

LV4

23

Y4

24

RV4

25

C4

26

S2-4

27

S-4

28

LV5

29

V5

30

RV5

31

ADR

32

SCL33SDA

TP9

C4

10%

R61

75

5%

TP47TP46TP80

TR3

C39

10%

1U

47K5%R45

9VSENSE

13

17

15

19181716131211

18

151410

LV316Y3

S-214V3

RV319C3

DC-OUT

COUT338LOUT339YOUT3

ROUT341VOUT3

AGND

35

36

37

40

40439383736353433

34

TP5

TP3

TP1

C675%10P

TP79

+9VA

100N

C14

LOUT2

+9VA

TO AUDIO_VIDEO BLOCK C24

10

8

987

RV211C212S2-2

S-17V2

LV29Y2

CXA2069Q

IC1

LOUT243VOUT244ROUT2

VCC

42

TP2

TP72

TP75

VOUT2

TO AUDIO_VIDEO BLOCK C25

TO VIDEO_BUFFER BLOCK C45 (REF SHEET7)

45

4544434241

TP76

ROUT2

S2-1

1

2

3

4

5

6

3

2

1

V1

LV1

Y1

RV1

C1

RTV

64

TV

63

LTV

62

RV6

61

V6

60

LV6

59

COUT1

58

VGND

57

YOUT1

56

TRAP1

55

ROUT1

54

VOUT1

53

LOUT1

COUT247TRAP2

MUTE

BIAS

YIN149CIN1

48

50

46

494647

50548

52

51

100N

10%

C26

TP71

TP74

TP73

VOUT1

LOUT1

ROUT1

TO AUDIO_VIDEO BLOCK C16

TO VIDEO_BUFFER BLOCK C44

TO AUDIO_VIDEO BLOCK C15

NAME

NO.

MS-XXXX-3458-XX

PWB

SKETCH - WIRING DIAGRAM

(DRAWING_NAME)

PLANT CODE:

DATE

POWERVIEW

MATERIAL

ANGULAR DIM. +/-

MACHINED DIM. +/-

INCHES

MILLIMETERS

STAMPED DIM. +/-

3RD ANGLE PROJECTION

APP

UNLESS OTHERWISE SPECIFIED:

REF PROJECT/SCH/SCH_NAME

DIMENSIONS ARE IN

DO NOT SCALE

DRAWN BY

YYMMDD

DATE

ABOVE SCALE FOR REFERENCE ONLY

CHECKED APPROVEDSCALE

NONE

METRIC20 30 40 50 100 110 120 13060 70 80 90

CG COLUMN = GRAPHIC DATA LEVEL ORIGINAL WHEN RED

ENGLISH

*

Visteon

COMPUTER

MANUAL

256

PRODUCT ENGINEERING

"E"

3

SIZE

41

140 150 160

CN4

TO HELP SAFEGUARD HEALTH, SAFETY AND THE ENVIRONMENT

PART MUST COMPLY WITH SPECIFICATION WSS-M99P9999-A1

TO IC11 PIN 17

(REF SHEET5)

(REF SHEET7)

(REF SHEET5)

30.10.01 R105 is now 1.2K.

21.06.01 TP87, TP114 deleted - no space.

R102 changed to 56.2K 1%.

09.04.01 All Grounds are now GND.

19.06.01 C89 is now connected to gnd plane earth.

08.06.01 Test points added to circuitTP90

27.03.01 TP78 ADDED.

19.03.01 R79 is now 10K 5%.

12.03.01 IC7 & IC19 now correct components.

12.03.01 AUDIO1..AUDIO3_GND added.

12.03.01 Placement Notes mod’d after review.

16.03.01 C89,90,91 changed to 16V to

25.05.01 IC7 & IC19 reconfigured to

TP95,TP96 deleted - no space.

C61 is now 33uF.

C61,C90,C91 added.

minimise size.

Audio Inputs.

around IC7 & IC19.

be differential amp buffer for

01.03.01 First Revision for Checking

NO.

MS-XXXX-3458-XX

SHEET OF

CGDATE LET REVISIONS MAN CK APP

2

7

##

TO POWER_SUPPLY BLOCK D8

(REF SHEET4)

TO CN3 PIN 12

GND

2.2K

5%

TO CN4 PIN 14

IR2

2.2K

5%

R49

TO CN4 PIN 4

IR1

10P5%C94

2.2K

5%

R48

TO CN3 PIN 3

NOTE: PLACE C94 NEAR TO CN3 PIN3.

IR0

R59

8

7A16A25

GND

E1

IN74IN63IN5

74HC148

IN3

IN011IN112IN2

A0

9

13

10

9

GS14E0

+5V_VIA_D8

47K5%R38

TP49 TP50 TP51 TP52

47K5%R39

47K5%R40

47K5%R41

1234567

2

1

IN4

IC12

VCC

16151413121110

16

15

+5V_VIA_D8

(VIA)

TP54

(VIA)

TP53

+5V_VIA_D8

69

5

7

432

DATA1

CLOCK1

SET1

GND

Q1

74HC74A

CLOCK2

RESET2

DATA2

SET2

Q2

8

TP57

1

RESET1

VCC

1413121110

C51

10%

100N

10P5%C68

IR_INTERFACE BLOCK

100

5%

R42

470P5%C50

TP55

321

NCAGND

BU4S584

IC14

+5V_VIA_D8

100N

10%

C56

C695%10P

IC13

+5V_VIA_D8

VCC

Y

4

5

TP56

(VIA)

NAME

NO.

MS-XXXX-3458-XX

PWB

SKETCH - WIRING DIAGRAM

(DRAWING_NAME)

PLANT CODE:

DATE

POWERVIEW

MATERIAL

ANGULAR DIM. +/-

MACHINED DIM. +/-

INCHES

MILLIMETERS

STAMPED DIM. +/-

3RD ANGLE PROJECTION

APP

UNLESS OTHERWISE SPECIFIED:

REF PROJECT/SCH/SCH_NAME

DIMENSIONS ARE IN

DO NOT SCALE

DRAWN BY

YYMMDD

DATE

ABOVE SCALE FOR REFERENCE ONLY

CHECKED APPROVEDSCALE

NONE

METRIC20 30 40 50 100 110 120 13060 70 80 90

CG COLUMN = GRAPHIC DATA LEVEL ORIGINAL WHEN RED

ENGLISH

*

Visteon

COMPUTER

MANUAL

256

PRODUCT ENGINEERING

"E"

3

SIZE

41

140 150 160

TO HELP SAFEGUARD HEALTH, SAFETY AND THE ENVIRONMENT

PART MUST COMPLY WITH SPECIFICATION WSS-M99P9999-A1

IR_STATUS0

TO IC11 PIN 1

(REF SHEET1)

IR_STATUS1

TO IC11 PIN 20

(REF SHEET1)

+5V_VIA_D8

100N

10%

C55

C705%10P

INT1

(REF SHEET1)

TO IC11 PIN 8

12.03.01 ECAD review. No change in this FUB.

01.03.01 First Revision for Checking

16.03.01 C94 added.

NO.

MS-XXXX-3458-XX

SHEET OF

CGDATE LET REVISIONS MAN CK APP

3

7

##

CODE.

WITH SECURITY

MCB SOFTWARE

CASE B:

MCB SOFTWARE

WITHOUT SECURITY

CODE.

D8,R60,Z1, LK3 NOT

FITTED.

LK1,LK2 & LK4 FITTED.CASE A:

LINK TABLE

FOR VOLVO

MCB SOFTWARE

WITH SECURITY

CODE.

CASE B:

CASE A:

MCB SOFTWARE

WITHOUT SECURITY

CODE.

LK1,LK2 & LK3 FITTED.

D8,R60,Z1, LK4 NOT

FITTED.

FOR NON_VOLVO

LINK TABLE

TO AV_SWITCH FUB

TO CN1 PIN 1

CN2 PIN 1

TO TR6,R53 (SHEET 1)

TO CN1 PIN 6

TO CN3 PIN 12

TO CN2 PIN 12

TO IC11 PIN 4

500MW5%5.1V

Z1

27K

5%

TP48

R60

(5.1V NOMINAL.)

C63

20%

100U

2A max

1

I

2

GND

3

Q

100U

20%

C64

NOTE:..Ensure that the +5V line

is STARPOINTED from the

C64 BULK CAPACITOR.

VOLVO_AUDIO_SEL_DRIVE

2A max

BA178M05FP

IC17

LK4

%

0

LK3

%

0

NOTE: LK4 ONLY FITTED FOR VOLVO (LK3 MUST BE REMOVED)

1A max (to allow for S/C conditions in AUX Panel)

500MW5%5.1V

Z2

R375%3.3K

ACC

C60

10%

100N

2A max 2A max

400V

GF-1

1A

ACC

5.6K

5%

R34

D3

400V

GF-1

1A

D4

400V

D2

3A

S3G

C59

10%

100N

2A max

VBAT

6A max

POWERSW

1505%R46

FIT EITHER L1 OR L1a

TP61

1

GND

2

IN

3

VBB

4

ST

5

OUT

6A max

MMBTA06

IC16

TR5

approx. 7V

RESET

switch down to

Sense Circuit will

GND

225MW

500MA

BTS426L1

POWER_SUPPLY BLOCK

200MA

70V

0.5A max

+5V_BATTF

(REF SHEET1)

TO R43

BAW56

D8

0.5A max

+5V_VIA_D8

(REF SHEET3)

TO IR_INTERFACE FUB

TP58

(VIA)

2A max

L1A

2

3

1

4

C49

20%

3.3M

25V

2A max 2A max

LK2

0

1

I

2

33U

20%

C62

GND

3

Q

+9VA

TO AV_SWITCH BLOCK

(REF. SHEET 2)

LK1

0

R44

5%

2.2

100U

20%

C65

2A max

1A max

C93

10%

100N

ACC_VIA_DIODE

VCC

(REF SHEET 7)

TO VIDEO_BUFFER BLOCK

NOTE:

FIT CAP C93 NEAR CN3 PIN8

+5V

TO CN3 PIN 6

(REF SHEET1)

+5V_ACC

(REF SHEET1)

TO IC11 PIN 13

ISENSE

TO IC1 PIN 14 (SHEET 2)

(REF. SHEET 2)

TO AV_SWITCH BLOCK

4A max

BA178M09FP

IC18

R73

5%

1

5%

4A max

(12S)VFILTER

TO CN4 PINs 6 & 16, 10 & 20

500U

L1

6A max

500MA

MMBTA56

225MW

R72

1

5%

R74

R69

1

5%

TR4

3.3K5%R68

27K5%R67

C92 is to prevent TR5 from turning on

in response to start up surge currents in

LCD panel caps.

Overcurrent Limit= 2.8A approx.

Pd at near Overcurrent limit but not

shutdown = 2.8A*2.8A**0.25=1.96W.

=> each Resistor sustains 1.96/4 = 0.5W

C92

10%

1U

Normal Pd = 1.8A*1.8A*0.25 =0.81W.

Combined R69,R72,R73&R74 = 0.25 Ohms

DESIGN NOTE:

CN2 PINS 3 & 4 (DVD)

SBATT

(+12R)

TO CN1 PINs 3 & 4 (VCR)

NAME

NO.

MS-XXXX-3458-XX

PWB

SKETCH - WIRING DIAGRAM

(DRAWING_NAME)

PLANT CODE:

DATE

POWERVIEW

MATERIAL

ANGULAR DIM. +/-

MACHINED DIM. +/-

INCHES

MILLIMETERS

STAMPED DIM. +/-

3RD ANGLE PROJECTION

APP

UNLESS OTHERWISE SPECIFIED:

REF PROJECT/SCH/SCH_NAME

DIMENSIONS ARE IN

DO NOT SCALE

DRAWN BY

YYMMDD

DATE

ABOVE SCALE FOR REFERENCE ONLY

CHECKED APPROVEDSCALE

NONE

METRIC20 30 40 50 100 110 120 13060 70 80 90

CG COLUMN = GRAPHIC DATA LEVEL ORIGINAL WHEN RED

ENGLISH

*

Visteon

COMPUTER

MANUAL

256

PRODUCT ENGINEERING

"E"

3

SIZE

41

140 150 160

TO HELP SAFEGUARD HEALTH, SAFETY AND THE ENVIRONMENT

PART MUST COMPLY WITH SPECIFICATION WSS-M99P9999-A1

08.06.01 VOLVO_AUDIO_SEL_DRIVE signal

02.04.01 R71 removed.

27.03.01 C63,64,65 are now 100uF 35V.

14.06.01 Text added for clarification.

09.04.01 All Grounds are now GND.

added.

Text changes for clarification.

BATTF label deleted.

15.03.01 All Tie-points removed as they are

19.03.01 PIN 2&4 of L1a now conn. to GNDS.

16.03.01 TP58 added.

23.03.01 BATTF FUB conn. added.

14.03.01 IC17&18 edited to show correct

Notes added for clarification.

Visula.

pkg_type.

C93 added.

Track Currents added.

treated as additional components in

13.03.01 C92 added to create ’SOFT START’

01.03.01 First Revision for Checking

12.03.01 ECAD review C61 2200uF deleted

NO.

MS-XXXX-3458-XX

for overcurrent sense.

owing to space limitation.

SHEET OF

CGDATE LET REVISIONS MAN CK APP

4

7

##

+9VA

To drain of TR1

SDA1

To IC11 pin 10

SCL

TP10

(VIA)

To IC1 pin 52

LOUT1

10%

1U

C16

TP12

To IC1 pin 54

ROUT1

1U

10%

C15

TP11

To drain of TR2

+5V

GND

SDA2

TP19

(VIA)

To IC1 pin 43

LOUT2

10%

1U

C25

TP21

To IC1 pin 45

ROUT2

1U

10%

C24

TP20

10 11

8

9

7

AM

MPX

LEVEL SMUTE

PHGND

PHONE

TDA7460

SCL

SDA

GND

VDD

121314151617181920

100N

10%

C75

TP23

2.2K

5%

R27

R21

100

5%

TP25

TDA2822D

6

-IN2GND

CDL

OUT_RR

54

+9VA

321

OUT2

+IN2

CDGND

OUT_LR

VCC

+IN1

CDR

OUT_RF

16V

OUT1

-IN1

876

CASS_L

OUT_LF

10U

20%

100N

10%

12345

CASS_R

CREF

C96

C27

IC4

16V

1005%R20

IC5

10U

20%

C30

TP22

2.2K

5%

R26

TP24

+9VA

1005%R17

2.2K

5%

TDA7460

R25

TP16

TP14

LEVEL SMUTE

1110

9

8

AM

MPX

PHONE

SCL

SDA

GND

100N

10%

C74

7

6

54321

CASS_R

CASS_L

CDR

CDGND

CDL

PHGND

OUT_RR

OUT_LR

OUT_RF

OUT_LF

CREF

VDD

201918171615141312

+9VA

16V

10U

20%

C95

C17

10%

100N

123

45

OUT2

VCC

OUT1

TDA2822D

IC3

-IN1

+IN1

+IN2

-IN2GND

678

1005%R16

IC2

C28

20%

10U

16V

TP13

2.2K

5%

R24

AUDIO_OUTPUT BLOCK

TP15

+9VA

100N

10%

TP31

C76

SEL2

TO CN4 PIN 15

100N

10%

R565%220

TP30

C77

SEL1

TO CN4 PIN 5

100U

20%

100U

20%

100U

20%

C34

+5V

R555%220

100U

20%

C31

TP27

4.75%R23 100N

10%

C33

R2

TO CN3 PIN 4

100U

20%

C35

100U

20%

C29

TP26

4.75%R22 100N

10%

C32

NOTE: Keep these components in the dotted areas

in close proximity with IC3 and IC4.

L2

TO CN3 PIN 5

4.75%R19

TP18

10%

100N

C23

100U

20%

C21

R1

TO CN3 PIN 1

C19

C18

100U

20%

C20

TP17

4.75%R18 100N

10%

C22

L1

TO CN3 PIN 2

NAME

NO.

MS-XXXX-3458-XX

PWB

SKETCH - WIRING DIAGRAM

(DRAWING_NAME)

PLANT CODE:

DATE

POWERVIEW

MATERIAL

ANGULAR DIM. +/-

MACHINED DIM. +/-

INCHES

MILLIMETERS

STAMPED DIM. +/-

3RD ANGLE PROJECTION

APP

UNLESS OTHERWISE SPECIFIED:

REF PROJECT/SCH/SCH_NAME

DIMENSIONS ARE IN

DO NOT SCALE

DRAWN BY

YYMMDD

DATE

ABOVE SCALE FOR REFERENCE ONLY

CHECKED APPROVEDSCALE

NONE

METRIC20 30 40 50 100 110 120 13060 70 80 90

CG COLUMN = GRAPHIC DATA LEVEL ORIGINAL WHEN RED

ENGLISH

*

Visteon

COMPUTER

MANUAL

256

PRODUCT ENGINEERING

"E"

3

SIZE

41

140 150 160

TO HELP SAFEGUARD HEALTH, SAFETY AND THE ENVIRONMENT

PART MUST COMPLY WITH SPECIFICATION WSS-M99P9999-A1

09.04.01 All Grounds are now GND.

25.05.01 10uF caps added to supply pin of

14.03.01 C28&C30 now 16V parts.

01.03.01 First Revision for Checking.

12.03.01 IC8,IC9 Ckts transferred to

NO.

MS-XXXX-3458-XX

Extra explanatory text added.

FUB after ECAD review to improve

clarity in LAYOUT notes.

both IC3 & IC4.

IC10 Ckts transferred to VIDEO_BUFFER

I2C FUB after ECAD review.

SHEET OF

CGDATE LET REVISIONS MAN CK APP

5

7

##

SDA1

GND

SCL

+5V

SDA2

+5V

1

432

P82B715TD

NC

587

NC

LXSXGND

IC9

VCC

SY

LY

6

+5V

100N

10%

C43

432

P82B715TD

SY

NC

587

1

NC

LXSXGND

IC8

VCC

LY

6

+5V

100N

10%

C42

10P5%C80

C725%10P

+5V

1505%R31

TP32

XSCL

TO CN4 PINs 2 & 12

+5V

1505%R30

TP33

10P5%C79

XSDA3

TP6

Keep C76,C77,C78,C79,C80,

Note:

near connector side.

1505%R29

TP29

(VIA)

XSDA2

TO CN4 PIN 11

10P5%C71

C785%10P

+5V

1505%R28

I2C BUFFER BLOCK

TP28

(VIA)

XSDA1

TO CN4 PIN 1

NAME

NO.

MS-XXXX-3458-XX

PWB

SKETCH - WIRING DIAGRAM

(DRAWING_NAME)

PLANT CODE:

DATE

POWERVIEW

MATERIAL

ANGULAR DIM. +/-

MACHINED DIM. +/-

INCHES

MILLIMETERS

STAMPED DIM. +/-

3RD ANGLE PROJECTION

APP

UNLESS OTHERWISE SPECIFIED:

REF PROJECT/SCH/SCH_NAME

DIMENSIONS ARE IN

DO NOT SCALE

DRAWN BY

YYMMDD

DATE

ABOVE SCALE FOR REFERENCE ONLY

CHECKED APPROVEDSCALE

NONE

METRIC20 30 40 50 100 110 120 13060 70 80 90

CG COLUMN = GRAPHIC DATA LEVEL ORIGINAL WHEN RED

ENGLISH

*

Visteon

COMPUTER

MANUAL

256

PRODUCT ENGINEERING

"E"

3

SIZE

41

140 150 160

TO HELP SAFEGUARD HEALTH, SAFETY AND THE ENVIRONMENT

PART MUST COMPLY WITH SPECIFICATION WSS-M99P9999-A1

09.04.01 All Grounds are now GND.

29.03.01 Text added for Notes.

12.03.01 FUB created after ECAD review

NO.

MS-XXXX-3458-XX

to allow clarity in ECAD layout.

SHEET OF

CGDATE LET REVISIONS MAN CK APP

6 7

##

TO IC1 PIN 44

TO IC1 PIN 53

VOUT2

10%

VOUT1

GND

VCC

10%

1U

TP37

C44

TP36

C45

10%

100N

10P5%C73

IN3

BA7622F

VCC

C46

IN2

OUT3

R325%10K

R335%10K

RV19RV18

2

IN1

OUT2

678

VCC

5%

1345

GND

IC10

OUT1

C48

20%

470U

20%

470U

75

R36

5%

75

TP35

L9

C47

R35

TP34

L8

NAME

NO.

MS-XXXX-3458-XX

PWB

SKETCH - WIRING DIAGRAM

(DRAWING_NAME)

PLANT CODE:

DATE

POWERVIEW

MATERIAL

ANGULAR DIM. +/-

MACHINED DIM. +/-

INCHES

MILLIMETERS

STAMPED DIM. +/-

3RD ANGLE PROJECTION

APP

UNLESS OTHERWISE SPECIFIED:

REF PROJECT/SCH/SCH_NAME

DIMENSIONS ARE IN

DO NOT SCALE

DRAWN BY

YYMMDD

DATE

ABOVE SCALE FOR REFERENCE ONLY

CHECKED APPROVEDSCALE

NONE

METRIC20 30 40 50 100 110 120 13060 70 80 90

CG COLUMN = GRAPHIC DATA LEVEL ORIGINAL WHEN RED

ENGLISH

*

Visteon

COMPUTER

MANUAL

256

PRODUCT ENGINEERING

"E"

3

SIZE

41

140 150 160

TO HELP SAFEGUARD HEALTH, SAFETY AND THE ENVIRONMENT

PART MUST COMPLY WITH SPECIFICATION WSS-M99P9999-A1

VIDEO_OUT2

TO CN4 PIN 18

VIDEO_OUT1

TO CN4 PIN 8

09.04.01 All Grounds are now GND.

30.03.01 MORE TEXT ADDED FOR NOTES,

12.03.01 FUB created to clarify lay-out

NO.

MS-XXXX-3458-XX

partitioningafter ECAD review.

SHEET OF

CGDATE LET REVISIONS MAN CK APP

77

##