Lenze 8400 User Manual

4.5 (2)

Inverter

8400

E84AVBCxxxxx...

Inverter Drives 8400 BaseLine C _ _ _ _ _ _ _ _ _ _ _ _ _ _

Reference manual

EN

Ä.>ZVä 13295753

L

Overview of technical documentation for Inverter Drives 8400

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

Project planning, selection & ordering

 

Legend:

Hardware manual 8400 BaseLine C/D

 

Printed documentation

Catalogue

 

Online documentation

 

 

 

(PDF/Engineer online help)

 

 

 

 

 

 

Mounting & wiring

 

Abbreviations used:

MA 8400 BaseLine C

 

BA

Operating Instructions

MA for the accessories

 

KHB

Communication manual

 

 

MA

Mounting instructions

 

 

 

 

 

 

Parameterisation

 

SW

Software/reference manual

 

 

 

SW 8400 BaseLine C

This documentation

 

 

 

 

 

 

 

 

Drive commissioning

 

 

 

SW 8400 BaseLine C

This documentation

Chapter "Commissioning"

Chapter "Diagnostics & error management"

Remote maintenance manual

Networking

KHB for the communication medium usedMA for the accessories

2

Lenze · 8400 BaseLine C · Reference manual · DMS 1.6 EN · 01/2014 · TD05

Contents

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

1

About this documentation _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

8

1.1

Document history

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

8

1.2

Conventions used

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

9

1.3

Terminology used

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

10

1.4

Definition of the notes used

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

11

2

Introduction: Parameterising the controller _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

12

2.1

General notes on parameters _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

13

2.2

Handling the memory module _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

14

2.3

Internal Keypad

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

17

 

2.3.1

Display elements and control panel _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

17

 

2.3.2

LED status display

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

18

 

2.3.3

Display messages _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

19

 

2.3.4

Menu structure _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

21

 

2.3.5

User menu

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

22

 

2.3.6

Quick saving of all parameters at the push of a button

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

23

 

2.3.7

Password protection _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

23

3

Commissioning

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

25

3.1

Safety instructions with regard to commissioning

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

25

3.2

Preparing the 8400 BaseLine for commissioning

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

26

3.3

Commissioning with integrated keypad _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

27

 

3.3.1

Load Lenze setting

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

27

 

3.3.2

Parameterise drive/application _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

28

 

3.3.3

Save parameter settings safe against mains failure _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

29

 

3.3.4

Enable controller and select speed

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

30

3.4

Commissioning with the »Engineer« _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

31

 

3.4.1

Preconditions for commissioning with the »Engineer«

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

31

 

3.4.2

Creating an »Engineer« project & going online _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

32

 

3.4.3

Parameterise drive/application _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

33

 

3.4.4

Save parameter settings safe against mains failure _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

37

 

3.4.5

Enable controller and select speed

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

37

3.5

PC manual control _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

39

 

3.5.1

Activating PC manual control _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

39

 

3.5.2

Speed control _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

42

4

Device control (DCTRL)

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

44

4.1

Device commands _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

46

 

4.1.1

Load Lenze setting

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

48

 

4.1.2

Loading parameter settings _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

48

 

4.1.3

Save parameter settings _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

49

 

4.1.4

Import EPM data _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

50

 

4.1.5

Enable/Inhibit controller _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

50

 

4.1.6

Activate/Deactivate quick stop _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

50

 

4.1.7

Reset error

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

51

 

4.1.8

Delete logbook

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

51

 

4.1.9

Identify motor parameters _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

51

 

4.1.10

CAN reset node _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

52

4.2

Device states _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

53

 

4.2.1

Init _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

55

 

4.2.2

MotorIdent

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

56

 

4.2.3

SafeTorqueOff

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

56

 

4.2.4

ReadyToSwitchON

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

57

 

4.2.5

SwitchedON _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

58

 

4.2.6

OperationEnabled

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

59

Lenze · 8400 BaseLine C · Reference manual · DMS 1.6 EN · 01/2014 · TD05

3

Contents

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

 

4.2.7

Trouble

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

60

 

4.2.8

Fault _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

61

4.3

"Inhibit at power-on" auto-start option

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

62

5

Motor control (MCTRL) _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

64

5.1

Motor selection/Motor data

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

65

 

5.1.1

Selecting a motor from the motor catalogue in the »Engineer« _ _ _ _ _ _ _ _ _ _ _ _ _ _

68

 

5.1.2

Automatic motor data identification

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

70

5.2

Selecting the control mode _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

73

 

5.2.1

Selection help _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

75

5.3

Defining current and speed limits

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

76

5.4

V/f characteristic control (VFCplus) _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

78

 

5.4.1

Parameterisation dialog/signal flow

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

78

 

5.4.2

Basic settings _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

80

 

 

5.4.2.1

Defining the V/f characteristic shape _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

80

 

 

5.4.2.2

Defining current limits (Imax controller) _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

81

 

5.4.3

Optimise control behaviour

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

82

 

 

5.4.3.1

Adapting the V/f base frequency _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

83

 

 

5.4.3.2

Adapting the Vmin boost

 

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

84

 

 

5.4.3.3

Optimising the Imax controller _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

85

 

 

5.4.3.4

Torque limitation _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

85

 

5.4.4

Remedies for undesired drive behaviour

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

86

5.5

Sensorless vector control (SLVC)

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

87

 

5.5.1

Parameterisation dialog _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

88

 

5.5.2

Speed control with torque limitation

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

89

 

5.5.3

Basic settings _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

90

 

5.5.4

Optimise control behaviour

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

90

 

 

5.5.4.1

Optimising the starting performance after a controller enable _ _ _ _ _ _ _

90

 

5.5.5

Remedies for undesired drive behaviour

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

91

5.6

Parameterisable additional functions

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

92

 

5.6.1

Selection of switching frequency

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

92

 

5.6.2

Flying restart function

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

94

 

5.6.3

DC-injection braking _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

96

 

 

5.6.3.1

Manual DC-injection braking (DCB) _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

97

 

 

5.6.3.2

Automatic DC-injection braking (Auto-DCB)

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

97

 

5.6.4

Slip compensation

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

99

 

5.6.5

Oscillation damping

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

100

5.7

Braking operation/braking energy management

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

101

 

5.7.1

Setting the voltage source for braking operation _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

102

 

5.7.2

Avoiding thermal overload of the brake resistor _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

102

5.8

Monitoring _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

103

 

5.8.1

Device overload monitoring (Ixt)

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

103

 

5.8.2

Motor load monitoring (I2xt)

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

104

 

5.8.3

Brake resistor monitoring (I2xt)

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

106

 

5.8.4

Mains phase failure monitoring _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

107

6

I/O terminals _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

108

6.1

Digital terminals _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

109

6.2

Analog terminals

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

111

 

6.2.1

Parameterising analog input _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

112

6.3

User-defined terminal assignment _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

114

 

6.3.1

Source-destination principle _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

115

 

6.3.2

Changing the terminal assignment with the »Engineer«

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

116

 

6.3.3

Changing the terminal assignment via configuration parameters _ _ _ _ _ _ _ _ _ _ _ _

117

6.4

Electrical data _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

119

4

Lenze · 8400 BaseLine C · Reference manual · DMS 1.6 EN · 01/2014 · TD05

Contents

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

7

Drive application

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

121

7.1

Parameterisation dialog _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

122

 

7.1.1

Signal flow

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

124

 

 

7.1.1.1

 

Selection of the main speed setpoint _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

126

 

 

7.1.1.2

 

Motor potentiometer function

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

126

 

 

7.1.1.3

 

Process controller _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

126

7.2

Interface description

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

127

7.3

Setting parameters (short overview) _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

132

7.4

Pre-assignment of the drive application

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

133

 

7.4.1

Input connections

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

133

 

7.4.2

Output connections

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

134

 

7.4.3

Internal signal flow for control via terminals _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

135

 

7.4.4

Internal signal flow for control via CAN _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

136

 

7.4.5

Process data assignment for control via CAN _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

137

7.5

Terminal assignment of the control modes _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

139

 

7.5.1

Terminals 0 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

140

 

7.5.2

Terminals 2 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

140

 

7.5.3

Terminals 11 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

141

 

7.5.4

Terminals 16 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

141

 

7.5.5

Keypad

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

142

 

7.5.6

PC _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

143

 

7.5.7

CAN _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

144

8

Diagnostics & error management

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

145

8.1

Basics on error handling in the controller

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

145

8.2

Drive diagnostics with the »Engineer« _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

146

8.3

Drive diagnostics via bus system _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

148

8.4

Logbook

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

149

 

8.4.1

Functional description

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

149

 

8.4.2

Reading out logbook entries _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

150

 

8.4.3

Exporting logbook entries to a file _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

150

8.5

Monitoring _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

151

 

8.5.1

Monitoring configuration

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

152

 

8.5.2

Setting the error response

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

153

8.6

Maloperation of the drive _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

154

8.7

Error messages of the operating system _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

156

 

8.7.1

Structure of the error number (bit coding)

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

156

 

 

8.7.1.1

 

Error type

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

156

 

 

8.7.1.2

 

Error subject area _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

157

 

 

8.7.1.3

 

Error ID

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

157

 

 

8.7.1.4

 

Example for bit coding of the error number _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

158

 

8.7.2

Reset of error message _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

158

 

8.7.3

Short overview (A-Z) _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

159

 

8.7.4

Cause & possible remedies

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

161

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Contents

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

9

System bus "CAN on board" _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

169

9.1

General information _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

170

 

9.1.1

General data and application conditions _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

171

 

9.1.2

Supported protocols _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

171

 

9.1.3

Communication time _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

172

 

9.1.4

Activating the bus terminating resistor _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

173

 

9.1.5

Setting baud rate & node address _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

173

9.2

LED status displays for the system bus _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

174

9.3

Going online via system bus (CAN on board) _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

175

9.4

Structure of the CAN data telegram _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

176

 

9.4.1

Identifier

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

176

 

9.4.2

User data

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

178

9.5

Communication phases/network management _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

179

 

9.5.1

Status transitions _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

180

 

9.5.2

Network management telegram (NMT) _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

181

 

9.5.3

Parameterising the controller as CAN master _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

182

9.6

Process data transfer

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

183

 

9.6.1

Available process data objects _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

184

 

 

9.6.1.1

RPDO1 | Port block "LP_CanIn1" _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

185

 

 

9.6.1.2

RPDO2 | Port block "LP_CanIn2" _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

186

 

 

9.6.1.3

TPDO1 | Port block "LP_CanOut1" _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

187

 

 

9.6.1.4

TPDO2 | Port block "LP_CanOut2" _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

188

 

9.6.2

Identifiers of the process data objects _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

189

 

9.6.3

Transmission type _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

190

 

9.6.4

PDO synchronisation via sync telegram _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

192

 

9.6.5

Monitoring of the RPDOs for data reception _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

193

9.7

Parameter data transfer _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

194

 

9.7.1

Identifiers of the parameter data objects _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

195

 

9.7.2

User data

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

195

 

 

9.7.2.1

Command _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

196

 

 

9.7.2.2

Addressing by means of index and subindex _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

197

 

 

9.7.2.3

Data 1 ... Data 4 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

198

 

 

9.7.2.4

Error messages _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

199

 

9.7.3

Parameter data telegram examples _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

201

 

 

9.7.3.1

Read parameters

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

201

 

 

9.7.3.2

Write parameters _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

202

 

 

9.7.3.3

Read block parameters _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

203

9.8

Monitoring _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

206

 

9.8.1

Integrated error detection _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

206

 

9.8.2

Heartbeat protocol _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

207

 

 

9.8.2.1

Telegram structure _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

207

 

 

9.8.2.2

Parameter setting

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

208

 

 

9.8.2.3

Commissioning example _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

209

 

9.8.3

Emergency telegram _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

210

9.9

Implemented CANopen objects _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

211

6

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_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

10

Parameter reference _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

228

10.1

Structure of the parameter descriptions _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

229

 

10.1.1

Data type _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

230

 

10.1.2

Parameters with read-only access _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

230

 

10.1.3

Parameters with write access _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

231

 

 

10.1.3.1

Parameters with setting range

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

231

 

 

10.1.3.2

Parameters with selection list _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

231

 

 

10.1.3.3

Parameters with bit-coded setting

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

232

 

 

10.1.3.4

Parameters with subcodes _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

233

 

10.1.4

Parameter attributes _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

234

10.2

Parameter list _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

235

 

10.2.1

Selection lists for configuration parameters

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

298

 

 

10.2.1.1

Selection list - analog signals

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

298

 

 

10.2.1.2

Selection list - digital signals _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

299

10.3

Table of attributes _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

300

11

Function library _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

304

11.1

L_MPot_1 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

305

 

11.1.1

Activate & control motor potentiometer

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

307

 

11.1.2

Deactivate motor potentiometer _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

308

11.2

L_NSet_1 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

309

 

11.2.1

Main setpoint path _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

310

 

11.2.2

JOG setpoints _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

310

 

11.2.3

Setpoint inversion _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

311

 

11.2.4

Ramp function generator for the main setpoint

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

311

 

11.2.5

S-shaped ramp _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

311

11.3

L_PCTRL_1 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

312

 

11.3.1 Control characteristic _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

315

 

11.3.2

Ramp function generator _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

316

 

11.3.3

Operating range of the PID process controller

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

316

 

11.3.4

Evaluation of the output signal _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

316

11.4

L_RLQ_1 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

317

11.5

LS_AnalogInput

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

319

11.6

LS_DigitalInput

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

320

11.7

LS_DigitalOutput

 

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

321

11.8

LS_DisFree _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

322

11.9

LS_DisFree_a _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

323

11.10

LS_DisFree_b _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

324

11.11

LS_DriveInterface

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

325

11.12

LS_Keypad _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

328

11.13

LS_ParFix _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

329

11.14

LS_ParFree_a _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

330

11.15

LS_ParFree_b _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

331

11.16

LS_SetError_1 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

332

 

Index _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

333

 

Your opinion is important to us _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

340

Lenze · 8400 BaseLine C · Reference manual · DMS 1.6 EN · 01/2014 · TD05

7

1 About this documentation

1.1Document history

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

1

About this documentation

Danger!

The controller is a source of danger which may lead to death or severe injury of persons.

To protect yourself and others against these dangers, observe the safety instructions before switching on the controller.

Please read the safety instructions in the mounting instructions and the hardware manual of the 8400 BaseLine C controller. Both documents are supplied with the controller.

This documentation contains information on the parameterisation of the 8400 BaseLine C controller using the integrated keypad and the L-force »Engineer«.

The information in this documentation is valid for the 8400 BaseLine C controller with the following nameplate data:

Product series

Type designation

From software version

8400 BaseLine C

E84AVBCxxxxxxxx

01.00

 

 

 

Depending on the software version of the controller and the version of the installed »Engineer« software, the screenshots in this documentation may differ from the representation in the »Engineer«.

Tip!

Information and tools around the Lenze products can be found in the Download area on http://www.Lenze.com

1.1Document history

Version

 

 

Description

1.6

 

01/2014

TD05

Error corrections & supplements and converted to new layout

1.5

 

04/2013

TD05

Error corrections & supplements, parameter reference V03.04.00

1.4

 

04/2011

TD05

Error corrections & supplements, parameter reference V03.03.00

1.3

 

09/2010

TD05

Restructuring of some chapters, error corrections & supplements

1.2

 

11/2009

TD06

Error corrections

1.1

 

05/2009

TD06

Error corrections

1.0

 

04/2009

TD06

First edition

 

 

 

 

 

8

Lenze · 8400 BaseLine C · Reference manual · DMS 1.6 EN · 01/2014 · TD05

1 About this documentation

1.2Conventions used

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

1.2Conventions used

This documentation uses the following conventions to distinguish between different types of information:

Type of information

Writing

Examples/notes

Spelling of numbers

 

 

Decimal separator

Point

The decimal point is generally used.

 

 

For example: 1234.56

Text

 

 

Version info

Blue text colour

All information that only applies to a certain controller

 

 

software version or higher is identified accordingly in this

 

 

documentation.

 

 

Example: This function extension is available from software

 

 

version V3.0!

Program name

» «

The Lenze »Engineer« PC software ...

Window

italics

The Message window ... / The Options dialog box...

Variable identifier

 

By setting bEnable to TRUE...

Control element

bold

The OK button... / The Copy command... / The Properties

 

 

tab... / The Name input field...

Sequence of menu

 

If the execution of a function requires several commands,

commands

 

the individual commands are separated by an arrow: Select

 

 

File Open to...

Shortcut

<bold>

Press <F1> to open the online help.

 

 

 

 

 

If a command requires a combination of keys, a "+" is placed

 

 

between the key symbols:

 

 

Use <Shift>+<ESC> to...

Hyperlink

Underlined

Optically highlighted reference to another topic. In this

 

 

documentation activated by mouse-click.

DIP switch

\

For separating the data of the DIP-Schalterbank from the

 

("Backslash")

switch number, the Backlash" is used.

 

 

For instance, S2\8 indicates bank S2 and switch 8 (on the far

 

 

right).

Icons

 

 

Page reference

( 9)

Optically highlighted reference to another page. In this

 

 

documentation activated by mouse-click.

Step-by-step instructions

 

Step-by-step instructions are indicated by a pictograph.

Information that is only valid for or as from a certain software version of the controller are marked accordingly in this documentation.

Lenze · 8400 BaseLine C · Reference manual · DMS 1.6 EN · 01/2014 · TD05

9

1 About this documentation

1.3Terminology used

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

1.3Terminology used

Term

Meaning

»Engineer«

Lenze PC software which supports you in "engineering" (parameterisation, diag-

 

nostics and configuration) throughout the whole life cycle, i.e. from planning to

 

maintenance of the commissioned machine.

Application

A technology application is a drive solution equipped with Lenze's experience

 

and know-how in which function and system blocks interconnected to a signal

 

flow are the basis for implementing typical drive tasks.

ASM

Asynchronous motor

CINH

Abbreviation: Controller inhibit (pulse inhibit)

Code

Parameter used for controller parameterisation or monitoring. The term is usu-

 

ally called "index".

DC-injection braking

DC injection braking is to brake and/or hold the motor. For this purpose, the

 

8400 BaseLine C creates a quasi DC field at the stator of the asynchronous ma-

 

chine. The energy to be dissipated is converted into heat in the rotor.

DCTRL

Abbreviation: Drive control (device control)

Display code

Parameter that displays the current state or value of an input/output of a sys-

 

tem block.

EPM

Memory module on which all parametes of the drive system are saved non-vola-

 

tilely. These include the parameters of the controller and communication-rele-

 

vant parameters for the communication unit used.

Function block

A function block can be compared with an integrated circuit that contains a cer-

 

tain control logic and delivers one or several values when being executed.

 

• Each function block has a unique identifier, e.g. "L_MPot_1" (motor potentio-

 

meter function)

Holding brake

The holding brake serves to hold the rotor by means of a mechanical unit.

LA

Abbreviation: Lenze Application block

 

• Example: "LA_NCtrl" – block for the "actuating drive speed" application.

Lenze setting

This setting is the default factory setting of the device.

LP

Abbreviation: Lenze Port block

 

• Example: "LP_Network_In" – port block for fieldbus communication.

LS

Abbreviation: Lenze System block

 

• Example: "LS_DigitalInput" – system block for digital input signals.

MCTRL

Abbreviation: Motor control

Port block

Block for implementing the process data transfer via a fieldbus

QSP

Quick stop ("Quick stop):

 

The motor control is decoupled from the setpoint selection and within a parame-

 

terisable deceleration time, the motor is brought to a standstill (nact = 0).

Service brake

The service brake serves to shutdown rotary or translatory masses in motion in

 

a controlled manner. The energy to be dissipated in this process is converted into

 

heat in the form of friction energy. This process is a regular and recurring opera-

 

ting mode.

SLVC

Motor control: Sensorless vector control ("SensorLess Vector Control")

SM

Synchronous motor

Subcode

If a code contains several parameters, the individual parameters are stored un-

 

der "subcodes".

 

This manual uses a slash "/" as a separator between code and subcode

 

(e.g. "C118/3").

 

The term is usually called "subindex".

System block

In the application, system blocks provide interfaces to basic functions and to the

 

hardware of the controller (e.g. to the digital inputs).

 

 

10

Lenze · 8400 BaseLine C · Reference manual · DMS 1.6 EN · 01/2014 · TD05

1 About this documentation

1.4Definition of the notes used

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

Term

Meaning

USB diagnostic adapter

The USB diagnostic adapter is used for the operation, parameterisation, and di-

 

agnostics of the controller. Data are exchanged between the PC (USB connec-

 

tion) and the controller (diagnostic interface on the front) via the diagnostic

 

adapter.

 

• Order designation: E94AZCUS

VFCplus

Motor control: V/f characteristic control ("Voltage Frequency Control")

 

 

1.4Definition of the notes used

The following signal words and symbols are used in this documentation to indicate dangers and important information:

Safety instructions

Layout of the safety instructions:

Pictograph and signal word!

(characterise the type and severity of danger)

Note

(describes the danger and informs how to prevent dangerous situations)

Pictograph

Signal word

Meaning

 

Danger!

Danger of personal injury through dangerous electrical voltage

 

Reference to an imminent danger that may result in death or serious personal injury

 

if the corresponding measures are not taken.

 

Danger!

Danger of personal injury through a general source of danger

 

Reference to an imminent danger that may result in death or serious personal injury

 

if the corresponding measures are not taken.

 

Stop!

Danger of property damage

 

Reference to a possible danger that may result in property damage if the correspon-

 

ding measures are not taken.

Application notes

 

 

 

 

Pictograph

Signal word

Meaning

 

 

 

Note! Important note to ensure trouble-free operation

Tip! Useful tip for easy handling

Lenze · 8400 BaseLine C · Reference manual · DMS 1.6 EN · 01/2014 · TD05

11

2 Introduction: Parameterising the controller

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

2

Introduction: Parameterising the controller

 

 

 

 

[2-1] Example configuration for parameterising the controller (here: BaseLine D)

Being a component of a machine which includes a speed-variable drive system, the controller needs to be adjusted to its drive task and the motor. The controller is adjusted by changing parameters which are saved in the memory module.

Danger!

In general, changing a parameter causes an immediate response in the controller!

This may lead to undesirable behaviour on the motor shaft if the controller has been enabled!

Setpoint sources, for instance, may switch over all of a sudden (e.g. when configuring the signal source for the main setpoint).

Certain device commands or settings which may cause critical states of drive behaviour constitute exceptions. Such parameter changes are only possible if the controller is inhibited. Otherwise, a corresponding error message will be issued.

The parameters can optionally be accessed from the integrated keypad, or the L-force »Engineer«, or a master control via fieldbus communication:

The USB diagnostic adapter, for instance, can be used for the communication between the PC (including the L-force »Engineer« software) and the controller, see illustration. The USB diagnostic adapter is the connection between the PC (free USB port) and the controller (diagnostic interface).

For fieldbus communication, the 8400 BaseLine C controller is provided with a CANopen interface.

12

Lenze · 8400 BaseLine C · Reference manual · DMS 1.6 EN · 01/2014 · TD05

2 Introduction: Parameterising the controller

2.1General notes on parameters

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

2.1General notes on parameters

All parameters for controller parameterising or monitoring are saved as so-called "codes".

The codes are numbered and designated by a "C" in front of the code, e.g. "C002" in the documentation and the keypad display.

In addition, every code has a name and specific attributes:

Access type (read, write)

Data type

Limit values

Lenze setting (factory-set scaling)

For the sake of clarity, some codes contain "subcodes" for saving parameters.

This manual uses a slash "/" as a separator between code and subcode (e.g. "C115/1").

In the keypad display, the subcodes are designated by a small "c", e.g. "c001".

According to their functionality, the parameters are divided into three groups:

Parameter group

Examples

Setting parameters

C007: Selection of control mode

Parameters for specifying setpoints and for setting device /

C012: Acceleration time - main setpoint

monitoring functions.

C039: Fixed setpoints

Configuration parameters

C620: System connection list: 16-bit

Parameters for configuring signal connections within the de-

C621: System connection list: Bool

vice, e.g. assignment of the digital input terminals to the

C700: LA_NCtrl: Analog connection list

control inputs of the application.

C701: LA_NCtrl: Digital connection list

Diagnostic/Display parameters

C052: Motor voltage

Parameters for displaying device-internal process factors,

C137: Device status

current actual values, and status messages, e.g. for diag-

C150: Status word

nostic purposes. These are read-only parameters.

C165: Error info

 

 

Tip!

The terms "code" and "subcode" generally correspond to the terms "index" and "subindex" and "parameter" and "subparameter".

Lenze · 8400 BaseLine C · Reference manual · DMS 1.6 EN · 01/2014 · TD05

13

2 Introduction: Parameterising the controller

2.2Handling the memory module

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

2.2Handling the memory module

Danger!

After power-off, wait at least three minutes before working on the controller. When removing the memory module, ensure that the controller is deenergised.

If the memory module has been removed and the device is switched on, the connector pins are live and thus dangerous since the protection against contact is missing.

All parameters of the drive system are saved non-volatilely in the memory module of the controller. This includes the parameters of the controller and parameters relevant for communication.

The plug-in version is especially suited for

restoring an application after replacing a device.

duplicating identical drive tasks within the 8400 BaseLine frequency inverter series, e.g. by using the optionally available EPM Programmer.

Note!

When the device is switched on, all parameters are automatically loaded from the memory module to the main memory of the controller.

The 8400 BaseLine and 8400 motec controllers use the same (grey) memory module. The memory module can be shifted between these controllers but the controller must be reparameterised afterwards.

The memory module is not compatible with the memory modules of the 8400 StateLine and 8400 HighLine controllers.

If the memory module has been removed, the "PS01" error message appears.

When handling the memory module, a distinction is drawn between the following scenarios:

Delivery status

The memory module is plugged into the EPM slot at the front of the controller.

The Lenze setting of the parameters is stored in the memory module.

The memory module can be preconfigured with customerspecific data.

The memory module is available as a spare part - without any data.

14

Lenze · 8400 BaseLine C · Reference manual · DMS 1.6 EN · 01/2014 · TD05

2 Introduction: Parameterising the controller

2.2Handling the memory module

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

During operation

Stop!

The memory module must not be plugged in or unplugged during operation.

The memory module (EPM) is required for operation.

Full functionality of the memory module is even provided if the power supply has been switched off and only the electronic components of the controller are externally supplied by a 24 V DC voltage, e.g. via the X4/24E terminal.

Parameter settings can be saved manually.

Parameter settings can be loaded manually.

Parameter changes can be saved automatically.

Replacing the controller

In the event of a device replacement, the entire parameter data of an axis can be copied to the replacement device by "taking along" the memory module, so that additional PC or diagnosis terminal operations are not required.

When replacing the controller, the versions of the old device and the new device are of importance. Before data are actually transferred, the versions are internally checked. Basically, the following applies:

Parameter sets of old devices with V 1.0 can be processed on new devices V 1.0 (downward compatibility).

Parameters of devices with higher versions are not supported on devices with lower versions. An error message (PS02/PS03) occurs if the parameter set versions of the two devices are not compatible.

Saving the parameters in the memory module safe against mains failure

Controller parameter changes via the »Engineer«, the integrated keypad, or a master control via fieldbus communication will be lost after mains switching of the controller unless the settings have been explicitly saved.

You have various opportunities to prevent a data loss by saving the parameter settings in the memory module:

Quick saving of all parameters at the push of a button ( 23)

Automatic saving of parameter changes ( 49)

Manual saving of parameter settings ( 49)

Lenze · 8400 BaseLine C · Reference manual · DMS 1.6 EN · 01/2014 · TD05

15

2 Introduction: Parameterising the controller

2.2Handling the memory module

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

Parameter set transfer using the »Engineer«

When an online connection to the controller has been established, the following transfer functions can directly be executed via the Toolbar or the Online menu using the L-force »Engineer«:

Symbol

Menu command

Shortcut

 

Download parameter set

<F5>

 

 

 

 

Read parameter set from device

<F7>

 

 

 

 

Save parameter set

 

 

 

 

Tip!

Detailed information on parameter set transfers using the »Engineer« can be found in the »Engineer« online help.

16

Lenze · 8400 BaseLine C · Reference manual · DMS 1.6 EN · 01/2014 · TD05

2 Introduction: Parameterising the controller

2.3Internal Keypad

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

2.3Internal Keypad

The controller front is provided with an integrated keypad. Use the keypad for quick and simple parameter setting and for displaying current actual values and device states via the respective display parameters.

Note!

After switching on the controller, the internal keypad performs a quick self-test. All segments of the display flash. After the self-test, the keypad shows "rdy" for a short time and then changes to the display of the setpoint speed of the motor. The keypad is now ready for operation.

2.3.1Display elements and control panel

Important status information of the controller is displayed optically by LEDs. The positions of the coloured LEDs are marked on the housing by letters.

 

C

1

A

8888

D

B

E

 

 

F

 

ESC

 

Symbol

Information

Meaning

4-character display with LEDs (A ... F)

A

orange

Set current/torque limit is reached

B

yellow

Minus sign for identifying the negative numbers bigger than 4 characters

 

 

when the rotational direction has been reversed.

C

yellow

User LED

 

 

• configurable via C621/42

 

 

• user-defined LED status

D

red

DRIVE ERROR / DRIVE READY

E

green

LED status display ( 18)

F

yellow

Direction of rotation: CCW rotation

 

 

 

 

Off

Direction of rotation: CW rotation

 

 

 

 

blinking

Commanded direction is not equal to actual direction (e.g. during reversing)

 

 

 

Lenze · 8400 BaseLine C · Reference manual · DMS 1.6 EN · 01/2014 · TD05

17

2 Introduction: Parameterising the controller

2.3Internal Keypad

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

Control elements

Key

Name

Function

ESC

Escape key

On menu and parameter level: Back

 

 

In case of parameter processing: Abort (discard changed setting)

 

Enter key

On menu and parameter level: Next (confirm selection)

 

 

In case of parameter processing: OK (accept changed setting)

 

 

Long pressing (3 seconds): Saving of all parameters

 

 

Quick saving of all parameters at the push of a button ( 23)

 

Navigation key

On menu and parameter level: Navigation

 

upwards

In case of parameter processing: Set parameter value

 

Navigation key

Long pressing (> 2 seconds): Quick scroll function

 

 

downwards

 

 

 

 

2.3.2LED status display

 

C

 

A

8888

D

B

E

 

 

F

Information on some operating states can quickly be obtained via the front D and E LEDs:

The meaning can be seen from the table below.

 

 

E

D

Description

Device state

"DRIVE READY"

"DRIVE ERROR"

 

(Display in C137)

 

OFF

OFF

OFF or initialisation active

Init

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OFF

Safe torque off is active

SafeTorqueOff

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OFF

Device is ready to start

ReadyToSwitchON

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OFF

Device is switched on

SwitchedON

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OFF

Motor data identification/operation

OperationEnabled

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The controller is ready to switch on, switched on or the operation is enabled and a warning is indicated.

 

 

 

 

 

 

 

 

 

 

 

OFF

 

 

 

 

 

 

Trouble is active

Trouble

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OFF

 

 

 

 

 

 

Fault is active

Fault

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Legend

The symbols used for indicating the LED states have the following meaning:

LED is flashing once approx. every 3 seconds (slow flash)

LED is flashing once approx. every 1.25 seconds (flash)

LED is flashing twice approx. every 1.25 seconds (double flash)

LED is blinking every second

LED is permanently on

18

Lenze · 8400 BaseLine C · Reference manual · DMS 1.6 EN · 01/2014 · TD05

2 Introduction: Parameterising the controller

2.3Internal Keypad

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

2.3.3Display messages

Display

 

Meaning

An01

constant

Analog input 1: Current < 4 mA

bF

blinking

Identification error.

 

 

• Drive ID stored in EMP does not match the drive ID stored in the

 

 

controller.

br

flashes during the hold time

DC braking is executed.

 

of DC braking

 

CA06

constant

CAN CRC error

CA07

constant

CAN Bus Warn

CA08

constant

CAN Bus Stopped

CA0b

constant

CAN Bus Live Time

CA0F

constant

CAN: Bit 14 ("SetFail") in the control word is set.

CAL

blinking

Identification is executed.

 

 

The operation is not yet enabled.

CAL / Err

alternatively blinking

Identification is not ready to start.

 

 

C088, C089 or C090 is 0.

CAL / Stop

alternatively blinking

Identification is ready to start.

CE1

constant

CAN: Time monitoring for RPDO1 has tripped.

CE2

constant

CAN: Time monitoring for RPDO2 has tripped.

CE4

constant

CAN Bus Off

CL

constant

Clamp: The current limit value selected in C022 has been reached.

dec

constant

Deceleration is temporarily suspended because of higher bus volta-

 

 

ge

dF01 ... dF10

constant

Internal error

dH69

constant

Adjustment data error

Err

blinking

A wrong password has been entered.

FCL

constant

The current limit value selected in C022 has been exceeded.

FSt

constant

"Flying restart" function is executed.

ID1

constant

Motor data identification error

LU

constant

DC bus undervoltage

OC1

constant

Power section - short circuit

OC12

constant

I2xt brake resistor overload

OC2

constant

Power section - earth fault

OC5

constant

Ixt overload

OC6

constant

I2xt motor overload

OC9

constant

Ixt overload - shutdown limit

OH

constant

Heatsink overtemperature

OU

constant

DC bus overvoltage

PASS

0.5 seconds on

Password protection is active

PS01

constant

No memory module inserted

PS02

constant

Parameter set is invalid

PS03

constant

Parameter set device invalid

PS31

constant

Incompatible or unknown HW components have been found.

Su02

constant

One mains phase is missing

 

 

 

Lenze · 8400 BaseLine C · Reference manual · DMS 1.6 EN · 01/2014 · TD05

19

2 Introduction: Parameterising the controller

2.3Internal Keypad

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

Display

 

Meaning

US01

constant

User error 1

US02

constant

User error 2

 

 

 

Detailed information on diagnostics using the »Engineer« and a description of possible error messages can be found in the chapter entitled "Diagnostics & error management".

( 145)

20

Lenze · 8400 BaseLine C · Reference manual · DMS 1.6 EN · 01/2014 · TD05

Lenze 8400 User Manual

2 Introduction: Parameterising the controller

2.3Internal Keypad

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

2.3.4Menu structure

6WDWH

3DVVZRUG

0HQX

&RGH

6XEFRGH

9DOXH

 

 

 

 

 

 

ģĤ;

 

(6&

(6&

 

(6&

 

 

 

MM

 

 

%

 

 

 

2#55

 

 

ĥ

 

 

(6&

Ħ

%

(6&

(6&

 

 

 

 

ĥ

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Without active password protection, the "password" level will be skipped.

The following applies when changing between the levels "Menu", "Code" and "Subcode": The keypad records the last selection.

For codes without subcodes, the "Subcode" level will be skipped.

Menu Info

-0-

Access to the parameters of the user menu.

The user menu of a device serves to create a selection of frequently used parameters to be able to access and change these parameters quickly. User menu ( 22)

-1-

Access to all drive parameters.

 

 

-2-

Access to parameters for quick commissioning with terminal control.

 

 

-3-

Access to parameters for quick commissioning with the integrated keypad.

 

 

-4-

Access to motor control parameters.

 

 

-5-

Access to diagnostic/display parameters.

Note!

When the password protection is activated and no password or a wrong password is entered, only the parameters of the user menu can be accessed using the integrated keypad. All other menus/parameters require the correct password.

Password protection ( 23)

Lenze · 8400 BaseLine C · Reference manual · DMS 1.6 EN · 01/2014 · TD05

21

2 Introduction: Parameterising the controller

2.3Internal Keypad

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

2.3.5User menu

The user menu (menu -0-) contains a selection of frequently used parameters to be able to access and change these parameters quickly.

The integrated keypad serves to change the preset parameter selection in C517: Enter the codes the user menu is to contain into the subcodes c001 ...c020. When "0" is set, no entry is displayed in the user menu.

The »Engineer« serves to configure the user menu on the User menu tab of the controller. Here, additional functions are available for loading and saving the parameter selection.

The user menu contains the following parameters:

Code

Subcode

Info

Lenze setting

 

 

 

Value

Unit

C051

-

Display of actual speed value

-

rpm

C053

-

Display of DC-bus voltage

-

V

C054

-

Display of motor current

-

A

C061

-

Display of heatsink temperature

-

°C

C137

-

Display of device status

 

-

C011

-

Reference speed

1500

rpm

 

 

 

 

 

C039

c001

Fixed setpoint 1

40.0

%

 

 

 

 

 

 

c002

Fixed setpoint 2

60.0

%

 

 

 

 

 

 

c003

Fixed setpoint 3

80.0

%

 

 

 

 

 

C012

-

Acceleration time - main setpoint

2.0

s

 

 

 

 

 

C013

-

Deceleration time - main setpoint

2.0

s

 

 

 

 

 

C015

-

V/f base frequency

50.0

Hz

 

 

 

 

 

C016

-

Vmin boost

0.0

%

 

 

 

 

 

C022

-

Imax in motor mode

47.00

A

 

 

 

 

 

C120

-

Motor overload threshold (I2xt)

100

%

C087

-

Rated motor speed

1460

rpm

 

 

 

 

 

C099

-

Display of firmware version

 

-

 

 

 

 

 

Highlighted in grey = display parameter

Note!

If the password protection is activated and no password or a wrong password is entered, only these parameters can be accessed with the integrated keypad.

Password protection ( 23)

22

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2 Introduction: Parameterising the controller

2.3Internal Keypad

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

2.3.6Quick saving of all parameters at the push of a button

Keep the entry button pressed for 3 seconds to save all parameter settings safe against mains failure.

 

C

 

A

SAVE

D

B

E

 

 

F

 

ESC

 

 

3 sec

 

During the saving process, "SAVE" is blinking in the display.

After approximately 2 seconds, "SAVE" will disappear from the display and you can continue your work.

Related topics:

Save parameter settings ( 49)

2.3.7Password protection

The controller offers the option to protect the unauthorised access to the menu level by assigning a password. The following sections describe how to create, change, or delete the password protection and how to access the menu level via the password.

Enter password and confirm it

Carry out the steps if you want to create the password protection for the first time for e.g. a controller in default status:

Step

 

Info

1.

Mains on

After the mains has been switched on and the keypad self test has been completed,

 

 

"00" is displayed

2.

 

After pressing the enter key:

 

 

Without password protection you have free access from here to all menus (and thus

 

 

all parameters).

3.

 

Select menu -1- (all parameters).

4.

 

Confirm selection.

5.

 

Select code C094 ("password").

6.

 

Confirm selection.

 

 

("00" is now blinking, i.e. entry is possible.)

7.

 

Set the desired password ("01" ... "9999").

8.

 

Accept password.

9.

(3 seconds)

Keep the entry button pressed for 3 seconds in order to save the parameter settings

 

 

safe against mains failure.

 

 

 

Lenze · 8400 BaseLine C · Reference manual · DMS 1.6 EN · 01/2014 · TD05

23

2 Introduction: Parameterising the controller

2.3Internal Keypad

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

Change the existing password or deactivate the password protection

Step

 

Info

1.

Mains on

After the mains has been switched on and the keypad self test has been completed,

 

 

"00" is displayed

2.

 

After pressing the enter key and with existing password protection:

 

 

"PASS" is displayed for a short time, then "0000".

3.

 

Enter password.

4.

 

Confirm entry.

5.

 

Select menu -1- (all parameters).

6.

 

Confirm selection.

7.

 

Select code C094 ("password").

8.

 

Confirm selection.

 

 

(The existing password is now blinking, i.e. a change is possible.)

9.

 

Change password: Set new password ("01" ... "9999").

 

 

Deactivate password protection: Set "00".

10.

 

Accept setting.

11.

(3 seconds)

Keep the entry button pressed for 3 seconds in order to save the parameter settings

 

 

safe against mains failure.

 

 

 

Access password-protected controller without knowing the password

When the password protection is activated and no password or a wrong password is entered, only the max. 20 parameters of the user menu can be accessed.

Step

 

Info

1.

Mains on

After the mains has been switched on and the keypad self test has been completed,

 

 

"00" is displayed

2.

 

After pressing the enter key and with existing password protection:

 

 

"PASS" is displayed for a short time, then "0000".

3.

 

After direct confirmation of the value "0000":

 

or

• Only the parameters of the user menu can be selected.

 

 

When the wrong password has been entered and confirmed:

 

 

• "Err" is displayed for a short time, then only the parameters of the User menu can

 

 

be selected.

Reach password-protected menu level with knowing the password

Step

 

Info

1.

Mains on

After the mains has been switched on and the keypad self test has been completed,

 

 

"00" is displayed

2.

 

After pressing the enter key and with existing password protection:

 

 

"PASS" is displayed for a short time, then "0000".

3.

 

Enter password.

4.

 

When the correct password has been confirmed:

 

 

You have free access from here to all menus (and thus all parameters).

 

 

 

24

Lenze · 8400 BaseLine C · Reference manual · DMS 1.6 EN · 01/2014 · TD05

3 Commissioning

3.1Safety instructions with regard to commissioning

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

3 Commissioning

The 8400 BaseLine C controller is commissioned in one of the following ways:

Commissioning with integrated keypad

If only a few parameters have to be adapted.

For test/demonstration purposes.

Commissioning with PC/»Engineer«

The »Engineer« provides a comfortable access to all parameters of the 8400 BaseLine C controller and hence full flexibility in the commissioning process.

3.1Safety instructions with regard to commissioning

General safety instructions

In order to prevent injury to persons or damage to material assets

before connecting the mains voltage, check

The wiring for completeness, short circuit, and earth fault

The "emergency stop" function of the entire system

The motor circuit configuration (star/delta) must be adapted to the output voltage of the controller

The in-phase connection of the motor

Check the setting of the most important drive parameters before enabling the controller:

The V/f rated frequency must be adapted to the motor circuit configuration!

The drive parameters relevant for your application must be set correctly!

The configuration of the I/O terminals must be adapted to the wiring!

Make sure that no speed setpoint is applied before controller enable.

Safety instructions with regard to motor operation

Danger!

For thermal reasons, continuous operation of self-ventilated motors at a low field frequency and rated motor current is not permissible!

If required, activate the Brake resistor monitoring (I2xt). ( 106)

With regard to the V/f base frequency (C015), observe the following difference to the controllers 8400 StateLine/HighLine/TopLine:

For the 8400 BaseLine, the reference voltage for the V/f base frequency is the rated motor voltage (C090) according to motor nameplate (independent of the mains voltage on the supply side).

Lenze · 8400 BaseLine C · Reference manual · DMS 1.6 EN · 01/2014 · TD05

25

3 Commissioning

3.2Preparing the 8400 BaseLine for commissioning

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3.2Preparing the 8400 BaseLine for commissioning

Danger!

Take all the necessary safety precautions before you carry out the following commissioning steps and switch the device on!

Safety instructions with regard to commissioning ( 25)

1.Wiring the power connections

Refer to the mounting instructions supplied with the drive controller to find help on how to correctly design the power connections to match the requirements of your device.

2.Wire the control connections

The following shows the wiring for the Lenze setting.

Analog input at X4

 

 

 

 

 

Terminal

Function

 

 

 

 

 

 

A1U

Setpoint selection

X4 DO1 24E DI4 DI3

DI2

DI1

RFR

12I

AR

A1U GND

• Scaling: 10 V ≡ 100 % ≡ 1500 rpm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(for 4-pole motor)

 

 

 

 

1k

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10k

 

0 10V

 

Digital inputs at X4

 

 

 

 

Terminal

Function

X4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RFR

Controller enable: HIGH level

DO1

24E

DI4

DI3

DI2

DI1

RFR

12I

AR

A1U

GND

 

 

Error reset: HIGH-LOW edge

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DI1

Selection fixed setpoint 1 ... 3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DI2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DI1 ... DI4: All HIGH active

 

 

 

 

DI3

Request DC-injection braking (DCB)

 

 

 

 

 

 

 

 

 

 

DI4

Request change of direction of rotation

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3.Inhibit the controller:

Set terminal X4/RFR to LOW level or open contact to terminal X4/12I .

4.Switch on voltage supply of the controller.

Information on some operating states can be quickly obtained via the LED display of the integrated keypad. LED status display ( 18)

When the green LED is blinking and the red LED is off, the controller is ready to start and you can continue with commissioning as required:

Commissioning with integrated keypad ( 27) or

Commissioning with the »Engineer« ( 31)

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Lenze · 8400 BaseLine C · Reference manual · DMS 1.6 EN · 01/2014 · TD05

3 Commissioning

3.3Commissioning with integrated keypad

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3.3Commissioning with integrated keypad

Only a few parameters need to be adapted for the drive. Afterwards, the drive application can be immediately controlled via the digital and analog inputs of the controller in the preset control mode "Terminals 0".

Information on how to use the integrated keypad can be found in the chapter entitled "Internal Keypad". ( 17)

Commissioning steps

In the following, commissioning of the controller using the integrated keypad is described step by step. Please process the chapters consecutively and execute all steps carefully. This procedure will help you to commission the controller quickly and as safe as possible:

Load Lenze setting

Parameterise drive/application ( 28)

Save parameter settings safe against mains failure ( 29)Enable controller and select speed ( 30)

3.3.1Load Lenze setting

In order to achieve a defined device configuration, it is advisable to make sure that the device is in its original delivery state. For this purpose, the "Load Lenze setting" device command is available.

Step

 

Info

1.

Mains on

After the mains has been switched on and the keypad self test has been completed,

 

 

"00" is displayed

2.

 

After pressing the enter key:

 

 

Without password protection you have free access from here to all menus (and thus

 

 

all parameters).

3.

 

Select menu -2-.

 

 

• The menu -2- contains parameters for quick commissioning with terminal cont-

 

 

rol.

4.

 

Confirm selection.

5.

 

Confirm first code C002 ("device commands") of the menu -2-.

6.

 

Confirm subcode c001 ("load Lenze setting").

7.

 

Set value "01" ("Start").

8.

 

Accept parameter setting to execute the "Load Lenze setting" device command.

 

 

 

Lenze · 8400 BaseLine C · Reference manual · DMS 1.6 EN · 01/2014 · TD05

27

3 Commissioning

3.3Commissioning with integrated keypad

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3.3.2Parameterise drive/application

The menu -2- of the integrated keypad contains all basic parameters to commission the drive/application "actuating drive speed" quickly and easily for a terminal control. When you set these parameters to suitable and sensible values, the controller can be operated properly.

Parameter

Lenze setting

Info

 

Value

Unit

 

C002/1

0: Off / ready

Reset all parameters to the Lenze setting which are sa-

Load Lenze setting

 

 

ved in the controller firmware.

C007

10: Terminals 0

Terminal assignment of the control modes ( 139)

Select control mode

 

 

 

C011

1500

rpm

All speed setpoint selections are provided in % and al-

Reference speed

 

 

ways refer to the reference speed set in C011.

 

 

 

The motor reference speed is given on the motor name-

 

 

 

plate.

C012

2.0

s

The setpoint is led via a ramp function generator with li-

Acceleration time - main setpoint

 

 

near characteristic. The ramp function generator con-

 

 

 

verts setpoint step-changes at the input into a ramp.

C013

2.0

s

L_NSet_1 ( 309)

Deceleration time - main setpoint

 

 

C015

50.0

Hz

Adapting the V/f base frequency ( 83)

V/f base frequency

 

 

 

C016

0.0

%

Adapting the Vmin boost ( 84)

Vmin boost

 

 

 

C022

47.00

A

Optimising the Imax controller ( 85)

Current limit (in motor mode)

 

 

 

C087

1460

rpm

Motor selection/Motor data ( 65)

Rated motor speed

 

 

 

C089

50

Hz

 

Rated motor frequency

 

 

 

C039/1

40.0

%

A fixed setpoint for the setpoint generator can be acti-

Fixed setpoint 1

 

 

vated instead of the main setpoint via the digital inputs

 

 

 

DI1 and DI2.

C039/2

60.0

%

• The fixed setpoints are selected in [%] based on the

Fixed setpoint 2

 

 

 

 

reference speed (C011).

 

 

 

C039/3

80.0

%

L_NSet_1 ( 309)

Fixed setpoint 3

 

 

 

C051

-

rpm

 

Actual speed value

 

 

 

C054

-

A

 

Current motor current

 

 

 

Highlighted in grey = display parameter

 

 

 

 

 

 

 

More detailed information on the drive application:

Drive application ( 121)Interface description ( 127)

Setting parameters (short overview) ( 132)Pre-assignment of the drive application ( 133)Terminal assignment of the control modes ( 139)

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Lenze · 8400 BaseLine C · Reference manual · DMS 1.6 EN · 01/2014 · TD05

3 Commissioning

3.3Commissioning with integrated keypad

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

3.3.3Save parameter settings safe against mains failure

If parameter settings are changed in the controller, those changes will be lost after mains switching of the controller unless the settings have been saved explicitly.

 

C

 

A

SAVE

D

B

E

 

 

F

 

ESC

 

 

3 sec

 

Keep the entry button pressed for 3 seconds in order to save the parameter settings safe against mains failure.

Tip!

In C141, an automatic saving can be activated.Automatic saving of parameter changes ( 49)

Lenze · 8400 BaseLine C · Reference manual · DMS 1.6 EN · 01/2014 · TD05

29

3 Commissioning

3.3Commissioning with integrated keypad

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3.3.4Enable controller and select speed

Note!

If the controller is enabled at power-on and the auto-start option is activated in C142 "Inhibit at power-on" (Lenze setting), the controller remains in the "ReadyToSwitchON" state.

For changing to the "SwitchedON" state, first deactivate the controller enable: Set terminal X4/RFR to LOW level or open contact to terminal X4/12I.

When the controller is in the "SwitchedON" state:

1.Enable controller:

Set terminal X4/RFR to HIGH level or close contact to terminal X4/12I n.

2.Select speed:

In the "Terminals 0" by selecting a voltage at the analog input or by selecting a fixed setpoint via the digital inputs DI1/DI2.

DI1

DI2

Speed selection

LOW

LOW

The setpoint speed is selected via the analog input 1

 

 

• Scaling: 10 V ≡ 100 % ≡ reference speed (C011)

HIGH

LOW

The fixed setpoint 1 (C039/1) is used as setpoint speed.

 

 

• Lenze setting: 40 % of the reference speed (C011)

LOW

HIGH

The fixed setpoint 2 (C039/2) is used as setpoint speed.

 

 

• Lenze setting: 60 % of the reference speed (C011)

HIGH

HIGH

The fixed setpoint 3 (C039/3) is used as setpoint speed.

 

 

• Lenze setting: 80 % of the reference speed (C011)

 

 

 

Note!

Observe the actual speed value (display in C051) as well as the LED status display and Display messages indicated in the integrated keypad.

Tip!

More control functions in the "Terminals 0" control mode:

DI3: HIGH level ≡ request DC-injection braking

DI4: HIGH level ≡ request change of direction of rotation

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Lenze · 8400 BaseLine C · Reference manual · DMS 1.6 EN · 01/2014 · TD05

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