JLG 110HX Parts Manual

0 (0)

Illustrated Parts Manual

Models 100HX 110HX 100HX+10

3120801

July 29, 2011

REVISION LOG

January 1991 - Original Issue Of Manual

February 1997 - Revised (New Format)

September 1997 - Change 1

October 29, 1999 - Revised (Manual edited to 0010375 Revision 41)

March 1, 2000 - Revised (Manual edited to 0010375 Revision 41) October 1, 2000 - Revised (Manual edited to 0010375 Revision 42) February 12, 2004 - Revised

January 2, 2008 - Revised

July 29, 2011 - Revised

3120801

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REVISION LOG

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3120801

TABLE OF CONTENTS

FIGURE NO.

TITLE

PAGE NO.

SECTION 1 - FRAME . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .1-1

1-1 STEERING AND AXLE/WHEEL DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . .1-2 1-2 DRIVE HUB ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6 1-3 DRIVE BRAKE ASSEMBLY - AUSCO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-10 1-4 DRIVE BRAKE ASSEMBLY - MICO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12 1-5 DRIVE MOTOR ASSEMBLY - VICKERS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-16 1-6 DRIVE MOTOR ASSEMBLY - SAUER-DANFOSS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-20 1-7 VALVES AND SWITCHES INSTALLATIONS (FRAME MOUNTED). . . . . . . . . . . . . . . . .1-22 1-8 TOW PACKAGE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-26

SECTION 2 - TURNTABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

2-1 TURNTABLE, BOOM AND CUTOUT SWITCH INSTALLATIONS (4620044 TURNTABLE MACHINES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2

2-2 TURNTABLE, BOOM AND CUTOUT SWITCH INSTALLATIONS (4620078 TURNTABLE MACHINES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6

2-3 CONTROL VALVES AND TILT INDICATOR INSTALLATIONS . . . . . . . . . . . . . . . . . . . .2-10 2-4 CONTROL VALVES ASSEMBLY (VICKERS) (PRIOR TO OCTOBER 1994) . . . . . . . . . .2-14 2-5 CONTROL VALVES ASSEMBLY (VICKERS) (OCTOBER 1994 TO PRESENT) . . . . . . .2-18 2-6 CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION (PRIOR TO

JUNE 1995) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-22 2-7 CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION (JUNE 1995 TO

PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-26 2-8 ACCESSORY VALVE ASSEMBLY (MILLER) (MACHINES BUILT THROUGH 1989) . . .2-30 2-9 ACCESSORY VALVE ASSEMBLY (MACHINES BUILT 1990 TO PRESENT) . . . . . . . . .2-32 2-10 CONTROL VALVE ASSEMBLY - 1 SECTION BANG-BANG (100HX+10/110HXER

MACHINES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-34 2-11 SWING DRIVE, BEARING AND LOCK INSTALLATIONS. . . . . . . . . . . . . . . . . . . . . . . . .2-36 2-12 SWING MOTOR ASSEMBLY - NICHOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-38 2-13 SWING BRAKE ASSEMBLY (PRIOR TO APRIL 1992). . . . . . . . . . . . . . . . . . . . . . . . . . .2-40 2-14 SWING BRAKE ASSEMBLY (APRIL 1992 to PRESENT). . . . . . . . . . . . . . . . . . . . . . . . .2-44 2-15 SWING HUB ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-48 2-16 ROTARY COUPLING AND COLLECTOR RING ASSEMBLY AND INSTALLATION . . . .2-50 2-17 DEUTZ ENGINE INSTALLATION WITHOUT NOISE REDUCTION (BUILT PRIOR TO

OCTOBER 1992) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-54 2-18 DEUTZ ENGINE INSTALLATION WITH NOISE REDUCTION (BUILT OCTOBER 1992

TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-60 2-19 ADECO THROTTLE COMPONENTS INSTALLATION - DEUTZ ENGINE MACHINES . .2-68 2-20 GENERATOR INSTALLATIONS - DEUTZ ENGINE MACHINES . . . . . . . . . . . . . . . . . . .2-70 2-21 PUMP COUPLING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-72 2-22 MAIN PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-74 2-23 TANKS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-76 2-24 GROUND CONTROLS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-80 2-25 LOAD MANAGEMENT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-86 2-26 HOODS AND ALARM INSTALLATION (MACHINES WITH 4620044 TURNTABLE) . . . .2-88 2-27 HOODS AND ALARM INSTALLATION (MACHINES WITH 4620078 TURNTABLE) . . . .2-92

SECTION 3 - BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

3-1 BOOM ASSEMBLY COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2 3-1 BOOM ASSEMBLY COMPONENTS INSTALLATION (SHEET 2 OF 2). . . . . . . . . . . . . .3-3 3-2 CHAIN ADJUSTER ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14

3120801

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FIGURE NO.

TITLE

PAGE NO.

3-3 EXTEND-A-REACH INSTALLATIONS (PRIOR TO MAY 1992) (100HX+10 &

110HXER ONLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18 3-4 EXTEND-A-REACH INSTALLATIONS (MAY 1992 TO PRESENT) (100HX+10 &

110HXER ONLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22 3-5 BOOM LENGTH INDICATOR AND LIMIT SWITCHES INSTALLATION . . . . . . . . . . . . . 3-24 3-6 BROKEN CHAIN LIMIT SWITCH INSTALLATION (GERMAN/AUSTRIAN SPECS

BUILT PRIOR TO S/N 28224) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28 3-7 BOOM WIPERS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30

SECTION 4 - PLATFORMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4-1 PLATFORM COMPONENTS INSTALLATION - 100HX/110HX . . . . . . . . . . . . . . . . . . . . 4-2 4-2 PLATFORM COMPONENTS INSTALLATION - 100HX+10/110HXER (PRIOR TO

MAY 1992) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 4-3 PLATFORM COMPONENTS INSTALLATION - 100HX+10/110HXER (MAY 1992 TO

PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10 4-4 ROTATOR MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14 4-5 CONSOLE BOX ASSEMBLY (PRIOR TO SEPTEMBER 1991) . . . . . . . . . . . . . . . . . . . . 4-16 4-6 CONSOLE BOX ASSEMBLY (SEPTEMBER 1991 TO PRESENT) . . . . . . . . . . . . . . . . . 4-20 4-7 CONTROLLER ASSEMBLIES - OEM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26 4-8 OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS . . . . . . . . . . . . . . . . . . 4-28

SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5-1 AXLE EXTENSION CYLINDER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 5-2 AXLE LIFT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 5-3 LEVEL CYLINDER ASSEMBLY (100HX & 110HX BUILT PRIOR TO MAY 1992) . . . . . . 5-6 5-4 LEVEL CYLINDER ASSEMBLY (100HX & 110HX) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8 5-5 LEVEL CYLINDER ASSEMBLY (100HX+10 & 110HXER BUILT PRIOR TO MAY 1992) 5-10 5-6 LEVEL CYLINDER ASSEMBLY (100HX+10 & 110HXER) . . . . . . . . . . . . . . . . . . . . . . . 5-12 5-7 LIFT CYLINDER ASSEMBLY - BOOM (PRIOR TO MAY 1992) . . . . . . . . . . . . . . . . . . . . 5-14 5-8 LIFT CYLINDER ASSEMBLY - BOOM (MAY 1992 TO PRESENT) . . . . . . . . . . . . . . . . . 5-16 5-9 LIFT CYLINDER ASSEMBLY - BOOM (GERMAN TUV STYLE). . . . . . . . . . . . . . . . . . . . 5-18 5-10 LIFT CYLINDER ASSEMBLY - EXTEND-A-REACH (100HX+10 & 110HXER ONLY) . . . 5-20 5-11 MASTER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22 5-12 STEER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24 5-13 TELESCOPE CYLINDER ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26 5-14 CYLINDER BELLOWS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30

SECTION 6 - HYDRAULICS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

6-1 HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 6-2 HYDRAULIC DIAGRAM - AXLE EXTENSION & STEER (WITHOUT TOW PACKAGE

& WITH DUAL FRAME JACKS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 6-3 HYDRAULIC DIAGRAM - BRAKE WITH PRESSURE REDUCING VALVE (USED WITH

AUSCO DRIVE BRAKES). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6 6-4 HYDRAULIC DIAGRAM - DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8 6-5 HYDRAULIC DIAGRAM - EXTEND-A-REACH (100HX+10 AND 110HXER). . . . . . . . . . 6-12 6-6 HYDRAULIC DIAGRAM - LEVEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14 6-7 HYDRAULIC DIAGRAM - LIFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16 6-8 HYDRAULIC DIAGRAM - PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18 6-9 HYDRAULIC DIAGRAM - ROTATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22 6-10 HYDRAULIC DIAGRAM - SEQUENCE LINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24 6-11 HYDRAULIC DIAGRAM - SWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26

ii

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FIGURE NO.

TITLE

PAGE NO.

6-12 HYDRAULIC DIAGRAM - TELESCOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-28

SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1

7-1 ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2 7-2 WIRING SCHEMATIC - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-8 7-3 WIRING SCHEMATIC - STANDARD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-10

SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1

8-1 DECALS INSTALLATION - BROWN DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2 8-2 DECALS INSTALLATION - BLACK DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-8

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . .9-1 SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1

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FIGURE NO.

TITLE

PAGE NO.

iv

3120801

SECTION 1 FRAME

TABLE OF CONTENTS

FIGURE

DESCRIPTION

 

 

1-1 STEERING AND AXLE/WHEEL INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 1-2 DRIVE HUB ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 1-3 BRAKE ASSEMBLY - AUSCO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10 1-4 BRAKE ASSEMBLY - MICO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12 1-5 DRIVE MOTOR ASSEMBLY - VICKERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16 1-6 DRIVE MOTOR ASSEMBLY - SAUER-DANFOSS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20 1-7 VALVES AND SWITCHES INSTALLATIONS (FRAME MOUNTED). . . . . . . . . . . . . . . . . . . . . . 1-21 1-8 TOW PACKAGE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28

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JLG 110HX Parts Manual

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SECTION 1 FRAME

E

FIGURE 1-1. STEERING AND AXLE/WHEEL DRIVE INSTALLATIONS

C

 

T

 

I

 

O

 

N

 

1

 

F

 

R

 

A

 

M

 

E

 

 

 

1-2

3120801

SECTION 1 FRAME

FIGURE 1-1. STEERING AND AXLE/WHEEL DRIVE INSTALLATIONS

FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

 

 

 

 

 

 

2360280

FRAME WELDMENT

Ref.

 

 

1281982

STEERING INSTALLATION

Ref.

F

 

0239122

Standard

Ref.

5

 

0259555

Standard (Machines with Tow Bar Package) (S/N

Ref.

1

 

47309 to Present)

 

 

 

 

1

1681934

Steer Cylinder Assembly (See Section 5 for Break-

1

 

down)

 

 

 

 

 

2

4843050

Tie-Rod Assembly

1

 

2A

3420620

Pin, Quick Release

1

 

3

3421553

Kingpin

2

 

4

4740314

Washer, Thrust

2

 

5

3960243

Seal, Hub

2

 

6

3300007

Nut, Wheel

24

 

7

0630078

Stud, Wheel

24

 

8

2780159

Hub Assembly (Includes Item 7)

2

 

9

1120347

Cap, Hub

2

 

10

0721003

Bolt #10-24NC x 3/8”

8

 

11

4761000

Lockwasher #10

8

 

12

4740347

Washer, Hardened

2

 

13

3323803

Nut, Slotted 1 3/4”-12NF

2

 

14

3324203

Nut, Slotted 2"-12NF

2

 

15

0440190

Cup, Bearing

4

 

16

0440191

Cone, Bearing

4

 

17

3451012

Pin, Cotter 5/16” x 3"

4

 

18

3421524

Pin, Steer Cylinder

1

 

19

3312602

Nut, Jam 1"- 8NC

2

 

20

4740111

Washer, Thrust

5

 

21

2160002

Fitting, Grease

3

 

22

0642644

Bolt 1"-8NCx 5 1/2”

2

 

23

0560605

Block

2

 

24

3323002

Nut, Jam 1 1/4” - 12 NF

2

 

25

0641507

Bolt 5/16”-18NC x 7/8”

2

 

26

4761500

Lockwasher 5/16”

2

 

27

3532561

Plate, Retainer

1

 

28

 

Spindle (Left Side) Options:

1

 

 

4130206

Standard

 

 

 

4130370

Standard (Machines With Tow Bar Package)

 

 

28A

0960821

Bushing, Bronze

2

 

29

3421330

Pin, Clevis (Prior to S/N 33256)

1

 

 

3422635

Pin, Clevis (S/N 33256 to Present)

1

 

 

See Note

3421330 Pin (Prior to S/N 33256) (Note Recommend

 

 

 

using 3422635 in place of original 3421330)

 

 

 

 

 

 

30

3420158

Hairpin

1

 

31

4712600

Flatwasher 1"

1

 

32

4130205

Spindle (Right Side)

1

 

 

0960821

Bushing, Bronze

2

 

33

0100011

Loctite #242 (Not Shown)

A/R

 

 

 

 

 

 

S E C T I O N

1

F

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SECTION 1 FRAME

FIGURE 1-1. STEERING AND AXLE/WHEEL DRIVE INSTALLATIONS (CONTINUED)

FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

 

 

 

 

 

34

3760170

Ring, Quick Release

2

 

35

1260017

Chain

8in/20cm

 

36

2160001

Fitting, Grease - 90°

2

 

37

2160003

Fitting, Grease - 45°

1

 

 

0239089

AXLES INSTALLATION

Ref.

9

101

4843031

Inner Axle Weldment (Front Right Side)

1

 

102

4843030

Inner Axle Weldment (Front Left Side)

1

 

103

3972218

Setscrew 3/4”-10NC x 2 1/4”

16

 

104

3312202

Nut, Jam 3/4”-10NC

16

 

105

0361632

Bar

2

 

106

4070576

Shim 1/32”

2

 

107

4070577

Shim 1/16”

2

 

108

0642008

Bolt 5/8”-11NC x 1"

8

 

109

4712000

Flatwasher 5/8”

8

 

110

3311505

Locknut 5/16”-18NC

12

 

111

4300032

Stud (Welded on Part)

4

 

112

4761400

Lockwasher 1/4”

8

 

113

4843032

Bushing Weldment

4

 

114

3760106

D-Ring

4

 

115

1260017

Chain #3

64in/1.6m

 

116

3421546

Pin, Axle Lock

4

 

117

3421565

Snap-Pin

4

 

118

3760170

Ring, Quick Release

4

 

119

3340527

Wear Pad

4

 

120

0560674

Block, Axle Shim

8

 

121

0560673

Block, Axle Shim

2

 

122

1681964

Axle Extension Cylinder Assembly Options (See Sec-

2

 

tion 5 for Breakdown)

 

 

 

 

 

123

3760140

Ring, Retaining

8

 

124

3421549

Pin, Attaching (Front Axle Cylinder)

2

 

125

0560675

Block, Axle Shim

2

 

126

0641406

Bolt 1/4”-20NC x 3/4”

8

 

127

4751400

Flatwasher 1/4”

12

 

128

0100011

Loctite #242 (Not Shown)

A/R

 

129

0361631

Bar, Wear

2

 

130

4070574

Shim 1/16”

2

 

131

4070575

Shim 1/32”

2

 

132

3421548

Pin, Attaching (Rear Axle Cylinder)

2

 

133

3532592

Plate, Cover

1

 

134

0641403

Bolt 1/4”-20NC x 5/8”

4

 

135

3532590

Plate, Cover

2

 

136

3532591

Plate, Cover

2

 

137

3300151

Nut, Acorn

4

 

138

4843028

Inner Axle Weldment (Rear Right Side)

1

 

139

4843023

Inner Axle Weldment (Rear Left Side)

1

 

140

0641505

Bolt 5/16”-18NC x 5/8”

16

 

141

4761500

Lockwasher 5/16”

16

 

142

4070670

Shim 1/8”

A/R

 

 

 

 

 

 

1-4

3120801

SECTION 1 FRAME

FIGURE 1-1. STEERING AND AXLE/WHEEL DRIVE INSTALLATIONS (CONTINUED)

FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

 

 

 

 

 

143

4070672

Shim 1/32”

A/R

 

144

4070674

Shim 1/16”

A/R

 

 

0239152

WHEEL DRIVE INSTALLATION

Ref.

3/B

201

2780155

Hub Assembly (See Figure 1-2 for Breakdown)

2

 

202

 

Brake Assembly Options:

2

 

 

0920072

Prior to March 1992 (See Figure 1-3 for

 

 

 

 

Breakdown)

 

 

 

0920084

March 1992 to S/N 33476 (See Figure 1-4 for

 

 

 

 

Breakdown)

 

 

 

0920110

S/N 33476 to Present (See Figure 1-4 for

 

 

 

 

Breakdown)

 

 

 

0920119

Optional Replacement (Note: Can be used as

 

 

 

 

suitable replacement. Requires P/N 4300097

 

 

 

 

5-1/8” long Stud) (was p/n 0920117)

 

 

 

 

Note: Repair Kit p/n 7018612 & Mounting Face

 

 

 

 

Gasket p/n 7000731 are only Service Parts

 

 

 

 

available for Brake p/ns 0920119 & 0920117.

 

 

203

 

Motor Assembly Options:

2

 

 

Use 1001096405

Original Equipment (was p/n 3160132 - See Figure

 

 

 

 

1-5 for Breakdown)

 

 

 

1001096405

Service Replacement Kit (See Figure 1-6 for

 

 

 

 

Breakdown)

 

 

204

4300092

Stud 1/2”-13NC x 5 1/2”

4

 

205

4751800

Flatwasher 1/2”

4

 

206

4761800

Lockwasher 1/2”

4

 

207

3311801

Nut 1/2”-13NC

4

 

208

0642216

Bolt 3/4”-10NC x 2"

24

 

209

4762200

Lockwasher 3/4” Narrow

24

 

210

3300007

Lugnut 3/4”-16NF

24

 

 

 

TIRE AND WHEEL INSTALLATIONS

Ref.

 

 

 

Note: Assemblies may require ballast/foam filling to

 

 

 

 

manufacturer’s specifications prior to installing on

 

 

 

 

a machine. Refer to Operation & Safety or Service &

 

 

 

 

Maintenance Manuals. Purchase individual tire and/

 

 

 

 

or rim only if able to foam fill tire & wheel assembly,

 

 

 

 

otherwise, purchase complete assembly.

 

 

301

0239344

Tire and Wheel Assembly - 15 x 22.5 Foam-Filled (Prior

A/R

 

to April 1993)

 

 

 

 

 

 

0253929

Tire and Wheel Assembly - 385/65R22.5 Foam-Filled

A/R

 

 

(April 1993 to S/N 44997)

 

 

 

 

 

 

0259456

Tire and Wheel Assembly - 385/65R22.5 Foam-Filled

2

 

 

L.H. (S/N 44997 to Present)

 

 

 

 

 

 

0259442

Tire and Wheel Assembly - 385/65R22.5 Foam-Filled

2

 

 

R.H. (S/N 44997 to Present)

 

 

 

 

 

 

 

 

 

 

S E C T I O N

1

F

R A M E

3120801

1-5

S

SECTION 1 FRAME

E

FIGURE 1-2. DRIVE HUB ASSEMBLY

C

 

T

 

I

 

O

 

N

 

1

 

F

 

R

 

A

 

M

 

E

 

 

 

1-6

3120801

 

 

SECTION 1 FRAME

 

 

 

S

 

FIGURE 1-2. DRIVE HUB ASSEMBLY

 

 

 

E

 

 

 

 

C

 

FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

 

 

 

 

 

 

 

 

T

 

 

2780155

DRIVE HUB ASSEMBLY

Ref.

 

 

 

1

7001974

Bolt, Hex Head

16

 

 

I

 

 

 

O

 

2

7001975

Bolt, Hex Head Shoulder

4

 

 

 

3

7001976

Lockwasher

20

 

 

N

 

 

 

— — — — — — — — — —

 

 

 

 

 

 

7001965

Cover Assembly

1

 

 

1

 

4

7001966

Cover

1

 

 

 

5

7001928

Plug, Pipe

1

 

 

 

 

6

7000243

Plug, Pipe

1

 

 

F

 

7

7001967

Cap, Cover

1

 

 

 

8

Kit

O-Ring

1

 

 

R

 

9

7001968

Rod, Disconnect

1

 

 

A

 

 

 

 

 

10

Kit

O-Ring

1

 

 

M

 

11

7000231

Cap, Disconnect

1

 

 

 

12

7000220

Bolt

4

 

 

E

 

13

7001963

Gear, Ring

1

 

 

 

 

14

Kit

O-Ring

2

 

 

 

 

15

7001972

Thrustwasher

4

 

 

 

 

16

7001973

Bearing, Thrust

2

 

 

 

 

17

7001971

Gear, Input (Sun Gear)

1

 

 

 

 

18

7001970

Spacer, Thrust

1

 

 

 

 

19

7000285

Ring, Retaining

1

 

 

 

 

20

7001919

Shaft, Input

1

 

 

 

 

21

7007657

Gear, Internal

1

 

 

 

 

 

 

— — — — — — — — — —

 

 

 

 

 

 

7001910

Carrier Assembly

1

 

 

 

 

22

7001955

Carrier

1

 

 

 

 

23

7001959

Shaft, Planet

3

 

 

 

 

24

7001956

Pin, Roll

3

 

 

 

 

25

7001962

Ring, Retaining

3

 

 

 

 

26

7001961

Spacer

3

 

 

 

 

27

7017003

Gear, Cluster

3

 

 

 

 

28

7001957

Cup, Bearing

6

 

 

 

 

29

7001958

Cone, Bearing

6

 

 

 

 

 

7007698

Hub and Spindle Assembly

1

 

 

 

 

30

7007699

Spindle

1

 

 

 

 

31

Kit

Seal

1

 

 

 

 

32

7001948

Cup, Bearing

2

 

 

 

 

33

7001947

Cone, Bearing

2

 

 

 

 

34

7001949

Shim, Bearing

1

 

 

 

 

35

7001950

Ring, Retaining

1

 

 

 

 

36

7001951

Hub

1

 

 

 

 

37

7001928

Plug, Pipe

2

 

 

 

 

38

7001952

Plug, Magnetic

1

 

 

 

 

39

7000265

Stud

12

 

 

 

 

40

7001977

Ring, Keeper

1

 

 

 

 

41

7000284

Ring, Retaining

1

 

 

 

 

42

7000282

Washer

2

 

 

 

 

 

 

 

 

 

 

 

 

3120801

1-7

 

S

 

 

 

SECTION 1 FRAME

 

 

 

E

 

FIGURE 1-2. DRIVE HUB ASSEMBLY (CONTINUED)

 

 

 

C

 

 

 

 

 

 

 

 

FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

 

T

 

 

 

 

 

 

 

 

43

7000283

Spring

1

 

 

 

 

 

 

I

 

44

Not Used

 

 

 

 

 

45

7000290

Coupling, Input

1

 

 

O

 

 

 

— — — — — — — — — —

 

 

 

N

 

 

2900560

Seal Kit (Includes Items 8, 10, 14 and 31)

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

F

 

 

 

 

 

 

 

R

 

 

 

 

 

 

 

A

 

 

 

 

 

 

 

M

 

 

 

 

 

 

 

E

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1-8

3120801

 

 

SECTION 1 FRAME

 

 

 

S

 

FIGURE 1-2. DRIVE HUB ASSEMBLY (CONTINUED)

 

 

 

E

 

 

 

 

 

 

 

C

 

FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

 

 

 

 

 

 

 

 

T

 

 

 

 

 

 

 

 

 

 

 

 

 

 

I

 

 

 

 

 

 

 

O

 

 

 

 

 

 

 

N

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

F

 

 

 

 

 

 

 

R

 

 

 

 

 

 

 

A

 

 

 

 

 

 

 

M

 

 

 

 

 

 

 

E

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3120801

1-9

S

SECTION 1 FRAME

E

FIGURE 1-3. DRIVE BRAKE ASSEMBLY - AUSCO

C

 

T

 

I

 

O

 

N

 

1

 

F

 

R

 

A

 

M

 

E

 

 

 

1-10

3120801

SECTION 1 FRAME

FIGURE 1-3. DRIVE BRAKE ASSEMBLY - AUSCO

FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

 

 

 

 

 

 

0920072

DRIVE BRAKE ASSEMBLY - AUSCO

Ref.

D

1

7003047

Housing

1

 

2

Kit

Gasket

1

 

3

7003049

Bearing

1

 

4

Kit

Seal, Oil

1

 

5

7003051

Retainer, Spring

1

 

6

7003052

Spring, Compression

8

 

7

7003070

Shaft, Splined

1

 

8

7000717

Pin, Torque

2

 

9

7003054

Disc, Primary

1

 

10

7003006

Spring, Separator

6

 

11

7003055

Disc, Rotating

3

 

12

7003056

Disc, Stationary

3

 

13

7003057

Piston

1

 

14

Kit

Ring, Backup

1

 

15

Kit

O-Ring

1

 

16

Kit

Ring, Backup

1

 

17

Kit

O-Ring

1

 

18

7000760

Bearing

1

 

19

7000796

Screw, Bleeder

1

 

20

7003071

Plate, Power

1

 

21

7003007

Screw

4

 

22

7003059

Valve, Pressure

1

 

23

7000728

Plug

1

 

24

Kit

Gasket

2

 

 

 

— — — — — — — — — —

 

 

 

2900662

Seal Kit (Includes Items 2,4,14,15,16, 17 and 24)

1

 

 

7003069

Gasket Kit (Includes Item 24)

1

 

 

 

 

 

 

S E C T I O N

1

F

R A M E

3120801

1-11

S

SECTION 1 FRAME

E

FIGURE 1-4. DRIVE BRAKE ASSEMBLY - MICO

C

 

T

 

I

 

O

 

N

 

1

 

F

 

R

 

A

 

M

 

E

 

 

 

1-12

3120801

SECTION 1 FRAME

FIGURE 1-4. DRIVE BRAKE ASSEMBLY - MICO

FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

 

 

 

 

 

1

Kit

Seal, Oil

1

 

2

Kit

Bearing

1

 

3

7007977

Ring, Retaining

1

 

4Not Used

5Not Used

6Not Used

7Not Used

8Not Used

9Not Used

10

Not Used

 

 

 

11

Kit

Seal, Case

1

 

12

Not Used

 

 

 

13

7007986

Cover

1

 

14

Not Used

 

 

 

15

7011716

Ring, Retainer

1

 

16

Not Used

 

 

 

17

7007987

Pin, Dowel

2

 

18

Kit

Ring, Back-up

1

 

19

Kit

O-Ring

1

 

20

Kit

Ring, Back-up

1

 

21

Kit

O-Ring

1

 

22

Kit

Rotor

2

 

23

Kit

Stator

2

 

24

Not Used

 

 

 

25

7007924

Plug, Pipe

1

 

26 and 27

Not Used

 

 

 

28

Kit

O-Ring

2

 

29

7007933

Gasket

2

 

 

 

— — — — — — — — — —

 

 

 

2900766

Seal Kit (Includes Items 1,11,18,19,20,21,28 and 29)

1

 

 

2900768

Bearing Kit (Includes Items 1,2,11,28 and 29)

1

 

 

 

DRIVE BRAKE ASSY - MICO (VARIABLE PARTS)

 

 

 

0920084

Prior To S/N 33476

Ref.

A

 

0920110

S/N 33476 To Present

Ref.

B

51

7011712

Shaft

1

 

52

 

Spring Options:

A/R

 

 

7007979

Inner Spring - Prior To S/N 33476

6

 

 

7007980

Outer Spring - Prior To S/N 33476

6

 

 

Not Required

S/N 33476 To Present

0

 

53

 

Spring Options:

A/R

 

 

Not Required

Prior To S/N 33476

0

 

 

7007970

Spring (Red) - S/N 33476 To Present

6

 

 

7018602

Spring (Blue) - S/N 33476 To Present

3

 

54

 

Housing Options:

1

 

 

7011713

Prior To S/N 33476

 

 

 

7018605

S/N 33476 To Present

 

 

S E C T I O N

1

F

R A M E

3120801

1-13

S E C T I O N

1

F

R A M E

SECTION 1 FRAME

FIGURE 1-4. DRIVE BRAKE ASSEMBLY - MICO (CONTINUED)

FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

 

 

 

 

 

55

 

Bolt, Washer Head Options:

4

 

 

7007985

Prior To S/N 33476

 

 

 

7018607

S/N 33476 To Present

 

 

56

 

Guide, Spring Options:

1

 

 

7011717

Prior To S/N 33476

 

 

 

7018606

S/N 33476 To Present

 

 

57

 

Piston Options:

1

 

 

7007923

Prior To S/N 33476

 

 

 

7018603

S/N 33476 To Present

 

 

58

 

Plate, Return/Separator Assembly Options:

1

 

 

7007923

Prior To S/N 33476 Components:

 

 

 

Kit

Plate, Return

1

 

 

7011715

Separator Assembly

2

 

 

7011714

Pin

4

 

 

7007983

Separator

2

 

 

7018603

S/N 33476 To Present Components:

 

 

 

Kit

Plate, Return

1

 

59

 

Plug Options:

1

 

 

7007914

Bleeder Screw - Prior To S/N 33476

 

 

 

7018609

Plug - S/N 33476 To Present

 

 

 

 

Lining Kit Options (Includes Items 58, 11, 22, 23, 28

1

 

 

 

and 29):

 

 

 

 

 

 

2900767

Prior To S/N 33476

 

 

 

7018608

S/N 33476 To Present

 

 

 

 

 

 

 

1-14

3120801

 

 

SECTION 1 FRAME

 

 

 

S

 

FIGURE 1-4. DRIVE BRAKE ASSEMBLY - MICO (CONTINUED)

 

 

 

E

 

 

 

 

 

 

 

C

 

FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

 

 

 

 

 

 

 

 

T

 

 

 

 

 

 

 

 

 

 

 

 

 

 

I

 

 

 

 

 

 

 

O

 

 

 

 

 

 

 

N

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

F

 

 

 

 

 

 

 

R

 

 

 

 

 

 

 

A

 

 

 

 

 

 

 

M

 

 

 

 

 

 

 

E

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3120801

1-15

S

SECTION 1 FRAME

E

FIGURE 1-5. DRIVE MOTOR ASSEMBLY - VICKERS

C

 

T

 

I

 

O

 

N

 

1

 

F

 

R

 

A

 

M

 

E

 

 

 

1-16

3120801

SECTION 1 FRAME

FIGURE 1-5. DRIVE MOTOR ASSEMBLY - VICKERS

FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

 

 

 

 

 

 

3160132

DRIVE MOTOR ASSEMBLY - VICKERS

Ref.

B

1

7006766

Yoke

1

 

2

7006767

Roll Pin

1

 

3

7006768

Spherical Seat

1

 

4

7006769

Spring Seat

1

 

5

7006774

Yoke Spring

1

 

6

7006776

Yoke Stop

1

 

7

Kit

Gasket

1

 

8

7006786

Housing

1

 

9

7006787

Washer

6

 

10

7006788

Screw

6

 

11

7006789

Screw

4

 

12

 

Shim (Included with Item 18)

1

 

13

7006721

Retaining Ring

1

 

14

7006796

Shaft

1

 

15

7006791

Bearing

2

 

16

7006792

Pintle Bearing

2

 

17

Kit

O-Ring

2

 

18

7006794

Shim Kit (Includes Item 12)

1

 

19

7006795

Cover

2

 

20

7006719

Bearing

1

 

21

7006797

Piston

1

 

22

7006798

Piston Rod

1

 

23

7006703

Plug

1

 

24

Kit

O-Ring

1

 

25

7009300

Screw

4

 

26

7009301

Control Block

1

 

27

Kit

Gasket

1

 

28

Kit

O-Ring

1

 

29

Kit

Back-up Ring

1

 

30

7009305

Retaining Ring

1

 

31

7009306

Valve Block

1

 

32

7006706

Pin

1

 

33

7009307

Pin

2

 

34

7009308

Shaft

1

 

35

7006717

Piston and Shoes

9

 

36

7006716

Shoe Plate

1

 

37

7006715

Spherical Washer

1

 

38

7006714

Pin, Retainer

1

 

39

7006713

Pin

3

 

40

7006712

Cylinder, Block

1

 

41

7006711

Spring Washer

1

 

42

7006710

Spring

1

 

43

7006709

Spring Washer

1

 

44

7009309

Retaining Ring

1

 

45

7006707

Bearing Spacer Kit

1

 

46

7009310

Wafer Plate

1

 

47

7006704

Bearing S/A

1

 

 

 

 

 

 

S E C T I O N

1

F

R A M E

3120801

1-17

 

S

 

 

 

SECTION 1 FRAME

 

 

 

E

 

FIGURE 1-5. DRIVE MOTOR ASSEMBLY - VICKERS (CONTINUED)

 

 

 

C

 

 

 

 

 

 

 

 

FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

 

T

 

 

 

 

 

 

 

 

 

 

— — — — — — — — — —

 

 

 

 

 

 

 

 

 

 

I

 

 

2900659

Seal Kit (Includes 7,14,17,24,27,28 and 29)

1

 

 

 

 

 

 

 

 

 

O

 

 

 

 

 

 

 

N

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

F

 

 

 

 

 

 

 

R

 

 

 

 

 

 

 

A

 

 

 

 

 

 

 

M

 

 

 

 

 

 

 

E

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1-18

3120801

 

 

SECTION 1 FRAME

 

 

 

S

 

FIGURE 1-5. DRIVE MOTOR ASSEMBLY - VICKERS (CONTINUED)

 

 

 

E

 

 

 

 

 

 

 

C

 

FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

 

 

 

 

 

 

 

 

T

 

 

 

 

 

 

 

 

 

 

 

 

 

 

I

 

 

 

 

 

 

 

O

 

 

 

 

 

 

 

N

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

F

 

 

 

 

 

 

 

R

 

 

 

 

 

 

 

A

 

 

 

 

 

 

 

M

 

 

 

 

 

 

 

E

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3120801

1-19

S E C T I O N

1

F

R A M E

SECTION 1 FRAME

FIGURE 1-6. DRIVE MOTOR ASSEMBLY - SAUER-DANFOSS

28

25

24 26

23

21

20 5

14 17

15

7

31

32

27

2

22

16

9

11

31

32

33

34

29

39

37

36

35 6

8

10

13

 

 

12

 

4

1

1

18

30

 

38

19

3

40

41

3

100

1-20

3120801

SECTION 1 FRAME

FIGURE 1-6. DRIVE MOTOR ASSEMBLY - SAUER-DANFOSS

FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

 

 

 

 

 

 

1001096405

DRIVE MOTOR ASSEMBLY KIT - SAUER-DANFOSS

Ref.

2

 

1001096406

Drive Motor Assembly - Sauer-Danfoss

Ref.

A

1

7022302

Bearing, Journal

2

 

2

7007446

Pin

1

 

3

7007438

Ring, Retaining

2

 

4

70000794

Swashplate

1

 

5

Not Available

Pin

2

 

6

Use Item 100

Gasket

1

 

7

7027740

Cylinder Block Kit (Includes Items 9-17)

1

 

8

7024862

Plate, Valve

1

 

9

Use Item 7

Block, Cylinder

1

 

10

70000856

Guide, Slipper Retainer

1

 

11

7021275

Pin, Slipper Hold Down

3

 

12

7024865

Piston Assembly

9

 

13

70000857

Retainer, Slipper

1

 

14

7022311

Ring, Retaining

1

 

15

7024867

Spring

1

 

16

7024868

Washer

1

 

17

7022314

Retainer, Spring

1

 

18

7023910

Shaft

1

 

19

7007439

Ring, Retaining

1

 

20

70000795

Cap, End - Axial

1

 

21

7022368

Screw

5

 

22

7021249

Bearing, Needle

1

 

23

7022321

Plug (Includes Item 24)

1

 

24

7022322

O-Ring

1

 

25

7007420

Plug (Includes Item 26)

1

 

26

7021256

O-Ring

1

 

27

7007419

Plug (Includes Item 28)

2

 

28

7007418

O-Ring

2

 

29

Not Available

Seat, Spring

1

 

30

Not Available

Housing

1

 

31

7007420

Plug (Items Item 32)

2

 

32

7021256

O-Ring

2

 

33

7022321

Plug (Items Item 34)

1

 

34

7022322

O-Ring

1

 

35

7022324

O-Ring

1

 

36

7022325

Ring, Seal

1

 

37

7024871

Piston, Servo

1

 

38

7007437

Bearing

1

 

39

7022326

Spring

1

 

40

7007459

Seal, Lip

1

 

41

7022371

Washer, Support

1

 

100

7022328

Seal Kit (Includes Items 6,24,26,28,32,34,35,36 and

1

 

 

 

40)

 

 

 

 

Adapter Options:

Ref.

 

201

70001098

Adapter 12x16 (Not Shown)

1

 

202

70001099

Adapter 8x10 (Not Shown)

1

 

 

 

 

 

 

S E C T I O N

1

F

R A M E

3120801

1-21

S

SECTION 1 FRAME

E

FIGURE 1-7. VALVES AND SWITCHES INSTALLATIONS (FRAME MOUNTED)

C

 

T

 

I

 

O

 

N

 

1

 

F

 

R

 

A

 

M

 

E

 

 

 

1-22

3120801

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