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© Siemens Industry, Inc. 2018
Motion Control
SINUMERIK 808
Equipment for Machine Tools
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Catalog |
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NC 81.1 |
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2019 |
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siemens.com/sinumerik |
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© Siemens Industry, Inc. 2018
Related catalogs
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Motion Control |
NC 62 |
SINUMERIK 840 |
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Equipment for Machine Tools |
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E86060-K4462-A101-A2-7600 |
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Motion Control |
NC 82 |
SINUMERIK 828 |
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Equipment for Machine Tools |
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E86060-K4482-A101-A6-7600 |
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Motion Control Drives |
D 31.1 |
SINAMICS Inverters for Single-Axis Drives |
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Built-In Units |
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E86060-K5531-A111-A1-7600 |
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Motion Control Drives |
D 31.2 |
SINAMICS Inverters for Single-Axis Drives
Distributed Inverters
E86060-K5531-A121-A1-7600
SITRAIN
Training for Industry
www.siemens.com/sitrain
Products for Automation and Drives CA 01
Interactive Catalog
Download
www.siemens.com/ca01download
Industry Mall
Information and Ordering Platform
in the Internet:
www.siemens.com/industrymall
© Siemens Industry, Inc. 2018
SINUMERIK 808
Equipment for Machine Tools
Motion Control
Catalog NC 81.1 · 2019
Supersedes:
Catalog NC 81.1 · 2018
Refer to the Industry Mall for current updates of this catalog:
www.siemens.com/industrymall
The products contained in this catalog can also be found in the Interactive Catalog CA 01.
Article No.: E86060-D4001-A510-D8-7500
Please contact your local Siemens branch.
Click on an Article No. in the catalog PDF to call it up in the Industry Mall and to obtain all the information.
Article No.
6SL3070-0AA00-0AG0 6SL3072-0AA00-0AG0
Or directly on the Internet, e.g. www.siemens.com/product?6SL3070-0AA00-0AG0
The products and systems described in
this catalog are distributed under application of a certified quality management system in accordance with DIN EN ISO 9001 (Certified Registration No. 001258 UM). The certificate is recognized by all IQNet countries.
Introduction
Overview of functions
SINUMERIK 808D ADVANCED CNC controls
SINUMERIK 808D ADVANCED system
SINUMERIK 808D ADVANCED PPU 15x.3/PPU 16x.3 Operator components
Feed axis solutions Spindle solutions
MOTION-CONNECT connection systems Example packages
Accessories
Operator components
Supplementary components
Direct spindle encoder
Services and training
Services
Training
Documentation
Appendix
Certificates of suitability
Subject index
Conversion tables
Metal surcharges
Conditions of sale and delivery
Export regulations
1
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© Siemens Industry, Inc. 2018
Digital Enterprise
The building blocks that ensure everything works together perfectly in the digital enterprise
Digitalization is already changing all areas of life and existing business models. It is placing greater pressure on industry while at the same time creating new business opportunities. Today, thanks to scalable solutions from Siemens, companies can already become a digital enterprise and ensure their competitiveness.
Industry faces tremendous challenges
Reduce time-to-market
Today manufacturers have to bring products to market at an ever-increas- ing pace despite the growing complexity of these products. In the past, a major manufacturer would push aside a small one, but now it is a fast manufacturer that overtakes a slow one.
Boost |
Improve |
Boost |
Increase |
flexibility |
quality |
efficiency |
security |
Consumers want cus- |
To ensure a high level of |
Today the product itself |
Increasing networking |
tomized products, but at |
quality while meeting |
needs to be sustainable |
escalates the threat to |
a price they would pay |
legal requirements, |
and environmentally |
production facilities |
for a mass-produced |
companies have to |
friendly, while energy |
of cyberattacks. Today |
item. That only works |
establish closed quality |
efficiency in production |
more than ever, com- |
if production is more |
loops and enable the |
has become a competi- |
panies need suitable |
flexible than ever |
traceability of products. |
tive advantage. |
security measures. |
before. |
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2Siemens NC 81.1 · 2019
© Siemens Industry, Inc. 2018
The digital enterprise has already become a reality
To fully benefit from all the advantages of digitalization, companies first have to achieve complete consistency of their data. Fully digitally integrated business processes, including those of suppliers, can help to create a digital representation of the entire value chain. This requires
•the integration of industrial software and automation,
•expansion of the communication net- works,
•security in automation,
•and the use of business-specific industrial services.
MindSphere
The cloud-based open IoT operating system from Siemens
With MindSphere, Siemens offers a costeffective and scalable cloud platform as a service (PaaS) for the development of appli- cations. The platform, designed as an open operating system for the Internet of Things, makes it possible to improve the efficiency of plants by collecting and analyzing large volumes of production data.
Totally Integrated Automation (TIA)
Where digitalization becomes reality
Totally Integrated Automation (TIA) ensures the seamless transition from the virtual to the real world. It already encompasses all the necessary conditions for transforming the benefits of digitalization into true added value. The data that will form the digital twin for actual production is generated from a common base.
Digital Plant
Learn more about the digital enterprise for the process industry www.siemens.com/ digitalplant
Digital Enterprise Suite
Learn more about the digital enterprise for the discrete industry www.siemens.com/ digital-enterprise-suite
Siemens NC 81.1 · 2019 |
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© Siemens Industry, Inc. 2018
Integrated Drive Systems
Faster on the market and in the black with Integrated Drive Systems
Integrated Drive Systems are Siemens’ trendsetting answer to the high degree of complexity that characterizes drive and automation technology today. The world’s only true one-stop solution for entire drive systems is characterized in particular by its threefold integration: Horizontal, vertical, and lifecycle integration ensure that every drive system component fits seamlessly into the whole system, into any automation environment, and even into the entire lifecycle of a plant.
The outcome is an optimal workflow – from engineering all the way to service that entails more productivity, increased efficiency, and better availability. That’s how Integrated Drive Systems reduce time to market and time to profit.
Horizontal integration
Integrated drive portfolio: The core elements of a fully integrated drive portfolio are frequency converters, motors, couplings, and gear units.
At Siemens, they‘re all available from a single source. Perfectly integrated, perfectly interacting. For all power and performance classes. As standard solutions or fully customized. No other player in the market can offer a comparable portfolio. Moreover, all Siemens drive components are perfectly matched, so they are optimally interacting.
You can boost the availability of your application or plant to up to
99%*
*e.g., conveyor application
Vertical integration
Thanks to vertical integration, the complete drive train is seamlessly integrated in the entire automation environment – an important prerequisite for production with maximum value added. Integrated Drive Systems are part of Totally Integrated Automation (TIA), which means that they
are perfectly embedded into the system architecture of the entire industrial production process. This enables optimal processes through maximum communication and control.
With TIA Portal you can cut your engineering time by up to
30%
Lifecycle integration
Lifecycle integration adds the factor of time: Software and service are available for the entire lifecycle of an Integrated Drive System. That way, important optimization potential for maximum productivity, increased efficiency, and highest availability
can be leveraged throughout the system’s lifecycle – from planning, design, and engineering to operation, maintenance, and all the way even to modernization.
With Integrated Drive Systems, assets become important success factors. They ensure shorter time to market, maximum productivity and efficiency in operation, and shorter time to profit.
With Integrated Drive Systems you can reduce your maintenance costs by up to
15%
www.siemens.com/ids
4Siemens NC 81.1 · 2019
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The system |
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SINUMERIK 808D ADVANCED |
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Feed and spindle drive solutions |
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MOTION-CONNECT |
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connection systems |
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Siemens NC 81.1 · 2019
© Siemens Industry, Inc. 2018
Introduction
How to use this catalog
1 ■ Overview
See chapter
my CNC/drive/motor order list ?
Quick overview of the CNC/drive/motor system |
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SINUMERIK 808D ADVANCED |
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Overview of CNC functions |
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Technical specifications of CNC |
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Selection and ordering data of CNC |
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Feed and spindle drive solution SINAMICS V70/ |
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SIMOTICS S-1FL6/SIMOTICS M-1PH1 |
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Technical specifications of drive modules, motors and cables |
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Selection and ordering data of drive modules, motors and cables |
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Dimensional drawings of drive modules, motors and cables |
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Example packages to cross-check my order list |
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CNC accessories (MCP, handwheels, PLC I/O, power supply, direct spindle encoder)
Technical specifications of CNC accessories |
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Selection and ordering data of CNC accessories |
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Dimensional drawings of CNC accessories |
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Services and training
Material warranty and on-site service
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System documentation
Training portfolio
SINUMERIK 808D on PC (training and offline programming system for PC)
G_NC01_EN_00796
Spindle solution
my CNC/drive/motor order list !
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Siemens NC 81.1 · 2019 |
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© Siemens Industry, Inc. 2018
Introduction
The system
1
■ Overview
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Handwheels |
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SINAMICS V70 |
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Digital tool probe1) |
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Drive bus |
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spindle drive |
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SINUMERIK 808D |
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USB stick |
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ADVANCED |
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TTL |
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Spindle |
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Ribbon cable |
Ethernet/ |
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encoder |
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factory |
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Terminal strip |
network |
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converter |
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SINUMERIK 808D MCP |
PLC |
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SIMOTICS |
process signals |
Notebook |
M-1PH1 |
1) Only used for milling version |
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asynchronous |
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main spindle motor |
SINAMICS V70 |
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SINAMICS V70 |
SINAMICS V70 |
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servo drive |
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servo drive |
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servo drive |
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<![if ! IE]> <![endif]>G NC01 EN 00548b |
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SIMOTICS |
SIMOTICS |
SIMOTICS |
S-1FL6 |
S-1FL6 |
S-1FL6 |
synchronous |
synchronous |
synchronous |
feed motor |
feed motor |
feed motor |
SINUMERIK 808D ADVANCED system
Siemens NC 81.1 · 2019 |
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© Siemens Industry, Inc. 2018
Introduction
SINUMERIK 808D ADVANCED
1 ■ Overview
Small, robust, easy, simply smart
The operator-panel-based CNC SINUMERIK 808D ADVANCED is extremely compact, rugged and very easy to maintain.
With variable software options and high-dynamic servo drive systems, the SINUMERIK 808D ADVANCED system is offering the latest CNC solution for high-performance basic machines.
Preconfigured for basic standard turning machines …
The SINUMERIK 808D ADVANCED T CNC is perfectly preconfigured to meet the requirements of modern standard turning machines. Intelligent CNC features such as full servo controlled rigid tapping or the flying switchover between spindle and C axis enable most precise and fastest turning operation.
Perfectly preconfigured for:
7SINUMERIK 808D ADVANCED T:
Up to 6 axes/spindles in one machining channel with/without driven tool
7Preconfigured system software for inclined bed fully automated lathes and flat bed semi-automatic lathes
| <![if ! IE]> <![endif]>G NC01 XX 00493 |
... and basic standard milling machines
The SINUMERIK 808D ADVANCED M CNC is perfectly preconfigured to meet the requirements of modern standard milling machines.
7 SINUMERIK 808D ADVANCED M:
Up to 6 axes/spindles in one machining channel
7 Preconfigured system software for vertical machining centers
<![if ! IE]><![endif]>G_NC01_XX_00494
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Siemens NC 81.1 · 2019 |
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© Siemens Industry, Inc. 2018
Introduction
Feed and spindle drive solutions
1
■ Overview
SINAMICS V70, SIMOTICS S-1FL6 and SIMOTICS M-1PH1
SINAMICS V70 servo drives, SIMOTICS S-1FL6 feed motors and SIMOTICS M-1PH1 main spindle motors are designed for the maximum cutting performance for the basic turning and milling machine tool applications. The bus communication with the SINUMERIK 808D ADVANCED CNC system, threefold overload capacity and the 20 bit high-resolution absolute encoder installed in SIMOTICS S-1FL6 feed motors and SIMOTICS M-1PH1 main spindle motors allow to increase the precision and efficiency of the machines.
With a robust design, SINAMICS V70 together with SIMOTICS S-1FL6 feed motors and SIMOTICS M-1PH1 main
spindle motors are perfectly prepared for maximum availability even in harsh environments.
Up to 36 months material warranty and on-site service
Siemens offers a standard material warranty and free on-site service period of 24 months for the
SINUMERIK 808D ADVANCED and the associated components. Warranty can be easily extended up to 36 months by end user registration.
Moreover, Siemens ensures elimination of any defects on the components free of cost on site during the warranty period.
Further information about the conditions and the scope of the warranty and the on-site service can be found at:
www.siemens.com/automation/oss
Siemens NC 81.1 · 2019 |
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© Siemens Industry, Inc. 2018
Introduction
MOTION-CONNECT connection systems
1 ■
Overview
MOTION-CONNECTION 300 connection system
The MOTION-CONNECT 300 cables in this catalog are suitable for use with standard turning and milling machines.
The use of pre-assembled MOTION-CONNECT 300 cables ensures high quality and system-tested, problem-free operation.
Degree of protection of pre-assembled power and signal cables and their extensions is IP65 when closed and connected unless otherwise stated.
MOTION-CONNECT 300 cables are not suitable for outdoor use.
MOTION-CONNECT cables are approved for a maximum horizontal traverse path of 5 m.
To maximize the service life of the cable carrier and cables, cables in the carrier made from different materials must be separated in the cable carrier using spacers. The spacers must be filled evenly to ensure that the position of the cables does not change during operation. The cables should be distributed as symmetrically as possible according to their weights and dimensions. Cables with different outer diameters should be separated by spacers as well.
When inserting pre-assembled cables into the cable carrier, do not pull at the connector, as this may damage the strain relief or cable clamping.
The cables must not be fixed in the cable carrier. They must be freely movable.
The cables must be able to be moved without applying force, specifically in the bending radii of the carrier. The specified minimum bending radii must be adhered to.
The cable fixings must be attached at both ends at an appropriate distance from the end points of the moving parts in a dead zone.
Cables must be installed in accordance with the instructions supplied by the cable carrier manufacturer.
In case of vibration load and with horizontal or vertical cable entries, we recommend that the cable is additionally fixed if between the cable strain relief on the cable carrier and the terminal at the motor part of the cable is hanging loose or is not routed. To prevent machine vibrations being transmitted to the connectors, the cable should be fixed at the moving part where the motor is mounted.
The cables must be unwound without twisting.
G_NC01_XX_00455
G_NC01_XX_00290
Derating factors for power and signal cables
Ambient air temperature |
Derating factor |
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°C (°F) |
according to EN 60204-1 Table D.1 |
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1.08 |
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1.00 |
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(113) |
0.91 |
50 |
(122) |
0.82 |
55 |
(131) |
0.71 |
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(140) |
0.58 |
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Siemens NC 81.1 · 2019 |
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© Siemens Industry, Inc. 2018 |
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Overview of functions |
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SINUMERIK 808D ADVANCED |
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CNC controls |
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Control structure and configuration |
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Connectable drives |
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Connectable measuring systems |
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Operation |
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Axis functions |
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Spindle functions |
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Interpolations |
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Measuring functions |
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Motion-synchronous actions |
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Open Architecture |
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CNC programming language |
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Technology cycles |
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Canned cycles |
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Program and workpiece management |
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Programming support |
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Simulations |
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HMI functions |
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Monitoring functions |
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Compensations |
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PLC area |
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Commissioning and serial production |
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Diagnostic functions |
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Service and maintenance |
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Training and offline programming |
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The functionality of the SINUMERIK 808D ADVANCED CNCs PPU 15x and PPU 16x complies with the export list restrictions. Accordingly, these CNC controls do not require official approval as a result of their type in accordance with EU or German law.
The following overview lists all the functions that are available with SINUMERIK 808D ADVANCED controls. The information in the overview of SINUMERIK 808D ADVANCED functions is based on the following software version:
CNC |
Software |
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version |
SINUMERIK 808D |
4.90 |
ADVANCED |
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PPU 15x.3/PPU 16x.3 |
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Siemens NC 81.1 · 2019
© Siemens Industry, Inc. 2018
Overview of functions
SINUMERIK 808D ADVANCED CNC controls
Control structure and configuration/Connectable drives/Connectable measuring systems
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Basic version |
Article No. |
SINUMERIK 808D ADVANCED |
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PPU 15x.3 |
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Turning |
Milling |
Turning |
Milling |
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Control structure and configuration |
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Panel-based control system comprising: |
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• Compact operator panel |
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• CNC/PLC Control Unit |
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Turning |
Milling |
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SINUMERIK operator panel CNC: |
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horizontal/vertical |
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• Color display |
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• Display resolution |
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800 × 600 |
800 × 600 |
800 × 600 |
800 × 600 |
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• Integrated CNC keyboard with hard keys |
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• Specific CNC keyboard layout for |
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Milling |
Turning |
Milling |
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• Operator panel with English layout |
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SINUMERIK Operate BASIC |
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Quantity of bus interfaces for axis converter |
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spindle converter |
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• Maximum configuration |
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CNC user memory (buffered) for |
The 1.25 MB memory is for |
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1.25 MB |
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storing and editing the user |
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6FC5800-0AK70-0YB0 |
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• Additional 1 positioning axis/auxiliary spindle |
6FC5800-0AK80-0YB0 |
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Feed drives: |
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SINAMICS V70 spindle via bus interface |
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Connectable measuring systems |
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Number of measuring systems per axis, max. |
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1 |
1 |
1 |
1 |
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Encoder installed in |
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SIMOTICS S-1FL6 feed motors |
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Encoder installed in |
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SIMOTICS M-1PH1 main spindle motors |
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RS422 (TTL) direct incremental spindle encoder |
6FX2001-2E... |
O |
O |
O |
O |
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2/2 |
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Siemens NC 81.1 · 2019 |
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© Siemens Industry, Inc. 2018
Overview of functions
SINUMERIK 808D ADVANCED CNC controls
Operation/Axis functions
Basic version |
Article No. |
SINUMERIK 808D ADVANCED |
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O |
Option |
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PPU 15x.3 |
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PPU 16x.3 |
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– |
Not available |
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Note |
Turning |
Milling |
Turning |
Milling |
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Operation |
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Machine Control Panel: |
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• SINUMERIK 808D MCP horizontal: |
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- English layout |
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O |
O |
O |
O |
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6FC5303-0AF35-0AA0 |
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- Simplified Chinese layout |
6FC5303-0AF35-0CA0 |
O |
O |
O |
O |
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• SINUMERIK 808D MCP vertical: |
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2 |
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- English layout |
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O |
O |
O |
O |
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6FC5303-0AF35-2AA0 |
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- Simplified Chinese layout |
6FC5303-0AF35-2CA0 |
O |
O |
O |
O |
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• SINUMERIK 808D MCP vertical: |
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with handwheel slot |
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- English layout |
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O |
O |
O |
O |
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6FC5303-0AF35-3AA0 |
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- Simplified Chinese layout |
6FC5303-0AF35-3CA0 |
O |
O |
O |
O |
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• 3rd-party MCP via onboard digital |
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O |
O |
O |
O |
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PLC inputs/outputs |
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Number of digital tool probes, max. |
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– |
1 |
– |
1 |
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Number of electronic handwheels |
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2 |
2 |
2 |
2 |
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RS422 5 V DC, max. |
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Electronic handwheels 5 V DC: |
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• With 120 mm × 120 mm front panel |
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O |
O |
O |
O |
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6FC9320-5DB01 |
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• With 76.2 mm × 76.2 mm front panel |
6FC9320-5DC01 |
O |
O |
O |
O |
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• Without front panel, without setting wheel |
6FC9320-5DF01 |
O |
O |
O |
O |
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• Without front panel, with setting wheel |
6FC9320-5DM00 |
O |
O |
O |
O |
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Axis functions |
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Feedrate override |
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0 ... 200 % |
0 ... 200 % |
0 ... 200 % |
0 ... 200 % |
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Feedrate override axis-specific |
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0 ... 200 % |
0 ... 200 % |
0 ... 200 % |
0 ... 200 % |
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Traversing range decades |
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± 9 |
± 9 |
± 9 |
± 9 |
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Rotary axis, turning endlessly |
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Velocity, max. |
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300 m/s |
300 m/s |
300 m/s |
300 m/s |
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Acceleration with jerk limitation |
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Programmable acceleration |
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Feedrate interpolation |
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Separate path feed for corners and chamfers |
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Velocity-dependent feed forwad control |
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Friction compensation |
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Auto Servo Tuning AST |
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Direct Servo Control DSC |
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TRANSMIT/TRACYL Transformation without Y axis |
6FC5800-0AS50-0YB0 |
– |
– |
O |
O |
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Pair of synchronized axes (gantry axes), basic |
6FC5800-0AS51-0YB0 |
– |
– |
O |
O |
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Contour handwheel |
6FC5800-0AM08-0YB0 |
O |
O |
O |
O |
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Generic coupling, CP-Basic, e.g. multi-edge |
6FC5800-0AM72-0YB0 |
– |
– |
O |
– |
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turning |
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Siemens NC 81.1 · 2019 |
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2/3 |
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© Siemens Industry, Inc. 2018
Overview of functions
SINUMERIK 808D ADVANCED CNC controls
Spindle functions/Interpolations/Measuring functions/Motion-synchronous actions
|
|
Basic version |
Article No. |
SINUMERIK 808D ADVANCED |
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O |
Option |
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PPU 15x.3 |
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PPU 16x.3 |
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– |
Not available |
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Note |
Turning |
Milling |
Turning |
Milling |
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Spindle functions |
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Spindle speed, analog |
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Spindle speed, max. programmable value range |
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106 ... 10-4 |
106 ... 10-4 |
106 ... 10-4 |
106 ... 10-4 |
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(display ± 999999999.9999) |
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Spindle override |
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0 ... 200 % |
0 ... 200 % |
0 ... 200 % |
0 ... 200 % |
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2 |
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Gear stages |
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5 |
5 |
5 |
5 |
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Intermediate gear |
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Automatic gear stage selection |
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Oriented spindle stop |
Requires direct spindle |
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encoder. |
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Spindle speed limitation min./max. |
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Constant cutting rate |
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Spindle control via PLC (positioning, oscillation) |
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Changeover to axis mode |
Requires servo spindle and |
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direct encoder. |
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Axis synchronization on-the-fly |
Requires servo spindle and |
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direct encoder. |
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Thread run-in and run-out programmable |
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Thread cutting with constant or variable pitch |
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Tapping with compensating chuck/rigid tapping |
Requires servo spindle and |
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direct encoder. |
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Interpolations |
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Linear interpolation axes, max. |
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3 |
3 |
3 |
4 |
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Circle via center point and end point |
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Circle via interpolation point |
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Helical interpolation |
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Continuous-path mode with programmable |
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rounding clearance |
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Advanced Surface look ahead, velocity control |
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– |
– |
– |
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and CNC block compression |
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High-speed setting cycle CYCLE832 |
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– |
– |
– |
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Look ahead (number of blocks) |
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1 |
50 |
1 |
150 |
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Measuring functions |
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Measuring in JOG: |
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• Number of probes (switching) |
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– |
1 |
– |
1 |
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with/without deletion of distance-to-go |
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Motion-synchronous actions |
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CNC inputs/outputs, high-speed: |
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• Digital inputs CNC onboard |
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3 |
3 |
3 |
3 |
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- Digital inputs cycle time |
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0.2 ms |
0.2 ms |
0.2 ms |
0.2 ms |
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• Digital outputs CNC onboard |
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1 |
1 |
1 |
1 |
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- Digital outputs cycle time |
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0.3 ms |
0.3 ms |
0.3 ms |
0.3 ms |
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Synchronized actions and high-speed auxiliary |
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function output incl. 3 synchronous functions |
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Positioning axes and spindles via |
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synchronized actions (command axes) |
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2/4 |
|
Siemens NC 81.1 · 2019 |
|
|
|
© Siemens Industry, Inc. 2018
Overview of functions
SINUMERIK 808D ADVANCED CNC controls
Open Architecture/CNC programming language
Basic version |
Article No. |
SINUMERIK 808D ADVANCED |
|
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||
O |
Option |
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PPU 15x.3 |
|
PPU 16x.3 |
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||
– |
Not available |
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Note |
Turning |
Milling |
Turning |
Milling |
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Open Architecture |
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Customizable HMI: |
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• Customizable screens in the HMI |
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• Input screens for customized user cycles |
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CNC programming language |
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Programming methods: |
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2 |
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• SINUMERIK style programming language |
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(DIN 66025 and high-level language expansion) |
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• ISO code |
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Main program call from main program and |
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subroutine |
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Subprogram levels, max. |
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11 |
11 |
11 |
11 |
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Number of subprogram passes |
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9999 |
9999 |
9999 |
9999 |
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Number of levels for skip blocks |
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1 |
1 |
1 |
1 |
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Polar coordinates |
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Dimensions metric/inch, changeover: |
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• Manually |
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• Via program |
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Inverse-time feedrate |
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Auxiliary function output: |
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• Via M word, max. programmable value range |
|
INT 231-1 |
INT 231-1 |
INT 231-1 |
INT 231-1 |
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• Via H word, max. programmable value range |
|
INT -231 ... |
INT -231 ... |
INT -231 ... |
INT -231 ... |
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REAL ± 3.4028 ex 38 |
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231-1 |
231-1 |
231-1 |
231-1 |
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(display ± 999999999.9999) |
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Basic frames, max. number |
|
1 |
1 |
1 |
1 |
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Settable offsets, max. number |
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6 |
6 |
32 |
32 |
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Work offsets, programmable (frames) |
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Global and local user data |
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Global program user data |
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SINUMERIK high-level CNC language with: |
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• Frame concept |
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TRANS/ROT/SCALE/MIRROR |
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• User variables, configurable |
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• Predefined user variables |
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(arithmetic parameters) |
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• Predefined user variables |
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(arithmetic parameters), configurable |
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• Read/write system variables |
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• Indirect programming |
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• Program jumps and branches |
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• Arithmetic and trigonometric functions |
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• Compare operations and logic combinations |
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• Macro techniques |
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• Control structures IF-ELSE-ENDIF |
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• Control structures WHILE, FOR, REPEAT, LOOP |
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• STRING functions |
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|
Siemens NC 81.1 · 2019 |
|
2/5 |
|
|
|
© Siemens Industry, Inc. 2018
Overview of functions
SINUMERIK 808D ADVANCED CNC controls
Technology cycles/Canned cycles
|
|
Basic version |
Article No. |
SINUMERIK 808D ADVANCED |
|
|
||
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|
O |
Option |
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|
PPU 15x.3 |
|
PPU 16x.3 |
|
||
|
|
– |
Not available |
|
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|
||
|
|
|
|
Note |
Turning |
Milling |
Turning |
Milling |
|
|
Technology cycles |
|
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|
Technology cycles for SINUMERIK style |
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programming language: |
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• Drilling, centering – CYCLE81 |
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• Drilling, counterboring – CYCLE82 |
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• Deep-hole drilling – CYCLE83 |
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2 |
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||||||
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• Rigid tapping – CYCLE84 |
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||
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||||||
|
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• Tapping with compensating chuck – CYCLE840 |
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• Reaming 1 – CYCLE85 |
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• Boring – CYCLE86 |
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|||||||
|
|
• Position pattern: Row of holes – HOLES1 |
|
– |
|
– |
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|
• Position pattern: Circle of holes – HOLES2 |
|
– |
|
– |
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|
• Cutoff - CYCLE92 |
|
|
– |
|
– |
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|
• Groove – CYCLE93 |
|
|
– |
|
– |
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|
• Undercut (forms E and F according to DIN) – |
|
|
– |
|
– |
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CYCLE94 |
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• Contour cutting with relief cut – CYCLE95 |
|
|
– |
|
– |
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• Thread undercut – CYCLE96 |
|
|
– |
|
– |
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• Thread chaining – CYCLE98 |
|
|
– |
|
– |
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• Thread cutting – CYCLE99 |
|
|
– |
|
– |
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|
• Face milling – CYCLE71 |
|
– |
|
– |
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|
• Contour milling – CYCLE72 |
|
– |
|
– |
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|
• Milling a rectangular spigot – CYCLE76 |
|
– |
|
– |
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|
|
• Milling a circular spigot – CYCLE77 |
|
– |
|
– |
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|
• Long holes located on a circle – LONGHOLE |
|
– |
|
– |
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|
• Slots on a circle – SLOT1 |
|
– |
|
– |
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• Circumferential slot – SLOT2 |
|
– |
|
– |
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• Milling a rectangular pocket – POCKET3 |
|
– |
|
– |
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• Milling a circular pocket – POCKET4 |
|
– |
|
– |
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|
• Thread milling – CYCLE90 |
|
– |
|
– |
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|
|
• High-speed settings – CYCLE832 |
|
– |
|
– |
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|
|
Canned cycles |
|
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|
|
Canned cycles for ISO code milling: |
|
|
|
|
|
|
|
|
• High-speed deep hole drilling cycle with chip |
|
– |
|
– |
|
|
|
|
breakage (G73) |
|
|
|
|
|
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|
|
• Drilling a left-hand thread without any |
|
– |
|
– |
|
|
|
|
compensating chuck cycle (G74) |
|
|
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|
|
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|
|
• Fine drilling cycle (G76) |
|
– |
|
– |
|
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|
|
• Deselection of a fixed cycle (G80) |
|
– |
|
– |
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|
|
• Drilling cycle, counterboring (G81) |
|
– |
|
– |
|
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|
|
• Countersink drilling cycle (G82) |
|
– |
|
– |
|
|
|
|
• Deep hole drilling cycle with chip removal (G83) |
|
– |
|
– |
|
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|
|
• Drilling a right-hand thread without any |
|
– |
|
– |
|
|
|
|
compensating chuck cycle (G84) |
|
|
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|
|
• Boring cycle (G85) |
|
– |
|
– |
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|
|
|
• Boring cycle, retraction with G00 (G86) |
|
– |
|
– |
|
|
|
|
• Boring cycle, reverse countersinking (G87) |
|
– |
|
– |
|
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|
|
• Boring cycle, retraction with machining feedrate |
|
– |
|
– |
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|
(G89) |
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2/6 |
|
Siemens NC 81.1 · 2019 |
|
|
|
© Siemens Industry, Inc. 2018
Overview of functions
SINUMERIK 808D ADVANCED CNC controls
Canned cycles/Program and workpiece management/Programming support/Simulations
Basic version |
Article No. |
SINUMERIK 808D ADVANCED |
|
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|
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||
O |
Option |
|
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|
|
PPU 15x.3 |
|
PPU 16x.3 |
|
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|
||
– |
Not available |
|
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|
|
|
||
|
|
Note |
Turning |
Milling |
Turning |
Milling |
|
|
Canned cycles (continued) |
|
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|
Canned cycles for ISO code turning |
|
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|
(G code system A): |
|
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|
|
• Thread cutting with constant lead (G32) |
|
|
– |
|
– |
|
|
|
• Thread cutting with variable lead (G34) |
|
|
– |
|
– |
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|
|
• Finishing cycle (G70) |
|
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– |
|
– |
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2 |
||||||
• Stock removal cycle longitudinal axis (G71) |
|
|
– |
|
– |
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||
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|
||||||
• Stock removal cycle transverse axis (G72) |
|
|
– |
|
– |
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|
|
• Closed cutting cycle (G73) |
|
|
– |
|
– |
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|
|
• Multiple repetitive grooving cycles in the |
|
|
– |
|
– |
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|
|||||||
longitudinal axis (G74) |
|
|
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|
|
• Deep hole drilling and recessing in |
|
|
– |
|
– |
|
|
|
facing axis (G75) |
|
|
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|
|
• Multiple thread cutting (G76) |
|
|
– |
|
– |
|
|
|
• Axial cutting (G90) |
|
|
– |
|
– |
|
|
|
• Thread cutting (G92) |
|
|
– |
|
– |
|
|
|
• Radial cutting (G94) |
|
|
– |
|
– |
|
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|
Program and workpiece management |
|
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|
|
Part programs on PPU, max. number |
|
255 |
255 |
255 |
255 |
|
|
|
Readable part program names |
|
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|
|
Sub-folders for part programs with |
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|
|
readable names |
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|
Programming support |
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|
Background editing |
|
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|
Program editor: |
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|
|
• Full screen CNC editor with cut, copy and |
|
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|
|
paste functionality |
|
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|
|
• Programming support programGUIDE BASIC |
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|
|
for SINUMERIK technology cycles |
|
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|
|
• Contour computer with programming |
|
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|
graphics/free contour input (contour calculator) |
|
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Simulations |
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|
2D simulation |
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|
Real-time simulation of current machining |
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|
|
operation |
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|
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|
|
|
Siemens NC 81.1 · 2019 |
|
2/7 |
|
|
|
© Siemens Industry, Inc. 2018
Overview of functions
SINUMERIK 808D ADVANCED CNC controls
Operating modes/Tools
|
|
Basic version |
Article No. |
SINUMERIK 808D ADVANCED |
|
|
||
|
|
O |
Option |
|
|
|
|
|
|
|
|
PPU 15x.3 |
|
PPU 16x.3 |
|
||
|
|
– |
Not available |
|
|
|
||
|
|
|
|
Note |
Turning |
Milling |
Turning |
Milling |
|
|
Operating modes |
|
|
|
|
|
|
|
|
Manual Machine plus for manual controlled |
6FC5800-0AP07-0YB0 |
O |
– |
O |
– |
|
|
|
semi-CNC lathes |
|
|
|
|
|
|
|
|
JOG: |
|
|
|
|
|
|
|
|
• T, S, M screen for quick activation of machine |
|
|
|
|
|
|
|
|
functions |
|
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|
|
|
2 |
|
|
|
|
|
|||
|
• Face milling cycle for workpiece preparation |
|
– |
|
– |
|
||
|
|
|
||||||
|
|
• Handwheel selection |
|
|
|
|
|
|
|
|
• Switchover: inch/metric |
|
|
|
|
|
|
|
|
• Manual measurement of work offset |
|
|
|
|
|
|
|
|
• Manual measurement of tool offset |
|
|
|
|
|
|
|
|
• Semi-automatic tool measurement with |
|
– |
|
– |
|
|
|
|
tool probe |
|
|
|
|
|
|
|
|
MDI: |
|
|
|
|
|
|
|
|
• Input in text editor |
|
|
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|
|
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|
|
Automatic: |
|
|
|
|
|
|
|
|
• Execution from memory stick connected to |
|
|
|
|
|
|
|
|
USB interface on operator panel front |
|
|
|
|
|
|
|
|
• Program control |
|
|
|
|
|
|
|
|
(dry-run feed, block skip etc.) |
|
|
|
|
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|
|
|
• Program editing |
|
|
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|
|
• Block search with/without calculation |
|
|
|
|
|
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|
|
|
|
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|
|
|
|
|
|
Repos (repositioning on the contour): |
|
|
|
|
|
|
|
|
• With operator command/semi-automatically |
|
|
|
|
|
|
|
|
• Program-controlled |
|
|
|
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|
|
Preset: |
|
|
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|
|
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|
|
• Set actual value |
|
|
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|
|
Tools |
|
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|
|
Tools/cutting edges, max. |
|
64/128 |
64/128 |
64/128 |
64/128 |
|
|
|
|
|
|
|
|
|
|
|
|
Tool types: |
|
|
|
|
|
|
|
|
• Turning |
|
|
– |
|
– |
|
|
|
• Drilling |
|
|
|
|
|
|
|
|
• Milling |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Tool radius compensations in plane: |
|
|
|
|
|
|
|
|
• With approach and retract strategies |
|
|
|
|
|
|
|
|
• With transition circle/ellipse on outer edges |
|
|
|
|
|
|
|
|
Tool offset selection via T and D numbers |
|
|
|
|
|
|
|
|
Look-ahead detection of contour violations |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2/8 |
|
Siemens NC 81.1 · 2019 |
|
|
|
© Siemens Industry, Inc. 2018
Overview of functions
SINUMERIK 808D ADVANCED CNC controls
Communication and data management
Basic version |
Article No. |
SINUMERIK 808D ADVANCED |
|
|
|
|
||
O |
Option |
|
|
|
|
|
|
|
|
PPU 15x.3 |
|
PPU 16x.3 |
|
|
|
||
– |
Not available |
|
|
|
|
|
||
|
|
Note |
Turning |
Milling |
Turning |
Milling |
|
|
Communication and data management |
|
|
|
|
|
|
|
|
USB interface on panel front for memory stick |
|
|
|
|
|
|
|
|
and USB PC keyboard: |
|
|
|
|
|
|
|
|
• Transfer of: |
|
|
|
|
|
|
|
|
- Machine and setting data |
|
|
|
|
|
|
|
|
- PLC data |
|
|
|
|
|
|
|
|
|
|
2 |
||||||
- Compensation data |
|
|
|
|
|
|
||
|
|
|
||||||
- Tool and work offset data |
|
|
|
|
|
|
|
|
- R parameter |
|
|
|
|
|
|
|
|
- HMI data |
|
|
|
|
|
|
|
|
|
|
|||||||
- User cycles |
|
|
|
|
|
|
|
|
- Part programs |
|
|
|
|
|
|
|
|
- PLC program (*.pte) |
|
|
|
|
|
|
|
|
• Execute part program |
|
|
|
|
|
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|
|
|
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|
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|
|
Ethernet interface: |
|
|
|
|
|
|
|
|
• Transfer of: |
|
|
|
|
|
|
|
|
- Machine and setting data |
|
|
|
|
|
|
|
|
- PLC data |
|
|
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|
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|
|
|
- Compensation data |
|
|
|
|
|
|
|
|
- Tool and work offset data |
|
|
|
|
|
|
|
|
- R parameter |
|
|
|
|
|
|
|
|
- HMI data |
|
|
|
|
|
|
|
|
- User cycles |
|
|
|
|
|
|
|
|
- Part programs |
|
|
|
|
|
|
|
|
• Execute part program |
|
|
|
|
|
|
|
|
• Part program send/receive |
|
|
|
|
|
|
|
|
• PLC program upload/download |
|
|
|
|
|
|
|
|
• PLC status monitoring |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Siemens NC 81.1 · 2019 |
|
2/9 |
|
|
|
© Siemens Industry, Inc. 2018
Overview of functions
SINUMERIK 808D ADVANCED CNC controls
HMI functions/Monitoring functions/Compensations
|
|
Basic version |
Article No. |
SINUMERIK 808D ADVANCED |
|
|
||
|
|
O Option |
|
|
|
|
|
|
|
|
|
PPU 15x.3 |
|
PPU 16x.3 |
|
||
|
|
– |
Not available |
|
|
|
||
|
|
|
|
Note |
Turning |
Milling |
Turning |
Milling |
|
|
HMI functions |
|
|
|
|
|
|
|
|
CNC lock function |
6FC5800-0AS71-0YB0 |
O |
O |
O |
O |
|
|
|
Lock MyCycles |
6FC5800-0AP54-0YB0 |
O |
O |
O |
O |
|
|
|
SINUMERIK 808D startGUIDE: |
|
|
|
|
|
|
|
|
• Startup assistant |
|
|
|
|
|
|
2 |
|
|
Built-in graphical interactive assistant for |
|
|
|
|
|
|
|
1st commissioning of machines with |
|
|
|
|
|
|
|
|
SINUMERIK 808D |
|
|
|
|
|
|
|
|
• Series startup assistant |
|
|
|
|
|
|
|
|
|
Built-in graphical interactive assistant for |
|
|
|
|
|
|
|
|
the series production of machines with |
|
|
|
|
|
|
|
|
SINUMERIK 808D |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
• Sales assistant |
|
|
|
|
|
|
|
|
|
Built-in viewer for bitmaps with sales arguments |
|
|
|
|
|
|
|
|
for SINUMERIK 808D, extendable by customer- |
|
|
|
|
|
|
|
|
specific sales arguments for the machine |
|
|
|
|
|
|
|
Online help for programming, alarms and |
|
|
|
|
|
|
|
|
machine data |
|
|
|
|
|
|
|
|
CNC program messages |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Screen saver |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Access protection level support |
|
|
|
|
|
|
|
|
Chinese input method editor for part program |
|
|
|
|
|
|
|
|
names, sub-directory names and CNC comments |
|
|
|
|
|
|
|
|
Operating software languages: |
|
|
|
|
|
|
|
|
• Chinese Simplified, Czech, English, French, |
|
|
|
|
|
|
|
|
|
German, Italian, Korean, Polish, Portuguese, |
|
|
|
|
|
|
|
|
Russian, Spanish, Turkish, Hungarian |
|
|
|
|
|
|
|
• Language switchover online |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
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|
|
Monitoring functions |
|
|
|
|
|
|
|
|
Working area limitation |
|
|
|
|
|
|
|
|
Limit switch monitoring |
|
|
|
|
|
|
|
|
Software and hardware limit switches |
|
|
|
|
|
|
|
|
Position monitoring |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Standstill (zero-speed) monitoring |
|
|
|
|
|
|
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|
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|
|
|
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|
|
Clamping monitoring |
|
|
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|
|
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|
|
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|
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|
|
|
|
|
Contour monitoring |
|
|
|
|
|
|
|
|
Axis limitation from the PLC |
|
|
|
|
|
|
|
|
Spindle speed limitation |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Compensations |
|
|
|
|
|
|
|
|
Backlash compensation |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Leadscrew error compensation |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Bidirectional leadscrew error compensation |
6FC5800-0AM54-0YB0 |
O |
O |
O |
O |
|
|
|
|
|
|
|
|
|
|
2/10 |
|
Siemens NC 81.1 · 2019 |
|
|
|
© Siemens Industry, Inc. 2018
Overview of functions
SINUMERIK 808D ADVANCED CNC controls
PLC area
Basic version |
Article No. |
SINUMERIK 808D ADVANCED |
|
|
|
|
||
O |
Option |
|
|
|
|
|
|
|
|
PPU 15x.3 |
|
PPU 16x.3 |
|
|
|
||
– |
Not available |
|
|
|
|
|
||
|
|
Note |
Turning |
Milling |
Turning |
Milling |
|
|
PLC area |
|
|
|
|
|
|
|
|
Integrated PLC |
|
|
|
|
|
|
|
|
Style of PLC program: |
|
|
|
|
|
|
|
|
• Prepared and ready to run PLC program |
|
|
|
|
|
|
|
|
on board |
|
|
|
|
|
|
|
|
• Fully customized PLC programs by |
|
|
|
|
|
|
|
|
|
|
2 |
||||||
offline PLC programming tool |
|
|
|
|
|
|
||
|
|
|
|
|
|
|
||
|
|
|
|
|
|
|
|
|
Fixed cycle time for PLC |
|
12 ms |
12 ms |
12 ms |
12 ms |
|
|
|
Maximum number of ladder steps |
|
6000 |
6000 |
6000 |
6000 |
|
|
|
PLC programming language: |
|
|
|
|
|
|
|
|
• LAD ladder diagram |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Offline PLC programming tool |
6FC5811-0CY00-0YA8 |
O |
O |
O |
O |
|
|
|
|
|
On toolbox DVD-ROM |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
PLC Ladder Viewer on PPU |
|
|
|
|
|
|
|
|
PLC I/O: |
|
|
|
|
|
|
|
|
• On-board digital PLC: |
Connection via screw-clamp |
|
|
|
|
|
|
|
- Inputs 24 V |
connector on PPU. |
24 |
24 |
24 |
24 |
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- Outputs 24 V, 0.2 A |
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• On-board digital PLC: |
Connection via 50-pole |
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- Inputs 24 V |
ribbon cable connector. |
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48 |
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- Outputs 24 V, 0.2 A |
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Connection via 50-pole ribbon cable |
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connector to PPU: |
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• Terminal strip converter |
6EP5406-5AA00 |
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• Cable set |
6EP5306-5BG00 |
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PLC alarms/messages, max. number |
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128 |
128 |
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128 |
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Bit memories, number |
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256 bytes |
256 bytes |
256 bytes |
256 bytes |
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Timers, number |
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64 |
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64 |
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Counters, number |
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64 |
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Subroutines |
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User machine data for configuring the |
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PLC user program |
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Siemens NC 81.1 · 2019 |
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2/11 |
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© Siemens Industry, Inc. 2018
Overview of functions
SINUMERIK 808D ADVANCED CNC controls
Commissioning and serial production/Diagnostic functions/Service and maintenance/Training and offline programming
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Basic version |
Article No. |
SINUMERIK 808D ADVANCED |
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O Option |
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PPU 15x.3 |
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PPU 16x.3 |
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– |
Not available |
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Note |
Turning |
Milling |
Turning |
Milling |
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Commissioning and serial production |
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SINUMERIK 808D startGUIDE |
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• Startup assistant |
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Built-in graphical interactive assistant for |
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1st commissioning of machines with |
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SINUMERIK 808D controls |
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2 |
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• Series startup assistant |
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Built-in graphical interactive assistant for the |
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series production of machines with |
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SINUMERIK 808D controls |
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Backup/restore of system software via |
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USB memory stick |
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Cloning of serial startup files for serial production |
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via USB memory stick |
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SINUMERIK 808D family toolbox with: |
6FC5811-0CY00-0YA8 |
O |
O |
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O |
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On toolbox DVD-ROM. |
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• Offline PLC programming tool |
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O |
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• Sample PLC program |
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O |
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O |
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• MCP strip template |
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• MCP icon library |
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• User manuals |
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• Access My Machine AMM |
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Diagnostic functions |
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Alarms and messages |
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Action log can be activated for diagnostic |
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purposes |
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PLC status |
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LAD display |
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Service and maintenance |
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Integrated service planner for monitoring of |
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service intervals |
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One touch system backup |
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(Ctrl + S) |
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CNC memory buffering via battery |
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Training and offline programming |
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SINUMERIK 808D on PC |
6FC5870-0YC40-0YT0 |
O |
O |
O |
O |
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Free download of trial |
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version from: |
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www.cnc4you.com |
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2/12 |
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Siemens NC 81.1 · 2019 |
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© Siemens Industry, Inc. 2018
SINUMERIK 808D ADVANCED system
3
3/2 CNC control
3/2 SINUMERIK 808D ADVANCED PPU 15x.3/PPU 16x.3
3/5 Operator components
3/5 SINUMERIK 808D MCP horizontal/vertical
3/8 Feed axis solutions
3/8 SINAMICS V70 servo drive 3/12 SIMOTICS S-1FL6 feed motor
3/16 Spindle solutions
3/16 SINAMICS V70 spindle drive
3/20 SIMOTICS M-1PH1 main spindle motor
3/26 MOTION-CONNECT connection systems
3/26 MOTION-CONNECT cables for SINUMERIK 808D ADVANCED 3/29 MOTION-CONNECT cables for
SINAMICS V70 servo drive 3/31 MOTION-CONNECT cables for
SINAMICS V70 spindle drive
3/33 Sample packages
3/33 Sample package for Turning with SINUMERIK 808D ADVANCED T 3/34 Sample package for Milling with SINUMERIK 808D ADVANCED M
Siemens NC 81.1 · 2019
© Siemens Industry, Inc. 2018
SINUMERIK 808D ADVANCED system
CNC control
SINUMERIK 808D ADVANCED PPU 15x.3/PPU 16x.3
■ Overview
SINUMERIK 808D ADVANCED PPU 151.3/PPU 161.3 horizontal
3
SINUMERIK 808D ADVANCED PPU 150.3/PPU 160.3 vertical
The SINUMERIK 808D ADVANCED PPU 15x.3/PPU 16x.3 is an operator-panel-based CNC, preconfigured for use in modern basic standard turning and milling machines.
There are two variants of SINUMERIK 808D ADVANCED PPU's – PPU 15x.3 and PPU 16x.3 – with same appearance and different functionalities. The differences are described between PPU 15x.3 and PPU 16x.3 in chapter 2 - Overview of functions.
■Benefits
7 Compact, rugged, and maintenance-friendly operator-panel CNC
7SINUMERIK Operate BASIC: maximum operator convenience similar to SINUMERIK 828D and SINUMERIK 840D sl
7SINUMERIK programGUIDE BASIC: wide range of technology cycles for turning, milling and drilling with graphical input screens
7Manual Machine plus: easy semi-automatic machining with handwheel controlled flat-bed lathes1)
7Fast data transmission via USB stick and high-speed Ethernet interface
7More software options can cover more applications and enhance the machine performance
7Maximum performance and accuracy due to the Advanced Surface function2)
■Function
• 2 operator panel variants for horizontal and vertical operator panel housings
• IP65 protection for CNC front panel and machine control panel
• Integrated CNC keyboard with mechanical keys
• Simplified Chinese or English panel layout
• 8.4” color LCD display
• USB user interface on the operator panel front
• Drive bus interface for feed drives and spindle
• Analog ±10 V interface for spindle drive
• Data buffering without battery
• Pre-configured system software for turning and milling technologies
• Up to 6 axes/spindles3)
• Automatic servo tuning AST
• Ethernet interface for commissioning and data transfer
• Graphically guided SINUMERIK CNC programming and standard ISO-code programming with canned cycles
• Graphical CNC simulation
• Integrated contour computer
• Integrated PLC based on the SIMATIC S7-200 command set with ladder logic programming
• Integrated/distributed PLC I/O concept with 72 digital PLC inputs and 48 digital PLC outputs
• CNC options subject to license
• Customized user screens
• Machine maintenance tasks are accomplished by integrated service planner
7Actual position feedback to CNC
7Intelligent clamp mounting without drilling holes into the cabinet
7Minimum commissioning efforts due to plug and play machine control panel connected via USB interface
7Direct commissioning on HMI for feed drives and automatic servo tuning (AST)
7Maximum performance and accuracy due to most modern CNC features
7SINUMERIK 808D startGUIDE: assists all process steps of the machine – from engineering to production, from sales to operation and programming at the push of a button
■Integration
The following components can be connected to the SINUMERIK 808D ADVANCED PPU 15x.3/PPU 16x.3:
•Up to 2 electronic handwheels
•Up to 72 digital PLC inputs and 48 digital PLC outputs
•1 TTL direct spindle encoder
•SINUMERIK 808D MCP via USB interface
•SINAMICS V70 drive system for feed axes and spindle
•Spindle drives via ±10 V analog output
•PC via Ethernet interface
•1 digital tool probe4)
1)Only for turning
2)Only for PPU 16x.3 milling
3)Up to 4 axes/spindle for PPU 15x.3
4)Only for milling
3/2 |
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Siemens NC 81.1 · 2019 |
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© Siemens Industry, Inc. 2018
SINUMERIK 808D ADVANCED system
CNC control
SINUMERIK 808D ADVANCED PPU 15x.3/PPU 16x.3
■ Technical specifications
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Article No. |
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6FC5370-.B.03-0.A0 |
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6FC5370-.A.03-0.A0 |
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Product name |
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SINUMERIK 808D ADVANCED |
SINUMERIK 808D ADVANCED |
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PPU 150.3/PPU 160.3 vertical |
PPU 151.3/PPU 161.3 horizontal |
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Supply voltage at DC |
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24 V + 20 %/- 15 % |
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Active power consumption maximum |
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50 W |
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Buffering time in the event of power failure |
3 ms (20 ms with SITOP smart power supply) |
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Degree of protection |
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• Front, with the front flap closed |
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IP65 |
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• Rear |
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IP20 |
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Relative humidity at 25 °C, during |
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• storage and transport |
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5 … 95 % |
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• operation |
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5 … 90 % |
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Ambient temperature, during |
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• storage and transport |
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-20 ... +60 °C |
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• operation |
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- front |
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0 ... 45 °C |
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- rear |
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0 ... 50 °C |
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Width |
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265 mm |
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420 mm |
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Height |
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330 mm |
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200 mm |
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3 |
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Depth |
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104 mm |
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104 mm |
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Mounting surface |
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• Section width |
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244.1 mm |
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406 mm |
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• Section height |
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307.1 mm |
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186 mm |
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• Tolerance |
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+ 1 mm |
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+ 1 mm |
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Net weight |
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2.9 kg |
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3.0 kg |
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Certificate of suitability |
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CE, EAC, KC |
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■ Selection and ordering data |
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Description |
Article No. |
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Description |
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Article No. |
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Hardware components |
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Hardware components (continued) |
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SINUMERIK 808D ADVANCED T |
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SINUMERIK 808D ADVANCED M |
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PPU 160.3 vertical |
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PPU 150.3 vertical |
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• English layout |
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6FC5370-2BT03-0AA0 |
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• English layout |
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6FC5370-3BM03-0AA0 |
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• Simplified Chinese layout |
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6FC5370-2BT03-0CA0 |
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• Simplified Chinese layout |
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6FC5370-3BM03-0CA0 |
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SINUMERIK 808D ADVANCED T |
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SINUMERIK 808D ADVANCED M |
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PPU 161.3 horizontal |
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PPU 151.3 horizontal |
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• English layout |
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6FC5370-2AT03-0AA0 |
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• English layout |
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6FC5370-3AM03-0AA0 |
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• Simplified Chinese layout |
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6FC5370-2AT03-0CA0 |
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• Simplified Chinese layout |
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6FC5370-3AM03-0CA0 |
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SINUMERIK 808D ADVANCED M |
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Software components |
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PPU 160.3 vertical |
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SINUMERIK 808D T/M |
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6FC5811-0CY00-0YA8 |
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• English layout |
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6FC5370-2BM03-0AA0 |
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toolbox |
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• Simplified Chinese layout |
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6FC5370-2BM03-0CA0 |
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On DVD-ROM |
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SINUMERIK 808D ADVANCED M |
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PPU 161.3 horizontal |
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• English layout |
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6FC5370-2AM03-0AA0 |
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■ Options |
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• Simplified Chinese layout |
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6FC5370-2AM03-0CA0 |
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SINUMERIK 808D ADVANCED T |
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Description |
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Article No. |
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PPU 150.3 vertical |
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Additional NC axis1) |
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6FC5800-0AK70-0YB0 |
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• English layout |
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6FC5370-3BT03-0AA0 |
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Additional 1 positioning axis/ |
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6FC5800-0AK80-0YB0 |
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• Simplified Chinese layout |
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6FC5370-3BT03-0CA0 |
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auxiliary spindle1) |
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SINUMERIK 808D ADVANCED T |
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Manual Machine plus (MM+)2) |
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6FC5800-0AP07-0YB0 |
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PPU 151.3 horizontal |
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• English layout |
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6FC5370-3AT03-0AA0 |
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TRANSMIT/TRACYL |
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6FC5800-0AS50-0YB0 |
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• Simplified Chinese layout |
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6FC5370-3AT03-0CA0 |
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Transformation without Y axis3) |
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Pair of synchronized axes |
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6FC5800-0AS51-0YB0 |
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(gantry axes), basic3) |
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Generic coupling CP-Basic4) |
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6FC5800-0AM72-0YB0 |
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Bidirectional leadscrew error |
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6FC5800-0AM54-0YB0 |
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1) |
Only for PPU 15x.3 turning and PPU 16x.3 |
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compensation |
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Contour handwheel |
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6FC5800-0AM08-0YB0 |
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2) |
Only for turning |
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3) |
Only for PPU 16x.3 |
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Lock MyCycles |
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6FC5800-0AP54-0YB0 |
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4) |
Only for PPU16x.3 turning |
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CNC lock function |
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6FC5800-0AS71-0YB0 |
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Siemens NC 81.1 · 2019 |
3/3 |
© Siemens Industry, Inc. 2018
SINUMERIK 808D ADVANCED system
CNC control
SINUMERIK 808D ADVANCED PPU 15x.3/PPU 16x.3
■Dimensional drawings
Dimensions in mm
<![endif]>200
420 |
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3 |
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| <![if ! IE]> <![endif]>87 |
<![if ! IE]> <![endif]>95 |
<![if ! IE]> <![endif]>104 |
405 |
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| <![if ! IE]> <![endif]>185 |
| <![if ! IE]> <![endif]>G NC01 XX 00741 |
SINUMERIK 808D ADVANCED T/M horizontal
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<![if ! IE]> <![endif]>330 |
<![if ! IE]> <![endif]>307 |
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SINUMERIK 808D ADVANCED T/M vertical
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Siemens NC 81.1 · 2019 |
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© Siemens Industry, Inc. 2018
SINUMERIK 808D ADVANCED system
Operator components
■ Overview
SINUMERIK 808D MCP horizontal
SINUMERIK 808D MCP horizontal/vertical
■Design
Operator controls:
•Mode selectors and function keys
-39 keys (horizontal version: of which 30 keys with LEDs, vertical version: 39 keys with LEDs)
-Direction keys for machines with rapid traverse override (The machine control panel is equipped with slide-in labels for turning at the factory – slide-in labels for milling are enclosed.)
-Preassigned keys for common functions, such as handwheel selection, tool change, coolant control or program testing
•Horizontal version and vertical version without handwheel slot: Spindle control with spindle override (rotary switch with
15 positions)
•Feedrate control with feedrate/rapid traverse override (rotary switch with 18 positions)
•7-segment display for tool number
Layout: |
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English or Chinese Simplified |
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Key type: |
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Mechanical keys with protection film |
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Interface to CNC: |
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• USB
Expansion options:
• 1 slot for emergency stop button (d = 22 mm)
• Horizontal version: 3 slots for control devices (d = 16 mm)
• Vertical version: 4 slots for control devices (d = 16 mm)
SINUMERIK 808D MCP vertical
• 1 slot for handwheel (d = 44 mm), only for the vertical version with handwheel slot. The handwheel with a diameter of 44 mm must be ordered separately
■ Selection and ordering data
SINUMERIK 808D MCP vertical, with handwheel slot
The SINUMERIK 808D MCP machine control panels with mechanical keys are designed to permit user-friendly, wellstructured operation of the machine functions. They are suitable for machine-level operation of turning and milling machines. Customized keys can be individually labeled using slide-in strips.
The machine control panel is available as vertical and horizontal version for different machine designs. Depending on the design of the machine, the SINUMERIK 808D MCP can also be ordered with a handwheel slot.
The machine control panel can be mounted from the rear using special clamps without drilling holes into the cabinet.
Description |
Article No. |
SINUMERIK 808D MCP |
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machine control panel, horizontal |
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With USB cable |
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• English layout |
6FC5303-0AF35-0AA0 |
• Simplified Chinese layout |
6FC5303-0AF35-0CA0 |
SINUMERIK 808D MCP |
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machine control panel, vertical |
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with rotary switch for spindle |
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override |
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With USB cable |
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• English layout |
6FC5303-0AF35-2AA0 |
• Simplified Chinese layout |
6FC5303-0AF35-2CA0 |
SINUMERIK 808D MCP |
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machine control panel, vertical |
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with handwheel slot |
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With USB cable |
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• English layout |
6FC5303-0AF35-3AA0 |
• Simplified Chinese layout |
6FC5303-0AF35-3CA0 |
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The following are included in the scope of delivery of the SINUMERIK 808D MCP horizontal/vertical machine control panel:
•USB cable 0.5 m
•Mounting clamps
•Slide-in labels for turning application (already inserted)
•Slide-in labels for milling applications
•Blank labeling strips for individual inscription
Siemens NC 81.1 · 2019 |
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3/5 |
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