Philips MCM-205 Service Manual

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Micro System

MCM205/12

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TABLE OF CONTENTS

 

 

Page

Location of PCBs..................................................................

1-2

Specifications .......................................................................

1-3

Measurement Setup .............................................................

1-4

Service Aids, Safety Instruction, etc .....................................

1-5

CD Playability Check..................................................

1-6 to 1-7

Software Version Checking .....................................................

2

Set Wiring & Block Diagram ....................................................

3

Main & Tuner & Headphone Boards........................................

4

MCU & USB Board..................................................................

5

Display & Key Board................................................................

6

Set Mechanical Exploded View & Parts List............................

7

Revision List ............................................................................

8

© Copyright 2009 Philips Consumer Electronics B.V. Eindhoven, The Netherlands

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.

Published by SL 0914 Service Audio

Printed in The Netherlands

Subject to modification

CLASS 1

LASER PRODUCT

© 3141 785 33912

Version 1.2

1-2

PCBS LOCATION

DISPLAY & KEY BOARD

TUNER BOARD

MAIN BOARD

MCU BOARD

USB BOARD

HEADPHONE BOARD

VERSION VARIATIONS

 

Type /Versions:

 

 

 

MCM205

 

 

Board in used:

Service policy

/12

/05

/37

/55

/58

/61

/98

 

 

 

 

 

 

 

 

MAIN BOARD

 

C

 

 

 

 

 

 

MCU BOARD

 

C/M

 

 

 

 

 

 

USB JACK BOARD

C

 

 

 

 

 

 

DISPLAY & KEY BOARD

C

 

 

 

 

 

 

TUNER BOARD

 

M

 

 

 

 

 

 

HEADPHONE BOARD

C

 

 

 

 

 

 

* TIPS : C -- Component Lever Repair.

M -- Module Lever Repair

x -- Used

Specifications

Amplifier

Rated Output Power

2X5W RMS

Frequency Response

60 - 16kHz, ±3dB

Signal to Noise Ratio

>62dB

Disc

Laser Type

Semiconductor

Disc Diameter

12cm/8cm

Support Disc

CD-DA, CD-R,

 

CD-RW, MP3-CD,

 

WMA-CD

Audio DAC

24Bits / 44.1kHz

Total Harmonic

<1%

Distortion

 

Frequency Response

60Hz -16kHz

S/N Ratio

>62dBA

Tuner

Tuning Range

FM: 87.5 - 108MHz;

 

MW: 531 - 1602kHz

Tuning grid

50 kHz (FM); 9 kHz

 

(MW)

Total Harmonic

<3%

Distortion

 

Signal to Noise

>50 dB

Ratio

 

1-3

Speakers

Speaker Impedance 4ohm

General information-Specs

Switching mode power

Model: GFP181T-

supply

1512-1 or

 

GFP181DA-1512-1,

 

Input: AC100-

 

240V~, 50/60Hz,

 

0.35A Output:

 

DC15V, 1.2A

Operation Power

26 W

Consumption

 

Standby Power

<4 W

Consumption

 

Eco Standby Power

<1 W

Consumption

 

Dimensions

 

- Main Unit

152 x232 x 222mm

(W x H x D)

 

- Speaker Box

146 x 232 x 140mm

(W x H x D)

 

Weight

 

- With Packing

5.20 kg

- Main Unit

1.64 kg

- Speaker Box

2.20 kg

Supported MP3 disc formats

ISO9660, Joliet

Maximum title number: 512 (depending on file name length)

Maximum album number: 255

Supported sampling frequencies: 32 kHz, 44.1kHz, 48 kHz

Supported Bit-rates: 32~256 (kbps), variable bit rates

1-4

MEASUREMENT SETUP

Tuner FM

 

Bandpass

 

DUT

250Hz-15kHz

LF Voltmeter

RF Generator

e.g. 7122 707 48001

e.g. PM2534

 

 

e.g. PM5326

 

 

Ri=50

 

 

 

 

S/N and distortion meter

 

 

e.g. Sound Technology ST1700B

Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz).

Tuner AM (MW,LW)

RF Generator

e.g. PM5326

Ri=50

 

 

 

Bandpass

 

DUT

250Hz-15kHz

LF Voltmeter

e.g. 7122 707 48001

e.g. PM2534

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S/N and distortion meter e.g. Sound Technology ST1700B

Frame aerial e.g. 7122 707 89001

To avoid atmospheric interference all AM-measurements have to be carried out in a Faraday´s cage. Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz).

CD

Use Audio Signal Disc SBC429 4822 397 30184 (replaces test disc 3)

DUT

L

R

S/N and distortion meter e.g. Sound Technology ST1700B

LEVEL METER

e.g. Sennheiser UPM550 with FF-filter

SERVICE AIDS

GB WARNING

All ICs and many other semi-conductors are susceptible to electrostatic discharges (ESD). Careless handling during repair can reduce life drastically.

When repairing, make sure that you are connected with the same potential as the mass of the set via a wrist wrap with resistance. Keep components and tools also at this potential.

GB

Safety regulations require that the set be restored to its original condition and that parts which are identical with those specified, be used

Safety components are marked by the symbol ! .

Lead free

1-5

ESD

CLASS 1

LASER PRODUCT

1 - 6

INSTRUCTIONS ON CD PLAYABILITY

Customer complaint

"CD related problem"

Set remains closed!

check playability

playability

N

ok ?

 

Y

 

 

"fast" lens cleaning

check playability

playability

N

ok ?

 

Y

 

Play a CD

for at least 10 minutes

check playability

playability

N

ok ?

 

Y

 

For flap loaders (= access to CD drive possible) cleaning method is recommended

add Info for customer

 

Exchange CDM

"SET OK"

 

 

 

 

 

 

return set

-For description - see following pages

1 - 7

INSTRUCTIONS ON CD PLAYABILITY

PLAYABILITY CHECK

 

For sets which are compatible with CD-RW discs

use CD-RW Printed Audio Disc....................

7104 099 96611

TR 3

(Fingerprint)

 

TR 8

(600µ Black dot) maximum at 01:00

• playback of these two tracks without audible disturbance playing time for: Fingerprint 10seconds

Black dot from 00:50 to 01:10

• jump forward/backward (search) within a reasonable time

For all other sets

 

use CD-DA SBC 444A..................................

4822 397 30245

TR 14

(600µ Black dot) maximum at 01:15

TR 19

(Fingerprint)

 

TR 10

(1000µ wedge)

 

playback of all these tracks without audible disturbance playing time for: 1000µ wedge 10seconds

Fingerprint 10seconds Black dot from 01:05 to 01:25

• jump forward/backward (search) within a reasonable time

CUSTOMER INFORMATION

It is proposed to add an addendum sheet to the set which informs the customer that the set has been checked carefully - but no fault was found.

The problem was obviously caused by a scratched, dirty or copy-protected CD. In case problems remain, the customer is requested to contact the workshop directly.

The lens cleaning (method ) should be mentioned in the addendum sheet.

The final wording in national language as well as the printing is under responsibility of the Regional Service Organizations.

LIQUID LENS CLEANING

Before touching the lens it is advised to clean the surface of the lens by blowing clean air over it. This to avoid that little particles make scratches on the lens.

Because the material of the lens is synthetic and coated with a special anti-reflectivity layer, cleaning must be done with a non-aggressive cleaning fluid. It is advised to use “Cleaning Solvent

The actuator is a very precise mechanical component and may not be damaged in order to guarantee its full function. Clean the lens gently (don’t press too hard) with a soft and clean cotton bud moistened with the special lens cleaner.

The direction of cleaning must be in the way as indicated in the picture below.

2-1

2-1

SERVICE TEST PROGRAM

How to read software version,

1. Plug A/C to power on and under NO DISC status, press and hold PLAY and DBB buttons for 5 seconds, LCD Display shows existing CD software version "CD - V029" and MCU software version “MCU - 013”.

Philips MCM-205 Service Manual

3-1

3-1

SET BLOCK & WIRING DIAGRAM

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