Philips MCM-7000 Service Manual

4 (1)
Published by Sophie-KM 1114 AVM Printed in the Netherlands
MCM7000/12
Subject to modi cation EN
Micro System
egaPstnetnoC
Contents
Page
©
All rights reserved. No part of this publication may be reproduced, stored in a
retrieval system or transmitted, in any form or by any means, electronic,
mechanical, photocopying, or otherwise without the prior permission of Philips.
Version 1.0
1 Technical Specification and Connection Facilities
2 Laser Beam Safety Precautions......................................... 2-1
3 Important Safety Precautions .................................. 3-1 to 3-2
4 Safety Check After Servicing ............................................. 4-1
6 Standard Notes For Servicing,Lead Free Requirements
& Handling Flat Pack IC .......................................... 6-1 to 6-4
5 Safety Information General Notes & Lead Free
7 Direction of Use ....................................................... 7-1 to 7-3
8 Cabinet Disassembly Instructions ........................... 8-1 to 8-2
12 AMP Board
9 Troubleshooting ....................................................... 9-1 to 9-2
10 Block Diagram .................................................................10-1
11 Wiring Diagram ...............................................................11-1
13 Display Board
14 Headphone & MP3 Link and USBLED Board
Layout Diagram.................................................12-5
15 Key Board
17 Decoder Board
18 Exploded View....................................................................13-1
19 Revision List .......................................................................14-1
16 Power Board
Circuit Diagram .................................................12-6
Circuit Diagram ........................................12-8 to 12-9
Layout Diagram ................................................12-7
Layout Diagram ..............................................12-10
Circuit Diagram .................................12-11 to 12-13
Layout Diagram ..............................................12-14
...................................................1-1 to 1-9
Circuit Diagram ....................................................12-1
Layout Diagram ...................................................12-2
Circuit Diagram ................................................12-3
Circuit Diagram .................................................12-5
Layout Diagram ...............................................12-4
Requirements .................................................................... 5-1
Features
RDS
Voltage Selector
ECO Standby
DTS
Feature
Different
/12
Location of PC Boards
Version Variations
Type /Versions:
Features
Board in used:
MCM7000
Service policy
LED Board
Headphone & MP3 Link Board
Power Board
USB Board
Key Board
Decoder Board
AMP Board
Display Board
* TIPS : C -- Component Lever Repair.
M -- Module Lever Repair
-- Used
/55
/55
/58
/58
/61
/61
/79
/79
/93
/93
/94
/94
/96
/96
/98
/98
/51
/37
/12
/12
/05
/05
Feature diffrence
RDS
DTS
VOLTAGE SELECTOR
ECO STANDBY - DARK
M
C
C
C
C
M
C
C
Type /Versions
MCM7000
Technical Specification and Connection Facilities
Power Board
LED Board
Display Board
Headphone/MP3 Link Board
Decoder Board
AMP Board
DVD Loader
Key Board
USB Board
1-1
Technical Specification
Technical Specification and Connection Facilities
1-2
1. General Information and Requirement
1.1 Product Family Features
1.1.1 Identity and Key Features
MCM7000 series are Heritage Range Micro Audio System
CD/MP3 player with USB and Tuner FM(20presets)
Elements to include as generic requirements:
1. Detachable mains cord
2. Safety certification (cUL/FCC and CB/EMC/CE)
Following is a list of key features:
1. USB true source
a) MSC & MTP
b) USB High Speed
2. iPod/iPhone docking – Integrated, support iPad
3. MP3 Link (via headphones jack from PC or MP3 player)
4. Headphone Out (Front of the set TBC)
5. Tuner FM
6. Total output power
2x30Wrms
2.1.2 Styling, Forms and Functions
MCM7000 appearances are defined in their respective MUS. MUS is the leading document where product
appearance is applicable..
Features Products MCM7000
Stroke versions All
Design
Refer to MUS[3] for
details
Optical Drive Loading Tray
wolebnoitacoLyarT
Tray Orientation HORIZONTAL
Front
PUDFV
mm3tee
Main Unit
Speaker Box
ffothgieH
Dimension
W x D x H (mm)
250X92X285mm
174X260X240mm
Weight With packaging 10kg
roloC
Cosmetics
Silver
Silver
snottuB
Technical Specification and Connection Facilities
1-3
2.1.3 External I/O Connections
Model
Stroke Version
MCM7000
All
USB
MP3 Link
(3.5mm audio jack)
Aux In
(RCA cinch)
Tuner Socket
(for FM)
Headphone Out
(3.5mm audio jack)
2.1.4 Controls, Local Display and LED Indications(tbc)
Control keys on the set are:
MCM7000
Standby
Model
Source(Disc/USB/FM/Aux/MP3_link)
Eject
Play/Pause
Volume Rotator
DSC
N
DBB
N
N
N
Treble Rotator
Bass Rotator
There is local display VFD. Standby LED colour:
Blue in Standby mode
Technical Specification and Connection Facilities
1-4
2.1.5. ACCESSORIES (tbc)
Model MCM7000
Stroke Version 12
eporuEnoigeR
Power Cord
1.8M
AV cable 1.5M
Audio cable
(3.5mm audio)
0.5M
Tuner Antenna
1.5M 75ohm
Speaker cable
3M
USB cable
NA
Remote Control
44keys
Battery
AAAx2
Quickly guide
1
IFU
1
3.Mechanical General Information
The product
appearances and functions are defined in their respective MUS.Product management
approves the MUS and it is a leading document where product appearance is applicable.
Please refer to Sh560 for mechanical information.
3.1.Safety Standards
Where applicable:
For /12 (EU), /05 (UK), /51 (Russia) EN/IEC 60065 7
th
Edition
56006LU)adanaC,SU(73/roF
756006CEI)lizarB(87/,)MATAL(55/roF
th
Edition
For /98 (AP), /69 (Singapore), /75 (Australia) IEC 60065 7
th
Edition
756006CEI(8988BG)anihC(39/roF
th
Edition)
656
006K)aeroK(16/roF
th
E
dition
75
6006CEI(80441SNC)nawiaT(69/roF
th
Edition)
3.2.EMC Requirements
Where applicable:
For /12 (EU), /05 (UK), /51 (Russia) EN55013: 2001, EN55020: 2002
51CCF)adanaC,SU(73/roF
31RPSIC)lizarB(87/,)MATAL(55/roF
For /98 (AP), /69 (Singapore), /75 (Australia) CISPR13
02/31RPSIC)aeroK(16/roF
)31RPSIC(73831BG)anih
C(39/roF
)31RPSIC(93431SNC)nawiaT(69/roF
Technical Specification and Connection Facilities
1-5
3.3.ESD Requirements
The product shall withstand electro static discharges on all user accessible parts of the product.
Reference: IEC61000-4-2.
For contact discharges:
For air discharge:
General requirement:
1. 10 arcs for positive and negative polarity for unit “on” and “off” for 1kV incremental steps.
2. Component or mechanical damage is not allowed. No loss of fixed stored data (stored in EEPROMs).
3. Hang-ups and malfunctions are allowed, as long as the customer can “recover” from the hang-up by
pressing the Standby or ON/OFF button of the set.
4. Failures that disappear only by unplugging the AC mains cord and/or power sources are not acceptable.
3.4.Environmental Condition
The environmental condition requirements and test method is according to UAN-D1590.
Ambient
temperature : max. 40 - all climates
Apparatus acc. to spec. : +5 to + 35
Vibration test (acc. IEC 60 068/2/6) : operational vibration test to be proceeded in operating position of the
set.
Level
1
2 >2-4 >3-4
3 >4-5 >4-5
4 >5-7 >5-7
5 - >7-8
Short perceptible deviations allowed
Short perceptible deviations allowed
Normal recallable functions functon changes allowed.
3 >8-10 >8-10
Normal recallable functions functon changes allowed.
Control recallable functions function changes allowed.
4 >10-15 >10-15
Control recallable functions function changes allowed.
No loss of stored data allowed.
5 - >15-18 No loss of stored data allowed.
0-2 0-3
No deviations allowed.
1 0-4 0-6
No deviations allowed.
2 >4-8 >6-8
General(kV) USA(kV)
Requirement
Level
General(kV) USA(kV)
Requirement
3.5.Quality
PQR-class: class 2 according to BLC A&MA PQR handbook V2.1 (2006-10-02)
Lifetime: 7 years
Tested According to: General Test Instruction UAN-D 1591
Measured According to: UAN_L 1059 unless otherwise stated
Technical Specification and Connection Facilities
1-6
4. Technical Specifications
Power Supply
4.1.1 Type and versions
Build-inSMPS will be used for all models and stroke versions.
All using figure '8' socket, will cater for all versions:
Versions Region/Country SMPS Detachable mains cords
EUROPE/UK
05
37
NAFTA
/12
UL flat pin (non-polarized)
INMETRO certified round 2-pin
EU(/12)round 2-pin & UK(/05) 3-pin
LATAM
APAC
98
India
94
55
1) 100 ~240Vac nom. (wide
range from 90V~264Vac limit)
used in all versions except
India.
Frequency: 47~63Hz.
EU round 2-pin
2) 100 ~310Vac limit (India
compatible with up cost) used
only for India.
Frequency: 47~63Hz.
EU (/12) round 2-pin
All requirements per defined for each country should be met with sufficient testing.
4.1.2 Surge Immunity (Lightning Test)
The product shall withstand mains interference’s of:
Differential mode:
2kV/2 ohm criteria C for Europe.
6kV/12 ohm criteria C for NAFTA.
Parameters:
Bi-wave
Open circuit voltage: 2/50us
Short circuit current: 8/20us
From +/1kV to +/-2kV (for Europe) or +/-6kV (for Nafta) in steps of 1kV.
10 shots per combination.
One shot per minute.
Serial impedance: 2 Ohm for Europe, 12Ohm for Nafta.
Polarity and phase: Positive (phase 90º) & Negative (phase 270º)
Common mode:
6kV/2 ohm criteria C for Europe.
6kV/12 ohm criteria C for Nafta.
Parameters:
Ring-wave (100kHz)
From +/3kV to +/-6kV in steps of 1 kV.
10 shots per combination.
One shot per minute.
Serial impedance: 2 Ohm for Europe, 12Ohm for Nafta
Polarity and phase: Positive (phase 90º) & Negative (phase 270º)
Reference: IEC61000-4-5 and for USA: 3135 019 8029 Reliability evaluation.
Requirements:
Apparatus should fulfil the leakage current requirements of IEC60065 point 9.1.1 (UAN-D1631)
Defects or permanent deviations are not allowed.
Technical Specification and Connection Facilities
1-7
4.1.3 Mains Drop-out Immunity
The product shall withstand mains failures of:
Variation 0% (=100% dip) at T-event = 50 mSec. Performance criterion B
Variation 40% (=60% dip) at T-event = 100 mSec. Performance criterion B
Variation 0% (=100% dip) at T-event = 5 Sec. Performance criterion C
Additional for USA apparatus: See 3135 019 8029 Reliability evaluation.
Variation 0% (=100% dip) at T-event = 100 mSec in standby mode. Performance criterion B
Requirement:
No misoperation and no interference of user in order to guarantee continuation of performed function.
Reference: IEC61000-4-11 For measuring method refer to UAN-D1724, as far as applicable.
Performance criterions according to IEC61000-4-4 Amendment 1
Performance Requirement
Criterion A - No any degradation of specification.
Criterion B - Temporary degradation / self recoverable.
Criterion C - No damage, resolvable hang-up.
Criterion D - Not recoverable loss of function.
4.1.4 Power Consumption
Power consumption at nominal AC input:
1. CD play mode at 1/8 P-rated output power MCM7000: 40
W
2. Low Power Standby Mode :
0.5
W
Technical Specification and Connection Facilities
1-8
traPlarenreG
Output Stage Protection: NA Temperature : Yes Short Circuit: Yes
srotacidnI
evitcAyalpsiDkcolC:rotacidnIedoMybdnatS
ffOsnruTDEL:edoMybdnatSrewoP
Electrical Data
:ecnereffiDlennahCAN:CSD
3dB
loV(muHAN:BBD
min
--- Vol
max
-20dB) 150nW
Wn04)muminiMemuloV(esioNlaudiseRY:ssaB
Bd53/Bd04zHk01/zHk1:noitarepeSlennahCY:elberT
%8.0<lamixaM,DHTY:ssenduoL
Signal to Noise Ratio(A-weighted):
82dB
:klatssorC
55dB
Audio Inputputs
Audio Input Sensitivity( 3dB) rated output power at 1kHz
Audio Output(*1)
Tuner FM 67.5kHz, Modulation (Limit:-6dB) Line Out(Left/Right) NA
CD/MP3 0dB track (Audio Disc 1, Track 1) Headphone 15mW ± 2 dB, RL = 32
)SH0.2(evaweniszHK1Bd0BSU
AUX1(back)
1000mV 100mV; Rin 22k
MP3_link(front)
500mV 100mV; Rin 22k
IPOD Docking
800mV 100mV Rin 22k
Output Power(*1) At THD=10%, 1kHz sinewave MCM7000
Main Operation for / all version (rms)
30W 1dB
( At Cold Condition with 10% THD )
Tuner output power(rms)
30W 1dB
( At Cold Condition with 10% THD )
Frequency Response( 3dB)
30Hz-20kHZ
Loudspeaker(Boxes): Separable speaker box Refer to package document of Speaker Box Assy
Speaker driver Impedance: Right/Left: 4 30 Hz ~ 20kHz(-3db)
:refoowbuS
REMARKS:
Electrical Parameters are to be measured at Speaker Terminals across rated impedance Load(6ohm) with
Rated Input Signal in CD Mode setting in DBB/Loudness Off and Pre-eq at Flat unless specified otherwise.
±
±
±
±
±
±
±
±
Technical Specification and Connection Facilities
1-9
5.TUNER
FM use Silicon Lab Si4704/4705(w/RDS)
GENARAL PART
WAVE RANGE VERSION TOLERANCE TUNING GRID
FM 87.5 – 108.00 MHz /05/12 QUARTZ PRECISION 50kHz
AERIAL
FM : PIG TAIL ANT WIR(ȍ
ELECTRICAL DATA
tinUtimiLmoNMF
fBd6202tnioPgnitimiLBd3-
)edomoeretsta(ytivitisneSgninuThcraeS3541
Search time digital tuning
system.
-60S
zHM7.01FI
Bd1584gniteiuQBd64-oeretS
5405muHnoitaludoM
5405oitaRN/S
Bd4-0esreveRnoitacifilpmA
%32)zHk57.veDqrF,Vm1FR(noitrotsiD
Overall Frequency Response: 63Hz
12.5KHz
3dB
Channel separation:400 / 1000 / 5000 Hz.
RF input: 68 dBf
26/30/
20
20/26/
18
dB
Frequency (MHz)
Noise Limited
Sensitivity 26 dB
Image
Rejection
IF Rejection
Large Signal
Handling
Selectivity
S9/300 kHz
FM Nom. 18 30 64 1000 22
88.0 Lim. 22 25 45 500 18 (*1)
FM Nom. 18 30 64 1000 22
98.0 Lim. 22 25 45 500 18 (*1)
FM Nom. 18 30 60 116 dBf 45
107.0 Lim. 22 25 65 108 dBf 25
Units dBf DB dB mV/m dB
Limited(d
B)
Normal
(dB)
Remark
Susceptibility to unwanted signals(CPU,SMPS,AMP,DSP …):
-15dB -20dB Refer to selfpollution curve
Laser Beam Safety Precautions
This Blu-Ray player uses a pickup that emits a laser beam.
The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep
your eyes at least 30 cm away from the pickup lens when the diode is turned on. Do not look directly at the laser
beam.
CAUTION: Use of controls and adjustments, or doing procedures other than those specified herein, may result in
hazardous radiation exposure.
Location: Inside Top of Blu-Ray mechanism.
Do not look directly at the laser beam coming
from the pickup or allow it to strike against your
skin.
Drive Mechanism Assembly
Laser Beam Radiation
Laser Pickup
Turntable
2-1
Electronics N.V. bears no responsibility
for improper wall mounting that results in
accident,injuryordamage.
For speakers with stands, use only the
supplied stands. Secure the stands to
the speakers tightly. Place the assembled
stands on flat, level surfaces that can
support the combined weight of the
speaker and stand.
Never place the product or any objects
on power cords or on other electrical
equipment.
If the product is transported in
temperatures below 5°C, unpack the
product and wait u
ntil its temperature
matches room temperature before
connecting it to the power outlet.
Visible and invisible la
ser radiation when
open. Avoid exposure to beam.
Do not touch the disc optical lens inside
the disc compartment.
Risk of overheating!
Never install this product in a confined
space. Always leave a space of at least
four inches around the product for
ventilation. Ensure curtains or other
objects never cover the ventilation slots
on the product.
Risk of contamination!
Do not mix batteries (old and new or
carbon and alkaline,
etc.).
Remove batteries if they are exhausted
or if the remote control is not to be used
for a long time.
Batteries contain chemical substances,
they should be disposed of properly.
Product care
Do not insert any objects other than discs
into the disc compartment.
Do not insert warped or cracked discs
into the disc compartment.
Remove discs from the disc compartment
ifyouarenotusingtheproductforan
extended period of time.
Only use microfiber cloth to clean the
product.
Important
Important Safety Precautions
Read and understand all instructions before you use
your home theater. If damage is caused by failure to
follow instructions, the warranty does not apply.
Safety
Riskof electricshock or fire!
Neverexposetheproductand
accessories to rain or water. Never place
liquid containers, such as vases, near the
product. If liquids are spilt on or into the
product, disconnect it from the power
outlet immediately. Contact Philips
Consumer Care to have the product
checked before use.
Never place the product and accessories
near naked
ames or other heat sources,
including direct sunlight.
Never insert objects into the ventilation
slots
or other openings on the product.
Where the mains plug or an appliance
coupler is used as the disconnect device,
the disconnect device shall remain readily
operable.
Disconnect the product from the power
outlet before lightning storms.
When you disconnect the power cord,
always pull the plug, never the cable.
Riskof short circuit or
re!
Before you connect the product to the
poweroutlet,ensurethatthepower
voltage matches the value printed on the
back or bottom of the product. Never
connec
ttheproducttothepoweroutlet
if the voltage is different.
Risk of injury or damage to the home theater!
For wall-mountable products, use only
the supplied wall mount bracket. Secure
the wall mount to a wall that can support
the combined weight of the product
and the wall mount. Koninklijke Philips
3-1
Disposal of your old product and
batteries
Your product is designed and manufactured
with high quality materials and components,
which can be recycled and reused.
When this crossed-out wheeled bin symbol
is attached to a product it means that the
product is covered by the European Directive
2002/96/EC.Pleaseinformyourselfaboutthe
local separate collection system for electrical
and electronic products.
Please act according to your local rules and
do not dispose of your old products with your
normal household waste.
Corr
ect disposal of your old product helps to
prevent potential negative consequences for
the environment and human hea
lth.
Your product contains batteries covered by
the European Directive 2006/66/EC, which
cannot be disposed with normal household
waste.
Please inform yourself about the local rules
on separate collection of batteries because
correct disposal helps to prevent negative
consequences for the environmental and
human health.
Important Safety Precautions
3-2
4-1
Safety Check after Servicing
Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts, and
wires have been returned to their original positions. Afterwards, do the following tests and confirm the specified
values to verify compliance with safety standards.
1. Clearance Distance
When replacing primary circuit components, confirm
specified clearance distance (d) and (d’) between
soldered terminals, and between term
inals and
surrounding metallic parts. (See Fig. 1)
Table 1: Ratings for selected area
Note
: This table is unofficial and for reference only. Be
sure to confirm the precise values.
2. Leakage Current Test
Confirm the specified (or lower) leakage current
between B (earth ground, power cord plug prongs) and
externally exposed accessible parts (RF terminals,
antenna terminals, video and audio input and output
terminals, microphone jacks, earphone jacks, etc.) is
lower
than or equal to the specified value in the table
below.
Measuring Method (Power ON):
Insert load Z between B (earth ground, power cord plug
prongs) and exposed accessible parts. Use an AC
voltm
eter to measure across the terminals of load Z.
See Fig. 2 and the following table.
Table 2: Leakage current ratings for selected areas
Note: This table is unofficial and for reference only. Be sure to confirm the precise values.
AC Line Voltage Clearance Distance (d), (d
’)
110V~220V
3.2 mm (0.126 inches)
AC Line Voltage Load Z Leakage Current (i) Earth Ground (B) to:
110V~220V
0.15 μF CAP. & 1.5 k
RES.
Connected in parallel
i
0.5 mA Peak Exposed accessible parts
Chassis or Secondary Conductor
Primary Circuit
Fig. 1
d' d
AC Voltmeter
(High Impedance)
Exposed Accessible Part
B
Earth Ground
Power Cord Plug Prongs
Z
Fig. 2
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