Kodak CR360 Service manual

0 (0)

{IllustratedPartsList}{Production}{Carestream Health Inc.}{None}

Publication No. 6H4869

17MAR2010 Supersedes 6H4869-01 23DEC09

Service Manual

for the

KODAK Point-of-Care CR 360 System

Important

•Qualified service personnel must install this modification.

•See the Service Portal for possible updates before doing this modification.

•When doing the procedures in this document, you must use safe work practices and wear the correct personal protective equipment (for example, safety eyewear) according to your company’s standard operating procedures.

None

Service Guide

KODAK Point-of-Care CR 360 System Service Manual

Publication Number: 6H4869

US FEDERAL LAW RESTRICTS THIS DEVICE TO SALE BY OR ON THE ORDER OF A PHYSICIAN ONLY.

All rights reserved. No part of this manual may be reproduced or copied in any form by any means–graphic, electronic or mechanical, including photocopying, typing, or information retrieval systems–without written permission of Carestream Health, Inc.

Use of Manual

The KODAK Point-of-Care CR 360 System is designed to meet international safety and performance standards. Personnel operating the unit must have a thorough understanding of the proper operation of the system. This manual has been prepared to aid medical and technical personnel to understand and operate the system. Do not operate the system before reading this manual and gaining a clear understanding of the operation of the system. If any part of this manual is not clear, please contact your Carestream Health representative for clarification.

Authorized European Representative

Carestream Health France

LES MERCURIALES

40, rue Jean Jaures

93176 BAGNOLET CEDEX

France

The Kodak trademark and trade dress are used under license from Kodak.

Carestream Health, Inc.

150 Verona Street

Rochester, NY 14608

6H4869

Table of Contents
Description	Page
Safety and Regulatory Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	9
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	9
General Safety Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	9
Electrical Hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	10
Explosion and Implosion Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	10
Overheating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	10
Laser Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	10
Recycling the Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	11
Labelling Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	11
IEC Symbols Used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	11
Device-specific Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	12
Regulatory Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	12
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	12
CE Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	12
USA Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	12
System Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	13
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	13
Operational Principles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	13
System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	14
Component Names and Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	14
Views of the Point-of-Care CR 360. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	16
Component Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	18
Power Line Filter Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	18
IMCS Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	18
Linear Slide Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	19
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	19
Two Types of Linear Screws. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	19
Linear Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	20
Optical Head Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	20
Photo Multiplier Assembly (PM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	21
Loader Stepper Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	22
Roller Drive Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	22
Right and Left Limit Sensors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	23
Service Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	24
Service Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	24
Removing the Scanner Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	25
Installing the Scanner Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	25
Activating the Scanner Without the Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	26
Activation Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	26
Activating the Scanner Without the Cover (Laser Deactivated) . . . . . . . . . . . . .	26
Before Service Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	26
After Service Operations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	27
Activating the Scanner without the Cover (Laser Activated). . . . . . . . . . . . . . . .	27
Before Service Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	27
After Service Operations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	27
Replacing the Power Line Filter Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	28
Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	28
Removing the Power Line Filter Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	28
Installing the Power Line Filter Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	29
Replacing the Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	30
Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	30
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	30
Replacing the Controller Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	32
Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	32

6H4869

Service Guide

Removing the Controller Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	32
Installing the Controller Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	34
Replacing the IMCS Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	36
Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	36
Removing the IMCS Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	36
Separating the Sensor Board from the Motion Board . . . . . . . . . . . . . . . . . . . .	37
Installing the IMCS Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	38
Replacing the Photo Multiplier Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	39
Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	39
Removing the PM Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	39
Installing the PM Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	40
Replacing the Photo Multiplier Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	41
Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	41
Removing the PM Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	41
Installing the PM Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	43
Replacing the Optical Head Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	45
Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	45
Removing the Optical Head Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	45
Installing the Optical Head Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	46
Replacing the Linear Screw Type A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	48
Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	48
Removing the Linear Screw Type A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	48
Installing the Linear Screw Type A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	49
Replacing the Linear Screw Type B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	50
Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	50
Removing the Linear Screw Type B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	50
Installing the Linear Screw Type B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	52
Test Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	53
Replacing the Linear Motor Type A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	54
Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	54
Removing the Linear Motor Type A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	54
Installing the Linear Motor Type A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	56
Replacing the Linear Motor Type B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	58
Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	58
Removing Type B Linear Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	58
Installing the Linear Motor Type B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	61
Replacing the Roller Drive Motor Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	64
Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	64
Removing the Drive Roller Motor Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . .	64
Installing the Roller Drive Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	65
Replacing the Loader Stepper Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	67
Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	67
Removing the Loader Stepper Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	67
Installing the Loader Stepper Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	67
Replacing the Laser Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	69
Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	69
Removing the Laser Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	69
Installing the Laser Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	70
Replacing the Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	71
Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	71
Removing the Power Supply Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	71
Installing the Power Supply Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	75
Replacing the Erase Lamps Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	77
Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	77
Removing the Erase Lamps Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	77
Installing the Erase Lamps Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	78
Replacing the Erase Lamps Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	80
Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	80
Installing the Erase Lamps Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	80

6H4869

Test Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	80
Replacing the Erase Lamp Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	81
Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	81
Removing the Erase Lamp Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	81
Installing the Erase Lamp Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	81
Replacing the Erase Lamps Inverter Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	82
Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	82
Removing the Erase Lamps Inverter Board . . . . . . . . . . . . . . . . . . . . . . . . . . . .	82
Installing the Erase Lamps Inverter Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	82
Replacing the Roof Assembly and Tray Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . .	83
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	83
Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	83
Removing the Roof Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	83
Removing the Tray Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	85
Installing the Tray Assembly and the Roof Assembly. . . . . . . . . . . . . . . . . . . . .	86
Test Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	87
Replacing the Right and Left Limit Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	88
Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	88
Removing the Right Limit Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	88
Installing the Right Limit Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	89
Removing the Left Limit Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	89
Installing the Left Limit Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	90
Replacing the LED Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	91
Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	91
Removing the LED Indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	91
Installing the LED Indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	91
LED Indicator Test Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	92
Replacing the Cassette Status Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	93
Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	93
Removing the Cassette Status Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	93
Installing the Cassette Status Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	93
Cassette Status Sensors Test Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	94
Replacing the Cassette Fixation Lever Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . .	95
Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	95
Removing the Cassette Fixation Lever Assembly . . . . . . . . . . . . . . . . . . . . . . .	95
Installing the Casette Fixation Lever Assembly . . . . . . . . . . . . . . . . . . . . . . . . .	97
Replacing the W0 Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	98
Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	98
Removing the W0 Sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	98
Installing the W0 Sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	99
W0 Sensor Test Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	100
Replacing the Z0 Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	101
Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	101
Removing the Z0 Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	101
Installing the Z0 Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	101
Z0 Sensor Test Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	102
Installing the IGUS Energy Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	103
Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	103
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	103
Testing and Closing the Scanner Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	109
Replacing the Barcode Reader. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	110
Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	110
Removing the Barcode Reader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	110
Installing the Barcode Reader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	111
Calibrations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	114
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	114
The Calibrations Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	114
Equipment Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	114
Origin Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	115

6H4869

Service Guide

Offset Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 System Gain Tuning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 System Gain Tuning Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 OCPC Process Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118 Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118 OCPC Process Calibration Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 Adjusting the Cassette Release Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 Adjustment Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 Auto-loop Solenoid Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 Solenoid Off Test (Go/No Go) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 Solenoid On Test (Touch/No Touch) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 Adjusting the Plate Pusher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129 Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129 Adjustment Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

Preventive Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130 Cleaning the Rollers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130 Roller Cleaning Cycles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130 Roller Cleaning Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130 Dismissing the Roller Cleaning Reminder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 Cleaning the Phosphor Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 Cleaning the Phosphor Screens. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 Cleaning the Scanner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

Key Operator Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135 Accessing Advanced Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135 User Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 Setup Tab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138 Anatomical Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 Diagnostics Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141 SW Update & Backup Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144 Backing Up (Export) Scanner and Anatom Settings . . . . . . . . . . . . . . . . . . . . . 145 To Restore (Import) Scanner and Anatom settings:. . . . . . . . . . . . . . . . . . . . . . 145 Updating Firmware, FPGA, and NIOS Settings . . . . . . . . . . . . . . . . . . . . . . . . . 145

Calibration Tab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146 Admin Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147 About Tab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148 DICOM Settings—Settings Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149 DICOM Settings—Destinations Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151

Electrical Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152

Block Diagram #1: Modular Power Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152

Block Diagram #2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

Block Diagram #3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154

Block Diagram #4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

Block Diagram #5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156

Block Diagram #6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157

Block Diagram #7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158

Block Diagram # 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

Block Diagram #9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

Observable Conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

Hardware Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163

6H4869

Hardware Error Message Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163 Hardware Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164 Scenario . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164 Recommended Action by Field Engineer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164 Scenario . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 Recommended Actions for Field Engineer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 Scenario . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166 Recommended Actions for Field Engineer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166 Scenario . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167 Recommended Actions for Field Engineer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167 Scenario . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168 Recommended Actions for Field Engineer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168 Scenario . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169 Recommended Actions for Field Engineer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169 Scenario . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170 Recommended Actions for Field Engineer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170 Scenario . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171 Recommended Actions for Field Engineer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171 Scenario . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172 Recommended Actions for Field Engineer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172 Scenario . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173 Recommended Actions for Field Engineer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173 Scenario . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174 Recommended Actions for Field Engineer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174 Scenario . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175 Recommended Actions for Field Engineer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175 Scenario . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176 Recommended Actions for Field Engineer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176 Scenario . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177 Recommended Actions for Field Engineer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177 Scenario . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178 Recommended Actions for Field Engineer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178 Scenario . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179 Recommended Actions for Field Engineer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179 Scenario . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180 Recommended Actions for Field Engineer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180 Controller and IMCS Embedded Software Update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181 Updating the Controller Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181 Updating Firmware and FPGA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181 Updating the IMCS Embedded Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182 Using the SC Shell Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185 Installing the SC Shell Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185 Establishing Communication Between the Host Computer and the IMCS Board 185 VSP Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185 Direct Cable Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186 Creating a Communication Terminal in the SC Shell Application. . . . . . . . . . . . 187 Opening the Communication Terminal in the SC Shell Application . . . . . . . . . . 188 Loading Custom Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189 Downloading Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191 Verifying the Firmware Download. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193 Downloading Macros . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194 Verifying the Macro Download . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196 Downloading Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197 Verifying Parameters Download . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199 Measuring the Linear Motor Current. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199

Acceptance Test Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204

6H4869

Service Guide

Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204 Preparing the Unit for Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204 Dark Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205 System Response and Linearity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206 Uniformity and Artifacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207 Multiple Test Tools: Resolution Grid, Step Wedge, and Contrast Resolution . . 208 Inspecting the Spatial Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209 Inspecting the Low Contrast Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209 Inspecting the Step Wedge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209 Erasure Efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209 Image Quality Results Reporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210

Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212 Calibration Results Report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212 Test Target Tool for Barcode Alignment Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . 213 Publication History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214

6H4869

Safety and Regulatory Information

Section 1: Safety and Regulatory Information

Introduction

The information contained herein is based on the experience and knowledge relating to the subject matter gained by Carestream Health prior to publication. No patent license is granted by this information.

Carestream Health reserves the right to change this information without notice, and makes no warranty, express or implied, with respect to this information. Carestream Health shall not be liable for any loss or damage, including consequential or special damages, resulting from any use of this information, even if loss or damage is caused by Carestream Health's negligence or other fault.

Caution

Cautions point out procedures that you must follow precisely to avoid damage to the system or any of its components, yourself or others, loss of data or corruption of files in software applications.

Note

Notes provide additional information, such as expanded explanations, hints, or reminders.

Important

Importants highlight critical policy information that affects how you use this guide and this product.

General Safety Guidelines

•This product was designed and manufactured to ensure maximum safety of operation. Operate and maintain it in strict compliance with the safety precautions and operating instructions contained in this guide.

•This product meets all the safety requirements applicable to medical equipment. However, anyone attempting to operate the system must be fully aware of potential safety hazards.

•There are no user serviceable parts in this system. The product must be installed, maintained, and serviced by qualified service personnel according to procedures and preventive maintenance schedules in the product service manual. If your product does not operate as expected, contact your Service Representative.

•The product in whole or in part shall not be modified in any way without prior written approval from Carestream Health, Inc.

•Personnel operating and maintaining this system should receive training and be familiar with all aspects of operation and maintenance.

•To ensure safety, read all user guides carefully before using the system and observe all Cautions, Importants, and Notes located throughout the guide.

•Keep this guide with the equipment. Reading this guide does not qualify you to operate, test, or calibrate this system.

•Unauthorized personnel shall not be allowed access to the system.

•If the product does not operate properly or fails to respond to the controls as described in this guide:

–Follow the safety precautions as specified in this guide.

–Stop using the system and prevent any changes to it.

–Immediately contact the service office, report the problem, and await further instructions.

•Use only legally marketed cassettes. Periodically check the quality of the cassettes, and replace if any defects are apparent.

•The images provided by this system are intended as tools for the trained user. They are explicitly not to be regarded as a sole incontrovertible basis for clinical diagnosis.

•Be aware of the product specifications and of system accuracy and stability limitations. Consider these limitations before making a decision based on quantitative values. If you have any doubts, consult the Sales Representative.

•This system is Class I continuous operated stationary equipment without applied parts and has one signal input/ output part.

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Service Guide

Electrical Hazards

Caution

•Do not remove or open system covers or plugs. Internal circuits use high voltage capable of causing serious injury.

•Fuses blown within 36 hours of being replaced by a qualified technician may indicate malfunctioning electrical circuits within the system. Have the system checked by qualified service personnel. Do not attempt to replace any fuse.

•Fluids that seep into the active circuit components of the system may cause short circuits that can result in electrical fires. Therefore, do not place any liquid or food on any part of the system.

Explosion and Implosion Hazards

Caution

•Do not operate the equipment in the presence of explosive liquids, vapors, or gases.

•Do not plug in or turn on the system if hazardous substances are detected in the environment. If these substances are detected after the system has been turned on, do not attempt to turn off the unit or unplug it. Evacuate and ventilate the area before turning off the system.

Overheating

Do not block the air circulation around the scanner. Always maintain at least 6 inches (15 cm) clearance around the scanner to prevent overheating and damage to the system.

Laser Safety Instructions

•During nominal operation, the unit is closed and sealed with a protective cover for safety reasons.

•During nominal operation, the cover should not be removed. Removing of the cover shall be done only for service purposes, and by a qualified technician for service operations.

•Service operations that do not require the laser should be done without activating the laser unit. Switching OFF the DIP switch on the laser board will disconnect the power supply to the laser, and deactivate the laser unit for service operations.

•In case the laser must be operated during service operation, the service technician shall make sure that the optical unit is located within the scanner drum, where the laser beam is blocked.

Laser Warning

When a service operation is taking place with the cover removed, disconnect the laser according to the procedure in Activating the Scanner Without the Cover (Laser Deactivated) on Page 26. If the laser must be activated during the service procedure, wear protective safety glasses at all times. The required laser safety eyewear must be intended for HeliumNeon/PDT lasers, have an optical density of 4-5 wavelengths of 610-695 nm, and be marked as having CE approval.

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Safety and Regulatory Information

Recycling the Unit

In the European Union, this symbol indicates that when the last user wishes to discard this product, it must be sent to appropriate facilities for recovery and recycling.

Contact your local Carestream Health representative or refer to http://recycle.carestreamhealth.com for additional information on the collection and recovery programs available for this product.

Labelling Summary

	Safety Labels	Consignes de Sécurité

	Laser	Laser
	Laser-emitting product	Appareil émetant de laser

	Class 3B laser product inside scanner	Rayonnement de laser évitez l’exposition au
		faisceau laser de la classe 3B. Appareil à laser
		de classe 3B a l’intérieur du scanner.

	High voltage	Haut voltage

	Chassis ground stud	Point de mise en terre du chassis

	Attention: Consult accompanying documents	Attention: consulter les documents joints

IEC Symbols Used

The system may have labels with one or more of the following symbols. These symbols indicate the IEC standards to which the system conforms.

Warning, Caution – consult accompanying documents

Protective ground points

Power ON

Power OFF

Caution – Electrical shock hazard

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Service Guide

Device-specific Safety Information

	Safety Information	Consignes de Sécurité

LIFTING HAZARD		DANGER POIDS LOURD
The KODAK Point-of-Care CR 360 scanner		Le scanner KODAK Point-of-Care CR 360 pèse
weighs 39 kg (86 lb). Do not try to lift the scanner		39 kg (86 lb). N’essayez pas de porter le scanner
by yourself. Always seek assistance from another		par vous-même. Demandez toujours de l’aide
person. Lifting equipment that is too heavy may		d’une autre personne. Porter un équipement trop
result in injury to personnel and/or damage to the		lourd peut provoquer des dommages physiques
scanner.		et/ou endommager le matériel.

WARNING		ATTENTION
The KODAK Point-of-Care CR 360 scanner is a		Le scanner KODAK Point-of-Care CR 360 est un
CLASS 1 Laser product.		produit laser de la Classe 1.
•	Do not remove the scanner cover.	• Ne pas retirer le couvercle du scanner.
•	Cover removal shall be done only by	• Le retrait du couvercle doit s’effectuer
	authorized service personnel!	uniquement par un personnel compétent.

Regulatory Information

Introduction

This product conforms to the following safety standards: IEC 601–1 Medical Electrical Equipment General Requirements for Safety, EN60601–1–2 Medical Electrical Equipment Electro-Magnetic Compatibility Requirements and Tests, IEC 60825-1 Safety of Laser Products.

This device complies with 21CFR 1040.10.

CE Conformity

This product conforms to the requirements of council directive 93/42/EEC. The KODAK Point-of-Care CR 360 is a Class I medical device. The KODAK Point-of-Care CR 360 bears the following mark of conformity:

The name and address of the CE representative appears on the back of the front page of this manual.

USA Regulations

The FDA cleared the system for sale in the USA.

Caution

Federal US law restricts this device for sale by or on the order of a physician.

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System Description

Section 2: System Description

Introduction

Throughout this manual the KODAK Point-of-Care CR 360 System will be referred to as the Point-of-Care CR 360. The Point-of-Care CR 360 is designed for the reading of phosphor X-ray screens (CR) by medical professionals. The system consists of the Point-of-Care CR 360 scanner and the software package that includes:

•The KODAK QC Software that operates the scanner.

•An image viewing and archiving software package that supports the DICOM 3.1 standard and was approved by Carestream Health.

•The system features 8 x 10 in., 10 x 12 in., 14 x 17 in., 9.5 x 9.5 in., 11 x 14 in., 14 x 14 in., 14 x 33 cm, 24 x 30 cm, and 15 x 30 cm digital image reading and viewing archive.

Note

Throughout this manual Front of the unit refers to the side where the cassettes are inserted. Right and Left are as viewed when facing the front of the unit.

Operational Principles

The Point-of-Care CR 360 is a digital imaging system for image acquisition and processing of static projection radiography that uses a phosphor screen with energy storage capability as an X-ray image receptor.

After exposure, a laser beam, which stimulates luminescence proportional to the local X-ray exposure, reads the screen. The luminescence signal is digitized. The data is then subjected to digital image processing.

The Point-of-Care CR 360 enables the user to read a screen quickly, and then erase it to be ready for the next scan. The scanner is compact and easy to use.

Using the Point-of-Care CR 360 enables medical professionals to “go digital” without changing their work practices or X-ray equipment.

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Service Guide

System Overview

Component Names and Descriptions

Part Name		Description

Controller Board	The controller board is the main board on the scanner. The controller board
	connects the scanner to the host PC workstation via the USB port. The
	controller board runs the firmware, and receives operational commands from
	the host PC workstation via the USB cable, and transforms the commands to
	the appropriate scanner hardware commands. The controller board generates
	the +/- 15 Vac to the DPMT and the +/- 12 Vac to the IMCS. It builds the
	scanned images and sends them via the same USB cable to the PC
	workstation. The controller board serves as the link between all peripherals in
	the scanner (i.e., Erase lamp, IMCS, Laser Board, and DPMT)

Integrated Motion Control	The motion (IMCS) board controls and drives the four motors:
System (IMCS) Board	•	Loader motor
	•	Linear motor
	•	Rotation motor
	•	Roller drive motor
	The IMCS board receives feedback from the encoders and sensors.
	The sensor board is a plug-in board in the IMCS board.

Linear Slide Assembly	The linear slide assembly moves the optical head and PM assembly along the
	X-axis (slow scan) during the scan.

Optical Head Assembly	The optical head assembly includes the laser module and the rotation motor
	that rotates the laser tube and a mirror during scanning. The laser module’s
	beam is reflected by the revolving mirror to different points on the phosphor
	screen inside of the drum. Simultaneously, the optical head travels along a
	linear axis, so the laser beam covers the full area of the screen one line at a
	time (fast scan). Another mirror collects and reflects the light returned from the
	screen to the PM assembly window.

Photo Multiplier Assembly (PM)	The photo multiplier (PM) tube collects the photons emitted from the screen and
	transforms the light into a current, which is then converted to voltage and
	digitized to pixel value by an ADC.

Roof Assembly and Tray	These two interconnected components receive and direct the cassette into
Assembly	position in preparation for loading into the drum.

Power Supply	The AC/DC power supply provides DC power to the scanner components.

Loader Stepper Assembly	The loader stepper assembly extracts the phosphor screen from the cassette in
	preparation for insertion into the drum, and assists in inserting the phosphor
	screen into the cassette. It is powered by the loader motor which works in an
	open loop (no encoder).

Roller Drive Motor Sub-System	The roller drive motor pulls the phosphor screen, when loading the phosphor
	screen into the drum, and pulls the phosphor screen back into the cassette
	when unloading the phosphor screen back into the cassette. The roller motor
	has a closed loop control which enables you to change the motor speed and
	thus control the erase time.

Laser	The laser beam stimulates the phosphor screen.

Laser Board	The laser board activates the optical head assembly. The laser board receives
	rotation motor phases and laser power, and enables laser signals. It transfers
	the rotation motor encoder signals to the controller board.

Barcode Reader	The barcode reader reads the screen size after the cassette is inserted into the
	scanner and locked into place.

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	System Description

Part Name	Description

LED Indicator	The LED indicator indicates the scanner’s main status such as ready for scan,
	erasing, and so on.

Erase Lamps Assembly	The erase lamps assembly brightly illuminates the phosphor screen after
	scanning, to erase the image so that the screen is ready to be used again.

Erase Lamps Inverter Board	The erase lamps inverter board converts the 21 VDC input to high voltage
	output which drives the erase lamps (CCFL tubes).

CCFL Board	The CCFL board monitors the erase lamps current (CCFL tubes) and the erase
	lamps assembly temperature.

Sensor Board	The sensor board is a plug-in board in the IMCS board.

Sensors

Roller Motor Forward Limit	Forward limit sensor that stops the roller motor upon reaching the end of travel
Sensor (J502)	during screen loading.

Autoloop Sensor (J504)	Detects that the auto-loop mechanism is in activated position.

Left and Right Limit Sensors	Left and right limit sensors indicate that the linear slide assembly has reached
(J515/J516)	the end of its travel. The right limit sensor (J516) is Home position.

W0 Sensor (J511)	The W0 sensor determines the activation and deactivation of the rollers
	according to screen presence at the entrance to the drum.

Z0 Sensor (J505)	Detects the presence of the screen in the drum.

Loader Back Sensor (J508)	Back limit sensor that stops the roller motor when moving in a backwards
	direction.
Cover Safety Interlock	Detects presence of system cover. When the cover is not detected, the system
Sensor (J510)	motors, laser, and erase assembly will not work.

15x30 Sensor (J512)	Detects if the 15 x 30 in. dental adapter is installed.

Cassette In Place Sensor	Signals to the control system when the cassette is inserted and locked into the
(J513)	scanner.

Cassette Hold Sensor	Reverse limit sensor that stops the loader motor upon reaching the end of travel
(J514)	position in a forward direction.

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Service Guide

Views of the Point-of-Care CR 360

Scanner Front View

Lead screw

LED indicator

Scanner Rear View

Erase lamps inverter board

Erase lamp board

Off/On switch

Power cord socket

Drum

Laser board

Roof assembly

Tray assembly

Connector panel

Controller board

USB outlet

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System Description

Scanner Left View

PM tube

Linear motor

Roller drive motor

IMCS board

Scanner Right View

Laser unit

Power supply unit

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Service Guide

Component Description

Power Line Filter Module

The power line filter module filters the AC supply to the scanner. The power inlet socket, ON-OFF switch, and two fuses are located on the module.

IMCS Board

The IMCS board is a module stacked in four layers. It comprises the motion board and the sensor board, which is on the top layer. The IMCS board controls all four scanner motors and is responsible for all scanner sequences: loading, scanning, erasing, unloading, and ejecting the cassette.

The motion board and sensor board can be replaced either separately or as a single component. The supplied replacement unit is an entire IMCS board assembly. If you need to replace one of these boards separately you must first separate the replacement board from the replacement unit.

Motion board

	Sensor Board Connectors

J501	Reserved

J502	Roller Forward Sensor

J503	Reserved

J504	Loop Solenoid

J505	Screen Carriage Sensor (Z0)

J506	Reserved

J507	Reserved

J508	Loader Back Position

J510	Cover Sensor

J511	W0 Sensor

J512	15 x 30 Cassette Adapter Sensor

J513	Cassette Presence Sensor

J514	Cassette Hold Sensor

J515	Left Limit Sensor

J516	Right Limit Sensor (Home Sensor)

J517	Reserved

J519	Reserved

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System Description

Linear Slide Assembly

Overview

The linear slide assembly moves the PM assembly and the laser within the drum to read the phosphor screen.

Linear motor

Linear screw

There are two replacement procedures for the linear slide assembly:

•Linear screw replacement. See Replacing the Linear Screw Type A on Page 48.

•Linear motor replacement. See Replacing the Linear Motor Type A on Page 54.

Two Types of Linear Screws

Type A					Type B

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Service Guide

Linear Motor

The linear motor operates the linear slide assembly.

Two Types of Linear Motors

Type A			Type B

Optical Head Assembly

The optical head assembly controls the laser module beam. The laser module beam emits the light to energize the phosphor screen.

Optical head assembly

Optical head connector bracket

Laser board

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System Description

Photo Multiplier Assembly (PM)

The photo multiplier (PM) tube collects the photons emitted from the screen.

PM tube

There are two replacement procedures for the photo multiplier:

•PM board replacement. See Replacing the Photo Multiplier Board on Page 39.

•PM assembly replacement. See Replacing the Photo Multiplier Assembly on Page 41.

Photo Multiplier assembly

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Service Guide

Loader Stepper Assembly

The loader stepper assembly extracts the screen from the cassette and assists in inserting the screen into the cassette.

Loader pusher

Retainer screws

Roller Drive Motor Assembly

The roller drive motor assembly pulls the phosphor screen from the cassette into the drum.

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System Description

Right and Left Limit Sensors

The right and left limit sensors control the maximum left/right (X-axis) movement of the linear motor of the PM mounted on the slide.

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Service Guide

Section 3: Service Procedures

Service Tools

The following is a list of tools required for service operations:

•Phillips (cross-head) screwdriver (medium)

•Flat screwdriver

•Allen wrenches (metric): 0.89, 1.5, 2, 2.5, 3, 3.5, 4, 5

•Open-ended wrenches (metric): 5.5, 7

•Wire cutters

•Long-nose pliers

•Multi-meter / avo (DVM)

•Safety activation key (SK000100)

•Scanning head alignment gauge (SK000099)

•Trolley roller gauge (0.3 mm and 0.4 mm) (SK000024)

•Safety eyewear (The required laser safety eyewear must be intended for HeliumNeon/PDT lasers, have an optical density of 4-5 wavelengths of 610-695 nm, and be marked as having CE approval.)

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Service Procedures

Removing the Scanner Cover

[1]Switch OFF the scanner.

[2]With the system upright, pull the scanner to the edge of the table so that the front side is extended slightly over the table edge.

Scanner cover screws

[3]Remove the 2 scanner cover screws using a 5 mm Allen wrench.

[4]Remove the 2 scanner cover screws at the back of the scanner (one on each side) using a 5 mm Allen wrench.

[5]Lift off the cover.

Installing the Scanner Cover

[1]Check (in this order):

a.The scanner is switched OFF.

b.The safety interlock key is not in the interlock.

c.The laser board DIP switch is switched ON.

[2]Install the scanner cover.

[3]Install the 4 scanner cover screws.

[4]Switch ON the scanner.

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Service Guide

Activating the Scanner Without the Cover

Activation Procedures

Laser Warning

Do not operate the unit while the laser is connected without proper eye protection. Safety glasses (see Laser Safety Instructions on Page 10) must be worn by all personnel in the area of the unit! Only authorized personnel may remove the cover. Before operating the unit without the cover, disconnect the laser (see Activating the Scanner Without the Cover (Laser Deactivated) on Page 26).

When the scanner cover is removed, the safety electrical interlock switch disconnects the erasing CCFL assembly, the laser, and all motors.

To activate the scanner without the cover, use the applicable procedure:

•If the laser is not needed. See Activating the Scanner Without the Cover (Laser Deactivated) on Page 26.

•If the laser is needed. See Activating the Scanner without the Cover (Laser Activated) on Page 27.

Activating the Scanner Without the Cover (Laser Deactivated)

Before Service Operations

Laser board DIP switch

[1] Switch OFF the DIP switch on the laser board.

Activation key inserted

Activation key not inserted

[2]Insert the safety interlock activation key into the safety interlock to the left of the roof assembly.

[3]Switch ON the scanner and perform the necessary operations.

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Service Procedures

After Service Operations

After performing service operations, before installing the scanner cover:

[1]Switch OFF the scanner.

[2]Remove the safety interlock activation key from the safety interlock.

[3]Switch ON the DIP switch on the laser board.

Activating the Scanner without the Cover (Laser Activated)

Before Service Operations

Laser Warning

Refer to Laser Safety Instructions on Page 10.

Activation key inserted

Activation key not inserted

[1]Insert the safety interlock activation key into the safety interlock.

[2]Switch ON the scanner and perform the necessary operations.

[3]If the laser is no longer needed, switch OFF the DIP switch.

After Service Operations

After performing service operations, before installing the scanner cover:

[1]Switch OFF the scanner.

[2]Remove the safety interlock activation key from the safety interlock.

[3]If the DIP switch on the laser board is OFF, switch it ON.

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Service Guide

Replacing the Power Line Filter Module

Tools Required

•Socket wrench

•2.0 mm Allen wrench

•2.5 mm Allen wrench

Removing the Power Line Filter Module

Laser Warning

.Refer to Laser Safety Instructions on Page 10.

[1]Switch OFF the power and disconnect the power cable from the power inlet socket of the scanner.

[2]Remove the scanner cover. (See Removing the Scanner Cover on Page 25.)

Structure bar

Power line filter module

[3] Remove the lower left structure bar using a 2.5 mm Allen wrench.

[4] Remove the 2 screws above and below the ON/OFF switch using a 2 mm Allen wrench.

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Service Procedures

[5]Remove the 2 screws retaining the module bracket using the 2.5 mm Allen wrench.

[6]Remove the nuts retaining the ground cables to the ground stud using a socket wrench.

[7]Remove the ground cable of the power line filter from the stud.

[8]Disconnect the 2 power connectors.

[9]Remove the module together with the module bracket from the scanner.

Installing the Power Line Filter Module

Module bracket

Power line filter module

[1]Set the new power line filter module into the module bracket.

[2]Insert the module into the scanner.

[3]Connect the 2 power connectors to the module.

Note

Connect black wire No. 1 to P and black wire No. 2 to N.

[4]Connect the 3 ground wires to the stud and tighten the nut.

[5]Insert the bracket screws.

Laser Warning

Refer to Laser Safety Instructions on Page 10.

[6]Connect the system to the main power and confirm that the system is operating properly.

[7]Install the scanner cover. See Installing the Scanner Cover on Page 25.

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Service Guide

Replacing the Fuses

Tools Required

•Flat screwdriver

•Replacement fuses (2)

Procedure

[1]Switch OFF the scanner.

[2]Disconnect the scanner from the main power.

Fuse drawer

[3] Locate the fuse drawer on the power inlet module.

[4] Open the drawer using a flat screwdriver, prying gently from the plastic tab.

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