JLG 4017PS Parts Manual

31200722 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 3

General Information

1. MACHINE IDENTIFICATION Machines are identified by model & in some cases a combination of model, serial number (S/N) or regional standard (CE, AUS, ANSI). Components may also be identified by S/N or manufacturer. Common components that may be identified by these characteristics are attachments, engine, transmission & hydraulic components.
3. TABLE OF CONTENTS A table of contents (TOC) is found toward the beginning of the manual. Figure number, description & page number are provided for quick reference to the page containing the related information.
4. RECOMMENDED SPARE PARTS The Recommended Spare Parts, located near the end of the manual, references most frequently used maintenance parts.
5. PART NUMBER INDEX A numerical index listing all part numbers & the corresponding page number(s) appears at the back of the manual.
6. NON-SERVICED PARTS In some instances it is necessary to display non-serviced parts, assemblies or installations. In the case of assemblies & installations there will be a Ref in the Qty column & a note after the item description stating what is available for service within. In the case of parts that are not available for service within assemblies or components there will be a NSS (Not Sold Separately) listed in the part number column of the manual.
7. PARTS LIST ITEM NUMBERS Numbers shown in the Item column correspond to numbers used in the associated illustration(s). Item numbers which are missing from sequence & are not shown in the illustration(s) are not used on that page.
8. INDENTED PART DESCRIPTION An indented part description is included in the item under which it is indented.
9. ABBREVIATIONS & SYMBOLS
AC.................................................................... Air Conditioning
ANSI ............................. American National Standards Institute
AR..........................................................................As Required
ASME.................... American Society of Mechanical Engineers
ASSY ......................................................................... Assembly
AUS..............................................................................Australia
AUX..............................................................................Auxiliary
CE............................................................European Conformity
DIA..............................................................................Diameter
EURO.........................................................................European
FT ...................................................................................... Foot
GA...................................................................................Gauge
GR ...................................................................................Grade
HD.....................................................................................Head
HYD ............................................................................Hydraulic
ID ..................................................................... Inside Diameter
IN ........................................................................................Inch
ISO............................. International Organization for Standards
ITSDF ..... Industrial Truck Standards Development Foundation
KG............................................................................... Kilogram
kW................................................................................. Kilowatt
10. ILLUSTRATION REFERENCE LETTERS When necessary, illustrations may contain reference letters that are intended to track information from one point to another in the illustration such as harnesses & hoses or any other information that has been separated in the illustration.
LB ....................................................................................Pound
LH.............................................................................. Left Hand
LS ............................................................................. Low Sulfur
MAX........................................................................... Maximum
MM .............................................................................Millimeter
N....................................................................................Newton
NA ......................................................................Not Applicable
NLA ...........................................................No Longer Available
NSS ........................................................... Not Sold Separately
OD ................................................................. Outside Diameter
OZ .................................................................................. Ounce
P/N ........................................................................Part Number
QTY ..............................................................................Quantity
REF ...........................................................................Reference
REQ............................................................................ Required
RH ........................................................................... Right Hand
S/N .....................................................................Serial Number
SAE ....................................... Society of Automotive Engineers
STD ............................................................................ Standard
ULS ..................................................................Ultra Low Sulfur
V .......................................................................................... Volt
Note: Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.
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2
7
1
8
9
9
6
7
1
2

TABLE OF CONTENTS

SECTION 1 - FRAME AND ATTACHING PARTS................................................................................................................................ 9
FIGURE 1-1. FRAME AND ATTACHING PARTS .......................................................................................................................... 10
FIGURE 1-2. COVERS ................................................................................................................................................................... 16
FIGURE 1-3. OUTRIGGERS .......................................................................................................................................................... 20
FIGURE 1-4. LICENSE PLATE INSTALLATION ............................................................................................................................ 22
FIGURE 1-5. RETRIEVAL HITCH .................................................................................................................................................. 26
FIGURE 1-6. PIN HITCH, AUTO HITCH AND PITON FRAME-AUTO HITCH ............................................................................... 28
FIGURE 1-7. PIN HITCH - CUNA C AND CUNA D2 ...................................................................................................................... 30
FIGURE 1-8. HYDRAULIC HITCH ................................................................................................................................................. 32
FIGURE 1-9. PIN HITCH - FIXED POSITION CEE 12T ................................................................................................................. 34
SECTION 2 - BOOM .......................................................................................................................................................................... 37
FIGURE 2-1. BOOM INSTALLATION ............................................................................................................................................. 38
FIGURE 2-2. BOOM INSTALLATION ............................................................................................................................................. 42
FIGURE 2-3. BOOM INSTALLATION ............................................................................................................................................. 44
FIGURE 2-4. FIRST BOOM SECTION ........................................................................................................................................... 48
FIGURE 2-5. FIRST BOOM SECTION ........................................................................................................................................... 50
FIGURE 2-6. FIRST BOOM SECTION ........................................................................................................................................... 52
FIGURE 2-7. SECOND BOOM SECTION ...................................................................................................................................... 54
FIGURE 2-8. SECOND BOOM SECTION ...................................................................................................................................... 56
FIGURE 2-9. SECOND BOOM SECTION ...................................................................................................................................... 58
FIGURE 2-10. THIRD BOOM SECTION ........................................................................................................................................ 60
FIGURE 2-11. THIRD BOOM SECTION ........................................................................................................................................ 62
FIGURE 2-12. FOURTH BOOM SECTION .................................................................................................................................... 64
FIGURE 2-13. EXTEND CHAINS ................................................................................................................................................... 66
FIGURE 2-14. EXTEND CHAINS ................................................................................................................................................... 68
FIGURE 2-15. RETRACT CHAINS ................................................................................................................................................. 70
FIGURE 2-16. RETRACT CHAINS ................................................................................................................................................. 72
FIGURE 2-17. MANUAL QUICK ATTACH ..................................................................................................................................... 74
FIGURE 2-18. MANUAL QUICK ATTACH ..................................................................................................................................... 76
FIGURE 2-19. HYDRAULIC QUICK ATTACH ................................................................................................................................ 78
FIGURE 2-20. HYDRAULIC QUICK ATTACH ................................................................................................................................ 80
FIGURE 2-21. JD QUICK ATTACH ................................................................................................................................................ 82
FIGURE 2-22. JCB MANUAL QUICK ATTACH .............................................................................................................................. 84
FIGURE 2-23. JCB HYDRAULIC QUICK ATTACH ........................................................................................................................ 86
FIGURE 2-24. MANITOU MANUAL QUICK ATTACH .................................................................................................................... 88
FIGURE 2-25. MANITOU HYDRAULIC QUICK ATTACH .............................................................................................................. 90
FIGURE 2-26. MANUAL QUICK ATTACH INSTALLATION, (IF EQUIPPED WITH PLATFORM) ................................................. 92
SECTION 3 - ATTACHMENTS .......................................................................................................................................................... 95
FIGURE 3-1. CARRIAGE ASSEMBLY ........................................................................................................................................... 96
FIGURE 3-2. SIDE SHIFT CARRIAGE ASSEMBLY ...................................................................................................................... 98
FIGURE 3-3. FORK TINES .......................................................................................................................................................... 100
FIGURE 3-4. FORK POSITIONING CARRIAGE W/FORKS ........................................................................................................ 102
FIGURE 3-5. FIXED PLATFORM INSTALLATION....................................................................................................................... 104
FIGURE 3-6. EXTENDABLE PLATFORM INSTALLATION ......................................................................................................... 108
FIGURE 3-7. EXTENDABLE PLATFORM ASSEMBLY ................................................................................................................ 112
FIGURE 3-8. CONSOLE BOX ASSEMBLY .................................................................................................................................. 114
FIGURE 3-9. FORK MOUNTED HOOK ....................................................................................................................................... 118
FIGURE 3-10. CRANE HOOK ...................................................................................................................................................... 120
FIGURE 3-11. BUCKETS ............................................................................................................................................................. 122
FIGURE 3-12. MULTI-PURPOSE BUCKETS ............................................................................................................................... 124
FIGURE 3-13. MANURE BUCKET ............................................................................................................................................... 126
FIGURE 3-14. CONCRETE BUCKET .......................................................................................................................................... 128
FIGURE 3-15. CONCRETE LADLE .............................................................................................................................................. 130
FIGURE 3-16. TRUSS BOOMS.................................................................................................................................................... 132
SECTION 4 - ENGINE AND ATTACHING PARTS .......................................................................................................................... 135
FIGURE 4-1. ENGINE INSTALLATION ........................................................................................................................................ 136
FIGURE 4-2. DEUTZ ENGINE ..................................................................................................................................................... 140
FIGURE 4-3. DEUTZ ENGINE ..................................................................................................................................................... 142
FIGURE 4-4. FUEL TANK AND LINES ........................................................................................................................................ 144
31200722 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 5
TABLE OF CONTENTS
FIGURE 4-5. RADIATOR INSTALLATION .................................................................................................................................... 148
FIGURE 4-6. AIR CLEANER INSTALLATION .............................................................................................................................. 154
FIGURE 4-7. EXHAUST INSTALLATION ..................................................................................................................................... 156
FIGURE 4-8. EXHAUST INSTALLATION ..................................................................................................................................... 160
SECTION 5 - DRIVE TRAIN ............................................................................................................................................................. 163
FIGURE 5-1. DRIVE TRAIN COMPONENTS ............................................................................................................................... 164
FIGURE 5-2. FRONT AXLE ASSEMBLY ...................................................................................................................................... 168
FIGURE 5-3. FRONT AXLE - HOUSING ...................................................................................................................................... 170
FIGURE 5-4. FRONT AXLE - HOUSING ...................................................................................................................................... 172
FIGURE 5-5. FRONT AXLE - SWIVEL HOUSING AND STEERING CYLINDER ......................................................................... 174
FIGURE 5-6. FRONT AXLE - BEVEL GEAR SET ........................................................................................................................ 176
FIGURE 5-7. FRONT AXLE - DIFFERENTIAL ............................................................................................................................. 178
FIGURE 5-8. FRONT AXLE - DOUBLE U-JOINT ......................................................................................................................... 180
FIGURE 5-9. FRONT AXLE - BRAKES ........................................................................................................................................ 182
FIGURE 5-10. FRONT AXLE - WHEEL HUB ................................................................................................................................ 184
FIGURE 5-11. FRONT AXLE - FINAL REDUCTION..................................................................................................................... 186
FIGURE 5-12. FRONT AXLE - BRAKE CALIPER ........................................................................................................................ 188
FIGURE 5-13. REAR AXLE ASSEMBLY ...................................................................................................................................... 190
FIGURE 5-14. REAR AXLE - AXLE HOUSING ............................................................................................................................ 192
FIGURE 5-15. REAR AXLE - SWIVEL HOUSING AND STEERING CYLINDER ......................................................................... 194
FIGURE 5-16. REAR AXLE - BEVEL GEAR SET ......................................................................................................................... 196
FIGURE 5-17. REAR AXLE - DIFFERENTIAL ................................................................................................ .............................. 198
FIGURE 5-18. REAR AXLE - DOUBLE U-JOINT ......................................................................................................................... 200
FIGURE 5-19. REAR AXLE - WHEEL HUB .................................................................................................................................. 202
FIGURE 5-20. REAR AXLE - FINAL REDUCTION ....................................................................................................................... 204
FIGURE 5-21. TRANSMISSION ................................................................................................................................................... 206
FIGURE 5-22. TRANSFER GEARBOX ASSEMBLY .................................................................................................................... 208
FIGURE 5-23. TORQUE CONVERTER AND DRIVE ................................................................................................................... 210
FIGURE 5-24. GEARS AND BEARINGS ...................................................................................................................................... 212
FIGURE 5-25. 1ST/2ND CLUTCH SHAFT .................................................................................................................................... 214
FIGURE 5-26. INPUT SHAFT ....................................................................................................................................................... 216
FIGURE 5-27. FORWARD HIGH/3RD CLUTCH SHAFT .............................................................................................................. 218
FIGURE 5-28. ANCILLARY COMPONENTS ................................................................................................................................ 220
FIGURE 5-29. FENDER GROUP .................................................................................................................................................. 224
FIGURE 5-30. REMOTE GREASE SYSTEM INSTALLATION ..................................................................................................... 226
FIGURE 5-31. TIRES AND WHEEL INSTALLATION ................................................................................................................... 230
FIGURE 5-32. FRONT AXLE ASSEMBLY, (4014PS) (HYDRAULIC PARK BRAKE) ................................................................... 234
FIGURE 5-33. FRONT AXLE ASSEMBLY, (4017PS) (HYDRAULIC PARK BRAKE) ................................................................... 248
FIGURE 5-34. REAR AXLE ASSEMBLY, (4014PS) (HYDRAULIC PARK BRAKE) ..................................................................... 262
FIGURE 5-35. REAR AXLE ASSEMBLY, (4017PS) (HYDRAULIC PARK BRAKE) ..................................................................... 276
FIGURE 5-36. STEERING ARM ASSY ......................................................................................................................................... 290
FIGURE 5-37. STEERING ARM ASSY ......................................................................................................................................... 292
FIGURE 5-38. STEERING CYLINDER ......................................................................................................................................... 294
FIGURE 5-39. STEERING CYLINDER ......................................................................................................................................... 296
FIGURE 5-40. STEERING CYLINDER ......................................................................................................................................... 298
FIGURE 5-41. BEVEL GEAR SET ................................................................................................................................................ 300
FIGURE 5-42. DIFFERENTIAL KIT............................................................................................................................................... 302
FIGURE 5-43. DOUBLE JOINT .................................................................................................................................................... 304
FIGURE 5-44. DOUBLE JOINT .................................................................................................................................................... 306
FIGURE 5-45. WHEEL HUB KIT ................................................................................................................................................... 308
FIGURE 5-46. WHEEL HUB KIT ................................................................................................................................................... 310
SECTION 6 - CAB ............................................................................................................................................................................ 313
FIGURE 6-1. CAB INSTALLATION ............................................................................................................................................... 314
FIGURE 6-2. CAB ASSEMBLY ..................................................................................................................................................... 320
FIGURE 6-3. CAB DOOR ............................................................................................................................................................. 324
FIGURE 6-4. INTERIOR INSTALLATION ..................................................................................................................................... 328
FIGURE 6-5. WIPER INSTALLATIONS ........................................................................................................................................ 330
FIGURE 6-6. SEAT ASSEMBLIES ............................................................................................................................................... 334
FIGURE 6-7. HEATER INSTALLATION ........................................................................................................................................ 336
FIGURE 6-8. AIR CONDITIONING INSTALLATION ..................................................................................................................... 340
SECTION 7 - CONTROLS ................................................................................................................................................................ 345
6 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 31200722
TABLE OF CONTENTS
FIGURE 7-1. BRAKE .................................................................................................................................................................... 346
FIGURE 7-2. HAND BRAKE ......................................................................................................................................................... 348
FIGURE 7-3. ACCELERATOR ..................................................................................................................................................... 350
FIGURE 7-4. STEERING COLUMN ............................................................................................................................................. 352
FIGURE 7-5. BOOM JOYSTICK................................................................................................................................................... 354
SECTION 8 - HYDRAULIC CIRCUITS ............................................................................................................................................. 357
FIGURE 8-1. SUPPLY CIRCUIT .................................................................................................................................................. 358
FIGURE 8-2. SUPPLY CIRCUIT .................................................................................................................................................. 362
FIGURE 8-3. DUMP CIRCUIT ...................................................................................................................................................... 366
FIGURE 8-4. DUMP CIRCUIT ...................................................................................................................................................... 370
FIGURE 8-5. STEER SELECT CIRCUIT ...................................................................................................................................... 374
FIGURE 8-6. STEER SELECT CIRCUIT ...................................................................................................................................... 376
FIGURE 8-7. SERVICE BRAKE CIRCUIT .................................................................................................................................... 378
FIGURE 8-8. SERVICE BRAKE CIRCUIT WITH BOOM SUSPENSION ..................................................................................... 380
FIGURE 8-9. LIFT CYLINDER CIRCUIT ...................................................................................................................................... 382
FIGURE 8-10. LIFT CYLINDER CIRCUIT .................................................................................................................................... 384
FIGURE 8-11. LIFT CYLINDER CIRCUIT .................................................................................................................................... 386
FIGURE 8-12. EXTEND/RETRACT CYLINDER CIRCUIT ........................................................................................................... 388
FIGURE 8-13. EXTEND/RETRACT CYLINDER CIRCUIT ........................................................................................................... 390
FIGURE 8-14. EXTEND/RETRACT CYLINDER CIRCUIT ........................................................................................................... 392
FIGURE 8-15. TILT AND TILT COMPENSATION CYLINDER CIRCUIT ..................................................................................... 394
FIGURE 8-16. TILT AND TILT COMPENSATION CYLINDER CIRCUIT ..................................................................................... 396
FIGURE 8-17. TILT AND TILT COMPENSATION CYLINDER CIRCUIT ..................................................................................... 398
FIGURE 8-18. AUXILIARY HYDRAULIC CIRCUIT ...................................................................................................................... 402
FIGURE 8-19. AUXILIARY HYDRAULIC CIRCUIT ...................................................................................................................... 406
FIGURE 8-20. AUXILIARY HYDRAULIC CIRCUIT ...................................................................................................................... 408
FIGURE 8-21. FRAME LEVEL AND OUTRIGGER ...................................................................................................................... 410
FIGURE 8-22. TRAILER BRAKES ............................................................................................................................................... 412
FIGURE 8-23. TRAILER BRAKES ............................................................................................................................................... 416
FIGURE 8-24. TRAILER BRAKES ............................................................................................................................................... 418
SECTION 9 - HYDRAULIC COMPONENTS ................................................................ ................................ .................................... 421
FIGURE 9-1. LIFT CYLINDER AND HARDWARE ....................................................................................................................... 422
FIGURE 9-2. LIFT CYLINDER AND HARDWARE ....................................................................................................................... 424
FIGURE 9-3. LIFT CYLINDER AND HARDWARE ....................................................................................................................... 426
FIGURE 9-4. EXTEND/RETRACT CYLINDER AND HARDWARE .............................................................................................. 428
FIGURE 9-5. EXTEND/RETRACT CYLINDER AND HARDWARE .............................................................................................. 430
FIGURE 9-6. EXTEND/RETRACT CYLINDER AND HARDWARE .............................................................................................. 432
FIGURE 9-7. TILT CYLINDER AND HARDWARE ....................................................................................................................... 434
FIGURE 9-8. TILT CYLINDER AND HARDWARE ....................................................................................................................... 436
FIGURE 9-9. COMPENSATION CYLINDER AND HARDWARE ................................................................................................. 438
FIGURE 9-10. COMPENSATION CYLINDER AND HARDWARE................................................................................................ 440
FIGURE 9-11. FRAME LEVEL CYLINDER AND HARDWARE .................................................................................................... 442
FIGURE 9-12. OUTRIGGER CYLINDER AND HARDWARE ....................................................................................................... 444
FIGURE 9-13. QUICK ATTACH CYLINDER ................................................................................................................................ 446
FIGURE 9-14. MAIN CONTROL VALVE ...................................................................................................................................... 448
FIGURE 9-15. MAIN CONTROL VALVE ...................................................................................................................................... 452
FIGURE 9-16. DIVERTER VALVE ............................................................................................................................................... 456
FIGURE 9-17. STEERING SELECT VALVE ................................................................................................................................ 458
FIGURE 9-18. PISTON PUMP ..................................................................................................................................................... 460
FIGURE 9-19. HYDRAULIC TANK ............................................................................................................................................... 462
FIGURE 9-20. COMBINATION VALVE ........................................................................................................................................ 464
FIGURE 9-21. TRAILER BRAKE VALVE ..................................................................................................................................... 466
FIGURE 9-22. TRAILER BRAKE VALVE ..................................................................................................................................... 468
FIGURE 9-23. DYNAMIC SELECT VALVE .................................................................................................................................. 470
FIGURE 9-24. OUTRIGGER MAIN CONTROL VALVE ............................................................................................................... 472
FIGURE 9-25. ACTUATOR ASSEMBLY ...................................................................................................................................... 474
SECTION 10 - ELECTRICAL ........................................................................................................................................................... 477
FIGURE 10-1. ENGINE COMPARTMENT ELECTRICAL INSTALLATION ................................................................ .................. 478
FIGURE 10-2. CAB ELECTRICAL INSTALLATION ..................................................................................................................... 482
FIGURE 10-3. BOOM AND FRAME ELECTRICAL INSTALLATION............................................................................................ 486
FIGURE 10-4. CAB SWITCHES ................................................................................................................................................... 492
31200722 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 7
TABLE OF CONTENTS
FIGURE 10-5. WORKLIGHT INSTALLATIONS ............................................................................................................................ 494
FIGURE 10-6. DRIVING LIGHTS .................................................................................................................................................. 496
FIGURE 10-7. DRIVING LIGHTS .................................................................................................................................................. 500
FIGURE 10-8. ENGINE BAY HARNESS ...................................................................................................................................... 502
FIGURE 10-9. TRANSMISSION HARNESS ................................................................................................................................. 508
FIGURE 10-10. CAB FLOOR HARNESS ...................................................................................................................................... 510
FIGURE 10-11. CAB ROOF HARNESS ........................................................................................................................................ 518
FIGURE 10-12. BOOM HARNESS ............................................................................................................................................... 520
FIGURE 10-13. BOOM LIGHT HARNESS .................................................................................................................................... 522
FIGURE 10-14. FRONT FRAME HARNESS ................................................................................................................................ 524
FIGURE 10-15. FRONT FRAME HARNESS ................................................................................................................................ 526
FIGURE 10-16. REAR FRAME HARNESS ................................................................................................................................... 528
FIGURE 10-17. RIDE AND FLOAT CHASSIS SIDE HARNESS ................................................................................................... 530
FIGURE 10-18. RIDE AND FLOAT CAB HARNESS .................................................................................................................... 532
FIGURE 10-19. RIDE AND FLOAT CONTROLLER HARNESS ................................................................................................... 534
FIGURE 10-20. TOW HITCH HARNESS ...................................................................................................................................... 536
FIGURE 10-21. TRAILER BRAKE CAB HARNESS, ITALIAN ...................................................................................................... 538
FIGURE 10-22. TRAILER BRAKE CHASSIS HARNESS, ITALIAN .............................................................................................. 540
FIGURE 10-23. A/C HARNESS .................................................................................................................................................... 542
FIGURE 10-24. BOOM EXTENSION HARNESS .......................................................................................................................... 544
FIGURE 10-25. HEADLIGHT EXTENSION HARNESS ................................................................................................................ 546
FIGURE 10-26. LIGHT EXTENSION HARNESS .......................................................................................................................... 548
FIGURE 10-27. WORKLIGHT HARNESS ..................................................................................................................................... 550
FIGURE 10-28. CAB AUXILIARY POWER HARNESS ................................................................................................................. 552
FIGURE 10-29. PLATFORM BOOM HARNESS ........................................................................................................................... 554
FIGURE 10-30. PLATFORM BOOM HARNESS ........................................................................................................................... 556
FIGURE 10-31. DUAL SEAT SWITCH HARNESS ....................................................................................................................... 558
SECTION 11 - DECALS ................................................................................................................................................................... 561
FIGURE 11-1. CAB AND FRAME DECALS .................................................................................................................................. 562
FIGURE 11-2. BOOM DECALS .................................................................................................................................................... 570
SECTION 12 - RECOMMENDED SPARE PARTS ........................................................................................................................... 573
FIGURE 12-1. RECOMMENDED SPARE PARTS ........................................................................................................................ 574
PART NUMBER INDEX .................................................................................................................................................................... 577
8 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 31200722
SECTION 1 - FRAME AND ATTACHING PARTS
SECTION 1 - FRAME AND ATTACHING PARTS
31200722 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 9
SECTION 1 - FRAME AND ATTACHING PARTS
FIGURE 1-1. FRAME AND ATTACHING PARTS
10 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 31200722
SECTION 1 - FRAME AND ATTACHING PARTS
31200722 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 11
SECTION 1 - FRAME AND ATTACHING PARTS
12 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 31200722
SECTION 1 - FRAME AND ATTACHING PARTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001128451
Ref
ENGINE POD TO FRAME INSTALLATION, (not available to order, see items 2 thru 24 for service)
D
2
0761615
3
HEX HD CAPSCREW, M16X35, GR8.8
3 0762020
4
HEX HD CAPSCREW, M20X60, GR8.8
5 3292001
4
HEX NUT, M20X2-1/2
8 4811902
1
WASHER, 8mm
10
4812300
3
WASHER, 16mm
11
4812500
8
WASHER, 20mm
12
5221000
2
RIPP NUT, 10mm
14
1001004210
2
HEX NUT
16
1001009038
1
EARTH STRAP
18
1001095650
AR
LOCTITE 243
20
1001100319
1
CLIP 21
0760810
1
HEX HD CAPSCREW, M8X20, GR8.8
24
4812000
4
WASHER, 10mm
101
1001091126
AR
BLACK PLUG
102
N.S.S.
1
FRAME WELDMENT
214
1001122552
1
ENGINE FRAME
1001145694
Ref
COUNTERWEIGHT INSTALLATION, (3706PS, 3707PS, 37.6 &
37.7), (not available to order, see items 301 thru 308 for service)
B
301
0712030
1
HEX HD CAPSCREW, M20X130, GR10.9
302
0712032
2
HEX HD CAPSCREW, M20X150, GR10.9
303
1001142488
1
COUNTERWEIGHT
304
4812500
6
WASHER, 20mm
305
1001095650
AR
LOCTITE 243
306
1001105127BL
1
COUNTERWEIGHT PLATE
307
1001096914
2
LAMP BRACKET CAP
308
3332011
3
HEX NUT, M20X2-1/2
1001145695
Ref
COUNTERWEIGHT INSTALLATION, (4014PS), (not available to order, see items 401 thru 410 for service)
B 1001145696
Ref
COUNTERWEIGHT INSTALLATION, (4017PS), (not available to order, see items 403, 404, 406 thru 408 & 410 for service)
A
401
0701631
2
HEX HD CAPSCREW, M16X140, GR8.8, (torque to 241 Nm/178 lb-ft) 403
0712029
2
HEX HD CAPSCREW, M20X120, GR10.9
404
3332011
2
HEX NUT, M20X2-1/2
405
4812300
2
WASHER, 16mm
406
1001095650
AR
LOCTITE 243
407
5242000
2
WASHER, 20mm
408
1001009146
2
HARD WASHER
409
1001127272
1
COUNTERWEIGHT PLATE
410
1001142490
1
COUNTERWEIGHT, (4014PS)
410
1001004904BL
1
COUNTERWEIGHT, (4017PS)
1001125508
Ref
REAR VIEW MIRROR INSTALLATION, (3706PS & 3707PS), (Construction), (not available to order, see items 505 thru 511 & 516 for service)
G
1001097979
Ref
REAR VIEW MIRROR INSTALLATION, (4014PS), (not available to order, see items 505 thru 509, 515 & 516, 522, 526 & 535 for service)
F
1001115229
Ref
REAR VIEW MIRROR INSTALLATION, (4017PS), (not available to order, see items 505, 508 thru 510 & 522 thru 550 for service)
E
1001125519
Ref
REAR VIEW MIRROR INSTALLATION, (33.7, 37.6, 37.7),
F
FIGURE 1-1. FRAME AND ATTACHING PARTS
31200722 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 13
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
(Agricultural), (not available to order, see items 505 thru 511, 516, 522, 526 & 535 for service)
505
1001095650
AR
LOCTITE 243
506
1001142724
1
CONVEX MIRROR
507
1001142726
1
CONVEX MIRROR
508
1001142738
1
MIRROR SUPPORT BRACKET
509
1001143339
1
CONVEX MIRROR
511
0760810
2
HEX HD CAPSCREW, M8X20, GR8.8, (torque to 28 Nm/20.65 lb­ft) 515
0760812
2
HEX HD CAPSCREW, M8X25, GR8.8, (torque to 28 Nm/21 lb-ft)
516
4811900
2
WASHER, 8mm
522
0761012
4
HEX HD CAPSCREW, M10X25, GR8.8, (4017PS)
522
0761012
3
HEX HD CAPSCREW, M10X25, GR8.8, (4014PS, 33.7, 37.6,
37.7) 526
4812000
3
WASHER, 10mm, (4014PS, 33.7, 37.6, 37.7)
526
4812000
8
WASHER, 10mm, (4017PS)
529
1001008436
2
MIRROR ASSY, (includes items 551 thru 553)
B
533
1001096914
1
LAMP BRACKET CAP
535
1001157839
1
LAMP BRACKET, (4014PS)
535
1001146576
1
MIRROR BRACKET, (4017PS)
535
1001142763
1
MIRROR BRACKET, (33.7, 37.6, 37.7)
538
1001150306
1
REAR VIEW MIRROR
543
0761014
4
HEX HD CAPSCREW, M10X30, GR8.8
550
1001119285
1
MIRROR BRACKET
551
1001008475
2
LOCKWASHER, #12
552
1001009062
2
WASHER
553
1001010838
2
HEX SOCKET HD CAPSCREW
1001097342
Ref
HITCH REAR VIEW MIRROR INSTALLATION, (3706PS, 3707PS,
33.7, 37.6, 37.7), (if equipped), (not available to order, see items 604 thru 612 for service)
C
604
1001005981
1
MIRROR
606
1001101755
1
ARM MOUNTING BRACKET
607
1001101756
1
MIRROR ARM BRACKET
609
1001095650
AR
LOCTITE 243
610
1001102830
3
SOCKET HD CAPSCREW, M8X45, (torque to 28 Nm/21 lb-ft)
611
4811900
3
WASHER, 8mm
612
3290801
3
HEX NUT, M8X1-1/4
621
0760614
2
HEX HD CAPSCREW, M6X30, GR8.8, (4014PS & 4017PS)
624
4811700
2
WASHER, 6mm, (4014PS & 4017PS)
626
1001008436
1
MIRROR ASSY, (4014PS & 4017PS), (includes items 651 thru 653)
B
630
1001005980
1
ARM ASSY, (4014PS & 4017PS)
B
651
1001008475
2
LOCKWASHER, #12
652
1001009062
2
WASHER
653
1001010838
2
HEX SOCKET HD CAPSCREW
1001134285
Ref
BOOM PROP INSTALLATION, (3706PS, 3707PS, 33.7, 37.6, 37.7), (not available to order, see items 701 thru 705 for service)
A 1001101291
Ref
BOOM PROP INSTALLATION, (4014PS), (not available to order, see items 702 & 705 thru 717 for service)
A
1001101732
Ref
BOOM PROP INSTALLATION, (4017PS), (not available to order, see items 702 & 705 thru 717 for service)
A
701
0100019
AR
LOCTITE 271
702
1001101274
1
BOOM PROP BRACKET, (3706PS, 3707PS, 33.7, 37.6, 37.7)
702
1001101746
1
BOOM PROP BRACKET, (4017PS)
SECTION 1 - FRAME AND ATTACHING PARTS
14 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 31200722
SECTION 1 - FRAME AND ATTACHING PARTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
703
1001134286
2
STUD, M10X1-1/2X45, (torque to 55 Nm/41 lb-ft)
704
1001134307
2
WING NUT, M10
705
1784861
2
O-RING
713
0761214
2
HEX SOCKET HD CAPSCREW, M12X30, GR8.8
714
1001101458
2
WING BOLT, M8X40
715
3291201
2
HEX NUT, M12X1-3/4
716
1001095650
AR
LOCTITE 243
717
1001101628
2
BOOM PROP MOUNT BRACKET
802
0760814
8
HEX HD CAPSCREW, (full thread), M8X30, GR8.8, (Germany - if equipped)
803
806253
2
WEDGE, (Germany - if equipped)
804
806264
2
WEDGE HOLDER, (Germany - if equipped)
805
3290801
8
HEX NUT, M8X1.25, (Germany - if equipped)
808
4811900
16
WASHER, 8mm, (Germany - if equipped)
814
1060628
2
CABLE TIE DOWN, (Germany - if equipped)
1001145746
Ref
COVER PLATE INSTALLATION, (3706PS & 37.6), (not available to order, see items 901 thru 910 for service)
B
1001168377
Ref
COVER PLATE INSTALLATION, (3706PS & 37.6, if equipped with trailer options), (not available to order, see items 901 thru 905, 908 & 910 for service)
A
1001145747
Ref
COVER PLATE INSTALLATION, (3707PS, 37.7 & 33.7), (not available to order, see items 901 thru 910 for service)
B
1001168058
Ref
COVER PLATE INSTALLATION, (3707PS, 37.7 & 33.7, if equipped with trailer options), (not available to order, see items 901 thru 905, 908 & 910 for service)
A
901
0760812
4
HEX HD CAPSCREW, M8X25, GR8.8, (torque to 28 Nm/20.65 lb­ft)
902
0761010
8
HEX HD CAPSCREW, M10X20, GR8.8, (torque to 55 Nm/40.56 lb-ft) 903
4811902
4
WASHER, 8mm
904
4812000
8
WASHER, 10mm
905
1001093001BL
2
SIDE HYDRAULIC PANEL, (3706PS, 33.7 & 37.7)
906
1001093007BL
2
SIDE HYDRAULIC PANEL, (3707PS, 33.7 & 37.7)
907
1001093029BL
1
REAR HYDRAULIC PANEL
908
Ref
LOCTITE 243
909
1001095974BL
1
REAR HYDRAULIC PANEL
910
Ref
FRONT HYDRAULIC PANEL, (See BOOM SECTION for Breakdown)
31200722 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 15
SECTION 1 - FRAME AND ATTACHING PARTS
FIGURE 1-2. COVERS
16 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 31200722
SECTION 1 - FRAME AND ATTACHING PARTS
31200722 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 17
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001131371
Ref
HOOD INSTALLATION, (3706PS, 3707PS, 4014PS & 4017PS), (not available to order, see items 2 thru 28 for service)
J
1001131370
Ref
HOOD INSTALLATION, (33.7, 37.6 & 37.7), (not available to order, see items 2 thru 28 for service)
K 2 0760810
9
HEX HD CAPSCREW, M8X20, GR8.8, (torque to 28 Nm/20.65 lb­ft)
3
0760812
10
HEX HD CAPSCREW, M8X25, GR8.8, (torque to 14 Nm/10.32 lb­ft) 4
3290807
2
HEX LOCKNUT, M8X1-1/4
5 4806433
2
HOOD HINGE
6 4811900
4
WASHER, 8mm
7 4811902
33
WASHER, 8MM
8 1001131367
1
LATCH PLATE
9
1001131373
1
HOOD GROUP, (3706PS, 3707PS, 4014PS & 4017PS), (includes items 101 thru 109)
9
1001131372
1
HOOD GROUP, (33.7, 37.6 & 37.7), (includes items 101 thru 109)
10
1001139161
1
PLATE 11
1001142186
1
GAS STRUT MOUNT BRACKET
13
1001112426
1
GAS SPRING
14
1001129879
1
REAR ENGINE ENCLOSURE COVER
15
1001144126
1
FRONT ENGINE ENCLOSURE COVER
16
1001141439
1
REAR PANEL BRACKET
17
1001130735
1
BASE PLATE ASSY
18
1001132400
1
BASE PLATE
19
0761008
2
HEX HD CAPSCREW, M10X16, GR8.8, (torque to 55 Nm/40.56 lb-ft)
20
0761012
7
HEX HD CAPSCREW, M10X25, GR8.8, (torque to 55 Nm/40.56 lb-ft)
21
0761014
1
HEX HD CAPSCREW, M10X30, GR8.8, (torque to 55 Nm/40.56 lb-ft) 22
3290801
10
HEX NUT, M8X1-1/4, GR8, (torque to 28 Nm/20.65 lb-ft)
23
3290805
1
HEX LOCKNUT, M8X1-1/4, GR8
24
4812002
10
WASHER, 10mm
25
1001095650
AR
LOCTITE 243
27
0760814
1
HEX HD CAPSCREW, M8X30, GR8.8, (torque to 14 Nm/10.32 lb­ft) 28
1001144063
1
SEAL 101
0761009
10
HEX HD CAPSCREW, M10X18, GR8.8
102
3290607
4
HEX LOCKNUT, M6X1
103
4811702
4
WASHER, 6mm
104
4812000
10
WASHER, 10mm
105
1001131375
1
HOOD ASSY, (3706PS, 3707PS, 4014PS & 4017PS), (include items 201 thru 205)
105
1001131374
1
HOOD ASSY, (33.7, 37.6 & 37.7), (include items 201 thru 205)
106
1001132863
1
HOOD MOUNTING FRAME
107
1001132872
1
SEAL 108
1001132873
1
HOOD LATCH
109
1001141412
1
SEAL 201
1001131377
1
HOOD PANEL, (3706PS, 3707PS, 4014PS & 4017PS)
201
1001131376
1
HOOD PANEL, (33.7, 37.6 & 37.7)
202
1001131378
1
HOOD SUPPORT
203
1001132859
1
TOP HOOD GRILLE
SECTION 1 - FRAME AND ATTACHING PARTS
FIGURE 1-2. COVERS
18 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 31200722
SECTION 1 - FRAME AND ATTACHING PARTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
204
1001132860
1
SIDE HOOD GRILLE
205
1001132862
AR
BONDING AGENT
1001145748
1
CHASSIS COVER PLATE, (4014PS), (not available to order, see item 301 thru 318 for service)
B
1001145749
1
CHASSIS COVER PLATE, (4017PS), (not available to order, see item 301 thru 319 for service)
B
1001145747
1
CHASSIS COVER PLATE, (3707PS, 37.7 & 33.7), (not available to order, see item 303, 306, 313, 316 thru 318 & 320 thru 322 for service)
B
1001145746
1
CHASSIS COVER PLATE, (3706PS & 37.6), (not available to order, see item 303, 306, 313, 316 thru 318 & 320 thru 322 for service)
B
301
0630576
4
SCREW, M6X20
303
0761010
6
HEX HD CAPSCREW, M8X20, (4014PS & 4017PS)
303
0761010
8
HEX HD CAPSCREW, M8X20, (3706PS, 3707PS, 37.7 & 33.7,
37.6) 304
3290605
8
HEX LOCKNUT, M6X1
306
4812000
6
WASHER, 10mm, (4014PS & 4017PS)
306
4812000
8
WASHER, 10mm, (3706PS, 3707PS, 37.7, 33.7, & 37.6)
307
5211702
24
RIPP WASHER, 6mm
307
4811700
8
WASHER, 6mm
308
8006105
2
HINGE JOINT
309
8006242
4
SCREW, M6X40
310
1001005387
1
COVER
311
1001151057
1
LATCH ASSY
312
1001063175
1
PAWL 313
1001095650
AR
LOCTITE 243
316
1001093031BL
1
REAR HYDRAULICS PANEL, (4014PS & 4017PS)
316
1001095974BL
1
PLATE COVER, (3706PS, 3707PS, 37.7, 33.7, & 37.6)
317
1001093143BL
1
COVER PLATE, (4014PS & 4017PS)
317
1001093007BL
1
COVER PLATE, (3707PS & 37.7)
317
1001093001BL
1
COVER PLATE, (3706PS & 37.6)
318
1001097499BL
1
COVER PLATE, (4014PS & 4017PS)
318
1001093029BL
1
HYDRAULICS PANEL, (3706PS, 3707PS, 37.7, 33.7, & 37.6)
319
1001118426
2
SPACER PLATE, (4017PS)
320
0760812
2
HEX HD CAPSCREW, M8X25, GR8.8, (3706PS, 3707PS, 37.6,
37.7, & 33.7)
321
4811902
2
WASHER, 8mm, (3706PS, 3707PS, 37.7, 33.7, & 37.6)
322
1001141765
1
COVER, (3706PS, 3707PS, 37.7, 33.7, & 37.6)
31200722 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 19
SECTION 1 - FRAME AND ATTACHING PARTS
FIGURE 1-3. OUTRIGGERS
20 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 31200722
SECTION 1 - FRAME AND ATTACHING PARTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1
0761008
2
HEX HD CAPSCREW, M10X16, GR8.8
11
2160016
2
STRAIGHT GREASE FITTING
20
1001002503
2
PIN
22 Ref
OUTRIGGER CYLINDER AND MOUNTING HARDWARE, (See HYDRAULIC COMPONENTS SECTION for Breakdown)
36
1001002829
2
OUTRIGGER PAD WELDMENT
47
1001008948
2
HARD WASHER
50
1001145267
2
OUTRIGGER LEG ASSY
57
1001095650
AR
LOCTITE 243
80
2220237
2
PLUG 302
0760812
4
HEX HD CAPSCREW, M8X25
305
4811902
4
WASHER, 8mm
313
1001095650
AR
LOCTITE 243
315
1001007106BL
1
COVER PLATE
315
1001112130BL
1
COVER PLATE
FIGURE 1-3. OUTRIGGERS
31200722 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 21
SECTION 1 - FRAME AND ATTACHING PARTS
FIGURE 1-4. LICENSE PLATE INSTALLATION
22 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 31200722
SECTION 1 - FRAME AND ATTACHING PARTS
31200722 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 23
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001094976
Ref
LICENSE PLATE INSTALLATION, (3706PS, 3707PS, 33.7, 37.6 &
37.7), (not available to order, see items 2 thru 7 for service)
B
2
2920204
1
LICENSE PLATE LIGHT
3 3290501
2
HEX NUT, M5X0.8
4 4811600
2
WASHER, 5mm
7 1001095650
AR
LOCTITE 243
1001146001
Ref
LICENSE PLATE INSTALLATION, (3706PS, 3707PS, 33.7, 37.6 &
37.7), (if equipped with trailer brake), (not available to order, see items 101 thru 115 for service)
D
101
0700619
3
HEX HD CAPSCREW, M6X55, GR8.8
102
0760810
4
HEX HD CAPSCREW, M8X20, GR8.8
103
2920204
1
LICENSE PLATE LIGHT
104
3290501
2
HEX NUT, M5X0.8
105
3290505
3
HEX LOCKNUT, M5X0.8
106
3290601
3
HEX NUT, M6X1
107
4031612
3
SOCKET HD CAPSCREW, M5X40
108
4461170
1
TRAILER CONNECTOR AND BOOT, 7 PIN
109
4811600
5
WASHER, 5mm
110
4811900
4
WASHER, 8mm
111
1001095650
AR
LOCTITE 243
112
1001111743
1
LINK TRAILER OPTION HARNESS
113
1001158328
1
EDGE TRIM SEAL
114
1001147607BL
1
LICENSE PLATE BRACKET
115
4811700
6
WASHER, 6mm
1001146018
Ref
LICENSE PLATE INSTALLATION, (3706PS, 3707PS, 33.7, 37.6 &
37.7), (Italy), (if equipped with trailer brake), (not available to order, see items 201 thru 212 for service)
A
201
471678
1
CABLE BAND, 4.8X204mm
202
0760810
3
HEX HD CAPSCREW, M8X20, GR8.8
203
2920204
1
LICENSE PLATE LIGHT
204
3290501
2
HEX NUT, M5X0.8
205
3290505
3
HEX LOCKNUT, M5X0.8
206
4031612
3
SOCKET HD CAPSCREW, M5X40
207
1001095650
AR
LOCTITE 243
208
4461170
1
TRAILER CONNECTOR AND BOOT, 7 PIN
209
4811600
5
WASHER, 5mm
210
4811900
3
WASHER, 8mm
211
1001111743
1
LINK TRAILER OPTION HARNESS
212
1001106748BL
1
LICENSE PLATE BRACKET
1001099028
Ref
LICENSE PLATE LIGHT INSTALLATION, (not available to order, see items 1 thru 8 for service)
B
301
0760608
4
HEX HD CAPSCREW, M6X16, GR8.8
302
2920204
1
LICENSE PLATE LIGHT
302
70021341
1
REPLACEMENT BULB, 12V-5W
303
3290601
4
HEX NUT, M6X1
304
4811700
8
WASHER, 6mm
305
1001097524
1
PLATE MOUNT
306
3290501
2
HEX NUT, M5X0.8
307
4811600
2
WASHER, 5mm
308
1001095650
AR
LOCTITE 243
SECTION 1 - FRAME AND ATTACHING PARTS
FIGURE 1-4. LICENSE PLATE INSTALLATION
24 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 31200722
SECTION 1 - FRAME AND ATTACHING PARTS
FIGURE 1-5. RETRIEVAL HITCH
26 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 31200722
SECTION 1 - FRAME AND ATTACHING PARTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001098458
1
RETRIEVAL HITCH, (3706PS, 3707PS, 33.7, 37.6 & 37.7), (if equipped), (includes all items)
C
1001005207
1
RETRIEVAL HITCH, (4014PS & 4017PS), (if equipped), (includes all items)
C 1 0711624
2
HEX HD CAPSCREW, M16X80, GR10.9, (3706PS, 3707PS, 33.7,
37.6 & 37.7)
1
1001151044
2
HEX HD CAPSCREW, M20X75, GR12.9, (4014PS & 4017PS)
2 1001003803
1
RING PIN
3 1001005267
1
PIN 4
5241600
4
WASHER, 16mm, (3706PS, 3707PS, 33.7, 37.6 & 37.7)
4 1001009094
4
HARD WASHER, (4014PS & 4017PS)
5 3331611
2
HEX NUT, M16X2, (3706PS, 3707PS, 33.7, 37.6 & 37.7)
5 1001009095
2
FULL NUT, (4014PS & 4017PS)
6 1001106570
1
RETRIEVAL HITCH, (3706PS, 3707PS, 33.7, 37.6 & 37.7)
6 1001005134
1
RETRIEVAL HITCH, (4014PS & 4017PS)
7 1001095650
AR
LOCTITE 24
FIGURE 1-5. RETRIEVAL HITCH
31200722 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 27
SECTION 1 - FRAME AND ATTACHING PARTS
FIGURE 1-6. PIN HITCH, AUTO HITCH AND PITON FRAME-AUTO HITCH
28 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 31200722
SECTION 1 - FRAME AND ATTACHING PARTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001102916
Ref
HITCH INSTALLATION, (3706PS, 3707PS, 37.6 & 37.7), (Auto Hitch), (if equipped), (not available to order, see items 1 thru 7 for service)
B 1001102917
Ref
HITCH INSTALLATION, (3706PS, 3707PS, 37.6 & 37.7), (Pin Hitch), (if equipped), (not available to order, see items 1 thru 4, 6, 7 & 105 for service)
B 1001102920
Ref
HITCH INSTALLATION, (3706PS, 3707PS, 37.6 & 37.7), (Piton Frame-Auto Hitch), (if equipped), (not available to order, see items 1 thru 6 & 207 for service)
B
1001102907
Ref
HITCH INSTALLATION, (33.7), (Auto Hitch) (if equipped), (not available to order, see items 1 thru 5 & 7 for service)
A
1001102908
Ref
HITCH INSTALLATION, (33.7), (Pin Hitch) (if equipped), (not available to order, see items 1 thru 4, 7 & 105 for service)
A
1001102911
Ref
HITCH INSTALLATION, (33.7), (Piston Frame- Auto Hitch) (if equipped), (not available to order, see items 1 thru 5 & 207 for service)
A
1
0701620
20
HEX HD CAPSCREW, M16X60, GR8.8, (torque to 241 Nm/178 lb­ft) (3706PS, 3707PS, 37.6 & 37.7),
1
0701620
10
HEX HD CAPSCREW, M16X60, GR8.8, (torque to 241 Nm/178 lb­ft) (33.7)
2
3291601
20
HEX NUT, M16X2, (3706PS, 3707PS, 37.6 & 37.7)
2 3291601
10
HEX NUT, M16X2, (33.7)
3 4812300
40
WASHER, 16mm, (3706PS, 3707PS, 37.6 & 37.7)
3 4812300
20
WASHER, 16mm, (33.7
4 1001095650
AR
LOCTITE 243
5
1001098629
1
HITCH ASSY, (Auto Hitch and Piton Frame-Auto Hitch), (includes items 301 thru 306)
A
6
1001146081
2
HITCH BRACKET
7 1001103597
1
HITCH FRAME, (Auto Hitch and Pin Hitch)
105
1001098630
1
HITCH ASSY, (Pin Hitch), (includes items 301, 303 & 403)
A
207
1001104302
1
HITCH FRAME, (Piton Frame-Auto Hitch), (includes item 208)
208
70023348
1
KEEPER KIT, (includes keeper, screw, nut, pin and ring pin)
301
70022821
1
OPENING LEVER
302
70022822
1
BOX MECHANISM
303
70022823
1
SECURITY PIVOT
304
70022824
1
BUSHING
306
70022825
1
PIN 403
70022826
1
PIN
FIGURE 1-6. PIN HITCH, AUTO HITCH AND PITON FRAME-AUTO HITCH
31200722 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 29
SECTION 1 - FRAME AND ATTACHING PARTS
FIGURE 1-7. PIN HITCH - CUNA C AND CUNA D2
30 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 31200722
SECTION 1 - FRAME AND ATTACHING PARTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001102918
Ref
HITCH INSTALLATION, (3706PS, 3707PS, 37.6 & 37.7), (Pin Hitch
- Cuna C), (Italy), (if equipped), (not available to order, see items 1 thru 8 for service)
B 1001102919
Ref
HITCH INSTALLATION, (3706PS, 3707PS, 37.6 & 37.7), (Pin Hitch
- Cuna D2), (Italy), (if equipped), (not available to order, see items 1 thru 4, 6 thru 8 & 105 for service)
B
1001102909
Ref
HITCH INSTALLATION, (33.7), (Pin Hitch), (if equipped), (not available to order, see items 1 thru 6 & 8 for service)
A
1001102910
Ref
HITCH INSTALLATION, (33.7), (Piston Frame- Auto Hitch) (if equipped), (not available to order, see items 1 thru 4, 6, 8 & 105 for service)
A
1
0701620
20
HEX HD CAPSCREW, M16X60, GR8.8, (torque to 241 Nm/178 lb­ft) (3706PS, 3707PS, 37.6 & 37.7)
1
0701620
10
HEX HD CAPSCREW, M16X60, GR8.8, (torque to 241 Nm/178 lb­ft) (33.7)
2
3291601
20
HEX NUT, M16X2 (3706PS, 3707PS, 37.6 & 37.7)
2 3291601
10
HEX NUT, M16X2, (33.7)
3 4812300
40
WASHER, 16mm, (3706PS, 3707PS, 37.6 & 37.7)
3 4812300
20
WASHER, 16mm, (33.7)
4 1001095650
AR
LOCTITE 243
5 1001098631
1
HITCH ASSY, (Pin Hitch - Cuna C), (includes items 201 & 202)
A 6 1001098636
1
PLATE ADAPTER
7 1001146081
2
BRACKET
8 1001103597
1
HITCH FRAME
105
1001098632
1
HITCH ASSY, (Pin Hitch - Cuna D2), (includes items 202 & 301)
A
201
70022818
1
PIN
202
70022819
4
MOUNTING HARDWARE
301
70022820
1
PIN
FIGURE 1-7. PIN HITCH - CUNA C AND CUNA D2
31200722 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 31
SECTION 1 - FRAME AND ATTACHING PARTS
FIGURE 1-8. HYDRAULIC HITCH
32 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 31200722
SECTION 1 - FRAME AND ATTACHING PARTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001144636
1
HYDRAULIC HITCH INSTALLATION, (3706PS, 3707PS, 37.6 &
37.7), (if equipped), (not available to order, see items 1 thru 10 for service)
B
1001181092
1
HYDRAULIC HITCH INSTALLATION, (33.7) (if equipped), (not available to order, see items 1 thru 10 for service)
A
1
0701620
10
HEX HD CAPSCREW, M16X60, GR8.8, (torque to 241 Nm/178 lb­ft) 2
2110610
2
ADAPTER, (includes o-ring)
3 3291601
10
HEX NUT, M16X2
4 4812300
20
WASHER, 16mm
5 1001095650
AR
LOCTITE 243
6 1001101041
1
MALE QUICK DISCONNECT
7 1001101042
1
FEMALE QUICK DISCONNECT
8 1001118096
1
HYDRAULIC HITCH, (3706PS, 3707PS,37.6 & 37.7)
8 1001118097
1
HYDRAULIC HITCH (33.7)
9 1001144637
2
HOSE ASSY
10
1001158829
Ref
HITCH RELEASE CABLE INSTALLATION, (not available to order, see items 103 thru 108 for service)
A
103
1001008469
2
GROMMET
104
1001091789
1
BRACKET
105
1001095650
AR
LOCTITE 243
106
1001128131
1
CABLE
107
0700610
2
HEX HD CAPSCREW, M6X20, GR8.8, (torque to 12 Nm/9 lb-ft)
108
4811700
2
WASHER, 6mm
FIGURE 1-8. HYDRAULIC HITCH
31200722 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 33
SECTION 1 - FRAME AND ATTACHING PARTS
FIGURE 1-9. PIN HITCH - FIXED POSITION CEE 12T
34 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 31200722
SECTION 1 - FRAME AND ATTACHING PARTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001110844
Ref
HITCH INSTALLATION, (33.7), (Pin Hitch)(if equipped), (not available to order, see items 1 thru 8 for service)
A
1
0701617
4
HEX HD CAPSCREW, M16X45, GR 8.8, (torque to 241 Nm/177.75 lb-ft)
2
3331611
4
HEX NUT, M16X2
3 4812300
12
WASHER, 16mm
4 1001094516
4
HEX HD CAPSCREW, M16X70
5 1001095650
AR
LOCTITE 243
6 1001110843
1
PLATE ADAPTER
7 1001110849
1
HITCH
FIGURE 1-9. PIN HITCH - FIXED POSITION CEE 12T
31200722 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 35
SECTION 2 - BOOM
SECTION 2 - BOOM
31200722 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 37
SECTION 2 - BOOM
FIGURE 2-1. BOOM INSTALLATION
38 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 31200722
FIGURE 2-1. BOOM INSTALLATION
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001142037
Ref
BOOM INSTALLATION, (3706PS), (not available to order, see items 1 thru 14 for service)
B
1001142039
Ref
BOOM INSTALLATION, (3707PS), (not available to order, see items 1 thru 14 for service)
B 1001142041
Ref
BOOM INSTALLATION, (37.6), (not available to order, see items 1 thru 14 for service)
B
1001142043
Ref
BOOM INSTALLATION, (33.7 & 37.7), (not available to order, see items 1 thru 14 for service)
B
1
0761007
2
HEX HD CAPSCREW, M10X14, GR8.8, (torque to 55 Nm/37 lb-ft)
2 Ref
TILT CYLINDER HYDRAULICS, (See HYDRAULIC CIRCUITS SECTION for Breakdown)
3
2160016
5
GREASE FITTING
5 1001002525
1
PIN
6
1001008948
2
WASHER
7
1001095650
AR
LOCTITE 243
8 1001096870
1
LINK ASSEMBLY, (includes items 102 & 103)
B 9 1001096930
1
LEVER ASSEMBLY, (includes items 201 & 202)
C
10
1001097127
1
PIN
11 Ref
TILT CYLINDER AND HARDWARE, (See HYDRAULIC COMPONENTS SECTION for Breakdown)
12
1001098457
AR
LITHIUM GREASE
14
1001142036
1
BOOM ASSEMBLY, (3706PS), (includes items 301 thru 311)
D
14
1001142038
1
BOOM ASSEMBLY, (3707PS), (includes items 304, 306, 309 &
311) E 14
1001142040
1
BOOM ASSEMBLY, (37.6), (includes items 301 thru 311)
D
14
1001142042
1
BOOM ASSEMBLY, (33.7 & 37.7), (includes items 304, 306, 309 &
311) E 102
1001096726
1
WELDMENT
103
1001100442
4
BEARING
201
1001002606
1
WELDMENT
202
1001092298
2
BEARING
301
0701018
1
HEX HD CAPSCREW, M10X50, GR8.8, (3706PS & 37.6), (torque to 55 Nm/37 lb-ft)
302
4812002
1
WASHER, 10mm, (3706PS & 37.6)
303
5221000
1
NUT, 10mm, (3706PS & 37.6)
304
Ref
BOOM HYDRAULIC INSTALLATION, (See HYDRAULIC CIRCUITS SECTION for Breakdown)
305
1001003132
1
PAD, (3706PS & 37.6)
306
Ref
BOOM AUXILIARY ELECTRIC INSTALLATION, (not shown), (See ELECTRICAL SECTION for Breakdown)
307
1001095650
AR
LOCTITE 243
308
1001108621
1
PLATE, (3706PS & 37.6)
309
Ref
FIRST BOOM SECTION, (See FIRST BOOM SECTION for Breakdown)
310
1001125115
1
WASHER, 10mm, (3706PS & 37.6)
311
Ref
SECOND BOOM SECTION, (See SECOND BOOM SECTION for Breakdown)
350
1001090150
2
BUSHING
1001101694
Ref
BRUSH INSTALLATION, (not available to order, see items 401 thru 410 for service)
B
401
0700616
2
HEX HD CAPSCREW, M6X40, GR8.8, (torque to 12 Nm/9 lb-ft)
402
0760605
4
HEX HD CAPSCREW, M6X10, GR8.8, (torque to 12 Nm/9 lb-ft)
403
0760612
2
HEX HD CAPSCREW, M6X25, GR8.8, (torque to 12 Nm/9 lb-ft)
SECTION 2 - BOOM
31200722 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 39
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
404
3290601
4
HEX NUT, M6X1
405
4811700
12
WASHER, 6mm
406
1001095650
AR
LOCTITE 243
407
1001101632
1
SEAL 408
1001101633
1
SEAL 409
1001101674
2
SEAL 410
1001101695
1
SPACER
501
0760812
2
HEX HD CAPSCRW, M8X25, GR8.8, (torque to 28 Nm/21 lb-ft)
503
4811902
2
WASHER, 8mm
508
1001095650
AR
LOCTITE 243
510
1001141765
1
COVER 604
0761007
1
HEX HD CAPSCREW, M10X14, GR8.8, (torque to 55 Nm/41 lb-ft)
614
2160017
1
GREASE FITTING, 45
637
1001008948
1
WASHER, 10mm
640
1001095650
AR
LOCTITE 243
641
1001098146
AR
SHIM, 72X110X0.5
642
1001098147
AR
SHIM, 72X110X1.0
645
1001100154
1
PIN
701
Ref
EXTEND/RETRACT CYLINDER AND HARDWARE, (See HYDRAULIC COMPONENTS SECTION for Breakdown)
702
Ref
LIFT CYLINDER AND HARDWARE, (See HYDRAULIC COMPONENTS SECTION for Breakdown)
703
Ref
COMPENSATION CYLINDER AND HARDWARE, (See HYDRAULIC COMPONENTS SECTION for Breakdown)
SECTION 2 - BOOM
40 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 31200722
SECTION 2 - BOOM
FIGURE 2-2. BOOM INSTALLATION
42 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 31200722
FIGURE 2-2. BOOM INSTALLATION
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001138114
Ref
BOOM INSTALLATION, (not available to order, see items 1, 2 & 10 for service)
B
1001138115
Ref
BOOM INSTALLATION, (if equipped for platform), (not available to order, see items 1, 2 & 10 for service)
B 1
Ref
TILT CYLINDER AND HARDWARE, (See HYDRAULIC COMPONENTS SECTION for Breakdown)
2 Ref
TILT CYLINDER HYDRAULIC COMPONENTS, (See HYDRAULIC CIRCUITS SECTION for Breakdown)
10
1001142049
1
BOOM ASSEMBLY, (includes items 101 thru 151)
F
10
1001142050
1
BOOM ASSEMBLY, (if equipped for platform), (includes items 101 thru 151)
F
101
Ref
EXTEND CHAINS, (See EXTEND CHAINS for Breakdown)
102
0700618
2
HEX HD CAPSCREW, M6X50, GR8.8, (torque to 11 Nm/8.1 lb­ft)
103
0760608
4
HEX HD CAPSCREW, M6X16, GR8.8, (torque to 11 Nm/8.1 lb­ft) 104
3290601
6
HEX NUT, M6X1
107
4811700
AR
WASHER, 6mm
112
Ref
RETRACT CHAINS, (See RETRACT CHAINS for Breakdown)
113
1001107294
2
BOOM BRUSH SEAL
114
1001107295
2
SPACER PLATE
115
1001107296
2
SLEEVE
118
Ref
AUXILIARY ELECTRIC, (See ELECTRICAL SECTION for Breakdown)
120
Ref
FIRST BOOM SECTION, (See FIRST BOOM SECTION for Breakdown)
121
Ref
BOOM HYDRAULIC COMPONENTS, (See HYDRAULIC CIRCUITS SECTION for Breakdown)
122
Ref
SECOND BOOM SECTION, (See SECOND BOOM SECTION for Breakdown)
123
Ref
THIRD BOOM SECTION, (See THIRD BOOM SECTION for Breakdown)
151
Ref
EXTEND/RETRACT CYLINDER AND HARDWARE, (See HYDRAULIC COMPONENTS SECTION for Breakdown)
202
0760812
2
HEX HD CAPSCREW, M8X25, GR8.8, (torque to 28 Nm/21 lb-ft)
205
4811902
2
WASHER, 8mm
213
1001095650
AR
LOCTITE 243
214
1001141765
1
COVER 307
0761010
1
HEX HD CAPSCREW, M10X20, GR8.8, (torque to 55 Nm/41 lb-ft)
323
3020040
AR
MOLY LUBRICANT PASTE
338
1001008948
1
WASHER
358
1001098146
AR
SHIM, 0.5
359
1001098147
AR
SHIM, 1.0
360
1001100212
1
PIN 409
1001090150
2
BUSHING
501
Ref
COMPENSATION CYLINDER AND HARDWARE, (See HYDRAULIC COMPONENTS SECTION for Breakdown)
502
Ref
LIFT CYLINDER AND HARDWARE, (See HYDRAULIC COMPONENTS SECTION for Breakdown)
SECTION 2 - BOOM
31200722 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 43
SECTION 2 - BOOM
FIGURE 2-3. BOOM INSTALLATION
44 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 31200722
FIGURE 2-3. BOOM INSTALLATION
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001138215
Ref
BOOM INSTALLATION, (not available to order, see items 1, 2 & 11 for service)
C
1001138216
Ref
BOOM INSTALLATION, (if equipped for platform), (not available to order, see items 1, 2 & 11 for service)
C 1
Ref
LIFT CYLINDER AND HARDWARE, (See HYDRAULIC COMPONENTS SECTION for Breakdown)
2 Ref
LIFT CYLINDER HYDRAULIC COMPONENTS, (See HYDRAULIC CIRCUITS SECTION for Breakdown)
11
1001142051
1
BOOM ASSEMBLY, (includes items 101 thru 142)
D
11
1001142052
1
BOOM ASSEMBLY, (if equipped for platform), (includes items 101 thru 134, 136 thru 142, 236 & 237)
D
101
0100011
AR
LOCTITE 242
102
0100081
AR
LOCTITE 454
106
Ref
BOOM HYDRAULIC COMPONENTS, (See HYDRAULIC CIRCUITS SECTION for Breakdown)
107
0761218
2
HEX HD CAPSCREW, M12X50, GR8.8, (torque to 97 Nm/72 lb­ft) 111
3291207
2
HEX NUT, M12X1.75
112
3340941
1
PAD 113
Ref
EXTEND CHAINS, (See EXTEND CHAINS for Breakdown)
122
4740532
2
WASHER, 12mm
129
Ref
FIRST BOOM SECTION, (See FIRST BOOM SECTION for Breakdown)
131
Ref
SECOND BOOM SECTION, (See SECOND BOOM SECTION for Breakdown)
132
Ref
THIRD BOOM SECTION, (See THIRD BOOM SECTION for Breakdown)
135
1001115943
2
PLUG, (not equipped for platform)
136
1001117980
1
SEAL
137
1001117996
1
PLATE
138
Ref
FOURTH BOOM SECTION, (See FOURTH BOOM SECTION for Breakdown)
139
Ref
EXTEND/RETRACT CYLINDER AND HARDWARE, (See HYDRAULIC COMPONENTS SECTION for Breakdown)
142
Ref
RETRACT CHAINS, (not shown), (See RETRACT CHAINS for Breakdown)
236
Ref
BOOM EXTENSION HARNESS, (See ELECTRICAL SECTION for Breakdown)
237
1001117746
1
PROXIMITY SENSOR HARNESS, (if equipped for platform)
237
80374114
1
CONNECTOR
237
1001104497
1
TERMINAL
237
1001116698
1
SEAL PLUG
302
0760808
2
HEX HD CAPSCREW, M8X16, GR8.8, (torque to 28 Nm/21 lb-ft)
307
4811900
2
WASHER, 8mm
315
1001095650
AR
LOCTITE 243
317
1001141772
1
COVER
403
0712032
1
HEX HD CAPSCREW, M20X150, GR10.9, (torque to 300 Nm/221 lb-ft) 424
3332015
1
HEX NUT, M20X2.5
463
1001111830
AR
SHIM, 1.0
464
1001111831
AR
SHIM, 0.5
471
1001131165
1
PIN 501
1001090150
2
BUSHING
SECTION 2 - BOOM
31200722 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 45
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
601
Ref
LIFT CYLINDER AND HARDWARE, (See HYDRAULIC COMPONENTS SECTION for Breakdown)
602
Ref
COMPENSATION CYLINDER AND HARDWARE, (See HYDRAULIC COMPONENTS SECTION for Breakdown)
SECTION 2 - BOOM
46 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 31200722
SECTION 2 - BOOM
FIGURE 2-4. FIRST BOOM SECTION
48 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 31200722
FIGURE 2-4. FIRST BOOM SECTION
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001149232
1
FIRST BOOM SECTION ASSEMBLY, (3706PS), (includes all items)
A 1001149234
1
FIRST BOOM SECTION ASSEMBLY, (3707PS), (includes all items)
A 1001149233
1
FIRST BOOM SECTION ASSEMBLY, (37.6), (includes all items)
A
1001149235
1
FIRST BOOM SECTION ASSEMBLY, (33.7 & 37.7), (includes all items) A 1
4031908
4
SOCKET HD CAPSCREW, M8X20
2 4700021
2
WEAR PAD
3 8003243
4
SPACER
4 8008634
AR
SHIM, 70X200X0.5mm
5 8008640
AR
SHIM, 70X200X0.5mm
6 8010148
2
WEAR PAD
7 1001002261
2
WEAR PAD
8 1001003031
AR
SPACER, 50X198X1.5mm
9
1001009325
3
TORX HD CAPSCREW, M10X25, GR8.8, (torque to 55 Nm/41 lb­ft) 10 Ref
BUSHING, (See BOOM INSTALLATION for Breakdown)
11
1001096322
2
WEAR PAD
12
1001104937
AR
TORX HD CAPSCREW, M12X25, (torque to 100 Nm/74 lb-ft)
13
1001105081
AR
TORX HD CAPSCREW, M10X30, (torque to 100 Nm/74 lb-ft)
14
1001105260
AR
TORX HD CAPSCREW, M12X30, (torque to 100 Nm/74 lb-ft)
15
1001125071JC
1
WELDMENT, (3706PS)
15
1001125264JC
1
WELDMENT, (3707PS)
15
1001125071DG
1
WELDMENT, (37.6)
15
1001125264DG
1
WELDMENT, (33.7 & 37.7)
16
1001125115
AR
WASHER, 10mm
17
1001125117
AR
WASHER, 12mm
101
1001095650
AR
LOCTITE 243
224
8009987
AR
SHIM, 50X160X2.0mm
SECTION 2 - BOOM
31200722 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 49
SECTION 2 - BOOM
FIGURE 2-5. FIRST BOOM SECTION
50 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 31200722
FIGURE 2-5. FIRST BOOM SECTION
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001149221
1
FIRST BOOM SECTION ASSEMBLY, (includes all items)
A 1 4031908
4
SOCKET HD CAPSCREW, M8X20
2 8002200
4
WEAR PAD
3 8010148
2
WEAR PAD
4 1001002207JC
1
WELDMENT
5 1001002468
2
WEAR PAD SUPPORT
6 1001003030
AR
SPACER, 50X198X0.75mm
7 1001003031
AR
SPACER, 50X198X1.5mm
8
1001009325
3
TORX HD CAPSCREW, M10X25, GR8.8, (torque to 55 Nm/41 lb­ft) 9 Ref
BUSHING, (See BOOM INSTALLATION for Breakdown)
11
1001096320
2
WEAR PAD
12
1001096322
2
WEAR PAD
13
1001097302
AR
SPACER, 50X198X0.75mm
14
1001097303
AR
SPACER, 50X198X1.5mm
15
1001104937
4
TORX HD CAPSCREW, M12X25, (torque to 100 Nm/74 lb-ft)
16
1001104990
4
TORX HD CAPSCREW, M12X45, (torque to 100 Nm/74 lb-ft)
17
1001125115
AR
WASHER, 10mm
18
1001125117
AR
WASHER, 12mm
19
1001105081
AR
TORX HD CAPSCREW, M10X30, (torque to 100 Nm/74 lb-ft)
101
1001095650
AR
LOCTITE 243
SECTION 2 - BOOM
31200722 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 51
SECTION 2 - BOOM
FIGURE 2-6. FIRST BOOM SECTION
52 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 31200722
FIGURE 2-6. FIRST BOOM SECTION
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001149162
1
FIRST BOOM SECTION ASSEMBLY, (includes all items)
A
1 Ref
BOOM HYDRAULIC COMPONENTS, (See HYDRAULIC CIRCUITS SECTION for Breakdown)
2
0761014
AR
HEX HD CAPSCREW, M10X30, GR8.8, (torque to 55 Nm/41 lb-ft)
3 0761015
AR
HEX HD CAPSCREW, M10X35, GR8.8, (torque to 55 Nm/41 lb-ft)
4 0761214
4
HEX HD CAPSCREW, M12X30, GR8.8, (torque to 97 Nm/72 lb-ft
6 Ref
EXTEND CHAIN COMPONENTS, (See EXTEND CHAINS for Breakdown)
8 Ref
BOOM INSTALLATION COMPONENTS, (See BOOM INSTALLATION for Breakdown)
12
4031906
4
SOCKET HD CAPSCREW, M8X12
13
4032110
AR
SOCKET HD CAPSCREW, M12X30
14
4032111
AR
SOCKET HD CAPSCREW, M12X35
15
4032112
AR
SOCKET HD CAPSCREW, M12X40
16
4071110
AR
SHIM, 50X200X3mm
17
4700021
2
WEAR PAD
18
4740532
AR
WASHER, 12mm
19
4812000
AR
WASHER, 10mm
20
8002200
4
WEAR PAD
21
8002201
2
WEAR PAD
22
8002904
8
SPACER, 50X200X1mm
24
8008070
AR
SHIM, 50X200X2mm
26
1001095650
AR
LOCTITE 243
27
1001110527JC
1
WELDMENT
28
1001111747
2
WEAR PAD
SECTION 2 - BOOM
31200722 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 53
SECTION 2 - BOOM
FIGURE 2-7. SECOND BOOM SECTION
54 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 31200722
FIGURE 2-7. SECOND BOOM SECTION
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001130423
1
SECOND BOOM SECTION ASSEMBLY, (3706PS & 37.6), (includes all items)
A
1001132353
1
SECOND BOOM SECTION ASSEMBLY, (3707PS, 33.7 & 37.7), (includes all items)
A 1
Ref
BOOM HYDRAULIC COMPONENTS, (See HYDRAULIC CIRCUITS SECTION for Breakdown)
3
8002200
2
WEAR PAD
4 8003243
1
SPACER, 70X200X1.5mm
5 8008634
AR
SHIM, 70X200X0.5mm
6 8008640
AR
SHIM, 50x200X0.5mm
7 1001003031
2
SPACER, 50X198X1.5mm
9
1001009325
3
TORX HD CAPSCREW, M10X25, GR8.8, (torque to 55 Nm/41 lb­ft) 10
1001090150
2
BUSHING
11
1001095650
AR
LOCTITE 243
12
1001096322
1
WEAR PAD
13
1001104937
AR
TORX HD SCREW, M12X25, GR8.8, (torque to 100 Nm/74 lb-ft)
14
1001104990
2
TORX HD SCREW, M12X45, GR8.8, (torque to 100 Nm/74 lb-ft)
15
1001105081
1
TORX HD SCREW, M10X30, GR8.8, (torque to 55 Nm/41 lb-ft)
16
1001105260
AR
TORX HD SCREW, M12X30, GR8.8, (torque to 100 Nm/74 lb-ft)
19
1001120545
1
WEAR PAD
20
1001120555
1
WEAR PAD
21
1001120556
2
SPACER, 70X250X1.5mm
22
1001120604
AR
SHIM, 70X250X0.5mm
25
1001125115
AR
WASHER, 10mm
26
1001125117
AR
WASHER, 12mm
27
1001130421
1
WELDMENT, (3706PS & 37.6)
27
1001132352
1
WELDMENT, (3707PS, 33.7 & 37.7)
SECTION 2 - BOOM
31200722 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 55
SECTION 2 - BOOM
FIGURE 2-8. SECOND BOOM SECTION
56 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 31200722
FIGURE 2-8. SECOND BOOM SECTION
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001133561
1
SECOND BOOM SECTION ASSEMBLY, (includes all items)
A
1 Ref
EXTEND CHAIN COMPONENTS, (See EXTEND CHAINS for Breakdown)
3
0761214
4
HEX HD CAPSCREW, M12X30, GR8.8
4 Ref
RETRACT CHAIN COMPONENTS, (See RETRACT CHAINS for Breakdown)
6
4700047
2
WEAR PAD
8 8002200
8
WEAR PAD
9 1001003030
AR
SPACER, 50X198X0.75mm
10
1001003031
AR
SPACER, 50X198X1.5mm
11
1001009325
3
TORX HD CAPSCREW, M10X25, GR8.8, (torque to 55 Nm/41 lb­ft)
12
1001009326
AR
TORX HD CAPSCREW, M10X20, GR8.8, (torque to 55 Nm/41 lb­ft) 19
1001096320
4
WEAR PAD
20
1001097302
AR
SPACER, 50X198X0.75mm
21
1001097303
AR
SPACER, 50X198X1.5mm
23
1001104463
AR
SHIM, 31X200X0.75mm
24
1001104937
4
TORX HD CAPSCREW, M12X25, (torque to 100 Nm/74 lb-ft)
25
1001104990
4
TORX HD CAPSCREW, M12X45, (torque to 100 Nm/74 lb-ft)
26
1001125115
AR
WASHER, 10mm
27
1001125117
AR
WASHER, 12mm
28
1001128328
AR
SPACER, 31X200X1.5mm
29
1001133560
1
WELDMENT
101
1001095650
AR
LOCTITE 243
SECTION 2 - BOOM
31200722 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 57
SECTION 2 - BOOM
FIGURE 2-9. SECOND BOOM SECTION
58 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 31200722
FIGURE 2-9. SECOND BOOM SECTION
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001133565
1
SECOND BOOM SECTION ASSEMBLY, (includes all items)
A 1 1001095650
AR
LOCTITE 243
2 Ref
EXTEND CHAIN COMPONENTS, (See EXTEND CHAINS for Breakdown)
3 Ref
RETRACT CHAIN COMPONENTS, (See RETRACT CHAINS for Breakdown)
4
0761010
AR
HEX HD CAPSCREW, M10X20, GR8.8, (torque to 50 Nm/37 lb-ft)
5 0761012
AR
HEX HD CAPSCREW, M10X25, GR8.8, (torque to 50 Nm/37 lb-ft)
6 0761014
AR
HEX HD CAPSCREW, M10X30, GR8.8, (torque to 50 Nm/37 lb-ft)
7 0761015
AR
HEX HD CAPSCREW, M10X35, GR8.8, (torque to 50 Nm/37 lb-ft)
8 0761210
AR
HEX HD CAPSCREW, M12X20, GR8.8, (torque to 90 Nm/66 lb-ft)
9 0761212
AR
HEX HD CAPSCREW, M12X25, GR8.8, (torque to 90 Nm/66 lb-ft)
10
0761214
AR
HEX HD CAPSCREW, M12X30, GR8.8, (torque to 90 Nm/66 lb-ft)
23
4032110
AR
SOCKET HD CAPSCREW, M12X30
24
4032111
AR
SOCKET HD CAPSCREW, M12X35
25
4071085
AR
SHIM, 70X200X2mm
26
4071093
AR
SHIM, 60X200X2mm
27
4071098
AR
SHIM, 70X200X3mm
28
4071099
AR
SHIM, 60X200X2mm
29
4071104
AR
SHIM, 70X200X4mm
30
4071107
AR
SHIM, 60X200X1mm
31
4071108
AR
SPACER, 60X200X3mm
32
4071109
AR
SPACER, 60X200X4mm
33
4071110
AR
SHIM, 50X200X3mmS
35
4700021
4
WEAR PAD
36
4700030
1
WEAR PAD
37
4700031
1
WEAR PAD
38
4700047
2
WEAR PAD
39
4740532
AR
WASHER, 12mm
41
4812000
AR
WASHER, 10mm
42
8002200
8
WEAR PAD
43
8002637
AR
SPACER, 70X200X2mm
44
8002904
8
SPACER, 50X200X1mm
45
8003242
AR
SPACER, 50X200X1mm
47
8008070
AR
SHIM, 50X200X2mm
48
1001133564
1
WELDMENT
SECTION 2 - BOOM
31200722 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 59
SECTION 2 - BOOM
FIGURE 2-10. THIRD BOOM SECTION
60 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 31200722
FIGURE 2-10. THIRD BOOM SECTION
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001133472
1
THIRD BOOM SECTION ASSEMBLY, (includes all items)
B 1 8002200
4
WEAR PAD
2 1001003030
AR
SPACER, 50X198X0.75mm
3 1001003031
AR
SPACER, 50X198X1.5mm
4
1001009325
AR
TORX HD CAPSCREW, M10X25, GR8.8, (torque to 55 Nm/41 lb­ft)
5
1001009326
AR
TORX HD CAPSCREW, M10X20, GR8.8, (torque to 55 Nm/41 lb­ft) 6
1001090150
2
BUSHING
7 1001096320
2
WEAR PAD
8 Ref
BRACKET, (See HYDRAULIC CIRCUITS SECTION for Breakdown)
9
1001104937
4
TORX HD CAPSCREW, M12X25, (torque to 90 Nm/66 lb-ft)
10
1001105081
AR
TORX HD CAPSCREW, M10X30, GR8.8, (torque to 55 Nm/41 lb­ft)
11
1001105350
AR
TORX HD CAPSCREW, M10X35 GR8.8, (torque to 55 Nm/41 lb­ft)
12 Ref
BOOM HYDRAULIC COMPONENTS, (See HYDRAULIC CIRCUITS SECTION for Breakdown)
13
1001125115
AR
WASHER, 10mm
14
1001125117
AR
WASHER, 12mm
15
1001133471
1
WELDMENT
101
1001095650
AR
LOCTITE 243
SECTION 2 - BOOM
31200722 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 61
SECTION 2 - BOOM
FIGURE 2-11. THIRD BOOM SECTION
62 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 31200722
FIGURE 2-11. THIRD BOOM SECTION
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001133567
1
THIRD BOOM SECTION ASSEMBLY, (includes all items)
A
2 Ref
EXTEND CHAIN COMPONENTS, (See EXTEND CHAINS for Breakdown)
3
0761010
AR
HEX HD CAPSCREW, M10X20, GR8.8, (torque to 55 Nm/41 lb-ft)
4 0761011
AR
HEX HD CAPSCREW, M10X20, GR8.8, (torque to 55 Nm/41 lb-ft)
5 0761012
AR
HEX HD CAPSCREW, M10X25, GR8.8, (torque to 55 Nm/41 lb-ft)
6 0761015
AR
HEX HD CAPSCREW, M10X35, GR8.8, (torque to 55 Nm/41 lb-ft)
7 0761016
AR
HEX HD CAPSCREW, M10X40, GR8.8, (torque to 55 Nm/41 lb-ft)
8 0761210
AR
HEX HD CAPSCREW, M12X20, GR8.8, (torque to 90 Nm/66 lb-ft)
9 0761212
AR
HEX HD CAPSCREW, M12X25, GR8.8, (torque to 90 Nm/66 lb-ft)
10
0761214
AR
HEX HD CAPSCREW, M12X30, GR8.8, (torque to 90 Nm/66 lb-ft)
11
0761215
AR
HEX HD CAPSCREW, M12X35, GR8.8, (torque to 90 Nm/66 lb-ft)
12 Ref
RETRACT CHAIN COMPONENTS, (See RETRACT CHAINS for Breakdown)
24
4071085
AR
SHIM, 70X200X2mm
25
4071087
AR
SHIM, 50X200X4mm
26
4071104
AR
SHIM, 70X200X4mm
27
4071105
AR
SPACER, 70X200X3mm
28
4071106
AR
SPACER, 70X200X4mm
29
4071110
AR
SHIM, 50X200X3mm
31
4700021
2
WEAR PAD
32
4700032
2
WEAR PAD
33
4740532
AR
WASHER, 12mm
35
4812000
AR
WASHER, 10mm
36
8002200
8
WEAR PAD
37
8002201
2
WEAR PAD
38
8002637
AR
SPACER, 70X200X2mm
39
8002904
AR
SPACER, 50X200X1mm
40
8003242
AR
SPACER, 50X200X1mm
41
8008070
AR
SHIM, 50X200X2mm
42
1001093784
2
WEAR PAD, (includes grease fittings)
43
1001133566
1
WELDMENT
101
1001095650
AR
LOCTITE 243
SECTION 2 - BOOM
31200722 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 63
SECTION 2 - BOOM
FIGURE 2-12. FOURTH BOOM SECTION
64 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 31200722
FIGURE 2-12. FOURTH BOOM SECTION
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001133484
1
FOURTH BOOM SECTION ASSEMBLY, (includes all items)
A 1 0761010
AR
HEX HD CAPSCREW, M10X20, GR8.8, (torque to 50 Nm/37 lb-ft)
2 0761012
AR
HEX HD CAPSCREW, M10X25, GR8.8, (torque to 50 Nm/37 lb-ft)
3 0761210
AR
HEX HD CAPSCREW, M12X20, GR8.8, (torque to 90 Nm/66 lb-ft)
4 0761212
AR
HEX HD CAPSCREW, M12X25, GR8.8, (torque to 90 Nm/66 lb-ft)
5 Ref
RETRACT CHAIN COMPONENTS, (See RETRACT CHAINS for Breakdown)
10
4071085
AR
SHIM, 70X200X2mm
11
4071087
AR
SHIM, 50X200X4mm
12
4071104
AR
SHIM, 70X200X4mm
13
4071105
AR
SPACER, 70X200X3mm
14
4071106
AR
SPACER, 70X200X4mm
15
4071110
AR
SHIM, 50X200X3mm
16
4700032
2
WEAR PAD
17
4740532
AR
WASHER, 12mm
18
4812000
AR
WASHER, 10mm
19
8002200
4
WEAR PAD
20
8002637
AR
SPACER, 70X200X2mm
21
8002904
4
SPACER, 50X200X1mm
22
8003242
2
SPACER, 50X200X1mm
23
1001090150
2
BUSHING
24
1001093784
2
WEAR PAD, (includes grease fittings)
25
1001095650
AR
LOCTITE 243
26
1001098457
AR
LITHIUM GREASE
27
1001133483
1
WELDMENT
SECTION 2 - BOOM
31200722 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 65
SECTION 2 - BOOM
FIGURE 2-13. EXTEND CHAINS
66 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 31200722
FIGURE 2-13. EXTEND CHAINS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1
130029
2
CIRCLIP
5
3292001
4
HEX NUT, M20X2.5, (torque adjusting nut to 60 Nm/44.2 lb-ft), (torque locking nut to 120 Nm/88.5 lb-ft)
6
3470003
4
PIN 8
4811900
4
WASHER, 8mm
10
1001099166
2
PIN 12
1001106516
2
CHAIN ASSEMBLY, (includes item 51)
B
18
1001108954
1
BRACKET
19
1001109023
2
SPACER
51
1001105743
1
CLEVIS 101
314689
1
RETAINING RING
102
0760806
2
HEX HD CAPSCREW, M8X12, GR8.8, (torque to 28 Nm/21 lb-ft)
105
2160017
1
GREASE FITTING
107
4811900
2
WASHER, 8mm
113
1001090393
1
PULLEY
115
1001092535
1
PIN 117
1001092542
2
BUSHING
122
1001097371
1
BRACKET
151
1001095650
AR
LOCTITE 243
201
Ref
FIRST BOOM SECTION, (See FIRST BOOM SECTION for Breakdown)
202
Ref
SECOND BOOM SECTION, (See SECOND BOOM SECTION for Breakdown)
203
Ref
THIRD BOOM SECTION, (See THIRD BOOM SECTION for Breakdown)
SECTION 2 - BOOM
31200722 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 67
SECTION 2 - BOOM
FIGURE 2-14. EXTEND CHAINS
68 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 31200722
FIGURE 2-14. EXTEND CHAINS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
13
3423116
4
PIN 14
3423119
4
PIN 17
3760489
8
RETAINING RING
18
3760490
8
RETAINING RING
43
1260393
2
CHAIN 44
1260391
2
CHAIN 107
1360279
2
CLEVIS 109
3292401
4
HEX NUT, M24X3
126
1001095650
AR
LOCTITE 243
203
0440298
4
BUSHING
208
0761210
4
HEX HD CAPSCREW, M12X20, GR8.8, (torque to 97 Nm/72 lb-ft)
212
1360282
2
CLEVIS 213
2160016
2
GREASE FITTING
215
3292001
4
HEX NUT, M20X2.5
219
3580330
2
PULLEY
222
3960585
4
SEAL 234
4220215
2
PLATE 240
4740535
4
WASHER
302
0440296
2
BUSHING
308
0761210
2
HEX HD CAPSCREW, M12X20, GR8.8, (torque to 97 Nm/72 lb-ft)
312
1360277
2
CLEVIS 314
2160016
1
GREASE FITTING
318
3423120
2
PIN 319
3423121
1
PIN
320
3580332
1
PULLEY
322
3760488
4
RETAINING RING
323
3960585
2
SEAL 330
4220215
1
PLATE 334
4740535
2
WASHER
405
1360276
2
CLEVIS 408
3423123
1
PIN 409
3760488
2
RETAINING RING
501
Ref
FIRST BOOM SECTION, (See FIRST BOOM SECTION for Breakdown)
502
Ref
SECOND BOOM SECTION, (See SECOND BOOM SECTION for Breakdown)
503
Ref
THIRD BOOM SECTION, (See THIRD BOOM SECTION for Breakdown)
504
Ref
FOURTH BOOM SECTION, (See FOURTH BOOM SECTION for Breakdown)
SECTION 2 - BOOM
31200722 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 69
SECTION 2 - BOOM
FIGURE 2-15. RETRACT CHAINS
70 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 31200722
FIGURE 2-15. RETRACT CHAINS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
5
3292001
4
HEX NUT, M20X2.5, (torque nuts together at 120 Nm/88.5 lb-ft)
13
1001106528
1
CHAIN ASSEMBLY, (includes item 51)
B
51
1001106532
2
CLEVIS
101
314689
1
RETAINING RING
104
2160016
1
GREASE FITTING
114
1001090394
1
PULLEY
116
1001092536
1
PIN 118
1001092543
2
BUSHING
201
Ref
FIRST BOOM SECTION, (See FIRST BOOM SECTION for Breakdown)
202
Ref
SECOND BOOM SECTION, (See SECOND BOOM SECTION for Breakdown)
203
Ref
THIRD BOOM SECTION, (See THIRD BOOM SECTION for Breakdown)
SECTION 2 - BOOM
31200722 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 71
SECTION 2 - BOOM
FIGURE 2-16. RETRACT CHAINS
72 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 31200722
FIGURE 2-16. RETRACT CHAINS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
13
3423116
6
PIN 17
3760489
10
RETAINING RING
45
1260392
2
CHAIN 47
1260394
1
CHAIN 106
1360276
2
CLEVIS 110
3423110
2
PIN 111
3760488
4
RETAINING RING
126
1001095650
AR
LOCTITE 243
202
0440296
2
BUSHING
211
1360276
1
CLEVIS 214
2160018
2
GREASE FITTING
216
3423110
1
PIN 217
3423117
2
PIN 220
3580336
2
PULLEY
221
3760488
2
RETAINING RING
222
3960585
4
SEAL 234
4220215
2
PLATE 240
4740535
4
WASHER
246
8008055
4
BUTTON HD CAPSCREW, M12X20
302
0440296
1
BUSHING
308
0761210
2
HEX HD CAPSCREW, M12X20, GR8.8, (torque to 97 Nm/72 lb-ft)
313
1360278
2
CLEVIS 315
2160018
1
GREASE FITTING
316
3292001
4
HEX NUT, M20X2.5
317
3423117
1
PIN
321
3580336
1
PULLEY
323
3960585
2
SEAL 330
4220215
1
PLATE 334
4740535
2
WASHER
406
1360282
1
CLEVIS 407
3292001
2
HEX NUT, M20X2.5
501
Ref
FIRST BOOM SECTION, (See FIRST BOOM SECTION for Breakdown)
502
Ref
SECOND BOOM SECTION, (See SECOND BOOM SECTION for Breakdown)
503
Ref
THIRD BOOM SECTION, (See THIRD BOOM SECTION for Breakdown)
504
Ref
FOURTH BOOM SECTION, (See FOURTH BOOM SECTION for Breakdown)
SECTION 2 - BOOM
31200722 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 73
SECTION 2 - BOOM
FIGURE 2-17. MANUAL QUICK ATTACH
74 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 31200722
FIGURE 2-17. MANUAL QUICK ATTACH
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001131347
Ref
MANUAL QUICK ATTACH INSTALLATION, (if equipped), (not available to order, see items 2 thru 18 for service)
E
2
0760605
1
HEX HD CAPSCREW, M6X10, GR8.8, (torque to 12 Nm/9 lb-ft)
3
0761007
2
HEX HD CAPSCREW, M10X14, GR8.8, (torque to 55 Nm/40.5 lb­ft)
4 0761010
5
HEX HD CAPSCREW, M10X20,GR8.8, (torque to 55 Nm/40.5 lb­ft) 5
1001161673
1
CHAIN 6
2160016
5
GREASE FITTING
8 4812000
5
WASHER, 10mm
9 8002027
1
ROD 10
1001008948
2
WASHER
11
1001154471
1
WELDMENT
12
1001154968
1
COVER
13
1001132895
1
PIN 14
1001132898
1
PIN 15
1001098457
AR
LITHIUM GREASE
16
1001095650
AR
LOCTITE 243
17
1001098146
AR
SHIM, 72X110X0.5mm
18
1001098147
AR
SHIM, 72X110X1.0mm
SECTION 2 - BOOM
31200722 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 75
SECTION 2 - BOOM
FIGURE 2-18. MANUAL QUICK ATTACH
76 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 31200722
FIGURE 2-18. MANUAL QUICK ATTACH
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001136181
Ref
MANUAL QUICK ATTACH, (4014PS, if equipped), (not available to order, see items 2 thru 21 for service)
D
1001137542
Ref
MANUAL QUICK ATTACH, (4017PS, if equipped), (not available to order, see items 2 thru 21 for service)
E 2 0701234
1
HEX HD CAPSCREW, M12X170, GR8.8, (torque to 97 Nm/42 lb­ft) 3
0760605
1
HEX HD CAPSCREW, M6X10, GR8.8, (torque to 12 Nm/9 lb-ft)
4 0761007
1
HEX HD CAPSCREW, M10X14, GR8.8, (torque to 97 Nm/42 lb-ft)
5 1001161673
1
CHAIN 6
2160016
3
GREASE FITTING
7 3291201
2
HEX NUT, M12X1.75
9 4811900
6
WASHER, 8mm
10
4812100
2
WASHER, 12mm
11
8002027
1
ROD 12
1001008948
1
WASHER
13
0760808
6
HEX HD CAPSCREW, M8X16, GR8.8, (torque to 28 Nm/21 lb-ft)
14
1001136183
1
WELDMENT, (4014PS)
14
1001137544
1
WELDMENT, (4017PS)
15
1001156994
1
COVER, (4014PS)
15
1001161673
1
COVER, (4017PS)
16
1001136211
1
PIN, (4014PS)
16
1001137555
1
PIN, (4017PS)
17
1001136214
1
PIN 18
1001098457
AR
LITHIUM GREASE
19
1001095650
AR
LOCTITE 243
20
1001098146
AR
SHIM, 72X110X0.5mm
21
1001098147
AR
SHIM, 72X110X1.0mm
SECTION 2 - BOOM
31200722 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 77
SECTION 2 - BOOM
FIGURE 2-19. HYDRAULIC QUICK ATTACH
78 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 31200722
FIGURE 2-19. HYDRAULIC QUICK ATTACH
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001132885
Ref
HYDRAULIC QUICK ATTACH INSTALLATION, (if equipped), (includes all items)
F
1
0761007
2
HEX HD CAPSCREW, M10X14, GR8.8, (torque to 55 Nm/40.5 lb­ft)
2 0761010
6
HEX HD CAPSCREW, M10X20, GR8.8, (torque to 55 Nm/40.5 lb­ft) 3
2110406
2
STRAIGHT FITTING, (includes o-ring)
4 2160016
5
GREASE FITTING
5 2171204
2
ADAPTER, 90, (includes o-ring)
6 4812000
6
WASHER, 10mm
7 1001008948
2
WASHER
8 1001101539
2
PIN
9 Ref
QUICK ATTACH CYLINDER, (See HYDRAULIC COMPONENTS SECTION for Breakdown)
10
1001131348
1
WELDMENT
11
1001132884
1
COVER
12
1001136209
2
PIN 13
1001132887
1
HOSE ASSEMBLY
14
1001132888
1
HOSE ASSEMBLY
15
1001132889
2
HOSE ASSEMBLY
16
1001132895
1
PIN 17
1001132898
1
PIN
18 Ref
BOOM AUXILIARY HYDRAULIC COMPONENTS, (See HYDRAULIC CIRCUITS SECTION for Breakdown)
19
1001144651
2
HOSE ASSEMBLY
20
1001098457
AR
LITHIUM GREASE
21
1001095650
AR
LOCTITE 243
22
1001098146
AR
SHIM, 72X110X0.5mm
23
1001098147
AR
SHIM, 72X110X1.0mm
SECTION 2 - BOOM
31200722 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 79
SECTION 2 - BOOM
FIGURE 2-20. HYDRAULIC QUICK ATTACH
80 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 31200722
FIGURE 2-20. HYDRAULIC QUICK ATTACH
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001136182
Ref
HYDRAULIC QUICK ATTACH INSTALLATION, (4014PS, if equipped), (not available to order, see items 1 thru 25 for service)
C
1001137543
Ref
HYDRAULIC QUICK ATTACH INSTALLATION, (4017PS, if equipped), (not available to order, see items 1 thru 23 for service)
C 1 0701234
1
HEX HD CAPSCREW, M12X170, GR8.8, (torque to 97 Nm/72 lb­ft)
2
0761007
1
HEX HD CAPSCREW, M10X14, GR8.8, (torque to 55 Nm/40.5 lb­ft) 3
2110406
2
STRAIGHT FITTING, (includes o-ring)
4 2160016
3
GREASE FITTING
5 3291201
2
HEX NUT, M12X1.75
6 4811900
6
WASHER, 8mm
7 4812100
2
WASHER, 12mm
8 1001006101
1
CLAMP ASSEMBLY, (includes item 101)
9 1001008948
1
WASHER
10
0760808
6
HEX HD CAPSCREW, M8X16, GR8.8, (torque to 28 Nm/21 lb-ft)
11
1001101539
2
PIN
12 Ref
QUICK ATTACH CYLINDER, (See HYDRAULIC COMPONENTS SECTION for Breakdown)
13
1001136183
1
WELDMENT, (4014PS)
13
1001137544
1
WELDMENT, (4017PS)
14
1001136209
2
PIN 15
1001136210
1
COVER, (4014PS)
15
1001137554
1
COVER, (4017PS)
16
1001136211
1
PIN, (4014PS)
16
1001137555
1
PIN, (4017PS)
17
1001136214
1
PIN
18
1001136215
2
HOSE ASSEMBLY, (4014PS)
18
1001137558
2
HOSE ASSEMBLY, (4017PS)
19 Ref
BOOM AUXILIARY HYDRAULIC COMPONENTS, (See HYDRAULIC CIRCUITS SECTION for Breakdown)
20
1001095650
AR
LOCTITE 243
21
1001098146
AR
SHIM, 72X110X0.5mm
22
1001098147
AR
SHIM, 72X110X1.0mm
23
1001098457
AR
LITHIUM GREASE
24
1001144683
1
HOSE ASSEMBLY, (4014PS)
25
1001144684
1
HOSE ASSEMBLY, (4014PS)
101
1001008784
1
BOLT, M8X1.25
SECTION 2 - BOOM
31200722 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 81
SECTION 2 - BOOM
FIGURE 2-21. JD QUICK ATTACH
82 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 31200722
FIGURE 2-21. JD QUICK ATTACH
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001144654
Ref
JD QUICK ATTACH INSTALLATION, (if equipped), (not available to order, see items 1 thru 17 for service)
A
1
0711234
1
HEX HD CAPSCREW, M12X170, GR10.9, (torque to 95 Nm/70 lb­ft)
2 0761007
1
HEX HD CAPSCREW, M10X14, GR8.8, (torque to 55 Nm/40.5 lb­ft) 3
2160016
3
GREASE FITTING
4 3291201
1
HEX NUT, M12X1.75
5 4812100
1
WASHER, 12mm
6 1001002523
1
PIN
7 Ref
AUXILIARY BOOM HYDRAULIC COMPONENTS, (See HYDRAULIC CIRCUITS SECTION for Breakdown)
8
1001008948
1
WASHER
11
1001095650
AR
LOCTITE 243
12
1001097141
1
PIN 13
1001098457
AR
LITHIUM GREASE
14
1001144651
2
HOSE ASSEMBLY
15
1001101355
1
JD QUICK ATTACH ASSEMBLY, (includes items 101 thru 118)
C
16
1001098146
AR
SHIM, 72X110X0.5mm
17
1001098147
AR
SHIM, 72X110X1.0mm
101
0760808
4
HEX HD CAPSCREW, M8X16, GR8.8, (torque to 28 Nm/21 lb-ft)
102
4811900
4
WASHER, 8mm
103
1001101326
1
WELDMENT
104
1001101356
1
PLATE
105
1001101425
1
PLATE
108
1001097661
2
STRAIGHT FITTING, (includes o-ring)
109
1001097662
2
STRAIGHT FITTING, (includes o-ring)
110
1001097663
2
TEE FITTING, (includes o-ring)
111
1001097664
2
PIPE ASSEMBLY
112
1001101584
2
PIPE ASSEMBLY
113
1001097666
1
CLAMP, (includes screw and plate)
114
1001101586
2
ADAPTER, 90, (includes o-ring)
116
1001101587
2
BOLT, M14X55
117
1001101590
4
O-RING
118
1001104933
2
CYLINDER
118
70022559
2
SEAL KIT
SECTION 2 - BOOM
31200722 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 83
SECTION 2 - BOOM
FIGURE 2-22. JCB MANUAL QUICK ATTACH
84 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 31200722
FIGURE 2-22. JCB MANUAL QUICK ATTACH
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001111813
Ref
JCB MANUAL QUICK ATTACH INSTALLATION, (if equipped) (not available to order, see items 1 thru 13 for service)
C
1
0711234
1
HEX HD CAPSCREW, M12X170, GR10.9, (torque to 115 Nm/85 lb-ft) 2
0761007
1
HEX HD CAPSCREW, M10X14, GR8.8, (torque to 55 Nm/41 lb-ft)
3 2160016
3
GREASE FITTING
4 3291201
1
HEX NUT, M12X1.75
5 4812100
1
WASHER, 12mm
6 1001002523
1
PIN 7
1001008948
1
WASHER
8 1001095650
AR
LOCTITE 243
9 1001097141
1
PIN 10
1001098457
AR
LITHIUM GREASE
11
1001111762
1
CARRIAGE AND FORK ASSEMBLY, (includes items 101 & 301)
D
12
1001098146
AR
SHIM, 72X110X0.5mm
13
1001098147
AR
SHIM, 72X110X1.0mm
101
1001111758
1
FORK AND BAR ASSEMBLY, (includes 201 & 202)
E
201
1001108133
1
BAR 202
1001111757
2
FORK
301
1001111767
1
CARRIAGE ASSEMBLY, (includes items 401 thru 423)
B
401
1001103192
2
HANDLE
402
1001103193
2
PIN 403
1001103194
2
PIN 404
1001103195
2
BOLT
405
1001103196
3
NUT 406
1001111766
1
WELDMENT
407
1001111772
2
LINK 408
1001111773
1
LEVER
409
1001111774
1
BRACKET
410
1001111775
1
WELDMENT
411
1001111776
2
BRACKET
412
1001111836
1
BOLT
413
1001111837
2
BOLT
414
1001111838
4
NUT 415
1001111839
1
NUT 416
1001111840
1
BALL JOINT
417
1001111841
2
BOLT
418
1001111842
4
WASHER
419
1001111843
1
BOLT
420
1001111844
1
NUT 421
1001111845
1
HOOK
422
1001111846
1
BOLT
423
1001111847
1
NUT
SECTION 2 - BOOM
31200722 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 85
SECTION 2 - BOOM
FIGURE 2-23. JCB HYDRAULIC QUICK ATTACH
86 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 31200722
FIGURE 2-23. JCB HYDRAULIC QUICK ATTACH
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001144653
Ref
JCB HYDRAULIC QUICK ATTACH INSTALLATION, (if equipped), (not available to order, see items 1 thru 18 for service)
A
1
0711234
1
HEX HD CAPSCREW, M12X170, GR10.9, (torque to 115 Nm/85 lb-ft) 2
0761007
1
HEX HD CAPSCREW, M10X14, GR8.8, (torque to 55 Nm/41 lb-ft)
3 2160016
3
GREASE FITTING
4 3291201
1
HEX NUT, M12X1.75
5 4812100
1
WASHER, 12mm
6 1001002523
1
PIN
7 Ref
AUXILIARY BOOM HYDRAULIC COMPONENTS, (See HYDRAULIC CIRCUITS SECTION for Breakdown)
8
1001008948
1
WASHER
11
1001095650
AR
LOCTITE 243
12
1001097141
1
PIN 13
1001098457
AR
LITHIUM GREASE
14
1001144651
2
HOSE ASSEMBLY
16
1001111761
1
CARRIAGE AND FORK ASSEMBLY, (includes items 101 & 302)
D
17
1001098146
AR
SHIM, 72X110X0.5mm
18
1001098147
AR
SHIM, 72X110X1.0mm
101
1001102939
1
CARRIAGE ASSEMBLY, (includes items 201 thru 221)
E
201
1001101483
1
WELDMENT
202
1001103192
2
HANDLE
203
1001103193
2
PIN 204
1001103194
2
PIN 205
1001103195
2
BOLT
206
1001103196
3
NUT 207
1001103198
1
CYLINDER
207
70023274
1
SEAL KIT
208
1001103199
2
PIN 209
1001103200
2
BOLT
211
1001103202
2
BOLT
212
1001103203
2
SPRING WASHER
213
1001103204
2
NUT 214
1001103205
5
O-RING
215
1001103206
2
STAIGHT FITTING
216
1001103207
1
PIPE ASSEMBLY
217
1001103208
1
BOLT
218
1001103209
1
ADAPTER
219
1001103533
1
CLAMP
220
1001103230
1
PIPE ASSEMBLY
221
1001103231
1
PIPE ASSEMBLY
302
1001111758
1
FORK AND BAR ASSEMBLY, (includes 401 & 402)
E
401
1001108133
1
BAR 402
1001111757
2
FORK
SECTION 2 - BOOM
31200722 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 87
SECTION 2 - BOOM
FIGURE 2-24. MANITOU MANUAL QUICK ATTACH
88 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 31200722
FIGURE 2-24. MANITOU MANUAL QUICK ATTACH
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001103157
Ref
MANITOU MANUAL QUICK ATTACH INSTALLATION, (if equipped), (not available to order, see items 1 thru 13 for service)
B
1
0711234
1
HEX HD CAPSCREW, M12X170, GR10.9, (torque to 115 Nm/85 lb-ft) 2
0761007
1
HEX HD CAPSCREW, M10X14, GR8.8, (torque to 55 Nm/41 lb-ft)
3 2160016
3
GREASE FITTING
4 3291201
1
HEX NUT, M12X1.75
5 4812100
1
WASHER, 12mm
6 1001002523
1
PIN 7
1001008948
1
WASHER
8 0100011
AR
LOCTITE 242
9 1001097141
1
PIN 10
1001098457
AR
LITHIUM GREASE
11
1001103155
1
QUICK ATTACH ASSEMBLY, (includes items 101 thru 103)
A
12
1001098146
AR
SHIM, 72X110X0.5mm
13
1001098147
AR
SHIM, 72X110X1.0mm
101
1001101485
1
WELDMENT
102
1001104349
1
PIN 103
1001104350
1
PIN
SECTION 2 - BOOM
31200722 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 89
SECTION 2 - BOOM
FIGURE 2-25. MANITOU HYDRAULIC QUICK ATTACH
90 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 31200722
SECTION 2 - BOOM
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001144652
Ref
MANITOU HYDRAULILC QUICK ATTACH INSTALLATION, (if equipped), (not available to order, see items 1 thru 17 for service)
A
1
0711234
1
HEX HD CAPSCREW, M12X170, GR10.9, (torque to 115 Nm/85 lb-ft) 2
0761007
1
HEX HD CAPSCREW, M10X14, GR8.8, (torque to 55 Nm/41 lb-ft)
3 2160016
3
GREASE FITTING
4 3291201
1
HEX NUT, M12X1.75
5 4812100
1
WASHER, 12mm
6 1001002523
1
PIN
7 Ref
AUXILIARY BOOM HYDRAULIC COMPONENTS, (See HYDRAULIC CIRCUITS SECTION for Breakdown)
8
1001008948
1
WASHER
11
0100011
AR
LOCTITE 242
12
1001097141
1
PIN 13
1001098457
AR
LITHIUM GREASE
14
1001144651
2
HOSE ASSEMBLY
15
1001102941
1
QUICK ATTACH ASSEMBLY, (includes items 101 thru 116)
A
16
1001098146
AR
SHIM, 72X110X0.5mm
17
1001098147
AR
SHIM, 72X110X1.0mm
101
1001103375
1
WELDMENT
102
1001103522
1
CYLINDER
102
70023273
1
SEAL KIT
103
1001103523
2
PIN 104
1001103524
2
BOLT 105
1001103525
2
LOCKNUT
106
1001103526
2
CLAMP
107
1001103527
4
BOLT 108
1001103528
4
WASHER
109
1001103529
2
STRAIGHT FITTING
110
1001103530
1
HYDRAULIC BOLT
111
1001103531
5
O-RING
112
1001103532
1
HOSE ASSEMBLY
113
1001103533
1
CLAMP ASSEMBLY
114
1001103534
1
BANJO LINK
115
1001103536
1
HOSE ASSEMBLY
116
1001103537
1
HOSE ASSEMBLY
FIGURE 2-25. MANITOU HYDRAULIC QUICK ATTACH
31200722 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 91
SECTION 2 - BOOM
FIGURE 2-26. MANUAL QUICK ATTACH INSTALLATION, (IF EQUIPPED WITH PLATFORM)
92 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 31200722
SECTION 2 - BOOM
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001156989
Ref
MANUAL QUICK ATTACH INSTALLATION, (if equipped with platform), (4017PS), (not available to order, see items 2 thru 22 for service)
B 1001159273
Ref
MANUAL QUICK ATTACH INSTALLATION, (if equipped with platform), (4014PS), (not available to order, see items 2 thru 22 for service)
B
2
0701234
1
HEX HD CAPSCREW, M12X170, GR8.8, (torque to 97 Nm/42 lb­ft) 3
0760605
1
HEX HD CAPSCREW, M6X10, GR8.8, (torque to 12 Nm/9 lb-ft)
4 0760808
6
HEX HD CAPSCREW, M8X16, GR8.8, (torque to 28 Nm/21 lb-ft)
5
0760810
2
HEX HD CAPSCREW, M8X20, GR8.8, (torque to 28 Nm/20.65 lb­ft)
6 0761007
1
HEX HD CAPSCREW, M10X14, GR8.8, (torque to 55 Nm/40.56 lb-ft) 7
1001161673
1
PIN 8
2160016
3
GREASE FITTING
9 3291201
2
HEX NUT, M12X1.75
11
4811900
8
WASHER, 8mm
12
4812100
2
WASHER, 12mm
13
8002027
1
ROD 14
1001008948
1
WASHER
15
1001095650
AR
LOCTITE 243
16
1001098146
AR
SHIM, 72X110X0.5mm
17
1001098147
AR
SHIM, 72X110X1.0mm
18
1001098457
AR
LITHIUM GREASE
19
1001136214
1
PIN, (4017PS)
19
1001136183
1
PIN, (4014PS)
20
1001137544
1
WELDMENT, (4017PS)
20
1001136211
1
WELDMENT, (4014PS)
21
1001137555
1
PIN, (4017PS)
21
1001136214
1
PIN, (4014PS)
22
1001156817
1
COVER, (4017PS)
FIGURE 2-26. MANUAL QUICK ATTACH INSTALLATION, (IF EQUIPPED WITH PLATFORM)
31200722 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 93
SECTION 3 - ATTACHMENTS
SECTION 3 - ATTACHMENTS
31200722 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 95
SECTION 3 - ATTACHMENTS
FIGURE 3-1. CARRIAGE ASSEMBLY
96 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 31200722
SECTION 3 - ATTACHMENTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1170028
1
CARRIAGE ASSY, (CE and AUS), (Benne), (includes items 1 thru
7) D 1
N.S.S.
1
CARRIAGE WELDMENT
2 4040283
2
CARRIAGE SHAFT
3 3760508
4
SHAFT COLLAR
4 0700827
4
HEX HD CAPSCREW, M8X100, GR8.8
5 3290805
4
HEX LOCKNUT, 8mm
6 N.S.S.
1
NAME PLATE
7 N.S.S.
1
SN PLATE
0240143
1
FORK TRANSPORT LATCH, (CE and AUS), (includes items 101 thru 104)
A
101
0903366
2
LOCKING BRACKET
102
0761216
4
HEX HD CAPSCREW, 12X40
103
3291205
4
HEX LOCKNUT, 12mm
104
3423258
2
LOCKING PIN
1001107333
1
CARRIAGE ASSY, (500mm), (CE), (VETTER), (includes items 201 thru 206)
A
201
N.S.S.
1
SN PLATE
202
4032109
4
SOCKET HD CAPSCREW, M12X25
203
N.S.S.
1
CARRIAGE WELDMENT
204
1001107336
1
CARRIAGE SHAFT
205
1001107338
2
SHAFT COVER
206
N.S.S.
1
NAME PLATE
301
Ref
FORKS, (See FORK TINES for Breakdown)
1001120182
1
FORK TRANSPORT LATCH, (CE and AUS), (VETTER), (includes items 401 thru 406)
B
401
0701216
2
HEX HD CAPSCREW, M12X40, GR8.8
401
0701217
2
HEX HD CAPSCREW, M12X45, GR8.8, (Germany, Italy - if equipped)
402
3291205
2
PREV TORQ HEX LOCK NUT
402
3291201
2
HEX NUT, M12X1.75, (Germany, Italy - if equipped)
403
3964987
2
SPLIT PIN
404
4812100
4
WASHER, 12mm
404
5241200
4
WASHER, 12mm, (Germany, Italy - if equipped)
405
1001006141
NLA
FORK LOCK BACK BRACKET, (no longer available, use 1001130822 for replacement)
405
1001130822
2
FORK LOCK BACK BRACKET
406
1001100262
2
CARRIAGE FORK RETAINER PIN
510
Ref
SAFETY FILM, (See BUCKETS for Breakdown)
512
1001163676
1
PLATE
513
1001163929
2
BRACKET
FIGURE 3-1. CARRIAGE ASSEMBLY
31200722 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 97
SECTION 3 - ATTACHMENTS
FIGURE 3-2. SIDE SHIFT CARRIAGE ASSEMBLY
98 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 31200722
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