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JLG
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3248RS
Service Manual
150 pgs7.62 Mb3
Parts Manual
138 pgs12.84 Mb0
Operator Manual
98 pgs5.76 Mb1
Table of contents
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JLG 3248RS, 32410RS Parts Manual

3121274 6RS/10RS/1932RS/3248RS 3
TABLE OF CONTENTS
SECTION 1 - FRAME ........................................................................................................................................................................... 7
FIGURE 1-1. FRONT AXLE COMPONENTS (6RS/1932RS) ........................................................................................................... 8
FIGURE 1-2. FRONT AXLE COMPONENTS (10RS/3248RS) ....................................................................................................... 10
FIGURE 1-3. DRIVE AND ELECTRICAL COMPONENTS (FRAME MOUNTED) (6RS AND 1932RS) ......................................... 12
FIGURE 1-4. DRIVE AND ELECTRICAL COMPONENTS (FRAME MOUNTED) (10RS AND 3248RS) ....................................... 16
FIGURE 1-5. WHEEL DRIVE ASSEMBLY ..................................................................................................................................... 20
FIGURE 1-6. COVERS (FRAME MOUNTED) AND LADDER INSTALLATIONS ........................................................................... 24
FIGURE 1-7. INVERTER INSTALLATION (OPTIONAL) ................................................................................................................ 26
SECTION 2 - GROUND COMPONENTS ........................................................................................................................................... 29
FIGURE 2-1. BATTERIES AND COVERS INSTALLATIONS ......................................................................................................... 30
FIGURE 2-2. PUMP/MOTOR AND TILT SENSOR INSTALLATIONS ............................................................................................ 34
FIGURE 2-3. PUMP/MOTOR/TANK ASSEMBLY (6RS/1932RS) .................................................................................................. 36
FIGURE 2-4. PUMP/MOTOR/TANK ASSEMBLY (10RS/3248RS) ................................................................................................ 38
FIGURE 2-5. GROUND CONTROL ASSEMBLY AND INSTALLATION ........................................................................................ 40
SECTION 3 - SCISSOR ARMS .......................................................................................................................................................... 43
FIGURE 3-1. SCISSOR ARMS INSTALLATION (6RS/1932RS) .................................................................................................... 44
FIGURE 3-2. SCISSOR ARMS INSTALLATION (10RS/3248RS) .................................................................................................. 48
SECTION 4 - PLATFORM .................................................................................................................................................................. 53
FIGURE 4-1. PLATFORM AND EXTENSION DECK INSTALLATION (6RS/1932RS) ................................................................... 54
FIGURE 4-2. PLATFORM AND EXTENSION DECK INSTALLATION (10RS/3248RS) ................................................................. 56
FIGURE 4-3. RAIL (FIXED) INSTALLATION (6RS/1932RS - CHINA ASSEMBLED MACHINES) ................................................ 58
FIGURE 4-4. RAIL (FIXED) INSTALLATION (6RS/1932RS - USA ASSEMBLED MACHINES) .................................................... 62
FIGURE 4-5. RAIL (FOLD-DOWN) INSTALLATION (6RS/1932RS - CHINA ASSEMBLED MACHINES) ..................................... 64
FIGURE 4-6. RAIL INSTALLATION (10RS/3248RS) (ALL SPECS EXCEPT CE SPECS - CHINA ASSEMBLED MACHINES) ... 66
FIGURE 4-7. RAIL INSTALLATION (10RS/3248RS) (CE SPECS ONLY - CHINA ASSEMBLED MACHINES) ............................ 70
FIGURE 4-8. RAIL INSTALLATION (10RS/3248RS) (USA ASSEMBLED MACHINES) ................................................................ 72
FIGURE 4-9. PLATFORM CONSOLE BOX ASSEMBLY ............................................................................................................... 76
FIGURE 4-10. DRIVE/STEER CONTROLLER ASSEMBLY .......................................................................................................... 78
SECTION 5 - CYLINDER ................................................................................................................................................................... 81
FIGURE 5-1. LIFT CYLINDER ASSEMBLY (6RS/1932RS) ........................................................................................................... 82
FIGURE 5-2. LIFT CYLINDER ASSEMBLY (10RS/3248RS) ......................................................................................................... 86
FIGURE 5-3. STEER CYLINDER ASSEMBLY (6RS/1932RS) ...................................................................................................... 90
FIGURE 5-4. STEER CYLINDER ASSEMBLY (10RS/3248RS) .................................................................................................... 92
SECTION 6 - HYDRAULIC ................................................................................................................................................................ 95
FIGURE 6-1. HYDRAULIC COMPONENTS ................................................................................................................................... 96
SECTION 7 - ELECTRICAL ............................................................................................................................................................... 99
FIGURE 7-1. ELECTRICAL COMPONENTS INSTALLATION ..................................................................................................... 100
SECTION 8 - DECALS ..................................................................................................................................................................... 111
FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) ................................................................................................................... 112
FIGURE 8-2. DECALS INSTALLATIONS (ANSI EXPORT SPEC) ............................................................................................... 116
FIGURE 8-3. DECALS INSTALLATIONS (CE SPEC) .................................................................................................................. 122
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK ........................................................................................................... 125
FIGURE 9-1. MODEL RS SCISSORS STANDARD PARTS ........................................................................................................ 126
FIGURE 9-2. MODEL RS SCISSORS VARIABLE PARTS .......................................................................................................... 128
SECTION 10 - SPECIAL OPTIONS ................................................................................................................................................. 129
FIGURE 10-1. SPECIAL OPTIONS .............................................................................................................................................. 130
PART NUMBER INDEX ................................................................................................................................................................... 133
3121274 6RS/10RS/1932RS/3248RS 5

SECTION 1 - FRAME

SECTION 1 - FRAME
3121274 6RS/10RS/1932RS/3248RS 7

FIGURE 1-1. FRONT AXLE COMPONENTS (6RS/1932RS)

8 6RS/10RS/1932RS/3248RS 3121274
SECTION 1 - FRAME
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001133101
Ref
STEERING INSTALLATION
E 1 0440263
2
Bearing, Flanged
2 0760815
2
Bolt M8 x 35
3 3290805
2
Nut M8 4
3391210
1
Pin, Cotter
5 3431214
1
Pin, Clevis
6 3431222
1
Pin, Clevis
7 3450606
2
Pin, Cotter
8 3841147
2
Keeper, Pin
9 4811900
2
Washer M8
10
4812500
4
Washer M20
11
1001129754
1
Pin, Clevis
12
1001130160
2
Kingpin
13
4740217
2
Bearing, Thrust
14
1001132702
1
Steer Cylinder Assembly (See CYLINDER SECTION for Breakdown)
15
1001133086
2
Spindle Assembly
B
15A
1001133085
2
Spindle (1 per Assembly)
15B
1001129368
4
Bearing (2 per Assembly)
15C
2780266
2
Hub Assembly (1 Per Assembly (See Items 101-108 for Breakdown)
16
1001133115
1
Tie-Rod
2780266
Ref
HUB ASSEMBLY
D
Ref
Note: Qtys shown for 1 Assembly. Two Assemblies required per machine.
101
1001102354
1
Cap, Dust (was p/n 7012524)
102
3300423
1
Nut, Slotted (was p/n 7010641)
103
3450406
1
Pin, Cotter 2 x 3/16 (was p/n 7010642)
104
4740468
1
Washer (was p/n 7019697)
105
1001102351
1
Bearing, Cone - Outer (was p/n 7026185)
106
2780266
1
Hub (Includes Bearing Cups)
107
1001102353
1
Bearing, Cone - Inner (was p/n 7026183)
108
1001102349
1
Seal (was p/n 7026184)
1001133066
Ref
TIRE AND WHEEL INSTALLATION
A
Ref
Note: Must replace Tire and Wheel Assy's in pairs per axle.
201
0630580
20
Bolt, Wheel
202
1001133065
4
Tire and Wheel Assembly
FIGURE 1-1. FRONT AXLE COMPONENTS (6RS/1932RS)
3121274 6RS/10RS/1932RS/3248RS 9

FIGURE 1-2. FRONT AXLE COMPONENTS (10RS/3248RS)

10 6RS/10RS/1932RS/3248RS 3121274
SECTION 1 - FRAME
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001129400
Ref
STEERING INSTALLATION
C 1 07601015
2
Bolt M10 x 35
2 3291005
2
Nut M10
3 3291605
2
Nut M16
4 3391210
1
Pin, Cotter
5 3841143
2
Keeper, Pin
6 4740217
2
Bearing, Thrust
7 4812000
2
Washer M10
8 1001129302
2
Spindle Assembly
D
8A
1001129301
2
Spindle (1 per Assembly)
8B
1001129368
4
Bearing (2 per Assembly)
8C
1001129381
2
Hub Assembly (1 Per Assembly (See Items 301-308 for Breakdown)
9
1001129367
2
Bearing, Flanged
10
1001129742
1
Bolt M20 x 80
11
1001129743
1
Bolt M20 x 30
12
1001129754
1
Pin, Clevis
13
1001129940
1
Tie-Rod
14
1001133103
1
Steer Cylinder Assembly (See CYLINDER SECTION for Breakdown)
15
1001130160
2
Kingpin
1001129381
Ref
HUB ASSEMBLY
A
Ref
Note: Qtys shown for 1 Assembly. Two Assemblies required per machine.
101
See Note
NSS
Hub (Includes Bearing Cups (Use p/n 1001129381)
102
7010649
1
Seal 103
7010648
1
Cap, Dust
104
7010646
1
Bearing, Cone - Outer
105
7010647
1
Bearing, Cone - Inner
106
7010641
1
Nut, Slotted
107
7019697
1
Washer
108
7010642
1
Pin, Cotter 2 x 3/16
1001130486
Ref
TIRE AND WHEEL INSTALLATION
A
Ref
Note: Must replace Tire and Wheel Assy’s in pairs per axle.
201
0630580
22
Bolt, Wheel
202
1001127628
2
Tire and Wheel Assembly (Rear) (Not Shown)
203
1001129621
2
Tire and Wheel Assembly (Front)
FIGURE 1-2. FRONT AXLE COMPONENTS (10RS/3248RS)
3121274 6RS/10RS/1932RS/3248RS 11

FIGURE 1-3. DRIVE AND ELECTRICAL COMPONENTS (FRAME MOUNTED) (6RS AND 1932RS)

12 6RS/10RS/1932RS/3248RS 3121274
SECTION 1 - FRAME
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001133269
Ref
DRIVE MOTOR AND ANTI-STATIC STRAP INSTALLATION
F 1 0100011
AR
Compound, Locking
2 0681609
12
Bolt 3/8-16 x 1-1/8 Grade 8 (was p/n 0681610)
3 0760612
1
Bolt M6 x 25
4 3290605
1
Nut M6 5
4240147
1
Strap, Anti-Static
7 4751400
2
Washer 1/4
8 4891600
12
Washer 3/8
11
1001131628
2
Drive Motor Assembly (See WHEEL DRIVE ASSEMBLY for Breakdown)
Ref
ELECTRICAL COMPONENTS
Ref
China Assembled Machines
1001133272
Ref
ANSI, ANSI Export and CSA Specs
I 1001147142
Ref
ANSI Export and CE Specs
C 1001147255
Ref
ANSI Export and Japanese Specs
B
Ref
USA Assembled Machines
1001159022
Ref
Kit Components
A 1001159021
Ref
Final Assembly Components
A
101
0140043
1
Alarm
102
0700615
4
Bolt M6 x 35
104
0760610
4
Bolt M6 x 20
105
3290405
2
Nut M4
106
3290605
8
Nut M6
108
3740150
1
Relay
110
4031512
2
Capscrew M4 x 40
112
4811700
16
Washer M6
114
1001091102
2
Washer M4
116
1001129845
1
Module, Drive
121
1001130614
1
Switch, Limit
123
1001143914
AR
Shim
1001133274
Ref
BEACON LIGHT INSTALLATION
C
201
0760408
4
Bolt M4 x 16
202
0760612
4
Bolt M6 x 25
203
2920161
2
Beacon Light Assembly
203
7016319
2
Replacement Bulb (1 Per Assembly)
203
7016372
2
Replacement Len (1 Per Assembly)
203
4460891
2
Plug, Male - 2 Position (1 Per Assembly)
203
4460465
4
Socket, Female (2 Per Assembly)
204
3290405
4
Nut M4
205
3290605
4
Nut M6
206
4240099
AR
Tie-Strap (Not Shown)
207
4811400
8
Washer M4
208
4811700
8
Washer M6
209
1001134183
2
Bracket Ref
BATTERY CHARGER INSTALLATIONS
Ref
China Assembled Machines
1001130029
Ref
Charger with 110V Plug
C
1001131963
Ref
Charger with No Plug (Note: See ELECTRICAL SECTION for Plug Options)
C
1001172009
Ref
Charger with 420V Plug
B
FIGURE 1-3. DRIVE AND ELECTRICAL COMPONENTS (FRAME MOUNTED) (6RS AND 1932RS)
3121274 6RS/10RS/1932RS/3248RS 13
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
USA Assembled Machines
1001158899
Ref
Charger Only
A 1001158900
Ref
Charger with 110V Plug
A
1001159006
Ref
Charger with No Plug (Note: See ELECTRICAL SECTION for Plug Options)
A
301
0760610
AR
Bolt M6 x 20
302
1321293
1
Clamp
303
3290605
AR
Nut M6
304
4811700
AR
Washer M6
305
Ref
AC Cable Options:
305
1001103257
1
Cable with 110V Plug
305
1001172010
1
Cable with 420V Plug
305
1001103258
1
Cable with No Plug (Note: See ELECTRICAL SECTION for Plug Options)
306
1001129847
1
Battery Charger Assembly (See ELECTRICAL SECTION for Breakdown)
1001133066
Ref
TIRE AND WHEEL INSTALLATION
A
Ref
Note: Must replace Tire and Wheel Assy's in pairs per axle.
401
0630580
20
Bolt, Wheel (5 Per Wheel)
402
1001133065
4
Tire and Wheel Assembly
14 6RS/10RS/1932RS/3248RS 3121274

FIGURE 1-4. DRIVE AND ELECTRICAL COMPONENTS (FRAME MOUNTED) (10RS AND 3248RS)

16 6RS/10RS/1932RS/3248RS 3121274
SECTION 1 - FRAME
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001129627
Ref
DRIVE MOTOR AND ANTI-STATIC STRAP INSTALLATION
E 1 0100011
AR
Compound, Locking
2 0641609
12
Bolt 3/8-16 x 1-1/8 Grade 8 (was p/n 0681610)
3 0760610
1
Bolt M6 x 20
4 3290605
1
Nut M6 5
4240147
1
Strap, Anti-Static
7 4751400
2
Washer 1/4
8 4891600
12
Washer 3/8
9
1001127879
2
Wheel Drive Assembly (See WHEEL DRIVE ASSEMBLY for Breakdown)
Ref
ELECTRICAL COMPONENTS
Ref
China Assembled Machines
1001130488
Ref
ANSI, ANSI Export and CSA Specs
E 1001146982
Ref
ANSI Export and CE Specs
A 1001147256
Ref
ANSI Export & Japanese Specs
B
Ref
USA Assembled Machines
1001159022
Ref
Kit Components
A 1001159142
Ref
Final Assembly Components
A
101
0140043
1
Alarm
103
0700610
9
Bolt M6 x 20
104
0760615
4
Bolt M6 x 35
105
3290405
2
Nut M4
106
3290605
9
Nut M6
108
3740150
1
Relay
110
4031512
2
Capscrew M4 x 40mm
112
4811700
18
Washer M6
113
1001091102
2
Washer M4
114
1001129845
1
Module, Drive
118
1001130614
1
Switch, Limit
119
1001156537
1
Mount Angle Sensor (Japanese Specs)
119A
0760610
2
Hex HD Capscrew, M6X20
119B
3290605
2
Hex Lock Nut, M6X1
119C
4811700
4
Washer, 6mm
1001130489
Ref
BEACON LIGHT INSTALLATION (OPTIONAL)
C
201
0760408
4
Bolt M4 x 16
202
2920161
2
Beacon Light Assembly
202
7016319
2
Replacement Bulb (1 Per Assembly)
202
7016372
2
Replacement Len (1 Per Assembly)
202
4460891
2
Plug, Male - 2 Position (1 Per Assembly)
202
4460465
4
Socket, Female (2 Per Assembly)
203
3290405
4
Nut M4
204
4811400
8
Washer M4
205
0760608
2
Bolt M6 x 16
206
3290605
2
Nut M6
207
4240099
AR
Tie-Strap (Not Shown)
208
4811700
4
Washer M6
209
1001135043
1
Bracket Ref
BATTERY CHARGER INSTALLATIONS
Ref
China Assembled Machines
1001130029
Ref
Charger with 110V Plug
C
FIGURE 1-4. DRIVE AND ELECTRICAL COMPONENTS (FRAME MOUNTED) (10RS AND 3248RS)
3121274 6RS/10RS/1932RS/3248RS 17
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001131963
Ref
Charger with No Plug (Note: See ELECTRICAL SECTION for Plug Options)
C
1001172009
Ref
Charger with 420V Plug
B
Ref
USA Assembled Machines
1001158899
Ref
Charger Only
A 1001158900
Ref
Charger with 110V Plug
A
1001159006
Ref
Charger with No Plug (Note: See ELECTRICAL SECTION for Plug Options)
A
301
0760610
2
Bolt M6 x 20
302
1321293
1
Clamp
303
3290605
2
Nut M6
304
4811700
4
Washer M6
305
Ref
AC Cable Options:
305
1001103257
1
Cable with 110V Plug
305
1001172010
1
Cable with 420V Plug
305
1001103258
1
Cable with No Plug (Note: See ELECTRICAL SECTION for Plug Options)
306
1001129847
1
Battery Charger Assembly (See ELECTRICAL SECTION for Breakdown)
1001130486
Ref
TIRE AND WHEEL INSTALLATION
A
Ref
Note: Must replace Tire and Wheel Assy's in pairs per axle.
401
0630580
22
Bolt, Wheel (5 Per Front Wheel / 6 Per Rear Wheel)
402
1001127628
2
Tire and Wheel Assembly (Rear)
403
1001129621
2
Tire and Wheel Assembly (Front) (Not Shown)
18 6RS/10RS/1932RS/3248RS 3121274

FIGURE 1-5. WHEEL DRIVE ASSEMBLY

20 6RS/10RS/1932RS/3248RS 3121274
FIGURE 1-5. WHEEL DRIVE ASSEMBLY
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
WHEEL DRIVE ASSEMBLY
1001131628
Ref
Wheel Drive Assembly 6RS/1932RS
C 1001127879
Ref
Wheel Drive Assembly 10RS/3248RS
D 1 Se Note
1
Spindle (Note: Replace Complete Wheel Drive Assembly)
2 See Note
1
Hub (Note: Use Item 305)
3 See Note
1
Gear, Ring (Note: Use Item 304)
4 See Note
1
Gear, Sun (Note: Use Item 303)
5 See Note
3
Gear, Planet (Note: Use Item 303)
6 See Note
3
Shaft, Planet (Note: Use Item 303)
7 See Note
1
Carrier, Input (Note: Use Item 303)
8 See Note
1
Gear, Output Sun (Note: Use Item 303)
9 See Note
3
Gear, Planet (Note: Use Item 306)
10
See Note
3
Shaft, Output Planet (Note: Use Item 306)
11
See Note
1
Cover (Note: Use Item 301)
13
See Note
1
Motor Assembly (See Items 101 -109 for Breakdown) (Note: Use Item 310 for Complete Replacement)
14
See Note
2
Bearing, Main (Note: Use Item 302, 304, 305 or 306)
15
See Note
1
Bearing, Ball (Note: Use Item 306)
16
See Note
1
Seal, Lip (Note: Use Item 302 or 305)
17
7024786
1
Seal, Shaft
18
See Note
3
Ring, Retaining (Note: Use Item 303)
19
See Note
1
Ring, Retaining (Note: Use Item 301)
20
70000191
1
O-Ring
21
See Note
1
Washer, Thrust (Note: Use Item 301)
23
See Note
1
Plate, Thrust (Note: Use Item 303)
24
See Note
1
Ring, Retaining (Note: Use Item 303)
25
See Note
9
Thrustwasher (Note: Use Item 303 or 306)
26
See Note
6
Bushing (Note: Use Item 303 or 306)
27
See Note
1
Ring, Retaining (Note: Use Items 304 or 305 or 306)
28
See Note
1
Ring, Retaining (Note: Use Item 306)
29
See Note
2
Plug, Oil Drain (Note: Use Item 301 or 302)
32
See Note
3
Washer, Tanged (Note: Use Item 306)
Ref
Motor and Brake Components
101
See Note
1
Case, Motor (Note: Use Item 310)
102
See Note
1
Windings and Harness (Note: Use Item 310)
103
See Note
1
Armature (Note: Use Item 310)
104
See Note
1
Brush & Terminal Assembly (Note: Use Item 308)
105
70000790
2
Spring, Brush
106
70000791
1
Box, Brush
107
See Note
1
Ring, Retaining (Note: Use Item 308)
108
See Note
1
Bearing (Note: Use Item 308)
109
70000792
1
Commutator
110
See Note
1
Brake Assembly (Includes Brake, Reaction Disc & Friction Disc0 (Note: Use Item 307)
110A
7024785
1
Disc, Friction
111
See Note
1
Gasket, Brake Cover (Note: Use Item 307 or 311)
112
See Note
1
Cover, Brake (Note: Use Item 311)
Ref
Hardware Components
201
See Note
2
Bolt, Cover (M5 x 20mm) (Note: Not available from JLG. Purchase Locally)
SECTION 1 - FRAME
3121274 6RS/10RS/1932RS/3248RS 21
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
207
See Note
2
Bolt, Motor (Note: Use Item 309)
208
See Note
2
Lockwasher (Note: Use Item 309)
211
See Note
1
Bolt, Brake (Note: Use Item 307)
Ref
Kit Options
301
7024747
1
Gear box Cover Kit (Includes 11, 19, 20, 21 & 29)
302
7024748
1
Gearbox Main Seal Kit (Includes Qty 1 of Items 14, 16 & 20)
303
7024749
1
Input Carrier Kit (Includes Items 4-8, 18, 20 & 23-26)
304
7024758
1
Input Ring Kit (Includes Qty 1 of Items 3, 14, 20 & 27)
305
7024756
1
Gearbox Hub Kit 6RS/1932RS (Include Items 2, 14, 16, 20 & 27)
305
70003677
1
Gearbox Hub Kit 10RS/3248RS (Include Items 2, 14, 16, 20 &
27)
306
7024750
1
Gearbox Output Planet Kit (Includes Items 9, 10, 14, 15, 20, 25­28 & 32)
307
70003678
1
Brake Kit (Includes Item 110, 111 & 211)
308
7024741
1
Motor Brush and Bearing Kit (Includes Items 104, 107 & 108)
309
70003681
1
Motor Mounting Kit 6RS/1932RS (Include Items 107 & 108)
309
70003679
1
Motor Mounting Kit 10RS/3248RS (Include Items 107 & 108)
310
70003682
1
Motor Kit 6RS/1932RS (Include Items 13 & 17)
310
70003680
1
Motor Kit 10RS/3248RS (Include Items 13 & 17)
311
70001265
1
Cover Kit (Includes Items 111 & 112)
22 6RS/10RS/1932RS/3248RS 3121274

FIGURE 1-6. COVERS (FRAME MOUNTED) AND LADDER INSTALLATIONS

24 6RS/10RS/1932RS/3248RS 3121274
SECTION 1 - FRAME
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001133275
Ref
FRAME COVERS INSTALLATION (6RS/1932RS)
D 1 0760612
4
Bolt M6 x 25
3 3290605
4
Nut M6 5
4811702
8
Washer M6
9 1001133143
1
Cover, Rear
1001130490
Ref
FRAME COVERS INSTALLATION (10RS/3248RS)
E
101
0760610
4
Bolt M6 x 20
102
0760612
2
Bolt M6 x 25
103
4811702
12
Washer M6
104
3290605
6
Nut M6
109
1001130400
1
Cover, Rear
110
1001130474
1
Cover, Frame
Ref
LADDER INSTALLATION (6RS/1932RS)
1001135050
Ref
All Specs except CE Spec
C 1001145913
Ref
CE Spec Only
B
201
0761015
4
Bolt M10 x 35
202
3291005
4
Nut M10
203
4812002
AR
Washer M10
205
Ref
Ladder Options:
205
1001134517
1
All Specs except CE Spec
205
1001145914
1
CE Spec Only
Ref
LADDER INSTALLATION (10RS/3248RS)
1001130964
Ref
All Specs except CE Spec
B 1001142910
Ref
CE Spec Only
B
301
0761014
4
Bolt M10 x 30
302
3291005
4
Nut M10
303
4812000
AR
Washer M10
304
Ref
Ladder Options:
304
1001130532
1
All Specs except CE Spec
304
1001142911
1
CE Spec Only
305
1001151845
1
Decal - Shipping/installation Instructions (Not Shown)
FIGURE 1-6. COVERS (FRAME MOUNTED) AND LADDER INSTALLATIONS
3121274 6RS/10RS/1932RS/3248RS 25

FIGURE 1-7. INVERTER INSTALLATION (OPTIONAL)

26 6RS/10RS/1932RS/3248RS 3121274
SECTION 1 - FRAME
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001142170
Ref
INVERTER INSTALLATION (OPTIONAL)
C 1 0760408
4
Bolt M4 x 16
2 0760612
6
Bolt M6 x 25
3 3290405
4
Nut M4 4
3290605
5
Nut M6 5
3740150
1
Relay 5
4460891
1
Receptacle, Female - 2 Position
5 4460465
2
Socket, Female
6 4240017
12
Tie-Strap (Not Shown)
7 4360336
1
Switch, Toggle
8
1705305
NLA
Decal - Pressure Wash (Note: Use p/n 1001125483) (Prior to SN 02000226550, Prior to SN B200015665)
8
1001125483
1
Decal - Pressure Wash (SN 0200226550 to Present, SN B200015665 to Present)
9
4811400
4
Washer M4
10
4811700
11
Washer, M6
11
1001130220
1
Retainer M6
12
1001136757
1
Inverter
13
1001142172
1
Bracket
14
1001142173
1
Insulate
15
1001142174
4
Washer
16
1001142176
1
Panel 17
1001143009
1
Decal - Inverter
18
1001143010
1
Decal - On/Off
19
1001138967
1
Cable (Battery + to Relay)
19
1001126833
1
Fuse - 80 Amp
19
1001125389
1
Fuseholder
20
1001145762
1
Cable (Inverter + to Relay)
21
1001145763
1
Harness, Inverter
21
4460418
1
Receptacle, Female - 6 Position
21
4460419
2
Terminal
21
4460897
1
Plug, Male - 2 Position
21
4460464
2
Pin, Male
22
1001145881
1
Harness - AC Extension
22
4460138
1
Plug, Male 3 Prong
22
4460968
1
Connector, Strain Relief
22
1001157513
1
Plug, Male - 3 Position
22
1001157790
3
Socket, Female
23
85941016
1
Clamp 24
1001157547
1
AC Filter Electrical Assembly
25
1001157645
1
Harness - AC Extension
25
4460779
1
Receptacle, Female - 3 Prong
100
1001161104
1
Inverter Installation Kit (Dealer Installed)
FIGURE 1-7. INVERTER INSTALLATION (OPTIONAL)
3121274 6RS/10RS/1932RS/3248RS 27

SECTION 2 - GROUND COMPONENTS

SECTION 2 - GROUND COMPONENTS
3121274 6RS/10RS/1932RS/3248RS 29
SECTION 2 - GROUND COMPONENTS

FIGURE 2-1. BATTERIES AND COVERS INSTALLATIONS

30 6RS/10RS/1932RS/3248RS 3121274
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