Sharp AR-M160, AR-M205 Service manual

5 (1)

CODE : 00ZARM205/A1E

DIGITAL COPIER

AR-M160

MODEL

AR-M205

(With RSPF installed)

CONTENTS

AR-M160 AR-M205

[ 1 ]

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. 1

- 1

[ 2 ]

SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2

- 1

[ 3 ]

CONSUMABLE PARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3

- 1

[ 4 ]

EXTERNAL VIEWS AND INTERNAL STRUCTURES . . . . . . .

4

- 1

[ 5 ]

UNPACKING AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . .

5

- 1

[ 6

]

ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6

- 1

[ 7

]

SIMULATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7

- 1

[ 8

]

USER PROGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

- 1

[ 9

]

TROUBLE CODE LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9

- 1

[10]

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10

- 1

[11]

DISASSEMBLY AND ASSEMBLY . . . . . . . . . . . . . . . . . . . . . .

11

- 1

[12]

FLASH ROM VERSION UP PROCEDURE . . . . . . . . . . . . . .

12

- 1

[13]

ELECTRICAL SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13

- 1

Parts marked with ““ are important for maintaining the safety of the set.

Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.

This document has been published to be used for SHARP CORPORATION after sales service only.

The contents are subject to change without notice.

Sharp AR-M160, AR-M205 Service manual

CONTENTS

[1] GENERAL

1. Note for servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

[2] SPECIFICATIONS

1. Copy mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

[3] CONSUMABLE PARTS

1. Supply system table . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1 2. Environmental conditions . . . . . . . . . . . . . . . . . . . . . . . .3-2 3. Production number identification . . . . . . . . . . . . . . . . . .3-2

[4] EXTERNAL VIEWS AND INTERNAL STRUCTURES

1. Appearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1 2. Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1 3. Operation Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2 4. Motor, solenoid, clutch . . . . . . . . . . . . . . . . . . . . . . . . . .4-3 5. Sensor, switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4 6. PWB unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5 7. Cross sectional view . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6

[5] UNPACKING AND INSTALLATION

1. Installing conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1 2. Removal of protective material and fixing screw . . . . . .5-1 3. Installing procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1 4. Removal and storage of fixing screw . . . . . . . . . . . . . . .5-2 5. Changing the copy paper size in the tray . . . . . . . . . . . .5-3

[6] ADJUSTMENTS

1. Adjustment item list . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1 2. Copier adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

[7] SIMULATIONS

1. Entering the simulation mode. . . . . . . . . . . . . . . . . . . . .7-1 2. Canceling the simulation mode . . . . . . . . . . . . . . . . . . .7-1 3. List of simulations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1 4. Contents of simulations . . . . . . . . . . . . . . . . . . . . . . . . .7-3

[8] USER PROGRAMS

1. List of user programs . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 2. Setting the user programs. . . . . . . . . . . . . . . . . . . . . . . 8-3 3. Toner cartridge life . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3

[9] TROUBLE CODE LIST

1. Trouble code list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1 2. Details of trouble codes . . . . . . . . . . . . . . . . . . . . . . . . 9-1

[10] MAINTENANCE

1. Maintenance table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 2. Maintenance display system. . . . . . . . . . . . . . . . . . . . . 10-2 3. Note for replacement of consumable parts . . . . . . . . . . 10-2

[11] DISASSEMBLY AND ASSEMBLY

1. High voltage section / Duplex transport section . . . . . . 11-1 2. Optical section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2 3. Fusing section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-4 4. Paper exit section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-6 5. MCU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8 6. Optical frame unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8 7. LSU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-9 8. Tray paper feed section / Paper transport section. . . . . 11-9 9. Manual multi paper feed section . . . . . . . . . . . . . . . . . . 11-11 10. Power section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-13 11. Developing section . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-14 12. Process section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-15 13. Others . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-15

[12] FLASH ROM VERSION UP PROCEDURE

1. Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1 2. Download procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1 3. Installation procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2

[13] ELECTRICAL SECTION

1. Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1 2. Circuit descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-2 3. Actual wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . 13-5

[1] GENERAL

1. Note for servicing

Pictogram

The label () in the fusing area of the machine indicates the following:

: Caution, risk of danger : Caution, hot surface

A. Warning for servicing

•The fusing area is hot. Exercise care in this area when removing misfed paper.

•Do not look directly at the light source. Doing so may damage your eyes.

B. Cautions for servicing

•Do not switch the machine rapidly on and off. After turning the machine off, wait 10 to 15 seconds before turning it back on.

•Machine power must be turned off before installing any supplies. •Place the machine on a firm, level surface.

•Do not install the machine in a humid or dusty location.

•When the machine is not used for a long time, for example, during prolonged holidays, turn the power switch off and remove the power cord from the outlet.

•When moving the machine, be sure to turn the power switch off and remove the power cord from the outlet.

•Do not cover the machine with a dust cover, cloth or plastic film while the power is on. Doing so may prevent heat dissipation, damaging the machine.

•Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous laser radiation exposure.

•The socket-outlet shall be installed near the machine and shall be easily accessible.

C. Note for installation place

Improper installation may damage the machine. Please note the following during initial installation and whenever the machine is moved.

Caution : If the machine is moved from a cool place to a warm place, condensation may form inside the machine. Operation in this condition will cause poor copy quality and malfunctions. Leave the machine at room temperature for at least 2 hours before use.

Do not install your machine in areas that are:

•damp, humid, or very dusty

•poorly ventilated

•exposed to direct sunlight

•subject to extreme temperature or humidity changes, e.g., near an air conditioner or heater.

The machine should be installed near an accessible power outlet for easy connection and disconnection.

Be sure to connect the power cord only to a power outlet that meets the specified voltage and current requirements. Also make certain the outlet is properly grounded.

Note : Connect the machine to a power outlet which is not used for other electric appliances. If a lighting fixture is connected to the same outlet, the light may flicker.

Be sure to allow the required space around the machine for servicing and proper ventilation.

 

8" (20cm)

8"

8"

(20cm)

(20cm)

AR-M205 GENERAL 1-1

[2] SPECIFICATIONS

1. Copy mode

A. Type

Type

Desk-top

 

 

Paper exit

Wing less

 

 

B. Machine composition

AR-M160

16-CPM multi function model

 

 

AR-M205

20-CPM multi function model

 

 

(1) Option

Machine

Model

 

 

 

 

250 sheets paper feed unit

AR-D24

 

 

 

 

250 sheets x 2 paper feed unit

AR-D25

 

 

 

 

SPF

AR-SP6

AR-M160 only

 

 

 

RSPF

AR-RP6

AR-M205 only

 

 

 

Original cover

AR-VR5

 

 

 

 

Dual function board

AR-EB7

 

 

 

 

Network expansion kit

AR-NB2

Available from October

 

 

 

PS3 expansion kit

AR-PK1/N

option for AR-NB2

 

 

 

256MB optional memory

AR-SM5

 

 

 

 

C. Copy speed

(1) Scan One Print many

AR-M205 / M160

Available

 

 

Condition: Copy speed in the normal copy from all the paper feed ports including the manual paper feed port.

(2) Continuous copy speed (Sheets/min)

a. AR-M160

Paper size

Normal

Enlargement

Reduction

(200%)

(50%)

 

 

 

 

 

 

 

 

 

 

 

 

A3

9

9

9

 

 

 

 

 

 

 

 

B4

10

10

10

 

 

 

 

 

 

AB

 

A4

16

16

16

system

 

 

 

 

 

 

A4R

12

12

12

 

 

 

 

 

 

 

 

B5

16

16

16

 

 

 

 

 

 

 

 

B5R

14

14

14

 

 

 

 

 

 

 

 

11" X 17"

9

9

9

 

 

 

 

 

 

 

 

8.5" X 14"

10

10

10

 

 

 

 

 

 

Inch

 

8.5" X 13"

11

11

11

system

 

 

 

 

 

 

8.5" X 11"

16

16

16

 

 

 

 

 

 

 

 

8.5" X 11"R

12

12

12

 

 

 

 

 

 

 

 

8.5" X 5.5"

16

16

16

 

 

 

 

 

 

b. AR-M205

 

 

 

 

 

 

 

 

 

 

Paper size

Normal

Enlargement

Reduction

(200%)

(50%)

 

 

 

 

 

 

 

 

 

 

 

 

A3

11

11

11

 

 

 

 

 

 

 

 

B4

12

12

12

 

 

 

 

 

 

AB

 

A4

20

20

20

system

 

 

 

 

 

 

A4R

14

14

14

 

 

 

 

 

 

 

 

B5

20

20

20

 

 

 

 

 

 

 

 

B5R

16

16

16

 

 

 

 

 

 

 

 

11" X 17"

10

10

10

 

 

 

 

 

 

 

 

8.5" X 14"

12

12

12

 

 

 

 

 

 

Inch

 

8.5" X 13"

12

12

12

system

 

 

 

 

 

 

8.5" X 11"

20

20

20

 

 

 

 

 

 

 

 

8.5" X 11"R

15

15

15

 

 

 

 

 

 

 

 

8.5" X 5.5"

20

20

20

 

 

 

 

 

 

D. First copy time

(1) Basic speed

First copy time

7.2sec (A4, 8.5" X 11"/1st tray/with OC)

 

(Polygon motor ready state)

 

 

E. Document

Max. document size

A3, 11" X 17"

 

 

Document reference

Left side center

position

 

 

 

Detection (Platen)

None

 

 

Detection size

A3, B4, A4, A4R, B5, B5R, A5

 

11" X 17", 8.5" X 14", 8.5" X 13", 8.5" X 11",

 

8.5" X 11"R, 8.5" X 5.5"

 

(8.5" X 13" is detected by key input.)

 

 

(1) SPF/R-SPF

Standard/Option

Option

 

SPF: AR-SP6 (AR-M160 only)

 

RSPF: AR-RP6 (AR-M205 only)

 

 

Document load

40 sheets (Thickness 4mm or less)

capacity

 

 

 

Document size

A3 ~ A5

(Max. ~ Min.)

11" x 17" ~ 8.5" x 5.5"

 

(8.5" x 5.5", duplex is inhibited.)

 

 

Document

AR-M205:20 sheets/min

replacement speed

AR-M160:16 sheets/min

 

(A4 , 8.5" x 11" normal copy)

 

 

Document set/Paper

Face up, Center reference,

feed direction

Paper feed from the top

 

 

Document weight

56 ~ 90g/m², 15 ~ 24 lbs

 

 

Document size

On the document feed tray

detection

 

 

 

Document mixture

Copy mode: Not Available

 

 

F. Paper feed

Copy size

A3 ~ A6

 

(Max. ~ Min.)

11" x 17" ~ 8.5" x 5.5"

 

 

Paper feed system

1 cassette + Multi manual paper feed

 

 

 

Paper feed capacity

AR-M205

250 x 2 (Paper feed tray)

 

 

+ 100 (Multi bypass feed tray)

 

 

 

 

AR-M160

250 x 1 (Paper feed tray)

 

 

+ 100 (Multi bypass feed tray)

 

 

 

Remaining quantity

Cassette

Only empty detection available

detection

section

 

 

 

 

 

Manual tray

Only empty detection available

 

 

 

(1) Paper feed section of the copier

Paper feed

A3, B4, A4, A4R, B5, B5R, A5

size

11" x 17", 8.5" x 14", 8.5" x 13", 8.5" x 11",

 

8.5" x 11"R, 8.5" x 5.5"

 

(For A5 and 8.5" x 5.5", only No. 1 tray available.)

 

 

Side front

Front

 

 

Paper feed

250 sheets

capacity

(56 ~ 90g/m² equivalent) (15 ~ 21 lbs.)

 

 

Detection

Paper empty detection available, size detection

 

(by key input)

 

 

Weight

56 ~ 90g/m² (15 lbs. ~ 21 lbs.)

 

 

Special paper

Recycled paper

 

 

AR-M205 SPECIFICATIONS 2-1

(2) Manual paper feed section

Paper feed

A3 ~ A6, 11" x 17" ~ 8.5" x 5.5"

size

 

 

 

Paper feed

100 sheets(56 ~ 80g/m²)

capacity

 

 

 

Detection

Size detection not available,

 

paper empty detection available

 

 

Weight

56 ~ 200g/m² (15 ~ 34 lbs.)

 

 

Special paper

Recycled paper, OHP film, labels

 

 

Paper feed

Single except for recycled paper

 

 

(3) Option paper feed unit

 

1-step paper feed unit

2-step paper feed unit

 

 

 

Model

AR-D24

AR-D25

 

 

 

Paper feed size

A3, B4, A4, A4R, B5, B5R

 

11" x 17", 8.5" x 14", 8.5" x 13",

 

8.5" x 11", 8.5" x 11"R

 

 

 

 

Capacity

About 250 sheets x

About 250 sheets x

(56 ~ 80gm²)

1 step

2 steps

 

 

 

Paper weight

56 ~ 90 g/m² (15 ~ 21

lbs.)

 

 

 

Moisture preserving

None

 

heater

 

 

 

 

 

Paper empty detection

Available

 

 

 

 

Paper size setting

User setting

 

 

Paper size detection:None

 

 

 

External dimensions

590 x 471 x 88mm

590 x 471 x 173.5mm

(W x D x H)

 

 

 

 

 

Weight

About 4.7kg

About 10kg

 

 

 

Special paper

Recycled paper

 

 

 

Power

Supplied from the machine

 

 

 

G. Job speed

S-S (1st step)

100% (document replacement rate)

 

 

 

Condition:With SPF/RSPF A4/Letter Normal 1cassette

H. Multi copy

 

 

 

 

 

 

Max. number of multi copy

 

999 sheets

 

 

 

 

I. Warm-up time

 

 

 

 

 

 

Warm-up time

45 sec

 

 

 

 

Pre-heat

Available

 

 

 

Jam recovery

Within 45 sec

 

 

 

J. Copy magnification ratio

 

 

 

 

Fixed

AB system:

 

magnification

50, 70, 81, 86, 100, 115, 122, 141, 200%

ratio

 

Inch system:

 

50, 64, 77, 95, 100, 121, 129, 141, 200%

 

 

 

 

Zooming

25 ~ 400%

 

 

 

SPF/RSPF(50 ~ 200%)

 

 

Independent

Available (25 ~ 400%)

zooming(vertical)

SPF/RSPF(50 ~ 200%)

 

 

Independent zooming

Available (25 ~ 400%)

(horizontal)

SPF/RSPF(50 ~ 200%)

 

 

 

 

K. Print density

Density mode

Auto / Text / Photo

 

 

No. of manual

5 steps (Text / Photo)

adjustment

 

 

 

Resolution

Writing: 600 x 600dpi

 

Reading: 600 (main) x 600 (sub) (PHOTO mode)

 

600 (main) x 300 (sub) (AE mode)

 

 

Gradation

Reading: 256 gradations

 

Writing: Binary

 

 

Toner save mode

Set by the user program

 

 

L. Void width

Void area

Lead edge 1 ~ 4mm,

 

rear edge 4mm or less,

 

both sides 4mm or less

 

 

Image loss

4mm or less

 

 

M. Auto duplex

Standard/

Standard provision (AR-M205 only)

Option

(D → D / D → S enable only when RSPF is installed)

 

Not available for AR-M160

 

 

N. Paper exit / finishing

Paper exit section

Face down 250 sheets

capacity

 

 

 

Full detection

None

 

 

Finishing

Dual function board:

 

Option (AR-EB7)

 

 

Electronic sort

A4 (8.5" x 11") standard document 100 sheets

capacity

 

 

 

Offset function

Available (by the shifter)

 

 

Staple function

None

 

 

(1) Electronic sort board (Option)

Electronic sort

Sorting

100 sheets of A4 standard

 

 

documents

 

 

 

 

Grouping

100 sheets of A4 standard

 

 

documents

 

 

 

Rotation copy

If there is paper of same size as the document,

 

the image is rotated to copy even though the

 

paper is set in the different direction from the

 

document direction.

 

 

2 in 1, 4 in 1

Copies of 2 pages or 4 pages are integrated into

 

one surface. Divided by solid lines,

 

(Selectable by the user program.)

 

 

Edge erase

Images surrounding the document are erased

 

when copying. (Adjustable in 5 ~ 20mm by the

 

user program.)

 

 

Center erase

The image at the center is erased when copying.

 

(Adjustable in 5 ~ 20mm by the user program.)

 

 

Margin shift

Binding margin is made at the left edge of the set

 

documents.

 

 

(Adjustable in 5 ~ 20mm by the user program.)

 

 

 

Memory for

16MB

 

electronic sort

 

 

 

 

* Memory loading

A4 standard 100 pages

capacity

 

 

 

 

Memory expansion

DIMM memory slot x 1, max. 256MB x 1 slot +

 

16MB (Max. 272MB in total)

 

 

USB2.0

Standard provision of E-sort

 

 

SPLC (JBIG-GDI)

Supported when E-sort is installed.

 

 

ROPM

Supported when E-sort is installed.

 

 

 

AR-M205 SPECIFICATIONS 2-2

O. Additional functions

APS

 

 

O

 

 

 

 

 

 

 

 

 

AMS

 

 

O

 

 

 

 

 

 

 

 

Auto tray switching

 

O

 

 

 

 

 

 

 

 

Memory copy

 

O

 

 

 

 

 

 

 

 

Rotation copy

 

 

 

 

 

 

 

 

 

 

 

E-sort

 

O

Option

 

 

 

 

 

 

Rotation sort

 

X

 

 

 

 

 

 

 

 

Independent

 

O

 

 

zooming

 

 

 

 

 

 

 

 

 

 

 

1 set 2 copy

 

O

Enlargement invalid/SPF invalid (Patent

 

 

 

 

 

rotation)

 

 

 

 

 

 

Binding margin

 

 

 

Default AB series:

 

 

 

 

 

10mm (5, 10, 15, 20mm)

 

 

 

 

 

Inch series: 1/2 inch (1/4, 1/2, 3/4, 1 inch)

 

 

 

 

 

 

Edge erase

 

 

 

Default AB series:

 

 

 

 

 

10mm (5, 10, 15, 20mm)

 

 

 

 

 

Inch series: 1/2 inch (1/4, 1/2, 3/4, 1 inch)

 

 

 

 

 

 

Center erase

 

 

 

Default AB series:

 

 

 

 

 

10mm (5, 10, 15, 20mm)

 

 

 

 

 

Inch series: 1/2 inch (1/4, 1/2, 3/4, 1 inch)

 

 

 

 

 

 

Black/white

 

X

 

 

reverse

 

 

 

 

 

 

 

 

 

 

 

2in1/4in1

 

 

 

 

 

 

 

 

 

 

 

Sorter

 

O

Offset function (Shifter) provided

 

 

 

 

 

 

Preheating

 

O

The conditions are set by the user

 

 

 

 

 

program.

 

 

 

 

 

 

Auto shut-off

 

O

The conditions are set by the user

 

 

 

 

 

program.

 

 

 

 

 

 

User programming

 

O

 

 

 

 

 

 

 

 

Total counter

 

O

Supports Total counter, Scan counter, and

 

 

 

 

 

Copy counter.

 

 

 

 

 

 

Coin vendor

 

O

(Supports I/F only.)

support

 

 

 

 

 

 

 

 

 

 

 

Auditor support

 

O

(Supports I/F only.)

 

 

 

 

 

 

Duplex

 

O

(Standard provision for the model of 20-

 

 

 

 

 

sheet model only)

 

 

 

 

 

 

Toner save

 

O

(Set according to the destination)

 

 

 

 

 

 

Department

 

O

(Copy: 20 Dept.)

management

 

 

 

 

 

 

 

 

 

 

 

 

O

: Available

 

 

 

:Installation of the option is required.

X

: Not available

 

 

 

 

P. Other specifications

 

 

 

 

 

Photoconductor type

 

 

 

OPC (Organic Photo Conductor)

 

 

 

 

Photoconductor drum dia.

 

30mm

 

 

 

 

 

Copy lamp

 

 

 

Cold cathode fluorescent lamp (CCFL)

 

 

 

 

 

Developing system

 

 

 

Dry 2-component magnetic brush

 

 

 

 

 

 

development

 

 

 

 

 

Charging system

 

 

 

Saw teeth charging

 

 

 

 

 

Transfer system

 

 

 

(+) DC corotron

 

 

 

 

 

Separation system

 

 

 

(-) DC corotron

 

 

 

 

 

Fusing system

 

 

 

Heat roller

 

 

 

 

 

Cleaning system

 

 

 

Contact blade

 

 

 

 

 

Q. Package form

 

 

 

 

 

 

 

 

 

Body

 

 

 

Body / Accessories

 

 

 

 

 

 

 

R. External view

External dimensions

590 x 577 x 520 mm(AR-M205)

(W x D x H)

590 x 577 x 470 mm(AR-M160)

 

 

Occupying area

590 x 531mm

(W x D)

(When the manual tray is installed.)

 

 

Weight

About 31.3kg (AR-M160)

 

About 35.1kg (AR-M205)

 

 

S. Power source

Voltage

AC120V, 220V, 230V, 240V ±15%

 

 

Frequency

50/60Hz common

 

 

T. Power consumption

Max. power consumption

 

1200W

* EnergyStar conformity

 

 

 

 

 

 

 

Average power consumption in

 

Less than 550W

operation

 

 

 

 

 

Power consumption when

 

5W(Not include option)

standby

 

 

 

 

 

Energy consumption efficiency

 

Less than 25W

U. Digital performance

 

 

 

 

 

 

Resolution

 

Reading

600 x 600dpi (PHOTO mode)

 

 

 

 

 

600 x 300dpi (AE mode)

 

 

 

 

 

 

 

Writing

 

600 x 600dpi

 

 

 

 

Gradation

 

Reading

256 gradations

 

 

 

 

 

 

 

Writing

 

Binary

 

 

 

 

Memory

 

Simplex:16MB

Duplex:32MB

 

 

 

 

 

Hard disk

 

None

 

 

 

 

 

 

 

V. Printing function

 

 

 

 

Print speed

<Standard>12ppm

 

(With the AR-EB7 installed)

 

16ppm (AR-M160) / 20ppm (AR-M205)

Data resolution

600dpi

 

 

Option memory

16MB (with the AR-EB7 installed)

 

256MB (AR-SM5) can be added to the AR-EB7.

Printer driver

Two drivers for the case when the AR-EB7 is

 

installed and when it is not are automatically

 

installed by plug & play.

 

<Standard> SHARP GDI driver

 

<with the AR-EB7 installed> SPLC driver

W. Scanner function

 

 

 

 

 

Type

 

Flat bed color scanner

Scan system

 

Document table/document feed unit

Light source

 

White CCFL

 

Resolution

 

Basic 600 x 1200dpi

 

 

Set range: 50 ~ 9600dpi

Document

 

Sheet/Book

 

Effective scan range

 

OC/SPF: about 297(length) x 431(width) mm

Scan speed

 

OC/SPF: 2.88msec/line (Color)

Input data

 

1bit or 12bit

 

Output data

 

1bit or 8bit

 

Scan color

 

Black and white binaryGray scaleFull color

Protocol

 

TWAIN/WIA (XP only) / STI

Interface

 

USB1.1

 

 

 

 

USB2.0

 

 

 

 

(Option support: High-speed mode/Full speed

 

 

mode (Switched by the user program.))

 

 

(Supported when E-sort is installed)

Scanner utility

 

Sharp Desk/Button Manager

Drop-out color

 

Provided

 

Scanner button

 

Provided (6)

 

Supported OS

 

Windows98/ME/2000/XP

Void area

 

Lead edge/rear edge (2.5mm) on the driver

 

 

side Left/right: 3.0mm

WHQL support

 

Yes

 

 

AR-M205 SPECIFICATIONS 2-3

[3] CONSUMABLE PARTS

1.Supply system table

A.USA/CANADA/Latin America

NO

Name

Content

 

Life

Product name

Remark

 

 

 

 

 

 

 

1

Toner cartridge(Black)

Toner

x10

160K

AR-202MT

Life setting by A4 6% document

 

<With IC>

(Toner: Net Weight 537g)

 

 

 

 

 

 

Vinyl bag

x10

 

 

 

 

 

 

 

 

 

 

2

Developer

Developer

x10

500K

AR-202MD

 

 

 

(Developer : Net Weight 400g)

 

 

 

 

 

 

 

 

 

 

 

3

Drum kit

Drum

x1

50K

AR-202DR

 

 

 

Drum fixing plate

x1

 

 

 

 

 

 

 

 

 

 

B. Middle East/Africa/Taiwan/Philippine

NO

Name

Content

 

Life

Product name

Remark

 

 

 

 

 

 

 

1

Toner cartridge(Black)

Toner

x10

160K

AR-202ET

Life setting by A4 6% document

 

<With IC>

(Toner: Net Weight 537g)

 

 

 

 

 

 

Vinyl bag

x10

 

 

 

 

 

 

 

 

 

 

2

Developer

Developer

x10

500K

AR-202CD

 

 

 

(Developer : Net Weight 400g)

 

 

 

 

 

 

 

 

 

 

 

3

Drum kit

Drum

x1

50K

AR-202DR

 

 

 

Drum fixing plate

x1

 

 

 

 

 

 

 

 

 

 

C. Europe/East Europe

NO

Name

Content

 

Life

Product name

Remark

 

 

 

 

 

 

 

1

Toner cartridge(Black)

Toner

x10

160K

AR-202LT

Life setting by A4 6% document

 

<With IC>

(Toner: Net Weight 537g)

 

 

 

 

 

 

Vinyl bag

x10

 

 

 

 

 

 

 

 

 

 

2

Developer

Developer

x10

500K

AR-202LD

 

 

 

(Developer : Net Weight 400g)

 

 

 

 

 

 

 

 

 

 

 

3

Drum kit

Drum

x1

50K

AR-202DM

 

 

 

Drum fixing plate

x1

 

 

 

 

 

 

 

 

 

 

D. Asia

NO

Name

Content

 

Life

Product name

Remark

 

 

 

 

 

 

 

1

Toner cartridge(Black)

Toner

x10

160K

AR-202CT

Life setting by A4 6% document

 

<With IC>

(Toner: Net Weight 537g)

 

 

 

 

 

 

Vinyl bag

x10

 

 

 

 

 

 

 

 

 

 

2

Developer

Developer

x10

500K

AR-202CD

 

 

 

(Developer : Net Weight 400g)

 

 

 

 

 

 

 

 

 

 

 

3

Drum kit

Drum

x1

50K

AR-202DR

 

 

 

Drum fixing plate

x1

 

 

 

 

 

 

 

 

 

 

E.Hong Kong/China

NO

Name

Content

 

Life

Product name

Remark

 

 

 

 

 

 

 

 

1

Toner cartridge(Black)

Toner

x10

160K

AR-202CT-C

Life setting by

A4 6% document

 

<With IC>

(Toner: Net Weight 645g)

 

 

 

 

 

 

(Hong Kong only)

Vinyl bag

x10

 

 

 

 

 

 

 

 

 

 

 

 

2

Toner cartridge(Black)

Toner

x1

19K

AR-203ST-C

Life setting by

A4 6% document

 

<With IC>

(Toner: Net Weight 645g)

 

 

 

 

 

 

(China only)

Vinyl bag

x1

 

 

 

 

 

 

 

 

 

 

 

 

3

Developer

Developer

x10

500K

AR-202CD-C

 

 

 

 

(Developer : Net Weight 4500)

 

 

 

 

 

 

 

 

 

 

 

 

 

4

Drum kit

Drum

x1

50K

AR-202DR-C

 

 

 

 

Drum fixing plate

x1

 

 

 

 

 

 

 

 

 

 

 

 

AR-M205 CONSUMABLE PARTS 3-1

2. Environmental conditions

A. Transport conditions

(1) Transport conditions

Humidity (%)

Temperature

(2) Storage conditions

Humidity (%)

Temperature

3. Production number identification

<Toner cartridge>

The label on the toner cartridge shows the date of production.

Production

Serial

Year/

Ver.No.

place

number

Month/

 

 

 

Day

 

<Drum cartridge>

The lot number, printed on the front side flange, is composed of 6 digits, each digit showing the following content:

1

2

3

4

5

6

B. Use conditions

1Alphabet

Indicates the model conformity code. A for this model.

 

 

2

Number

 

 

 

Indicates the end digit of the production year.

(%)

 

3

Number or X, Y, Z

Use envi-

 

Indicates the month of packing.

Humidity

ronment

 

Indicates the day of the month of packing.

 

 

X stands for October, Y November, and Z December.

 

conditions

4/5

Number

 

 

6

Alphabet

 

 

 

Indicates the production factory. "A" for Nara Plant, “C“ for

 

 

 

SOCC

Temperature

C. Life(packed conditions)

Photoconductor drum (36 months from the production month)

Developer, toner (24 months from the production month)

AR-M205 CONSUMABLE PARTS 3-2

[4] EXTERNAL VIEWS AND INTERNAL STRUCTURES

1. Appearance

17

6

5

 

1

 

15

2

 

16

3

 

 

4

7

14

1

3

9

10

 

 

 

 

 

8

 

11

12

13

1

Document feeder cover (when the SPF/

2

Document glass

 

3

Handles

 

 

RSPF is installed) /document cover

 

 

 

 

 

 

 

 

 

(when the document cover is installed)

 

 

 

 

 

 

 

 

4

Power switch

5

Operation panel

 

6

Paper output tray

7

Front cover

8

Paper trays

 

9

Side cover

 

10

Side cover handle

11

Bypass tray guides

 

12

Bypass tray

 

13

Bypass tray extension

14

Charger cleaner

 

15

USB 1.1 port

 

16

Parallel port

17

USB 2.0 port (when the dual function

 

 

 

 

 

 

 

board is installed)

 

 

 

 

 

2. Internal

 

 

 

 

 

 

 

 

 

 

 

18

19

20

 

 

 

 

21

22

23

24

26

27

28

29

25

18

Document feeder tray

19

Original guides

20

Feeding roller cover

 

(when the SPF/RSPF is installed)

 

(when the SPF/RSPF is installed)

 

(when the SPF/RSPF is installed)

21

Right side cover

22

Exit area

23

Reversing tray

 

(when the SPF/RSPF is installed)

 

(when the SPF/RSPF is installed)

 

(when the RSPF is installed)

24

Toner cartridge lock release lever

25

Toner cartridge

26

Roller rotating knob

27

Fusing unit release levers

28

Photoconductive drum

29

Fusing unit paper guide

AR-M205 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4-1

3. Operation Section

 

 

 

1

 

 

2

3

4

5

6

 

 

 

 

 

 

SCAN

ON LINE

ORIGINAL TO COPY

XY-

1

1

2

3

4

5

6

 

 

 

ZOOM

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DUAL

 

 

 

 

 

 

 

 

 

 

PAGE

 

 

 

 

 

 

 

 

 

 

COPY

The AR-M160 is shown below.

ON LINE

XY-

 

ZOOM

DUAL

PAGE

COPY

PAPER

SIZE

X17

X14

X11

X

X11

TRA

E

TRAY

AUTO

20

14

12

12

10

9

7

6

5

1

 

SCAN MENU key

 

 

 

 

 

2

 

SCAN key/indicator

 

 

 

3

 

ON LINE key/indicator

4

 

ORIGINAL TO COPY key/indicators

 

 

5

 

DUAL PAGE COPY key/indicator

 

6

 

XY-ZOOM key/indicator

 

 

 

(AR-M205 only)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7

8

9

10 11 12

13

 

14

15

16

17

18

19

20

21

 

ORIGINAL DATA

AUDIT CLEAR

AUTO PAPER SELECT

POWER SAVE

 

 

 

 

 

 

 

SORT

 

 

 

 

 

 

 

 

GROUP

2 IN 1

 

 

 

ORIGINAL

PAPER

 

200%

 

 

AUTO

 

 

4 IN 1

 

SIZE

SIZE

 

141

 

 

TEXT

11X17

 

 

 

 

PHOTO

X14

 

129

EDGE

 

 

 

 

X11

 

121

 

 

 

 

 

100%

ERASE

 

 

 

 

X

 

 

 

 

 

 

95

CENTER

 

 

 

 

X11

 

MARGIN

 

 

 

 

77

 

 

 

 

EXTRA

 

64

 

SHIFT

1

3

5

 

 

 

 

 

 

 

 

 

 

50%

 

 

 

 

 

ORIGINAL SIZE

TRAY

AUTO

PRESET RATIO

 

 

 

 

 

ENTER

SELECT

IMAGE

ZOOM

25

400%

INTERRUPT

CLEAR

CLEAR ALL

START

READ-END

 

22

23

24 25 26 27

28

29

30

31

32

33

34

35

36

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7

SORT/GROUP key/indicators

8

ORIGINAL DATA indicator

 

 

9

2 IN 1 / 4 IN 1 key/indicators

 

(when the dual function board is

 

(when the dual function board is

 

 

 

(when the dual function board is

 

installed)

 

installed)

 

 

 

 

 

 

 

 

 

installed)

 

 

 

 

 

 

10

ERASE key/indicators

11

MARGIN SHIFT key/indicator

 

 

12

AUTO/TEXT/PHOTO key / indicators

 

(when the dual function board is

 

(when the dual function board is

 

 

 

 

 

 

 

 

 

 

 

 

installed)

 

installed)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

13

AUDIT CLEAR key

14

AUTO PAPER SELECT indicator

 

 

15

Alarm indicators

 

 

16

POWER SAVE indicator

17

Display

 

 

 

 

 

 

 

 

18

Copy ratio display key (

)

19

ZOOM indicator

20

Zoom keys (

 

,

 

 

)

 

 

 

 

21

INTERRUPT key (

) / indicator

22

Light and Dark keys ( , ) / indicators

23

ORIGINAL SIZE ENTER key /

 

 

24

PAPER SIZE indicators

 

 

 

 

 

 

 

 

ORIGINAL SIZE indicators

 

 

 

 

 

 

 

 

 

 

 

25

PAPER SIZE ENTER key

26

SPR/RSPF indicator

 

 

 

27

TRAY SELECT key (

)

 

 

 

 

 

 

 

(when the SPF/RSPF is installed)

 

 

 

 

 

 

 

 

 

 

 

28

AUTO IMAGE key/indicator

29

Paper feed location/misfeed location

 

30

PRESET RATIO selector keys ( , ) /

 

 

 

 

 

 

 

indicators

 

 

 

 

 

 

 

 

 

indicators

 

 

 

 

 

 

31

[

 

] key

32

Numeric keys

 

 

 

 

 

 

 

 

33

READ-END key (

 

)

 

34

START key (

 

) /indicators

35

CLEAR ALL key (

 

 

)

 

 

 

36

CLEAR key (

 

)

 

 

 

AR-M205 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4-2

4. Motor, solenoid, clutch

 

1

 

2

 

3

 

4

 

5

18

6

7

 

8

 

9

 

10

 

11

 

12

 

13

 

 

 

14

 

 

 

15

 

 

 

17 16

 

 

 

 

No.

Name

Code

Function operation

 

 

 

 

1

Mirror motor

MRM

Drives the optical mirror base (scanner unit).

 

 

 

 

2

Shifter motor

SHTM

Shifts the paper exit tray.

 

 

 

 

3

Toner motor

TM

Toner supply

 

 

 

 

4

Duplex motor

DPX

Switchback operation and paper exit motor in duplex.

 

 

 

 

5

Cooling fan motor

CFM

Cools the inside of the machine.

 

 

 

 

6

Main motor

MM

Drives the machine.

 

 

 

 

7

1st tray paper feed clutch

CPFC1

Drive the pick up roller

 

 

 

 

8

PS clutch

RRC

Drives the resist roller

 

 

 

 

9

Paper feed solenoid

CPSOL1

Solenoid for paper feed from cassette

 

 

 

 

10

Resist roller solenoid

RRS

Resist roller rotation control solenoid

 

 

 

 

11

Manual paper transport clutch

MPTC

Drives the manual paper transport roller.

 

 

 

 

12

Manual paper feed clutch

MPFC

Drives the manual paper feed roller.

 

 

 

 

13

Manual paper feed solenoid

MPFS

Manual paper feed solenoid

 

 

 

 

14

2nd tray transport clutch

CPFC2

Drives the 2nd tray transport roller.

 

 

 

 

15

2nd tray transport solenoid

FSOL1

2nd tray transport solenoid

 

 

 

 

16

2nd tray paper feed clutch

CPFC1

Drives the 2nd tray paper feed roller.

 

 

 

 

17

2nd tray paper feed solenoid

PSOL2

2nd tray transport solenoid

 

 

 

 

18

Exhaust fan motor

VFM

Cools the inside of the machine.

 

 

 

 

AR-M205 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4-3

5. Sensor, switch

 

1

 

2

 

3

 

4

17

5

 

16

6

 

 

7

 

8

15

 

 

14

 

 

9

 

 

 

 

 

 

 

 

 

 

10

 

 

 

13

12

11

 

 

 

 

 

 

 

 

 

No.

Name

Code

 

 

Function operation

1

Mirror home position sensor

MHPS

Detects the mirror (scanner unit) home position.

2

Side door switch

DSWR

Side door open detection

 

 

3

Paper exit sensor (paper exit side)

POD1

Detects paper exit.

 

 

4

Shifter home position sensor

SFTHP

Shifter home position detection

 

5

Paper exit sensor (DUP side)

PDPX

Paper transport detection

 

 

6

Thermistor

RTH

Fusing section temperature detection

7

Thermostat

 

Fusing section abnormally high temperature detection

8

Toner density sensor

TCS

Toner quantity detection

 

 

9

2nd tray detection switch

 

2nd tray detection

 

 

10

Manual sensor

MPED

Manual transport detection

 

 

11

2nd tray door open/close sensor

DRS2

2nd tray door open/close detection

12

2nd tray door paper pass sensor

PPD2

2nd tray paper entry detection

 

13

2nd tray paper empty sensor

CSS2

2nd tray paper empty detection

 

14

Paper in sensor

PIN

Paper transport detection

 

 

15

Cassette empty

 

Tray paper entry detection

 

 

16

Front cover SW

 

Front cover open detection

 

 

17

Power switch

MAIN SW

Turns ON/OFF the main power source.

AR-M205 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4-4

6. PWB unit

2 6 3

1

4

5 10

7

9

8

No.

Name

Function operation

1

Copy lamp Inverter PWB

Copy lamp control

2

I / F PWB

USB1.1, IEEE1284 I/F

3

CCD sensor PWB

Image scanning

4

Main control PWB

Main control PWB

5

Tray PWB

Shifter motor control

6

IMC2 PWB

Electronic sort, USB2.0 << Option:AR-EB7>>

7

2nd cassette PWB

2nd cassette control

8

High voltage PWB

High voltage control

9

Power PWB

AC power input/DC power control

10

Operation main PWB

Operation panel input/Display, operation panel section control

AR-M205 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4-5

7. Cross sectional view

1

2

3

4

5

6

18

7 8

9

10

11

12

13

14 15

 

23

22

21

20

19

17

16

 

 

 

 

 

 

 

No.

Name

 

 

 

 

Function/Operation

1

Copy lamp

Image radiation lamp

 

 

 

2

Copy lamp unit

Operates in synchronization with No. 2/3 mirror unit to radiate documents

 

 

sequentially.

 

 

 

 

 

3

LSU unit

Converts image signals into laser beams to write on the drum.

4

Lens unit

Reads images with the lens and the CCD.

5

MC holder unit

Supplies negative charges evenly on the drum.

6

Paper exit roller

Used to discharge paper.

 

 

7

Transport roller

Used to transport paper.

 

 

 

8

Upper heat roller

Fuses toner on paper (with the teflon roller).

9

Lower heat roller

Fuses toner on paper (with the silicon rubber roller).

10

Waste toner transport roller

Transports waste toner to the waste toner box.

11

Drum unit

Forms images.

 

 

 

 

12

Transfer charger unit

Transfer images (on the drum) onto paper.

13

DUP follower roller

 

 

 

 

 

 

14

Duplex transport roller

Transports paper for duplex .

 

 

15

Resist roller

Takes synchronization between the paper lead edge and the image lead edge.

16

Manual paper feed tray

Manual paper feed tray

 

 

 

17

Manual paper pick up roller

Picks up paper in manual paper feed.

18

No. 2/3 mirror unit

Reflects the images from the copy lamp unit to the lens unit.

19

Manual transport roller

Transports paper from the manual paper feed port.

20

2nd tray paper transport roller

Transports paper from the 2nd tray.

21

2nd tray paper pick up roller

Picks up paper from the 2nd tray.

 

 

(semi-circular roller)

 

 

 

 

 

 

22

1st tray paper feed roller

Picks up paper from the 1st tray.

 

 

(semi-circular roller)

 

 

 

 

 

 

23

MG roller

Puts toner on the OPC drum.

 

 

AR-M205 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4-6

[5]UNPACKING AND INSTALLATION

1.Installing conditions

A.Copier installation

Do not install your copier in areas that are: •damp, humid, or very dusty

•exposed to direct sunlight •poorly ventilated

•subject to extreme temperature or humidity changes, e.g., near an air conditioner or heater.

•Be sure to allow the required space around the machine for servicing and proper ventilation.

2) Open the front cover.

•Hold the both sides and pull down to open.

3) Loosen the screw and remove the developer cartridge.

B.Power source

•Use an exclusive-use power outlet. If the power plug of this machine is inserted into a power outlet commonly used with other illumination units, flickers of the lamp may be result. Use a power outlet which is not used commonly with any illumination units.

•Avoid complex wiring.

C.Grounding wire connection.

•To avoid danger, be sure to connect a grounding wire. If no grounding wire is connected and a leakage occurs, a fire or an electric shock may be result.

2.Removal of protective material and fixing screw

1) Remove all tapes and protective material.

•Remove all tapes, then open the document cover and remove the protective material of sheet shape

2) Remove the fixing screw.

•Use a coin to remove the fixing screw.

•The fixing screw is required when transporting the machine. Keep it in the tray. (Refer to the later description.)

4) Remove the developer tank from the developer cartridge.

5)Supply developer into the developer tank while rotating the MG roller in the arrow direction.

MG roller

* Shake the developer bag enough before opening it.

3.Installing procedure

Hook

A.Developer cartridge installation

1) Open the manual tray, and open the side cover.

Note:Check that the DV seal is free from developing agent. If developing agent is attached to the DV seal, clean it carefully.

Check to insure that the hook is engaged in two positions.

6) Attach the developer tank to the developer cartridge.

* After supplying developer into the developer cartridge, do not tilt or shake the developer cartridge.

7) Attach the developer cartridge to the copier, and fix it with the screw.

AR-M205 UNPACKING AND INSTALLATION 5-1

B.Toner cartridge installation

1)Shake the toner cartridge several times horizontally, and remove the tape.

*Do not hold the shutter lever when shaking.

*After removing the tape, do not tilt or shake the toner cartridge.

4 or 5 times

Shutter

Tape

Handle

2) Attach the toner cartridge to the copier.

3) Pull the shutter lever.

Close the front cover A, then close the side cover B. •When closing the front cover, gently press the both sides. •When closing the side cover, hold the knob.

•When closing the covers, be sure to close the front cover first, then close the side cover. If closed in a wrong sequence, the covers may be broken.

4.Removal and storage of fixing screw

1) Lift the knob and gently pull out the tray.

2)Hold the paper pressure plate and turn the fixing screw in the arrow direction.

3) Store the fixing pin and the fixing screw in the tray.

•Store the fixing screw which was removed in the above procedure 2 and the fixing screw which was removed in procedure 2 of 2.

•Removal of protective material and fixing screw in the storage place in the tray.

Pressure Screw plate

lock

AR-M205 UNPACKING AND INSTALLATION 5-2

5. Changing the copy paper size in the tray

Note

•The paper size setting cannot be changed when the machine has stopped temporarily due to running out of paper or a misfeed, or during interrupt copying.

•During printing (even in copy mode), the paper size setting cannot be changed.

•5-1/2" x 8-1/2" size paper can only be selected in upper paper tray.

•Do not load paper that is a different size than the paper size setting. Copying will not be possible.

1)Hold down the [PAPER SIZE ENTER] key for more than 5 seconds to set the selected paper size.

The currently selected paper feed location indicator will blink and the corresponding paper size (which is currently set) indicator will light steadily.

All other indicators will go out.

INAL PAPER SIZE 11X17

X14 X11XX11 EXTRA

2)Use the [TRAY SELECT] key to select the paper tray for which you wish to change the paper size setting.

Each time the [TRAY SELECT] key is pressed, a paper tray will be indicated with a blinking paper feed location indicator.

TRAY

SELECT

4)Squeeze the lock lever of the front guide and slide the front guide to match the width of the paper, and move the left guide to the appropriate slot as marked on the tray.

Left guide

Front guide

•The front guide is a slide-type guide. Grasp the locking knob on the guide and slide the guide to the indicator line of the paper to be loaded. •The left guide is an insert-type guide. Remove it and then insert it at the indicator line of the paper to be loaded.

•When using 11" x 17" sized paper store the left guide in the slot at the left front of the paper tray.

6)Press the [START] key and then the [PAPER SIZE ENTER] key.

To change the paper size setting of another tray, repeat steps 2 to 3 after pressing the [START] key.

3)Use the [ORIGINAL SIZE ENTER] key to select the paper size. The indicator of the selected paper size lights up.

GINAL PAPER

SIZE

ORIGINAL SIZE

11X17

X14

ENTER X11XX11 EXTRA

START

Note

Affix the paper size label for the paper size selected in step 3 to the label position on the right end of the tray.

AR-M205 UNPACKING AND INSTALLATION 5-3

[6]ADJUSTMENTS

1.Adjustment item list

 

Section

 

Adjustment item

Adjustment procedure/SIM No.

 

 

 

 

 

A

Process

(1)

Developing doctor gap adjustment

Developing doctor gap adjustment

 

section

 

 

 

 

(2)

MG roller main pole position adjustment

MG roller main pole position adjustment

 

 

 

 

 

 

 

(3)

Developing bias voltage check

 

 

 

 

 

 

 

 

(4)

Main charger voltage check

 

 

 

 

 

 

B

Mechanism

(1)

Image position adjustment

SIM-50

 

section

 

 

 

 

(2)

Main scanning direction (FR direction) distortion balance

No. 2/3 mirror base unit installing position adjustment

 

 

 

adjustment

 

 

 

 

Copy lamp unit installing position adjustment

 

 

 

 

 

 

 

(3)

Main scanning direction (FR direction) distortion adjustment

Rail height adjustment

 

 

 

 

 

 

 

(4)

Sub scanning direction (scanning direction) distortion

Winding pulley position adjustment

 

 

 

adjustment

 

 

 

 

 

 

 

 

(5)

Main scanning direction (FR direction) magnification ratio

SIM 48-1

 

 

 

adjustment

 

 

 

 

 

 

 

 

(6)

Sub scanning direction (scanning direction) magnification ratio

OC mode in copying (SIM 48-1)

 

 

 

adjustment

 

 

 

 

SPF mode in copying (SIM 48-5)

 

 

 

 

 

 

 

(7)

Off center adjustment

OC mode (SIM 50-12)

 

 

 

 

 

 

 

 

 

SPF mode (SIM 50-12)

 

 

 

 

 

 

 

(8)

SPF white correction pixel position adjustment

SIM63-7

 

 

 

(required in an SPF model when replacing the lens unit)

 

 

 

 

 

 

C

Image density

(1)

Copy mode

SIM 46-1

 

adjustment

 

 

 

 

 

 

 

 

2.Copier adjustment

A.Process section

(1) Developing doctor gap adjustment

1)Loosen the developing doctor fixing screw A.

2)Insert a thickness gauge of 1.5mm to the three positions at 20mm and 130mm from the both ends of the developing doctor as shown.

3)Push the developing doctor in the arrow direction, and tighten the developing doctor fixing screw. (Perform the same procedure for the front and the rear frames.)

4)Check the clearance of the developing doctor. If it is within the specified range, then fix the doctor fixing screw with screw lock.

*When inserting a thickness gauge, be careful not to scratch the developing doctor and the MG roller.

<Adjustment specification>

Developing doctor gap

Both ends (20mm from the both ends) : 1.5 +0.1- 0.15 mm

C (Center) (150mm from the both ends) :1.55 +0.15- 0.2 mm

(2) MG roller main pole position adjustment

1)Remove and separate the waste toner box and put the developing unit on a flat surface.

2)Tie a string to a needle or a pin.

3)Hold the string and bring the needle close to the MG roller horizontally. (Do not use paper clip, which is too heavy to make a correct adjustment.) (Put the developing unit horizontally for this adjustment.)

4)Do not bring the needle into contact with the MG roller, but bring it to a position 2 or 3mm apart from the MG roller. Mark the point on the MG roller which is on the extension line from the needle tip.

5)Measure the distance from the marking position to the top of the doctor plate of the developing unit to insure that it is 18mm.

If the distance is not within the specified range, loosen the fixing screw A of the main pole adjustment plate, and move the adjustment plate in the arrow direction to adjust.

AR-M205 ADJUSTMENT 6-1

(3)Developing bias voltage check

Note:Use a digital multi-meter with an internal resistance of 10MΩ or more.

1)Set the digital multi-meter range to DC700V.

2)Put the test rod of the digital multi-meter on the developing bias voltage output check pin.

3)Turn on the power, execute SIM25-1.

<Specification>

Mode

Specification

 

 

Developing bias voltage

DC - 400±8V

 

 

(4) Grid bias voltage check

Note:Use a digital multi-meter with an internal resistance of 10MΩ or more.

1)Set the digital multi-meter range to DC700V.

2)Put the test rod of the digital multi-meter on the grid bias voltage output check pin.

3)Turn on the power.

(The voltage is outputted in the grid bias High output mode during warming up, and in the grid bias Low output mode when warming up is completed.)

<Specification>

Mode

Specification

 

 

Grid bias LOW

DC - 400±8V

 

 

Grid bias HIGH

DC - 525±10V

 

 

B.Mechanism section

Note: If a jam error or paper empty occurs during copying in the adjustment by the simulation, the image data are not saved, and therefore recopying is required.

(1)Image position adjustment

a.OC image lead edge position adjustment (SIM 50-1)

Note:In advance to this adjustment, the sub scanning magnification ratio adjustment must be performed.

1) Set a scale on the OC table as shown below.

2)Make a copy.

3)Check the copy output. If necessary, perform the following adjustment procedures.

4)Execute SIM 50-1.

5)Set the OC lead edge position set value (Exposure display <<PHOTO>> ON) to [1]

The OC image scanning start position is shifted inside the document edge.

6)Set the main cassette lead edge void adjustment value (Exposure display <<TEXT>> ON) * to [1]

The lead edge void becomes the minimum.

7)Set the main cassette print start position value (Exposure display <<AUTO+MAIN CASSETTE LAMP>> ON) to [1] and make a copy. The print start position is shifted inside the document edge.

5mm

5

4mm

10

*The dimension varies depending on the model.

8)Measure the image loss R of the copied image. Enter the set value of the image scanning lead edge position (Exposure display <<PHOTO>> ON) again.

•1 step of the set value corresponds to about 0.1mm shift. •Calculate the set value from the formula below. R/0.1(mm) = Image loss set value

<R: Image loss measurement value (mm)>

5mm

0mm

5

10

*The scanning edge is set.

(A line may be printed by scanning the document edge.)

Example: 4/0.1 = 40 = about 40

Note:If the set value is not obtained from the above formula, perform the fine adjustment.

AR-M205 ADJUSTMENT 6-2

9)Measure the distance H between the paper lead edge and the image print start position. Set the image print start position set value (Exposure display <<AUTO+MAIN CASSETTE LAMP>> ON) again.

•1 step of the set value corresponds to about 0.1mm shift. •Calculate the set value from the formula below. H/0.1(mm) = Image print start position set value

<H: Print start position measurement value (mm)>

0mm

0mm

5

10

*Fit the print edge with the paper edge, and perform the lead edge adjustment.

Example: 5/0.1 = 50 = about 50

Note:If the set value is not obtained from the above formula, perform the fine adjustment.

10) Set the lead edge void adjustment value (Exposure display <<TEXT>> ON)* again.

•1 step of the set value corresponds to about 0.1mm shift. •Calculate the set value from the formula below.

B/0.05 (mm) = Lead edge void adjustment value <B: Lead edge void (mm)>

2.5mm

5

2.5mm

10

Example:

When setting the lead edge void to 2.5mm

 

:2.5 /0.05 = about 50

Note:If the set value is not obtained from the above formula, perform the fine adjustment.

*2nd cassette lead edge void adjustment: Exposure display <<AUTO

+ TEXT + PHOTO>>

Multi bypass tray lead edge void adjustment: Exposure display <<TEXT + PHOTO>>

<Duplex mode adjustment>

OC 2nd print surface (Auto duplex) lead edge position adjustment: SIM50-19 <<PHOTO>>

*For the adjustment procedure, set to S → D mode before execution.

Note:Before performing the 2nd print surface lead edge position adjustment and the lead edge void adjustment, be sure to perform the 1st print surface lead edge position adjustment in advance, and be sure to perform the 2nd print surface lead edge position adjustment and then the lead edge void adjustment in this sequence.

<Adjustment specification>

Adjustment

SIM

LED

Set

Spec

Set

mode

 

 

value

value

range

 

 

 

 

 

 

OC image lead

SIM

PHOTO

R/0.1

Lead edge

1 ~ 99

edge position

50-1

 

 

 

 

 

 

 

 

void:

 

Main cassette

 

AUTO

B/0.1

 

print start

 

+

 

1 - 4mm

 

position

 

MAIN

 

Image loss:

 

 

 

 

 

 

2nd cassette

 

AUTO

 

 

 

 

3mm or

 

print start

 

+

 

 

 

 

less

 

position

 

2nd

 

 

 

 

 

 

 

 

CASSETTE

 

 

 

 

 

 

 

 

 

Multi bypass

 

AUTO

 

 

 

tray print start

 

+

 

 

 

position

 

MULTI

 

 

 

 

 

 

 

 

 

Lead edge void

 

TEXT

B/0.05

 

 

 

 

 

 

 

 

OC 2nd print

SIM

PHOTO

1 step:

 

 

surface lead

50-19*

 

0.1mm shift

 

 

edge position

 

 

 

 

 

adjustment

 

 

 

 

 

 

 

 

 

 

 

*(Set to S → D mode for before execution)

b.SPF image lead edge position adjustment (SIM50-6)

1) Set a scale on the OC table as shown below.

Note:Since the printed copy is used as a test chart, put the scale in paralled with the edge lines.

2)Make a copy, Then use the copy output as an original to make an SPF copy again.

3)Check the copy output. If necessary, perform the following adjustment procedures.

4)Execute SIM 50-6.

5)Set the SPF lead edge position set value (Exposure display <<AUTO>> ON) so that the same image is obtained as that obtained in the previous OC image lead edge position adjustment.

<Adjustment specification>

Adjustment mode

SIM

LED

Set value

Spec value

Set

 

 

 

 

 

range

 

 

 

 

 

 

SPF image lead

SIM

AUTO

1 step:

Lead edge

1 ~ 99

edge position

50-6

 

0.1mm shift

void:

 

(1st print surface)

 

 

 

1 - 4mm

 

 

 

 

 

 

 

(2nd print surface)

 

TEXT

 

Image loss:

 

 

 

 

 

 

 

 

 

 

3mm or

 

 

 

 

 

less

 

 

 

 

 

 

 

AR-M205 ADJUSTMENT 6-3

c.Rear edge void adjustment (SIM50-1, SIM50-19)

1) Set a scale as shown in the figure below.

A4(8.5" x 11")

Paper rear edge

2)Set the document size to A4 (8.5" x 11"), and make a copy at 100%.

3)If necessary, perform the following adjustment procedure.

Void amount (Standard value: 4mm or less)

Scale image

Paper rear edge

4)Execute SIM 50-1 and set the density mode to AUTO + TEXT + PHOTO (Rear edge void).The currently set adjustment value is displayed.

5)Enter the set value and press the start key. The correction value is

stored and a copy is made.

<Duplex mode adjustment>

*1st print surface (auto duplex) rear edge void adjustment: SIM50-19 <<AUTO>>

*2nd print surface (auto duplex) rear edge void adjustment: SIM50-19<<TEXT>>

*Set to S → D mode before execution.

Note:Before performing the 2nd print surface rear edge void adjustment, be sure to perform the 2nd print surface lead edge position adjustment. Never reverse the sequence.

<Adjustment specification>

Mode

SIM

LED

Set value

Specifi-

Set

 

 

 

 

cation

range

 

 

 

 

 

 

Rear edge void

SIM

AUTO

1 step:

4mm or

1 ~ 99

 

50-1

+

0.1mm shift

less

 

 

 

TEXT

 

 

 

 

 

+

 

 

 

 

 

PHOTO

 

 

 

 

 

 

 

 

 

1st print

SIM

AUTO

 

 

 

surface rear

50-19*

 

 

 

 

edge void

 

 

 

 

 

 

 

 

 

 

 

2nd print

SIM

TEXT

 

 

 

surface rear

50-19*

 

 

 

 

edge void

 

 

 

 

 

 

 

 

 

 

 

*Set to S → D mode before execution

d. Paper off center adjustment (SIM50-10)

1)Set a test chart (UKOG-0089CSZZ) on the document table.

2)Select a paper feed port and make a copy. Compare the copy and the test chart. If necessary, perform the following adjustment procedure.

3)Execute SIM 50-10. After completion of warm-up, shading is performed and the currently set off center adjustment value of each paper feed port is displayed.

4)Enter the set value and press the start key. The correction value is stored and a copy is made.

<Duplex mode adjustment>

*2nd print surface (auto duplex) off-center adjustment: SIM50-10<<TEXT+MAIN CASSETTE>>

<Adjustment specification>

Mode

SIM

LED

Set value

Specifi-

Set

 

 

 

 

cation

range

 

 

 

 

 

 

Paper off

SIM

AUTO

Add 1:

Single:

1 ~ 99

center

50-10

+

0.1mm shift

Center

 

 

 

Selected

to R side.

±2.0mm

 

 

 

tray ON

 

 

 

 

 

 

Reduce 1:

 

 

2nd print

SIM

TEXT

Duplex:

 

surface off-

50-10

+

0.1mm shift

Center

 

center

 

MAIN

to L side.

±2.5mm

 

 

 

CASSETTE

 

 

 

 

 

 

 

 

 

e.Side edge void area adjustment (SIM26-43)

Note:Before performing this adjustment, be sure to check that the paper off center adjustment (SIM 50-10) is completed.

1)Set a test chart (UKOG-0089CSZZ) on the document table.

2)Select a paper feed port and make two copies. Compare the 2nd copy and the test chart. If necessary, perform the following

adjustment procedure.

*The 1st copy does not show the void. Be sure to check the 2nd copy.

3)Execute SIM 26-43 and set the density mode to AUTO(right edge void) + TEXT (Left edge void).

The currently set adjustment value is displayed.

4)Enter the set value and press the start key. The correction value is stored.

<Adjustment specification>

ode

SIM

LED

Set value

Specifi-

Set

 

 

 

 

cation

range

 

 

 

 

 

 

Left edge void

SIM

AUTO

1 step:

0.5 ~ 4mm

1 ~ 99

 

26-43

(right

0.5mm shift

 

 

 

 

edge)

 

 

 

 

 

+

 

 

 

 

 

TEXT

 

 

 

 

 

(left edge)

 

 

 

 

 

 

 

 

 

*The void adjustment values on the right and the left must be the same.

(2)Main scanning direction(FR direction) distortion balance adjustment

1) Remove the OC glass and the right cabinet.

 

(1)

(2)

(3)

(1)

 

 

(4)

 

(3)

AR-M205 ADJUSTMENT 6-4

2) Loosen the copy lamp unit wire fixing screw.

4)Loosen the set screw of the scanner drive pulley which is not in contact with No. 2/3 mirror base unit positioning plate.

5)Without moving the scanner drive pulley shaft, manually turn the scanner drive pulley until the positioning plate is brought into contact with No. 2/3 mirror base unit, then fix the scanner drive pulley.

Wire fixing screw

3)Manually turn the mirror base drive pulley and bring No. 2/3 mirror base unit into contact with the positioning plate. At that time, if the front frame side and the rear frame side of No. 2/3 mirror base unit are brought into contact with the positioning plate at the same time, the mirror base unit parallelism is proper. If one of them is in contact with the positioning plate, perform the adjustment of 4).

6)Put No. 2/3 mirror base unit on the positioning plate again, push the projections on the front frame side and the rear frame side of the copy lamp unit to the corner frame, and tighten the wire fixing screw.

AR-M205 ADJUSTMENT 6-5

(3)Main scanning direction (FR direction) distortion adjustment

This adjustment must be performed in the following cases: •When the mirror base drive wire is replaced.

•When the lamp unit, or No. 2/3 mirror holder is replaced. •When a copy as shown is made.

La

Lb

Paper exit direction

Original

Copy

1) Set A3 (11" x 17") white paper on the original table as shown below.

Allow a little space.

Glass holding plate

A3 (11" x 17") white paper

 

Fit the paper edge and

the glass holding plate edge.

2)Open the original cover and make a normal (100%) copy.

3)Measure the width of the black background at the lead edge and at the rear edge.

Paper exit direction

La: Lead edge black background width

Lb: Rear edge black background width

If the width (La) of the black background at the lead edge is equal that (Lb) at the rear edge, there is no need to execute the following procedures of 4) ~ 7).

4)Loosen the mirror base drive pulley fixing screw on the front frame side or on the rear frame side.

When La < Lb

Turn the mirror base drive pulley on the front frame side in the arrow direction A.

(Do not move the mirror base drive pulley shaft.)

When La > Lb

Turn the mirror base drive pulley on the front frame side in the arrow direction A.

(Do not move the mirror base drive pulley shaft.)

Rear side

A

B

Front side

5)Tighten the mirror base drive pulley fixing screw.

<Adjustment specification>

La = Lb

6)Execute the main scanning direction (FR) distartion balance adjustment previously described in 2) again.

(4)Sub scanning direction (scanning direction) distortion adjustment

When there is no skew copy in the mirror base scanning direction and there is no horizontal error (right angle to the scanning direction), the adjustment can be made by adjusting the No. 2/3 mirror base unit rail height.

Before performing this adjustment, be sure to perform the horizontal image distortion adjustment in the laser scanner section.

This adjustment must be performed in the following cases: •When the mirror base wire is replaced.

•When the copy lamp unit or No. 2/3 mirror unit is replaced. •When the mirror unit rail is replaced or moved.

•When a following copy is made.

Original

Copy A

Copy B

AR-M205 ADJUSTMENT 6-6

1)Making of a test sheet

Make test sheet by drawing parallel lines at 10mm from the both ends of A3 (11" x 17") white paper as shown below. (These lines must be correctly parallel to each other.)

Parallel line

Parallel line

10mm

10mm

10mm

10mm

White paper

2)Make a normal (100%) copy of the test sheet on A3 (11" x 17") paper. (Fit the paper edge with the glass holding plate edge.)

3)Measure the distances (La, Lb, Lc, Ld) at the four corners as shown below.

La

 

Lc

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Paper exit direction

Lb

Ld

When La = Lb and Lc = Ld, no need to perform the procedures 4) and 5).

4)Move the mirror base F rail position up and down (in the arrow direction) to adjust.

Note:If the rear side rail is used for the adjustment, the scanning position of the white balance sheet is shifted and "E7-04" may occur only when scanning with the SPF. Therefore it is advisable to use the front side rail for the adjustment.

When La > Lb

Shift the mirror base B rail upward by the half of the difference of La - Lb.

When La < Lb

Shift the mirror base B rail downward by the half of the difference of Lb - La.

Example: When La = 12mm and Lb = 9mm, shift the mirror base B rail upward by 1.5mm.

When Lc > Ld

Shift the mirror base B rail downward by the half of the difference of Lc - Ld.

When Lc < Ld

Shift the mirror base B rail downward by the half of the difference of Ld - Lc.

When moving the mirror base rail, hold the mirror base rail with your hand.

<Adjustment specification>

La = Lb, Lc = Ld

5)After completion of adjustment, manually turn the mirror base drive pulley, scan the mirror base A and mirror base B fully, and check that

the mirror bases are not in contact with each other.

*If the mirror base rail is moved extremely, the mirror base may be in contact with the frame or the original glass. Be careful to avoid this.

(5)Main scanning direction (FR direction) magnification ratio adjustment (SIM 48-1)

Note:Before performing this adjustment, be sure to check that the CCD unit is properly installed.

1) Put a scale on the original table as shown below.

2)Execute SIM 48-1.

3)After warm-up, shading is performed and the current set value of the main scanning direction magnification ratio is displayed on the display section in 2 digits.

4)Select the mode and press the start key again.

5)Manual correction mode (TEXT lamp ON) Enter the set value and press the start key. The set value is stored and a copy is made.

AR-M205 ADJUSTMENT 6-7

<Adjustment specification>

Note: A judgment must be made with 200mm width, and must not be made with 100mm width.

Mode

Specification

SIM

Set value

Set range

 

 

 

 

 

Main scanning

At normal:

SIM 48-1

Add 1:0.1%

1 ~ 99

direction

±1.0%

 

increase

 

magnification

 

 

Reduce 1:

 

ratio

 

 

0.1%

 

 

 

 

decrease

 

 

 

 

 

 

(6)Sub scanning direction (scanning direction) magnification ratio adjustment (SIM 48-1, SIM 48-5)

a. OC mode in copying (SIM48-1)

Note:Before performing this adjustment, be sure to check that the CCD unit is properly installed.

1)Put a scale on the original table as shown below, and make a normal (100%) copy.

2)Compare the scale image and the actual image. If necessary, perform the following adjustment procedures.

3)Execute SIM 48-1.<<PHOTO>>

4)After warm-up, shading is performed and the current set value of the main scanning direction magnification ratio is displayed on the display section in 2 digits.

5)When the photo lamp is lighted by pressing the density selection key, the current magnification ratio correction value in the sub scanning direction is displayed in lower 2 digits of the display section.

6)Enter the set value and press the start key. The set value is stored and a copy is made.

<Adjustment specification>

Mode

Specification

SIM

Set value

Set range

 

 

 

 

 

Sub scanning

Normal

SIM 48-1

Add 1:0.1%

1 ~ 99

direction

±1.0%

(PHOTO)

increase

 

magnification

 

 

Reduce 1:

 

ratio

 

 

0.1%

 

(OC mode)

 

 

decrease

 

 

 

 

 

 

b. RSPF sub scanning direction magnification ratio (SIM48-5)

Note:

•Before performing this adjustment, be sure to check that the CCD unit is properly installed.

•Before performing this adjustment, the OC mode adjustment in copying must be completed.

1)Put a scale on the original table as shown below, and make a normal (100%) copy to make a test chart.

Note:Since the printed copy is used as a test chart, put the scale in parallel with the edge lines.

2)Set the test chart on the SPF and make a normal (100%) copy.

3)Compare the scale image and the actual image. If necessary, perform the following adjustment procedures.

4)Execute SIM 48-5.

5)After warm-up, shading is performed.

The auto density lamp lights up and the current front surface sub scanning direction magnification ratio correction value is displayed in two digits on the display section.

6)Enter the set value and press the start key. The set value is stored and a copy is made.

7)Change the mode from the duplex original mode to the simplex original mode.

"MANUAL" lamp lights up and the current back surface sub scanning direction magnification ratio is displayed in two digits on the display section.

8)Enter the set value and press the start key. The set value is stored and a copy is made.

<Adjustment specification>

Mode

Specification

SIM

Set value

Set range

 

 

 

 

 

Sub scanning

Normal

SIM 48-5

Add 1:0.1%

1 ~ 99

direction

±1.0%

 

increase

 

magnification

 

 

Reduce 1:

 

ratio

 

 

0.1%

 

(SPF mode)

 

 

decrease

 

 

 

 

 

 

(7) Off center adjustment (SIM 50-12)

a. OC mode (SIM50-12)

1)Make a test chart as shown below and set it so that its center line is fit with the original guide center mark.

*To make a test chart, draw a line on A3 or 11" x 17" paper at the center in the paper transport direction.

Original guide

Center

Copy paper

(A3 or 17" x 11")

2)Make a normal copy from the manual paper feed tray, and compare the copy and the test chart.

If necessary, perform the following adjustment procedures.

3)Execute SIM 50-12.

4)After warm-up, shading is performed and the current set value of the off center adjustment is displayed on the display section in 2 digits.

5)Enter the set value and press the start key. The set value is stored and a copy is made.

<Adjustment specification>

Mode

Specification

SIM

Set value

Set range

 

 

 

 

 

Original off

Single:

SIM 50-12

Add 1:

1 ~ 99

center mode

Center ±2.0mm

(AE lamp

0.1mm shift

 

(OC mode)

 

ON)

to R side

 

 

 

 

Reduce 1:

 

 

 

 

0.1mm shift

 

 

 

 

to L side

 

 

 

 

 

 

AR-M205 ADJUSTMENT 6-8

b. SPF original off-center adjustment (SIM50-12)

Note:Before performing this adjustment, be sure to check that the paper off center is properly adjusted.

1) Make a test chart for the center position adjustment and set it on the SPF.

<Adjustment specification>

Draw a line on a paper in the scanning direction.

2)Make a normal copy from the manual paper feed tray, and compare the copy and the original test chart.

If necessary, perform the following adjustment procedures.

3)Execute SIM 50-12.

4)After warm-up, shading is performed and the current set value of the off center adjustment at each paper feed port is displayed on the display section in 2 digits.

5)Enter the set value and press the start key. The set value is stored and a copy is made.

<Adjustment specification>

Mode

Specification

SIM

Set value

Set

 

 

 

 

range

 

 

 

 

 

Original off

Single:

SIM

Add 1:

1 ~ 99

center

Center ±3.0mm(TEXT lamp)

50-12

0.1mm shift

 

mode

 

 

to R side

 

Duplex:

 

 

(SPF mode)

Center ±3.5mm(PHOTO lamp)

 

Reduce 1:

 

 

 

 

0.1mm shift

 

 

 

 

to L side

 

 

 

 

 

 

(8)SPF white correction pixel position adjustment(SIM63-7) (required in an SPF model when replacing the lens unit)

1)Fully open the SPF.

2)Execute SIM 63-7.

3)When the operation panel displays "COMPLETE,"the adjustment is completed.

4)If the operation panel displays "ERROR,"perform the following measures.

•When the display is 0: Check that the SPF is open.

Check that the lamp is ON.(If the lamp is OFF,check the MCU connector.) Check that the CCD harness is properly inserted into the MCU connector.

•When the display is 281 or above:

1)Remove the table glass.

2)Remove the dark box.

3)Slide the lens unit toward the front side and attach it,then execute

SIM.

•When the display is 143 or below:

1)Remove the table glass.

2)Remove the dark box.

3)Slide the lens unit toward the rear side and attach it,then execute SIM.

F R

C.Image density adjustment

(1)Copy mode (SIM 46-1)

1)Set a test chart (UKOG-0162FCZZ) on the OC table as shown below.

2)Put several sheets of A3 or 11" x 17" white paper on the test chart.

3)Execute SIM 46-1.

4)After warm-up, shading is performed and the current set value of the density level is displayed on the display section in 2 digits.

For mode selection, use the density select key.

5)Change the set value with the 10-key to adjust the copy image density.

6)Make a copy and check that the specification below is satisfied.

<Adjustment specification>

Density

Display

Exposure

Sharp Gray

Set value

Set

mode

lamp

level

Chart output

 

range

 

 

 

 

 

 

Auto

Auto

-

"2" is slightly

The greater the

1 ~ 99

 

 

 

copied.

set value is the

 

 

 

 

 

greater the

 

Text

Text

3

"3" is slightly

 

 

 

 

copied.

density is The

 

 

 

 

 

smaller the set

 

Photo

Photo

3

"2" is slightly

 

 

 

 

copied.

value is the

 

 

 

 

smaller the

 

 

 

 

 

 

Toner

Text/

3

"3" is slightly

 

density is.

 

save

Photo

 

copied

 

 

 

 

 

 

 

 

Toner

Auto/

-

"2" is slightly

 

 

save

Photo

 

copied

 

 

 

 

 

 

 

 

*When the lens unit is moved,execute the OC main scanning magnification ratio auto adjustment,SIM 48-1-1,IM48-3 and the PF original off-center adjustment.

*This adjustment is basically O.K.with IM 63-7.

AR-M205 ADJUSTMENT 6-9

[7] SIMULATIONS

1. Entering the simulation mode

Perform the following procedure to enter the simulation mode. "#" key Interrupt key "C" key Interrupt key Main code Start key Sub code Start key

2. Canceling the simulation mode

When the clear all key is pressed, the simulation mode is cancelled. When the interruption key is pressed, the process is interrupted and the screen returns to the sub code entering display.

*After canceling the simulation mode, be sure to turn OFF/ON the power and check the operation.

Note: If the machine is terminated by a jam error or paper empty during copying in the adjustment by the simulation, recopying is required.

3. List of simulations

Main

Sub

Contents

code

code

 

 

 

 

01

01

Mirror scanning operation

 

 

 

 

02

Mirror home position sensor (MHPS) status display

 

 

 

 

06

Mirror scanning operation aging

 

 

 

02

01

Single paper feeder (SPF) aging

 

 

 

 

02

SPF sensor status display

 

 

 

 

03

SPF motor operation check

 

 

 

 

08

SPG paper feed solenoid operation check

 

 

 

 

09

RSPF reverse solenoid operation check

 

 

 

 

10

RSPF paper exit gate solenoid operation check

 

 

 

 

11

SPF PS release solenoid operation check

 

 

 

03

02

Shifter sensors status display

 

 

 

 

03

Shifter operation check

 

 

 

 

11

Shifter home position check

 

 

 

05

01

Operation panel display check

 

 

 

 

02

Fusing lamp and cooling fan operation check

 

 

 

 

03

Copy lamp lighting check

 

 

 

06

01

Paper feed solenoid operation check

 

 

 

 

02

Resist roller solenoid operation check

 

 

 

 

10

Main cassette semicircular roller cleaning

 

 

 

07

01

Warm-up display and aging with jam

 

 

 

 

06

Intermittent aging

 

 

 

 

08

Shifting with warm-up display

 

 

 

08

01

Developing bias output

 

 

 

 

02

Main charger output (Grid = HIGH)

 

 

 

 

03

Main charger output (Grid = LOW)

 

 

 

 

06

Transfer charger output

 

 

 

09

01

Duplex motor forward rotation check

 

 

 

 

02

Duplex motor reverse rotation check

 

 

 

 

04

Duplex motor RPM adjustment

 

 

 

 

05

Duplex motor switchback time adjustment

 

 

 

10

-

Toner motor operation

 

 

 

14

-

Trouble cancel (except for U2)

 

 

 

16

-

U2 trouble cancel

 

 

 

20

01

Maintenance counter clear

 

 

 

21

01

Maintenance cycle setting

 

 

 

 

02

Mini maintenance cycle setting

 

 

 

22

01

Maintenance counter display

 

 

 

 

02

Maintenance preset display

 

 

 

 

03

Jam memory display

 

 

 

 

04

Jam total counter display

 

 

 

 

05

Total counter display

 

 

 

 

06

Developing counter display

 

 

 

 

07

Mini maintenance preset display

 

 

 

 

08

SPF counter display

 

 

 

 

09

Paper feed counter display

 

 

 

 

12

Drum counter display

 

 

 

 

13

CRUM type display

 

 

 

 

14

P-ROM version display

 

 

 

 

15

Trouble memory display

 

 

 

 

16

Duplex print counter display

 

 

 

 

17

Copy counter display

 

 

 

 

18

Printer counter display

 

 

 

 

19

Scanner mode counter display

 

 

 

 

21

Scanner counter display

 

 

 

 

22

SPF jam counter display

 

 

 

AR-M205 SIMULATIONS 7-1

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