SHARP ARD28, ARD27, ARMU2 Service Manual

0 (0)

q SERVICE MANUAL

CODE : 00ZARD28//A1E

AR-MU2

AR-D28

LASER PRINTER OPTIONS

PAPER FEED UNIT

OPTIONAL POWER SUPPLY UNIT

AR-D27

AR-D28

AR-D27

MODEL AR-MU2

CONTENTS

[1]

PRODUCT OUTLINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1 - 1

[2]

CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 - 1

[3]

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 - 1

[4]

UNPACKING AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . .

4 - 1

[5] EXTERNAL VIEWS AND INTERNAL STRUCTURES . . . . . . . .

5 - 1

[6]

ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6 - 1

[7] DISASSEMBLY AND ASSEMBLY, MAINTENANCE . . . . . . . . .

7 - 1

[8]BLOCK DIAGRAM, WIRING DIAGRAM,

CIRCUIT DIAGRAM, PARTS ARRANGEMENT . . . . . . . . . . . . . 8 - 1

PARTS GUIDE

Parts marked with "!" are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.

 

 

 

This document has been published to be used

SHARP CORPORATION

for after sales service only.

The contents are subject to change without notice.

[1] PRODUCT OUTLINE

This unit is installed to one of the following machines to serve as a Paper feed module.

When installing the unit to one of the following machines, one of the multi-purpose tray (AR-MU2), the large capacity paper feed desk (AR-D28), and the 3-stage paper feed desk (AR-D27) must be installed in advance.

Applicable models

AR-M351N/M451N/M355N/M455N

 

AR-M351U/M451U/M355U/M455U

 

 

[2] CONFIGURATION

1. The AR-MU2 cannot be installed together with the saddle finisher (AR-FN7)/Scanner unit (AR-EF3).

Exit tray

 

(AR-TE3 or AR-DU4 Standard)

B/W scanner module/DSPF(AR-EF3)

 

Duplex

 

module/bypass tray

Upper exit tray

 

extension

 

(AR-TE4)

Finisher

(AR-FN6)

Duplex module (AR-DU3)

Saddle stitch

Mail-bin

finisher

(AR-FN7)

stacker

 

(AR-MS1)

 

Multi purpose drawer

 

(AR-MU2)

Stand/3 x 500 sheet

 

paper drawer

Stand/MPD & 2000 sheet

(AR-D27)

paper drawer

 

 

(AR-D28)

Related to paper feed unit

Multi purpose drawer

AR-MU2

Stand/3 x 500 sheet paper drawer

AR-D27

Stand/MPD & 2000 sheet paper drawer

AR-D28

 

 

B/W scanner module/DSPF

Scanner rack

 

Multi purpose drawer

 

Stand/3 x 500 sheet paper drawer

 

Stand/MPD & 2000 sheet

Duplex module/bypass tray

Duplex module

Saddle stitch finisher

Finisher

Mail-bin stacker

Exit tray

Upper exit tray extension

Punch unit

Multi-function controller board

Print server card

PS3 expansion kit

Network scanner expansion kit

Facsimile expansion kit

Fax memory (8 MB)

Hard disk drive

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AR-D28/D27/MU2 PRODUCT OUTLINE

1 – 1

[3] SPECIFICATIONS

1. AR-D28

 

 

 

 

AR-D28

 

 

 

 

Type

 

Stand MPD&2000 Sheet Paper Drawer

 

 

 

(large capacity tray + multi purpose drawer)

 

 

 

Transport speed

To support 35-45 sheet/minute

 

 

 

Transport alignment

Center alignment

 

 

 

 

Paper size

1 Tray

A3, B4, A4, A4R, B5, B5R, A5R

 

 

 

11"x17", 8.5"x14", 8.5"x13", 8.5"x11",

 

 

 

8.5"x11"R, 5.5"x8.5"R

 

 

 

Executive, Japanese p/c, Monarch(envelope)

 

 

 

Com-10(envelope), DL(envelope),

 

 

 

C5(envelope), ISO B5(envelope)

 

 

 

 

 

 

2 Tray

A4, 8.5" x 11"

 

 

 

 

How to change

 

Guide adjustment by user/

the paper size

 

Software setting by user

 

 

 

 

 

F a c t o r y

1 Tray

8.5" x 11"

 

default paper

 

 

 

 

2 Tray

The size guide plate is packed together.

size setting

 

 

 

Media avail-

1 Tray

Plain paper

: 60-128g/m² / 16-34lbs

able for paper

 

Index paper : 176g/m² / 47lbs

feeding

 

Cover paper : 200-205g/m² / 54-55lbs

 

 

 

Envelope

: 75-90g/m², 20-24lbs

 

 

 

Transparency film

 

 

 

*Media heavier than 105g/m² should be

 

 

 

A4/8.5x11" or smaller. Media heavier than

 

 

 

128g/m² should be fed from shorter edge.

 

 

 

*Only single paper feed is enabled for over-

 

 

 

lay copy or copy on back-side of printed

 

 

 

paper.

 

 

 

 

 

 

 

2 Tray

Plain 60-105g/m² / 16-28lbs

 

 

 

Paper capacity

1 Tray

Standard: 500sheets(80g/m²)

 

 

 

Post card: 40sheets

 

 

 

Envelope: 40sheets

 

 

 

Transparency film: 40sheets

 

 

 

 

 

 

2 Tray

880+1,320sheets (64g/m²) /

 

 

 

800+1,200sheets (80g/m²)

 

 

 

Paper type

1 Tray

Plain, recycled, pre-printed, pre-punched,

 

 

 

color, letter head, labels, heavy, transpar-

 

 

 

ency, Japanese p/c, envelope

 

 

 

(User can set bi-type for each of the above

 

 

 

paper type.)

 

 

 

 

 

 

 

2 Tray

Plain, recycled, pre-printed, pre-punched,

 

 

 

color, letter head (User can set bi-type for

 

 

 

each of the above paper type.)

 

 

 

Sizes to be

1 Tray

Auto detection-AB:

detected

 

A3, B4, A4, A4R, B5, B5R, 8.5"x13", A5R

 

 

 

 

 

 

 

Auto detection-Inch:

 

 

 

11"x17", 8.5"x14", 8.5"x11", 8.5"x11"R,

 

 

 

7.25"x10.5"R, 5.5" x 8.5R

 

 

 

 

 

 

 

Manual (input detection):

 

 

 

postal card, Monarch(envelope),

 

 

 

Com-10(envelope), DL(envelope),

 

 

 

C5(envelope), ISO B5(envelope)

 

 

 

 

 

 

 

Ignore detection selectable:

 

 

 

 

 

 

2 Tray

Size setting by the serviceman

 

 

 

P a p e r b a l -

1 Tray

Provided (paper empty and 3 steps)

ance detec-

 

 

 

 

 

2 Tray

Enable (Paper empty and

tion

 

6 steps (3 steps + 3 steps))

 

 

 

 

 

 

 

 

 

 

AR-D28

 

 

Paper loading system

To be loaded from the upper side with

 

 

front loading system

 

 

Tray ascent/

Ascent

Within 12 seconds

descent time

 

 

 

At paper empty, required time from

 

 

 

 

tray insert to the empty detection

 

 

 

 

Descent

Own weight descent

 

 

 

Dehumidification heater

Not provided

 

 

Power consumption

32.2W or lower

 

 

Power source

Supplied from main unit

 

 

(DC24V 1.3A / DC5V 0.2A)

 

 

External dimensions

589 x 630 x 404 (mm)

 

 

Occupied dimensions

963 x 665 (mm)

 

 

Weight

Approx. 34kg

 

 

 

2. AR-D27

 

 

 

AR-D27

 

 

 

Type

 

Stand /3x500 Sheet Paper Drawer

 

 

(2 paper trays + 1 multi purpose drawer)

 

 

Transport speed

To support 35-45 sheet/minute

 

 

Transport alignment

Center alignment

 

 

 

Paper size

1 Tray

A3, B4, A4, A4R, B5, B5R, A5R

 

 

11"x17", 8.5"x14", 8.5"x13", 8.5"x11",

 

 

8.5"x11"R, 5.5"x8.5"R

 

 

Executive, Japanese p/c,Monarch(envelope)

 

 

Com-10 (envelope), DL (envelope),

 

 

C5 (envelope), ISO B5 (envelope)

 

 

 

 

2 or 3

A3, B4, A4, A4R, B5, B5R

 

Tray

11"x17", 8.5"x14", 8.5"x13", 8.5"x11",

 

 

8.5"x11"R, 7.25"x10.5"R

 

 

 

How to change the

Unit is delivered with paper guide set at max.

paper size

 

position in width. (Both of two cassettes.)

 

 

Factory default paper

To be set to maximum paper guide width at

size setting

 

factory default status (for both trays)

 

 

 

 

Media avail -

1 Tray

Plain paper

: 60-128g/m² / 16-34lbs

able for paper

 

Index paper : 176g/m² / 47lbs

feeding

 

Cover paper : 200-205g/m² / 54-55lbs

 

 

 

 

Envelope

: 75-90g/m², 20-24lbs

 

 

Transparency film

 

 

*Media heavier than 105g/m² should be

 

 

A4/8.5x11" or smaller.

 

 

Media heavier than 128g/m² should be

 

 

fed from shorter edge.

 

 

*Only single paper feed is enabled for

 

 

overlay copy or copy on back-side of

 

 

printed paper.

 

 

 

 

2 or 3

Plain 60-105g / m² / 16-28lbs

 

Tray

 

 

 

 

 

Paper capacity

1 Tray

Standard:500sheets(80g/m²)

 

 

Post card:40sheets

 

 

Envelope:40sheets

 

 

Transparency film:40sheets

 

 

 

 

2 or 3

Standard paper:500sheets x 2 (64g/m²)

 

Tray

 

 

 

 

 

 

AR-D28/D27/MU2 SPECIFICATIONS

3 – 1

 

 

 

AR-D27

 

 

 

 

Paper type

1 Tray

Plain, recycled, pre-printed, pre-punched,

 

 

 

color, letter head, labels, heavy,

 

 

 

transparency, Japanese p/c, envelope

 

 

 

(User can set bi-type for each of the above

 

 

 

paper type.)

 

 

 

 

 

 

2 or 3

Plain, recycled, pre-printed, pre-punched,

 

 

Tray

color, letter head

 

 

 

(User can set bi-type for each of the above

 

 

 

paper type.)

 

 

 

Sizes to be

1 Tray

Auto detection-AB:

detected

 

A3, B4, A4, A4R, B5, B5R, 8.5"x13", A5R

 

 

 

 

 

 

 

Auto detection-Inch:

 

 

 

11"x17", 8.5"x14", 8.5"x11", 8.5"x11"R,

 

 

 

7.25"x10.5"R, 5.5" x 8.5R

 

 

 

 

 

 

 

Manual (input detection):

 

 

 

postal card, Monarch(envelope),

 

 

 

Com-10(envelope), DL(envelope),

 

 

 

C5(envelope), ISO B5(envelope)

 

 

 

 

 

 

 

Ignore detection selectable:

 

 

 

 

 

 

2 or 3

Auto detection-AB

 

 

Tray

A3, B4, A4, A4R, B5, B5R, 8.5"x13"

 

 

 

 

 

 

 

Auto detection-inch

 

 

 

8.5"x14", 8.5"x13", 8.5"x11", 8.5"x11"R,

 

 

 

7.25"x10.5"R

 

 

 

 

Paper balance detection

Provided (paper empty and 3 steps)

 

 

Paper loading system

To be loaded from the upper side with front

 

 

 

loading system

 

 

 

 

Tray ascent

Ascent

Within 7 seconds

/descent time

 

 

 

At paper empty, required time from

 

 

 

 

 

 

tray insert to the empty detection

 

 

 

 

 

 

Descent

Own weight descent

 

 

 

 

Dehumidification heater

Not provided.

 

 

Power consumption

32.2W or lower

 

 

 

Power source

 

Supplied from main unit

 

 

 

(DC24V 1.3A / DC5V 0.2A)

 

 

External dimensions

589 x 630 x 404 (mm)

 

 

Occupied dimensions

963 x 665 (mm)

 

 

 

Weight

 

Approx. 32kg

 

 

 

 

3. AR-MU2

 

 

 

AR-MU2

 

 

Type

Multi purpose drawer

 

 

Transport speed

To support 35-45 sheets/minute

 

 

Transport alignment

Center alignment

 

 

Paper size

A3, B4, A4, A4R, B5, B5R, A5R

 

 

11"x17", 8.5"x14", 8.5"x13", 8.5"x11",

 

 

8.5"x11"R, 5.5"x8.5"R

 

 

Executive, Japanese p/c, Monarch(envelope)

 

 

Com-10(envelope), DL(envelope),

 

 

C5(envelope), ISO B5(envelope)

 

 

How to change the

Guide adjustment by user /

paper size

Software setting by user

 

 

Factory default paper

To be set to maximum paper guide width at

size setting

factory default status.

 

 

 

Media available for

Plain paper

: 60-128g/m² / 16-34lbs

paper feeding

Index paper : 176g/m² / 47lbs

 

 

Cover paper : 200-205g/m² / 54-55lbs

 

 

Envelope

: 75-90g/m², 20-24lbs

 

 

Transparency film

 

 

*Media heavier than 105g/m² should be

 

 

A4/8.5x11" or smaller.

 

 

Media heavier than 128g/m² should be fed

 

 

from shorter edge.

 

 

*Only single paper feed is enabled for overlay

 

 

copy or copy on back-side of printed paper.

 

 

Paper capacity

Standard:500sheets(80g/m²)

 

 

Post card:40sheets

 

 

Envelope:40sheets

 

 

Transparency film:40sheets

 

 

Paper type

Plain, recycled, pre-printed, pre-punched,

 

 

color, letter head, labels, heavy,

 

 

transparency, Japanese p/c, envelope

 

 

(User can set bi-type for each of the above

 

 

paper type.)

 

 

 

Sizes to be detected

Auto detection-AB:

 

 

A3, B4, A4, A4R, B5, B5R, 8.5"x13", A5R

 

 

 

 

 

Auto detection-Inch:

 

 

11"x17", 8.5"x14", 8.5"x11", 8.5"x11"R,

 

 

7.25"x10.5"R, 5.5" x 8.5R

 

 

 

 

 

Manual (input detection):

 

 

postal card, Monarch(envelope),

 

 

Com-10(envelope), DL(envelope),

 

 

C5(envelope), ISO B5(envelope)

 

 

 

 

 

Ignore detection selectable:

 

 

Paper balance detection

Provided (paper empty and 3 steps)

 

 

Paper loading system

To be loaded from the upper side with front

 

 

loading system

 

 

Tray ascent/

Ascent

Within 7 seconds

descent time

 

 

 

 

At paper empty, required time from

 

 

 

 

tray insert to the empty detection

 

 

 

 

Descent

Own weight descent

 

 

 

Dehumidification heater

Not provided.

 

 

Power consumption

24.5W or lower

 

 

Power source

Supplied from main unit

 

 

(DC24V 1A / DC5V 0.1A)

 

 

External dimensions

654 x 567 x 144 (mm)

 

 

Occupied dimensions

654 x 567 (mm)

 

 

Weight

Approx. 11kg

 

 

 

 

AR-D28/D27/MU2 SPECIFICATIONS

3 – 2

[4] UNPACKING AND INSTALLATION

1. AR-D28

<Before installation>

Start installation after checking that the DATA and COMMUNICATION indicators on the operation panel are neither lit nor blinking.

<Parts included>

Front mounting

Rear mounting

Screws (M4x6):

plates: 2 pcs.

plates: 2 pcs.

4 pcs.

Left adjuster: 1 pc.

Left paper guides: 2 pcs.

Right paper guides: 2 pcs.

1)Turn off the main switch of the main unit of the printer.

Turn the main switch located on the front side of the printer to the "OFF" position.

Then remove the power plug from the outlet.

"OFF"

2) Attach the adjusters and adjust them.

<1>Insert the left adjusters to the stand/paper drawer.

<2>Turn the each adjusters to lower them until they touch the floor.

2

2 2

1

2

 

*Be sure to attach the left adjuster to prevent overturning.

Caution: The lower tray cannot be pulled out unless the adjuster is lowered to the specified position.

3) Put the main unit of the printer on the stand/paper drawer.

<1>Pull out the paper tray of the main unit until it stops and then remove it by lifting both ends of the tray.

<2>Hold the main unit of the printer at the positions shown in the illustration and put the main unit on the stand/paper drawer so that the front side and the left side of the main unit are aligned to those of the stand/paper drawer.

Front side

Rear side

Caution: For installation of the main unit, it must be held by two persons and installed without haste.

4) Connect the main unit to the stand/paper drawer.

<1>Attach the rear mounting plates using a supplied screw for each.

Rear mounting plate

Screw Screw

Rear mounting plate

Rear

mounting plate

Desk frame

Caution: Insert the rear mounting plates under the desk frame.

<2>Pull out the upper paper tray of the stand/paper drawer until it stops and attach the front mounting plates using a supplied screw for each. Then, remove the lock of the paper tray and close the tray.

Front mounting plate

Screw

Front mounting

Screw

plate

 

AR-D28/D27/MU2 UNPACKING AND INSTALLATION

4 – 1

<3>Reattach the paper tray of the main unit.

5)Connect the power supply I/F harness to the PCU PWB of the main unit of the printer.

<1>Remove the screw that fixes the harness cover of the main unit of the printer and slide the harness cover up to remove it.

Process the harness cover as shown in the illustration.

Screw

Cut out.

Harness cover

<2>Connect the power supply I/F harness connector (red, 22pin) to CN11 (red connector) of the PCU PWB of the main unit of the printer.

Connector

CN11

Connect the connector (white, 4pin) of power supply I/F harness to the I/F connector (white, 4pin) of the main unit.

Remove the M4 screw shown in the illustration, insert the circle terminal of ground harness, and it fixes again.

<3>Reattach the power supply I/F harness cover to its original position and fix it with the removed screw.

At this time, ensure that the power supply I/F harness are arranged as shown in the illustration.

• Fix the harness securely to the wire saddle.

Screw

Power supply

I/F harness

Harness cover

Wire saddle

Wire saddle

6)Attach the paper guides to the lower tray (large capacity tray) and set the size.

Refer to "Setting and adjustment" described later.

*If another peripheral device must be installed, carry out the following step at the end of the installation work.

7)Adjust the position of the paper guides of the upper paper tray of the stand/paper drawer.

Refer to "Setting and adjustment" described later.

8)Carry out the off center adjustment.

2. AR-D27

<Before installation>

Start installation after checking that the DATA and COMMUNICATION indicators on the operation panel are neither lit nor blinking.

<Parts included>

Front mounting

Rear mounting

Screws (M4x6):

plates: 2 pcs.

plates: 2 pcs.

4 pcs.

Left adjuster: 1 pc.

1)Turn off the main switch of the main unit of the printer.

Turn the main switch located on the front side of the printer to the "OFF" position.

Then remove the power plug from the outlet.

"OFF"

AR-D28/D27/MU2 UNPACKING AND INSTALLATION

4 – 2

2) Attach the adjusters and adjust them.

<1>Insert the left adjusters to the stand/paper drawer.

<2>Turn the five adjusters to lower them until they touch the floor.

<2>Pull out the upper paper tray of the stand/paper drawer until it stops and attach the front mounting plates using a supplied screw for each. Then, remove the lock of the paper tray and close the tray. Remove the locks of the middle tray and the lower tray similarly.

2

2 2

1

2

 

*Be sure to attach the left adjuster to prevent overturning.

Caution: The lower tray cannot be pulled out unless the adjuster is lowered to the specified position.

3) Put the main unit of the printer on the stand/paper drawer.

<1>Pull out the paper tray of the main unit until it stops and then remove it by lifting both ends of the tray.

Front mounting plate

Screw

Front mounting

 

plate

Screw

<2>Hold the main unit of the printer at the positions shown in the illustration and put the main unit on the stand/paper drawer so that the front side and the left side of the main unit are aligned to those of the stand/paper drawer.

Front side

Rear side

<3>Reattach the paper tray of the main unit.

5)Connect the power supply I/F harness to the PCU PWB of the main unit of the printer.

<1>Remove the screw that fixes the harness cover of the main unit of the printer and slide the harness cover up to remove it.

Process the harness cover as shown in the illustration.

Screw

Caution: For installation of the main unit, it must be held by two persons and installed without haste.

4) Connect the main unit to the stand/paper drawer.

<1>Attach the rear mounting plates using a supplied screw for each.

Rear mounting plate

Screw Screw

Rear mounting plate

Mounting plate

Desk frame

Caution: Insert the rear mounting plates under the desk frame.

Cut out.

Harness cover

<2>Connect the power supply I/F harness connector (red, 22pin) to CN11 (red connector) of the PCU PWB of the main unit of the printer.

Connector

CN11

AR-D28/D27/MU2 UNPACKING AND INSTALLATION

4 – 3

Connect the connector (white, 4pin) of power supply I/F harness to

3. AR-MU2

the I/F connector (white, 4pin) of the main unit.

 

Remove the M4 screw shown in the illustration, insert the circle ter-

 

minal of ground harness, and it fixes again.

 

<Parts included>

<3>Reattach the harness cover to its original position and fix it with the removed screw.

At this time, ensure that the power supply I/F harness is arranged as shown in the illustration.

• Fix the harness securely to the wire saddle.

Screw

Power supply

I/F harness

Harness cover

Wire saddle

Wire saddle

6)Adjust the position of the paper guides of the upper paper tray of the stand/paper drawer.

Refer to "Setting and adjustment" described later.

7)Carry out the off center adjustment.

Front mounting plates: Rear mounting plates: Screws (M4x8): 2 pcs. 2 pcs. 4 pcs.

1)Turn off the main switch of the main unit of the printer.

Turn the main switch located on the front side of the main unit to the "OFF" position.

Then, remove the power plug of the main unit from the outlet.

"OFF"

2) Put the main unit of the printer on the multi purpose drawer.

<1>Pull out the paper tray of the main unit until it stops and then remove it by lifting both ends of the tray.

<2>Hold the main unit of the printer at the positions shown in the illustration and put the main unit on the multi purpose drawer so that the front side and the left side of the main unit are aligned to those of the multi purpose drawer.

Front side

Rear side

Caution: For installation of the main unit, it must be held by two persons and installed without haste.

AR-D28/D27/MU2 UNPACKING AND INSTALLATION

4 – 4

3) Connect the main unit of the printer to the multi purpose drawer.

<1>Attach the rear mounting plates using a supplied screw for each.

<2>Remove the two screws that secure the Harness protection sheet.

Rear mounting plate

Screw

Screw

Rear mounting plate

Mounting

plate

Tray frame

Caution: Insert the mounting plate under the desk frame.

<2>Pull out the paper tray of the multi purpose drawer until it stops and attach the front mounting plates using a supplied screw for each. Then, remove the lock of the paper tray and close the tray.

Front mounting plate

Screw

Front mounting plate

Screw

<3>Reattach the paper tray of the main unit of the printer.

<3> Remove the filament tape that secure the the power supply I/F harness.

5) Connect the harness to the main unit of the printer.

<1>Remove the screw that fixes the harness cover of the main unit of the printer and then slide the harness cover up to remove it. Process the harness cover as shown in the illustration.

Screw

Cut out.

Harness cover

4)Remove the multi rear cabinet.

<1>Remove the two screws that secure the multi rear cabinet.

Screw

<2>Connect the connector of the relay harness of the multi purpose drawer to the connector of the PCU PWB of the main unit of the printer.

CN10 Connector

Multi rear cabinet

Screw

AR-D28/D27/MU2 UNPACKING AND INSTALLATION

4 – 5

<3>Connect the connector (white, 4pin) of power supply I/F harness to the I/F connector (white, 4pin) of the main unit.

Connect the power supply I/F harness connector (red, 22pin) to CN11 (red connector) of the PCU PWB of the main unit of the printer.

Remove the M4 screw shown in the illustration, insert the circle terminal of ground harness, and it fixes again.

Connector

CN11

*For installation of a finisher or a mail-bin stacker, see its installation manual.

6)Attach the harness cover.

Reattach the harness cover to its original position and fix it with the removed screw.

At this time, ensure that the power supply I/F harness is arranged as shown in the illustration.

• Fix the harness securely to the wire saddle.

Screw

Harness cover

Wire saddle

Wire saddle

*If another peripheral device must be installed, carry out the following step at the end of the installation work.

7)Adjust the position of the paper guides of the paper tray. Refer to "Setting and adjustment" described later.

8)Carry out the off center adjustment.

AR-D28/D27/MU2 UNPACKING AND INSTALLATION

4 – 6

[5] EXTERNAL VIEWS AND INTERNAL STRUCTURES

A. EXTERNAL VIEW

 

 

 

 

1

 

5

 

 

2

 

1

 

 

3

 

 

 

 

5

4

 

 

 

 

 

 

5

1

 

 

 

 

 

 

AR-D27

 

 

AR-D28

 

 

 

AR-MU2

1 Multi-purpose tray (No. 2 tray)

2

No. 3 tray

 

3 No. 4 tray

4 Large capacity tray

5

Desk left door

 

 

B. INTERNAL STRUCTURE

(1) AR-D28

4

1.TPFD1

8

9

10

 

 

5

6

7

 

 

15

16

2.TPFD2

14

 

 

3.TPFD3

17

11

 

18

 

13

12

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

Tandem tray paper transport sensor 1 (TPFD1)

7

Multipurpose tray paper take-up roller

 

13

Tandem tray 1 separation roller

2

Tandem tray paper transport sensor 2 (TPFD2)

8

Tandem tray transport roller 2

 

14

Tandem tray 1 paper feed roller

3

Tandem tray paper transport sensor 3 (TPFD3)

9

Tandem tray 2 paper feed roller

 

15

Tandem tray paper transport roller 1

4

Multipurpose tray paper transport roller

10

Tandem tray 2 paper take-up roller

 

16

Multipurpose tray

5

Multipurpose tray paper feed roller

 

11

Tandem tray 2 separation roller

 

17

Tandem tray 1

6

Multipurpose tray separation roller

 

12

Tandem tray 1 take-up roller

 

18

Tandem tray 2

AR-D28/D27/MU2 EXTERNAL VIEWS AND INTERNAL STRUCTURES

5 – 1

(2) AR-D27

4

 

 

 

 

 

1.DPFD1

 

 

 

5

6

7

9

10

11

 

 

 

2.DPFD2

 

 

 

 

 

8

 

 

 

 

16

3.DPFD3

17

15

18

 

 

 

14

13

12

 

 

 

 

 

 

 

 

1

Desk paper transport sensor 1 (DPFD1)

7

Multipurpose tray paper take-up roller

13

Desk tray 3 paper feed roller

2

Desk paper transport sensor 2 (DPFD2)

8

Desk transport roller 2

14

Desk tray 3 paper feed roller

3

Desk paper transport sensor 3 (DPFD3)

9

Desk tray 2 paper feed roller

15

Desk tray 3 paper transport roller

4

Desk paper transport roller 1

10

Desk tray 2 paper separation roller

16

Multipurpose tray

5

Multipurpose tray paper feed roller

11

Desk tray 2 take-up roller

17

Desk tray 2

6

Multipurpose tray separation roller

12

Desk tray 3 take-up roller

18

Desk tray 3

(3) AR-MU2

2 1.MCPPD

3 4 5

6

1

Multipurpose tray paper transport sensor (MCPPD)

3

Multipurpose tray paper feed roller

5

Multipurpose tray paper take-up roller

2

Multipurpose tray paper transport roller

4

Multipurpose tray separation roller

6

Multipurpose tray

AR-D28/D27/MU2 EXTERNAL VIEWS AND INTERNAL STRUCTURES

5 – 2

C. PWB, SENSOR

(1) AR-D28

 

 

 

21.

 

 

 

 

6.MCLUD

22.

 

 

 

 

 

 

 

 

 

5.TPFD3

7.MCSS1

8.MCSS2

 

 

 

4.MCSPD

 

10.MCSS4

 

 

3.TDRS

 

 

 

9.MCSS3

 

 

 

2.TSPD1

 

 

 

 

1.TPFD2

11.TTSD

 

 

 

 

 

 

 

 

 

12.TLUD2

 

 

 

 

13.TPED2

 

 

19.TLUD1

14.TSPD2

 

 

 

 

 

 

 

 

 

18.

15.MCPED

 

 

 

 

 

 

 

 

 

20.TPED1

16.TPFD1

 

 

 

 

17.MCPWS

 

 

 

Code

Name

Function

Active condition

Remark

1

TPFD2

Tandem tray paper transport sensor 2

Tandem tray paper transport detection

L : Paper detected

 

2

TSPD1

Tandem 1 tray

Tandem 1 tray

 

 

 

 

remaining paper quantity sensor

remaining paper quantity detection

 

 

3

TDRS

Side door open/close sensor

Side door open/close detection

H : Door closed

 

4

MCSPD

MP tray remaining paper quantity

MP tray remaining paper quantity detection

 

 

 

 

sensor

 

 

 

5

TPFD3

Tandem tray paper transport sensor 3

Tandem tray paper transport detection

L : Paper detected

 

6

MCLUD

MP tray upper limit sensor

MP tray upper limit detection

H : Upper limit

 

 

 

 

 

detected

 

7

MCSS1

MP tray rear edge sensor 1

MP tray rear edge size detection

L : When pressed

In MP tray rear

 

 

 

 

 

edge size PWB

8

MCSS2

MP tray rear edge sensor 2

MP tray rear edge size detection

L : When pressed

In MP tray rear

 

 

 

 

 

edge size PWB

9

MCSS3

MP tray rear edge sensor 3

MP tray rear edge size detection

L : When pressed

In MP tray rear

 

 

 

 

 

edge size PWB

10

MCSS4

MP tray rear edge sensor 4

MP tray rear edge size detection

L : When pressed

In MP tray rear

 

 

 

 

 

edge size PWB

11

TTSD

Tandem tray open/close sensor

Tandem tray open/close detection

H : Tray closed

 

12

TLLD2

Tandem 2 tray upper limit sensor

Tandem tray 2 upper limit detection

L : Upper limit

 

 

 

 

 

detected

 

13

TPED2

Tandem 2 tray paper empty sensor

Tandem tray 2 paper empty detection

H : Paper loaded

 

14

TSPD2

Tandem 2 tray

Tandem 2 tray

 

 

 

 

remaining paper quantity sensor

remaining paper quantity detection

 

 

15

MCPED

MP tray paper empty sensor

MP tray paper empty detection

L : Paper loaded

 

16

TPFD1

Tandem tray paper transport sensor 1

Tandem tray paper transport detection

L : Paper detected

 

17

MCPWS

MP tray width sensor

MP tray paper width detection

 

Slide volume

18

Control PWB

Control PWB

Communication with the machine,

 

 

 

 

 

machine operation control

 

 

19

TLLD1

Tandem 1 tray upper limit sensor

Tandem tray 1 upper limit detection

L : Upper limit

 

 

 

 

 

detected

 

20

TPED1

Tandem 1 tray paper empty sensor

Tandem tray 1 paper empty detection

H : Paper loaded

 

21

MP tray rear

MP tray rear edge size PWB

Multi-purpose tray rear edge size detection

 

 

 

edge size PWB

 

 

 

 

22

Power I/F PWB

Power I/F PWB

Distributed the power supply from the main unit.

 

 

AR-D28/D27/MU2 EXTERNAL VIEWS AND INTERNAL STRUCTURES

5 – 3

(2) AR-D27

 

 

 

31.

 

 

 

 

 

 

4.MCLUD

 

28.

 

 

 

 

 

3.

5.MCPED

 

 

 

 

 

 

 

 

6.MCSS1

7.MCSS2

 

 

2.MCSPD

 

 

 

 

 

 

 

1.DDRS

 

8.MCSS3

9.MCSS4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

29.

 

 

 

 

 

27.DSPD1

 

10.DCSS11

11.DCSS12

 

 

 

 

 

 

 

 

 

26.DLUD1

 

 

 

13.DCSS14

 

 

 

12.DCSS13

 

 

 

 

 

 

30.

 

 

 

 

 

25.DSPD2

 

14.DCSS21

15.DCSS22

 

 

24.MCPWS

18.DPFD1

 

 

17.DCSS24

 

 

 

 

 

 

 

 

23.DLUD2

19.DPED1

16.DCSS23

 

 

 

 

22.DPED2

20.DPFD2

 

 

 

 

 

 

 

 

 

 

 

 

 

21.DPFD3

 

 

 

 

 

Code

Name

Function

 

Active condition

Remark

1

DDRS

Side door open/close sensor

Side door open/close detection

H : Door closed

 

2

MCSPD

MP tray

MP tray

 

 

 

 

 

 

remaining paper quantity sensor

remaining paper quantity detection

 

 

 

3

Control PWB

Control PWB

Communication with the machine,

 

 

 

 

 

 

machine operation control

 

 

 

 

4

MCLUD

MP tray upper limit sensor

MP tray upper limit detection

 

H : Upper limit

 

 

 

 

 

 

detected

 

 

5

MCPED

MP tray paper empty sensor

MP tray paper empty detection

L : Paper loaded

 

6

MDSS1

MP tray rear edge sensor 1

MP tray rear edge size detection

L : When pressed

In MP tray rear edge size PWB

7

MCSS2

MP tray rear edge sensor 2

MP tray rear edge size detection

L : When pressed

In MP tray rear edge size PWB

8

MCSS3

MP tray rear edge sensor 3

MP tray rear edge size detection

L : When pressed

In MP tray rear edge size PWB

9

MCSS4

MP tray rear edge sensor 4

MP tray rear edge size detection

L : When pressed

In MP tray rear edge size PWB

10

DCSS11

No. 3 tray rear edge sensor 1

No. 3 tray rear edge size detection

L : When pressed

In No. 3 tray rear edge size PWB

11

DCSS12

No. 3 tray rear edge sensor 2

No. 3 tray rear edge size detection

L : When pressed

In No. 3 tray rear edge size PWB

12

DCSS13

No. 3 tray rear edge sensor 3

No. 3 tray rear edge size detection

L : When pressed

In No. 3 tray rear edge size PWB

13

DCSS14

No. 3 tray rear edge sensor 4

No. 3 tray rear edge size detection

L : When pressed

In No. 3 tray rear edge size PWB

14

DCSS21

No. 4 tray rear edge sensor 1

No. 4 tray rear edge size detection

L : When pressed

In No. 4 tray rear edge size PWB

15

DCSS22

No. 4 tray rear edge sensor 2

No. 4 tray rear edge size detection

L : When pressed

In No. 4 tray rear edge size PWB

16

DCSS23

No. 4 tray rear edge sensor 3

No. 4 tray rear edge size detection

L : When pressed

In No. 4 tray rear edge size PWB

17

DCSS24

No. 4 tray rear edge sensor 4

No. 4 tray rear edge size detection

L : When pressed

In No. 4 tray rear edge size PWB

18

DPFD1

Desk paper transport sensor 1

Desk paper transport detection

L : Paper detected

 

19

DPED1

N. 3 tray paper empty sensor

N. 3 tray paper empty detection

L : Paper loaded

 

20

DPFD2

Desk paper transport sensor 2

Desk paper transport detection

L : Paper detected

 

21

DPFD3

Desk paper transport sensor 3

Desk paper transport detection

L : Paper detected

 

22

DPED2

No. 4 tray paper empty sensor

No. 4 tray paper empty detection

L : Paper loaded

 

23

DLUD2

No. 4 tray upper limit sensor

No. 4 tray upper limit detection

H : Upper limit

 

 

 

 

 

 

detected

 

 

24

MCPWS

MP tray width sensor

MP tray paper width detection

Analog voltage

Slide volume

25

DSPD2

No. 4 tray

No. 4 tray

 

 

 

 

 

 

remaining paper quantity sensor

remaining paper quantity detection

 

 

 

26

DLUD1

No. 3 tray upper limit sensor

No. 3 tray upper limit detection

H : Upper limit

 

 

 

 

 

 

detected

 

 

27

DSPD1

No. 3 tray

No. 3 tray

 

 

 

 

 

 

remaining paper quantity sensor

remaining paper quantity detection

 

 

 

28

MP tray rear

MP tray rear edge size PWB

MP tray rear edge size detection

 

 

 

 

edge size PWB

 

 

 

 

 

 

29

No. 3 tray rear

No. 3 tray rear edge size PWB

No. 3 tray rear edge size detection

 

 

 

 

edge size PWB

 

 

 

 

 

 

30

No. 4 tray rear

No. 4 tray rear edge size PWB

No. 4 tray rear edge size detection

 

 

 

 

edge size PWB

 

 

 

 

 

 

31

Power I/F PWB

Power I/F PWB

Distributed the power supply from

 

 

 

 

 

 

the main unit.

 

 

 

 

 

 

AR-D28/D27/MU2 EXTERNAL VIEWS AND INTERNAL STRUCTURES

 

 

5 – 4

(3) AR-MU2

12.

 

13.

 

4.MCLUD

5.MCSS1

6.MCSS2

 

 

3.MCSPD

 

8.MCSS4

 

7.MCSS3

 

2.

1.MCDRS

9.MCPED

11.MCPWS

10.MCPPD

 

 

Code

Name

Function

Active condition

Remark

 

 

 

 

 

 

1

MCDRS

MP door open / close

MP left door open / close detection

H : Door closed

 

 

 

sensor

 

 

 

 

 

 

 

 

 

2

Control PWB

Control PWB

Communication with the machine,

 

 

 

 

 

machine operation control

 

 

 

 

 

 

 

 

3

MCSPD

MP tray remaining paper

MP tray remaining paper quantity detection

L : When

 

 

 

quantity sensor

 

pressed

 

 

 

 

 

 

 

4

MCLUD

MP tray upper limit sensor

MP tray upper limit detection

H : Upper limit

 

 

 

 

 

detected

 

 

 

 

 

 

 

5

MDSS1

MP tray rear edge sensor 1

MP tray rear edge size detection

L : When

In MP tray rear edge size PWB

 

 

 

 

pressed

 

 

 

 

 

 

 

6

MCSS2

MP tray rear edge sensor 2

MP tray rear edge size detection

L : When

In MP tray rear edge size PWB

 

 

 

 

pressed

 

 

 

 

 

 

 

7

MCSS3

MP tray rear edge sensor 3

MP tray rear edge size detection

L : When

In MP tray rear edge size PWB

 

 

 

 

pressed

 

 

 

 

 

 

 

8

MCSS4

MP tray rear edge sensor 4

MP tray rear edge size detection

L : When

In MP tray rear edge size PWB

 

 

 

 

pressed

 

 

 

 

 

 

 

9

MCPED

MP tray paper empty

MP tray paper empty detection

L : Paper loaded

 

 

 

sensor

 

 

 

 

 

 

 

 

 

10

MCPPD

MP transport sensor

Detection of paper on the path

L : Paper

 

 

 

 

 

detected

 

 

 

 

 

 

 

11

MCPWS

MP tray width sensor

MP tray paper width detection

Analog voltage

Slide volume

 

 

 

 

 

 

12

MP tray rear

MP tray rear

MP tray rear edge size detection

 

 

 

edge size PWB

edge size PWB

 

 

 

 

 

 

 

 

 

13

Power I/F PWB

Power I/F PWB

Distributed the power supply from the main unit.

 

 

 

 

 

 

 

 

AR-D28/D27/MU2 EXTERNAL VIEWS AND INTERNAL STRUCTURES

5 – 5

D. MOTOR, CLUTCH

(1) AR-D28

7.TPCL2

8.TLUM2

6.TMM

5.MCPCL

4.MCLUM

3.TPFCL

2.TPCL1

1.TLUM1

 

Code

Name

Function

Remark

 

 

 

 

 

1

TLUM1

Tandem tray 1 lift-up motor

Tandem tray 1 lift-up

 

 

 

 

 

 

2

TPCL1

Tandem tray 1 paper feed clutch

Clutch for paper feed from tandem tray 1

 

 

 

 

 

 

3

TPFCL

LCC transport clutch

Clutch for transport from LCC desk

 

 

 

 

 

 

4

MCLUM

Multi-purpose tray lift-up motor

Multi-purpose tray lift-up

 

 

 

 

 

 

5

MCPCL

Multi-purpose paper feed clutch

Clutch for paper feed from Multi-purpose tray

 

 

 

 

 

 

6

TMM

LCC transport motor

LCC desk paper transport

 

 

 

 

 

 

7

TPCL2

Tandem tray 2 paper feed clutch

Clutch for paper feed from tandem tray 2

 

 

 

 

 

 

8

TLUM2

Tandem tray 2 lift-up motor

Tandem tray 2 lift-up

 

 

 

 

 

 

AR-D28/D27/MU2 EXTERNAL VIEWS AND INTERNAL STRUCTURES

5 – 6

(2) AR-D27

6.DMM

5.MCPCL

4.MCLUM

3.DPFCL

2.DLUM1

1.DLUM2

8.DPCL2

7.DPCL1

 

Code

Name

Function

Remark

 

 

 

 

 

1

DLUM2

Desk 2 tray lift-up motor

Gate switch between duplex and paper exit

 

 

 

 

 

 

2

DLUM1

Desk 1 tray lift-up motor

Cooling the machine and inside of ADU

 

 

 

 

 

 

3

DPFCL

Desk transport clutch

Clutch for transport

 

 

 

 

 

 

4

MCLUM

Multi-purpose tray lift-up motor

Multi-purpose tray lift-up

 

 

 

 

 

 

5

MCPCL

Multi-purpose paper feed clutch

Clutch for paper feed from Multi-purpose tray

 

 

 

 

 

 

6

DMM

3 tray desk transport motor

No. 3 tray desk paper transport

 

 

 

 

 

 

7

DPCL1

Desk 1 tray paper feed clutch

Clutch for paper feed from desk tray 1

 

 

 

 

 

 

8

DPCL 2

Desk 2 tray paper feed clutch

Clutch for paper feed from desk tray 2

 

 

 

 

 

 

(3) AR-MU2

4.MCM

3.MCPCL

2.MCLUM

1.MCFCL

 

Code

Name

Function

Remark

 

 

 

 

 

1

MCFCL

Multi-purpose tray transport clutch

Multi-purpose tray transport clutch

 

 

 

 

 

 

2

MCLUM

Multi-purpose tray lift-up motor

Multi-purpose tray lift-up

 

 

 

 

 

 

3

MCPCL

Multi-purpose paper feed clutch

Clutch for paper feed from Multi-purpose tray

 

 

 

 

 

 

4

MCM

Multi-purpose tray transport motor

Multi-purpose tray paper transport

 

 

 

 

 

 

AR-D28/D27/MU2 EXTERNAL VIEWS AND INTERNAL STRUCTURES

5 – 7

[6] ADJUSTMENTS

1. CHANGING THE PAPER SIZE

[Upper tray(Tray2)]

A3 to A5R(11x7 to 5-1/2x8-1/2R) size plain paper can be set.

Special paper can be set.

Two maximum height lines are indicated: one for plain paper and one for special paper.

[Middle/Lower tray(Tray3/4)]

• A4, B5 or 8-1/2" x 11" size plain paper can be set.

Use the following procedure to change the size as needed.

1)Pull out paper tray.

If paper remains in the tray, remove it.

2)Adjust the guide plates A and B in the tray to the length and width of the paper.

The guide plates A and B are slidable. Adjust them to the paper size to be loaded while squeezing their lock levers.

3)Load paper into the tray.

Do not exceed red line when loading special paper to upper tray.

4)Gently push tray into the machine.

Push the tray firmly all the way into the machine.

5)Set the paper size.

Be sure to set the paper size and paper type referring to "2.Setting the paper type and paper size".

If this is not done, paper misfeeds will occur.

2.SETTING THE PAPER TYPE AND PAPER SIZE

Follow these steps to change the paper type setting if the paper type is changed in either paper tray. For the paper types that can be used in each tray.

1)Press the [CUSTOM SETTINGS] key.

The custom setting menu screen will appear.

2)Touch the [PAPER TRAY SETTINGS] key. The paper tray selection screen will appear.

RINT

PAPER TRAY

SETTINGS

TA

PRINTER

ORWARD

CONDITION

3) Touch the [TRAY SETTINGS] key.

CUSTOM SETTINGS

PAPER TRAY SETTINGS

TRAY SETTINGS

4) Display the setting screen of the desired paper tray.

CUSTOM SETTINGS

PAPER TRAY SETTINGS

 

OK

 

 

 

TYPE / SIZE

FIXED PAPER SIDE 1/4

TRAY 1

PLAIN / A4

DISABLE DUPLEX

PRINT

COPY

FAX

I-FAX

DOC.

DISABLE STAPLE

FILING

 

 

 

 

 

DISABLE PUNCH

Touch the key or key to display the setting screen of the desired paper tray.

Note: To automatically switch to a tray with the same size and type of paper (if there is one) in the event that the paper tray runs out of paper, display the last screen with the key and select [AUTO TRAY SWITCHING].

5) Touch the [TYPE/SIZE] key.

PER TRAY SETTINGS

TYPE / SIZE

TRAY 2

PLAIN / A4

DOC.

PRINT COPY FAX I-FAX FILING

6)Select the type of paper that was loaded in the tray. Example: The paper type of tray 2 is selected

CUSTOM SETTINGS

TRAY 2 TYPE/SIZE SETTING

CANCEL

SELECT THE PAPER TYPE.

1/2

PLAIN

 

 

LETTER HEAD

 

 

HEAVY PAPER

 

ENVELOPE

 

 

 

 

 

 

 

 

 

PRE-PRINTED

 

 

PRE-PUNCHED

 

 

LABELS

 

 

 

 

 

 

 

 

 

 

 

RECYCLED

 

 

COLOUR

 

 

TRANSPARENCY

 

 

1/2

Touch the desired paper type to select it.

The paper size setting screen will appear.

Note: Heavy paper, label sheets and transparency film cannot be used in trays 1, 3, and 4. Envelopes can only be placed in tray 2.

AR-D28/D27/MU2 ADJUSTMENTS

6 – 1

[7] DISASSEMBLY AND ASSEMBLY, MAINTENANCE

(1) AR-D28

A. MAJOR PARTS AND SIGNAL FUNCTIONS

 

 

 

 

 

 

 

 

2

MCLUM/

 

 

 

 

 

 

 

 

 

 

 

1

+24V

 

 

 

 

 

 

 

 

 

 

 

PHR-2

 

 

 

 

 

 

 

 

 

 

 

 

2

2

 

 

 

 

 

 

 

 

 

 

 

1

1

 

 

 

 

 

 

 

 

 

 

SMP-02V-NC SMR-02V-N

 

 

 

 

 

 

 

 

 

 

 

2

2

 

 

 

 

 

 

 

 

 

 

 

1

1

 

 

 

 

 

 

 

 

 

 

SMP-02V-BC SMR-02V-B

 

 

 

 

 

 

 

 

 

 

MCLUM

TMM

MPT LD PWB

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MCPCL

MCSS1

MCSS2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MCSS3

MCSS4

 

 

 

 

 

 

 

 

 

TPFCL

 

 

 

 

 

 

 

 

11

11

 

 

 

 

 

 

 

 

 

 

 

10

10

 

 

 

MCSPD

 

 

TAN Control PWB

 

 

9

9

 

 

 

 

 

 

 

8

8

 

 

 

MCLUD

 

 

 

 

 

 

7

7

 

 

 

 

 

 

CN-D

 

 

 

 

6

6

5

TMMCLK/

 

 

MCPED

 

 

 

 

 

5

5

 

 

 

VB(+24V)

 

1

 

 

4

4

4

TMM-T

 

 

 

 

TPFCL/

 

2

 

 

3

3

3

TMM/

TDRS

 

 

 

VB(+24V)

 

3

 

 

 

 

 

MCPCL/

 

4

 

 

2

2

2

GND1

 

 

 

 

 

 

 

1

1

1

+24V

 

 

 

 

+24V(MCLUM)

 

5

 

 

 

 

 

 

 

 

SMP-11V-NC

SMR-11V-N

PHR-5

 

 

 

 

MCLUM/

 

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VB(+24V)

 

7

 

 

 

 

1

+5V

 

 

 

 

GND1(P-GND)

 

8

 

 

 

 

2

MCSPD

 

 

 

 

TMM/

 

9

 

 

 

 

3

GND2

 

 

TPFD1

 

TMMCLK/

 

10

 

 

 

 

179228-3

 

 

 

TMM-T

 

11

 

 

 

 

1

N.C.

 

MCPWS

 

MCSPD

 

12

 

 

 

 

 

 

 

VD(+5V)

 

13

 

 

 

 

2

GND2

 

 

 

 

GND2(S-GND)

 

14

 

 

 

 

3

MCSS1

 

 

 

 

MCSS1

 

15

 

 

 

 

4

MCSS2

 

 

 

 

GND2(S-GND)

 

16

 

 

 

 

5

MCSS3

 

 

 

 

MCSS2

 

17

 

 

 

 

6

MCSS4

 

 

 

 

MCSS3

 

18

 

 

 

 

PHR-6

 

 

 

 

MCSS4

 

19

 

 

 

 

 

 

 

TPFD3

 

 

F-GND

 

20

 

 

 

 

 

 

 

 

 

PHDR-20VS-1

 

 

 

18

18

 

1

+5V

 

 

 

 

 

 

 

SRA-21T-4

 

 

 

 

 

 

 

 

17

17

 

2

MCLUD

 

 

 

 

CN-E

 

 

 

16

16

 

3

GND2

TPFD2

 

 

 

 

 

 

 

 

 

179228-3

 

 

 

GND2(S-GND)

 

1

 

 

 

 

1

+5V

 

 

 

 

MCLUD

 

2

 

15

15

 

 

 

 

 

VD(+5V)

 

3

 

14

14

 

2

TPFD1

 

 

 

 

VD(+5V)

 

4

 

13

13

 

3

GND2

 

 

 

 

GND2(S-GND)

 

5

 

 

 

 

179228-3

 

 

 

 

MCPED

 

6

 

9

9

 

1

+5V

 

 

 

 

GND2(S-GND)

 

7

 

 

 

 

 

 

 

 

8

8

 

2

TDRS

 

 

 

 

TDRS

 

8

 

7

7

 

3

GND2

 

 

 

 

VD(+5V)

 

9

 

 

 

 

 

 

 

 

 

 

 

179228-3

 

 

 

 

VD(+5V)

 

10

 

 

 

 

 

 

 

 

 

 

6

6

 

1

+5V

 

 

 

 

GND2(S-GND)

 

11

 

 

 

 

 

 

TPFD1

 

12

 

5

5

 

2

MCPED

 

 

 

 

MCPWS2

 

13

 

4

4

 

3

GND2

 

 

 

 

MCPWS

 

14

SMP-18V-BC

SMR-18V-B

179228-3

 

 

 

 

VD(+5V)

 

15

 

3

3

 

2T MCPWS

 

 

 

 

N.C.

 

16

 

 

 

 

 

 

 

 

2

2

 

1T MCPWS2

 

 

 

 

PHDR-16VS-1

 

 

 

 

 

 

 

 

 

 

 

1

1

 

3T VAREF

 

 

 

 

 

 

 

 

 

 

 

 

 

CN-I

 

 

SMP-03V-BC

SMR-03V-B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S-GND

 

1

1

VD(+5V)

 

 

 

 

 

 

 

 

TPFD3

 

2

2

TPFD3

 

 

 

 

 

 

 

 

VD(+5V)

 

3

3

S-GND

 

 

 

 

 

TPCL2

 

 

S-GND

 

4

179228-3

 

 

 

 

 

 

 

TLUD1

 

5

1

TPED1

 

 

 

 

 

 

 

 

VD(+5VR)

 

6

 

 

 

 

 

 

 

 

N.C

 

7

2

TLUD1

 

 

 

 

 

TAN Sensor PWB

 

TPED1

 

8

3

S-GND

 

 

 

 

 

 

VD(+5V)

 

9

4

VD(+5VR)

 

 

 

 

 

 

 

 

PHR-9

 

 

5

VD(+5V)

 

 

 

 

 

 

TLUD2

TTSD

 

 

PHR-5

 

 

 

 

 

 

CN-B

 

 

 

 

 

 

 

TPED2

 

 

 

1

VD(+5V)

 

 

 

 

 

 

 

S-GND

 

1

 

 

 

 

 

 

 

TSPD1

 

2

2

TSPD1

 

 

 

 

 

 

 

 

VD(+5V)

 

3

3

S-GND

 

 

 

 

 

 

 

 

TLUM2/

 

4

179228-3

 

 

 

 

 

 

 

 

VB(TLUM2)

 

5

1

VB(+24V)

 

 

 

 

 

TSPD2

 

N.C.

 

6

 

 

 

TLUM2

 

S-GND

 

7

2

TLUM2

 

 

 

 

 

 

TPFD2

 

8

PHR-2

 

 

 

 

 

 

 

 

VD(+5V)

 

9

1

VD(+5V)

 

 

 

TPCL1

 

 

 

S-GND

 

10

 

 

 

 

 

 

TTSD

 

11

2

TPFD2

 

 

 

 

 

 

 

 

 

3

S-GND

 

 

 

 

 

 

 

 

VD(+5V)

 

12

 

 

 

 

 

 

 

 

 

179228-3

 

 

 

 

TAN Sensor PWB

 

 

PHR-12

 

 

 

 

 

 

 

 

 

 

1

VD(+5V)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

TTSD

 

 

 

 

 

TLUD1

 

 

 

 

 

3

S-GND

 

 

 

 

 

 

 

CN-C

 

 

179228-3

 

 

 

 

TPED1

TSPD1

 

 

 

 

 

 

 

 

 

 

 

 

VB(+24V)

 

1

1

1

 

 

 

 

 

 

 

 

TPCL1/

 

2

2

2

 

 

 

 

 

 

 

 

PHR-2

 

 

SMP-02V-BC SMR-02V-B

 

 

 

 

 

 

 

CN-G

(RED)

 

 

 

 

 

 

 

 

 

 

VB(+24V)

 

1

1

1

 

 

TLUM1

 

 

 

 

TPCL2/

 

2

2

2

 

 

 

 

 

 

PHR-2-R(RED)

 

SMP-02V-NC

SMR-02V-N

 

 

 

 

 

 

 

CN-J

 

 

1

VB(+24V)

 

 

 

 

 

 

 

 

TLUM1/

 

1

 

 

 

 

 

 

 

 

VB(TLUM1)

 

2

2

TLUM1/

 

 

 

 

 

 

 

 

N.C.

 

3

PHR-2

 

 

 

 

 

 

 

 

N.C.

 

4

 

 

 

 

 

 

 

 

 

 

N.C.

 

5

 

 

 

 

 

 

 

 

 

 

N.C.

 

6

 

 

 

 

 

 

 

 

 

 

N.C.

 

7

 

 

 

 

 

 

 

 

 

 

N.C.

 

8

 

 

 

 

 

 

 

 

 

 

N.C.

 

9

 

 

 

 

 

 

 

 

 

 

N.C.

 

10

 

 

 

 

 

 

 

 

 

 

PHR-10

 

 

 

 

 

 

 

 

 

 

 

 

CN-A

 

 

1

VD(+5V)

 

 

 

 

 

 

 

 

S-GND

 

1

 

 

 

 

 

 

 

 

TSPD2

 

2

2

TSPD2

 

 

 

 

 

 

 

 

VD(+5V)

 

3

3

S-GND

 

 

 

 

 

 

 

 

S-GND

 

4

179228-3

 

 

 

 

 

 

 

 

TLUD2

 

5

 

 

 

 

 

 

 

 

 

1

TPED2

 

 

 

 

 

 

 

 

VD(+5VR)

 

6

 

 

 

 

 

 

 

 

N.C

 

7

2

TLUD2

 

 

 

 

 

 

 

 

TPED2

 

8

3

S-GND

 

 

 

 

 

 

 

 

VD(+5V)

 

9

4

VD(+5VR)

 

 

 

 

 

 

 

PHR-9

 

 

5

VD(+5V)

 

 

 

 

 

 

 

 

 

 

 

PHR-5

 

 

 

 

 

 

 

 

AR-D28/D27/MU2 DISASSEMBLY AND ASSEMBLY, MAINTENANCE

7 – 1

Code

Name

Function

Remark

 

 

 

 

TPFD2

Tandem tray paper transport sensor 2

Tandem tray paper transport detection

 

 

 

 

 

TSPD1

Tandem 1 tray remaining paper quantity sensor

Tandem 1 tray remaining paper quantity detection

 

 

 

 

 

TDRS

Side door open/close sensor

Side door open/close detection

 

 

 

 

 

MCSPD

MP tray remaining paper quantity sensor

MP tray remaining paper quantity detection

 

 

 

 

 

TPFD3

Tandem tray paper transport sensor 3

Tandem tray paper transport detection

 

 

 

 

 

MCLUD

MP tray upper limit sensor

MP tray upper limit detection

 

 

 

 

 

MCSS1

MP tray rear edge sensor 1

MP tray rear edge size detection

In MP tray rear edge size PWB

 

 

 

 

MCSS2

MP tray rear edge sensor 2

MP tray rear edge size detection

In MP tray rear edge size PWB

 

 

 

 

MCSS3

MP tray rear edge sensor 3

MP tray rear edge size detection

In MP tray rear edge size PWB

 

 

 

 

MCSS4

MP tray rear edge sensor 4

MP tray rear edge size detection

In MP tray rear edge size PWB

 

 

 

 

TTSD

Tandem tray open/close sensor

Tandem tray open/close detection

 

 

 

 

 

TLLD2

Tandem 2 tray upper limit sensor

Tandem tray 2 upper limit detection

 

 

 

 

 

TPED2

Tandem 2 tray paper empty sensor

Tandem tray 2 paper empty detection

 

 

 

 

 

TSPD2

Tandem 2 tray

Tandem 2 tray

 

 

remaining paper quantity sensor

remaining paper quantity detection

 

 

 

 

 

MCPED

MP tray paper empty sensor

MP tray paper empty detection

 

 

 

 

 

TPFD1

Tandem tray paper transport sensor 1

Tandem tray paper transport detection

 

 

 

 

 

MCPWS

MP tray width sensor

MP tray paper width detection

Slide volume

 

 

 

 

TLLD1

Tandem 1 tray upper limit sensor

Tandem tray 1 upper limit detection

 

 

 

 

 

TPED1

Tandem 1 tray paper empty sensor

Tandem tray 1 paper empty detection

 

 

 

 

 

TLUM1

Tandem tray 1 lift-up motor

Tandem tray 1 lift-up

 

 

 

 

 

TPCL1

Tandem tray 1 paper feed clutch

Clutch for paper feed from tandem tray 1

 

 

 

 

 

TPFCL

LCC transport clutch

Clutch for transport from LCC desk

 

 

 

 

 

MCLUM

Multi-purpose tray lift-up motor

Multi-purpose tray lift-up

 

 

 

 

 

MCPCL

Multi-purpose paper feed clutch

Clutch for paper feed from Multi-purpose tray

 

 

 

 

 

TMM

LCC transport motor

LCC desk paper transport

 

 

 

 

 

TPCL2

Tandem tray 2 paper feed clutch

Clutch for paper feed from tandem tray 2

 

 

 

 

 

TLUM2

Tandem tray 2 lift-up motor

Tandem tray 2 lift-up

 

 

 

 

 

AR-D28/D27/MU2 DISASSEMBLY AND ASSEMBLY, MAINTENANCE

7 – 2

B. MAINTENANCE LIST

(1) MAINTENANCE LIST

u Check (Clean, replace, or adjust as necessary.)

F Clean

 

b Replace

v Adjust

 

, Lubricate

k Move position

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Unit name

No.

Part name

 

 

When

 

100K

200K

 

300K

 

400K

Remark

 

 

calling

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Paper feed separation section

1

Paper feed rollers

 

u

 

u

u

 

u

 

u

*1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Transport section

2

Transport rollers

 

 

u

 

F

F

 

F

 

F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Drive section

3

Gears

 

 

u

 

,

,

 

,

 

,

(Specified position)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

Belts

 

 

u

 

u

u

 

u

 

u

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Other

5

Sensors

 

 

u

 

u

u

 

u

 

u

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*1: Replacement reference: Use the counter value of each paper feed port as the replacement reference. Paper feed section pickup roller, paper feed roller: 100K or 1 year

4

 

5

 

4

5

5

 

2

1

 

3

5

 

2

3

4

5

5

3

4

 

3

1

 

5

2

 

4

1

 

AR-D28/D27/MU2 DISASSEMBLY AND ASSEMBLY, MAINTENANCE

7 – 3

(2) MAINTENANCE AND PARTS REPLACEMENT

(List of Replacement Parts)

No.

Unit

 

Parts

 

 

 

 

 

 

a

Paper feed unit

1

Pick up roller

b

 

 

 

 

 

 

 

2

Paper feed roller

b

 

 

 

 

 

 

 

3

Separate roller

b

 

 

 

 

 

 

 

4

Torque limiter

u

 

 

 

 

 

 

 

5

Belts

u

 

 

6

Upper limit sensor

u

 

 

 

 

 

 

 

7

Paper empty sensor

u

 

 

 

 

 

 

 

8

Paper transport sensor

u

 

 

9

Side door open/close sensor

u

 

 

 

 

 

 

 

10

Transfer rollers

u

 

 

 

 

 

b

Tand em tray

1

Pick up roller

b

 

paper feed unit

 

 

 

 

2

Paper feed roller

b

 

 

 

 

 

 

 

 

 

3

Separate roller

b

 

 

 

 

 

 

 

4

Torque limiter

u

 

 

5

Belts

u

 

 

 

 

 

c

Transfer unit

1

Transfer roller

u

 

 

 

 

 

d

Multi-purpose

1

Gears

u ,

 

drive unit

 

 

 

 

 

 

 

 

e

Tandem drive

1

Gears

u ,

 

unit

 

 

 

 

2

Belts

u

 

 

 

 

 

 

 

f

Other

1

Rear edge size PWB

 

 

 

 

 

 

 

 

2

Remaining paper quantity sensor

u

 

 

 

 

 

 

 

3

Control PWB

 

 

 

 

 

 

 

 

4

Sensor PWB

 

 

 

 

 

 

 

 

5

Paper transfer sensor

u

 

 

 

 

 

 

 

6

Tandem tray open/close sensor

u

 

 

 

 

 

a. Paper feed unit

1)Pull out the multi-purpose tray.

First, pull out the right side of the tray, and then pull out the left side.

2)

1)

2) Remove the left door.

1)

2)

1)

a-5

 

 

 

a

 

3) Remove the multi-purpose paper feed unit.

 

f-2

f-1

 

a-10

 

 

a-6

8)

 

a-5

 

a-7

7)

 

a-9

 

 

 

a-4

a-1

 

 

a-2

 

 

a-3

 

 

a-8

 

 

 

a-10

6)

 

 

 

 

f-4

b-6

 

 

f-2

b-5

 

 

f-5

 

 

b-1

 

 

f-2

 

 

b-2

 

 

f-5

6)

 

f-4

b-3

3)

 

f-3

b-4

 

 

b-5

b

 

 

 

c-1

4)

 

 

c

5)

 

c-1

 

 

 

b-1

 

 

 

b-2

 

 

 

b-3

 

 

 

b-4

 

 

 

e-2

 

 

 

e-1

 

 

b

e

 

 

b-1

e-1

 

 

 

 

 

AR-D28/D27/MU2 DISASSEMBLY AND ASSEMBLY, MAINTENANCE

7 – 4

a-1.

Pick up roller

a-5. Belts

a-2.

Paper feed roller

1) Remove the paper feed unit.

a-3.

Separate roller

 

a-4.

Torque limiter

 

1) Pull out the multi-purpose tray.

2) Remove the paper guide.

2)

2) Remove the pickup roller and paper feed roller.

3) Disengage the roller hook, and remove the roller.

a

3)

*When installing the roller, check to ensure that the hook is securely engaged in the groove.

4) After removing the roller, remove the torque limiter.

b

*When installing the torque limiter, check to ensure that the pin is fully inserted into the torque limiter groove.

a-6. Upper limit sensor a-7. Paper empty sensor

a-8. Paper transport sensor
a-9. Side door open/close sensor

1) Remove the paper feed unit.

1)

1)

1)

2)

1)

3)

a 4)

3)

4)

a

4)

3)

a

a

AR-D28/D27/MU2 DISASSEMBLY AND ASSEMBLY, MAINTENANCE

7 – 5

a-10. Transfer rollers

1) Remove the paper feed unit.

a

b

b

b a

a

b. Tandem tray paper feed unit

1) Remove the stopper screw, and pull out the large capacity tray.

2)

1)

2)

2) Remove the left door.

1)

2)

1)

3) Remove the tandem paper feed unit.

2)

b-1. Pick up roller
b-2. Paper feed roller
b-3. Separate roller
b-4. Torque limiter

1)Remove the stopper, and pull out the large capacity tray.

2)Disengage the roller hook, and remove the roller and the torque limiter.

• Tandem tray 1

2)

a

 

b

• Tandem tray 2

a

2)

b

a

2)

*When installing the roller, check to ensure that the hook is securely engaged in the groove.

*When installing the torque limiter, check to ensure that the pin is fully inserted into the torque limiter groove.

1)

2)

AR-D28/D27/MU2 DISASSEMBLY AND ASSEMBLY, MAINTENANCE

7 – 6

SHARP ARD28, ARD27, ARMU2 Service Manual
b-5. Belts

2) Remove the transfer unit.

1) Remove the stopper, and pull out the large capacity tray.

4)

3)

5)

3)

• Tandem tray 1

c-1. Transfer roller

1) Pull out the multi-purpose tray.

a

• Tandem tray 2

b

d. Multi-purpose drive unit
c. Transfer unit

1) Remove the left door.

1)

2)

1) Remove the rear cabinet.

1)

1)

2)

1)

AR-D28/D27/MU2 DISASSEMBLY AND ASSEMBLY, MAINTENANCE

7 – 7

2) Remove the multi-purpose tray drive section.

5)

4)

4)

3)

f-1. Rear edge size PWB

f-2. Remaining paper quantity sensor f-3. Control PWB

f-4. Sensor PWB
f-5. Paper transfer sensor
f-6. Tandem tray open/close sensor

1) Remove the rear cabinet.

d-1. Gears

1) Remove the multi-purpose tray drive section.

1)

2)

1)

2) Remove the control PWB and the sensors.

a

e. Tandem drive unit

a

1) Remove the tandem tray drive section.

 

10)

 

 

6)

7)

 

 

 

a

 

 

 

11)

 

a

6)

a

 

 

 

6)

 

 

 

8)

 

10)

10)

 

 

7)

7)

6)

e-1. Gears
e-2. Belts

2) Remove the tandem tray drive section.

AR-D28/D27/MU2 DISASSEMBLY AND ASSEMBLY, MAINTENANCE

7 – 8

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