SHARP AR-DU3, AR-DU4, AR-TE3 Service Manual

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AR-TE3

AR-DU3

AR-DU4

CODE : 00ZARDU3//A1E

LASER PRINTER OPTIONS

AUTO DUPLEX MODULE

MODEL

AR-DU3 AR-DU4 AR-TE3

CONTENTS

[1] PRODUCT OUTLINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1

[2] CONFIGURATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 1

[3] SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1

[4] UNPACKING AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . 4 - 1

[5] EXTERNAL VIEWS AND INTERNAL STRUCTURES . . . . . . . 5 - 1

[6] MACHINE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 1

[7] ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 1

[8] DISASSEMBLY AND ASSEMBLY, MAINTENANCE . . . . . . . . . 8 - 1

[9] BLOCK DIAGRAM, WIRING DIAGRAM . . . . . . . . . . . . . . . . . . 9 - 1

Parts marked with ““ are important for maintaining the safety of the set.

Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.

This document has been published to be used for SHARP CORPORATION after sales service only.

The contents are subject to change without notice.

SHARP AR-DU3, AR-DU4, AR-TE3 Service Manual

[1] PRODUCT OUTLINE

This unit is installed to the following machines to serve as a duplex module.

The AR-DU3 is equipped with the duplex feature only, and the AR-DU4 is additionally equipped with the manual paper feed feature. AR-DU3 models is equipped with the paper exit port, which allows installation of the optional paper exit tray, the AR-TE3. (AR-DU4 standard)

Applicable models

AR-P350 / P450, AR-M350 / M450

[2] CONFIGURATION

1.To use this unit, one of the multi purpose paper feed tray (AR-MU1), the 3-stage paper feed desk (AR-D14), and the large capacity paper feed desk (AR-D13) should be installed in advance.

2.When the saddle finisher (AR-FN7) is installed, the duplex module with the manual paper feed feature (AR-DU4) cannot be installed.

3.When the saddle finisher (AR-FN7) is installed, the paper exit tray (AR-TE4) cannot be installed.

Exit tray

(AR-TE3 or AR-DU4 Standard)

Duplex

Simultaneous installation allowed

B/W scanner module/DSPF(AR-EF1)

 

module/bypass tray

 

(AR-DU4)

Upper exit tray

 

 

 

 

extension

 

 

(AR-TE4)

Finisher

(AR-FN6)

Duplex module (AR-DU3)

Mail-bin stacker (AR-MS1)

Saddle stitch finisher (AR-FN7)

Stand/3 x 500 sheet

Multi purpose drawer

 

 

(AR-MU1)

 

 

paper drawer

 

 

 

 

 

(AR-D14)

 

 

 

 

 

 

Stand/MPD & 2000 sheet

 

 

 

paper drawer

 

 

Power supply unit

(AR-D13)

 

 

 

Simultaneous installation is required

(AR-DC1)

 

 

 

Related to paper feed unit

 

B/Wscanner module/DSPF

Scannerrack

Multipurpose draw er

Stand/3x 500 sheet paper dr awer

Stand/MPD& 2000 sheet

Duplexmodule/bypass tr ay

Duplexmodule

Saddlestitch finisher

Finisher

Mail-bin stacker

Exittray

Upperexit tray extension

Punchunit

Multi-function controller board

Printserver card

PS3expansion kit

Networkscanner expansion kit

Facsimileexpansion kit Faxmemory (8 MB)

Powersupply unit

Harddisk drive

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Duplex module/bypass tray

AR-DU4

 

 

 

*1

 

 

 

 

 

 

*3

 

 

 

 

 

 

 

*2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Duplex module

AR-DU3

 

 

 

*1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*1 =Any of the units must be installed together.

*2

=Must be installed for installation of the stand/3 x 500 sheet paper

 

drawer or the stand/MPD & 2000 sheet paper drawer.

 

*3

=Standard.

 

=Cannot be installed together.

 

 

 

 

AR-DU3/DU4/TE3 PRODUCT OUTLINE, CONFIGURATION 1-1

[3] SPECIFICATIONS

1. AR-DU3/AR-DU4

A.Basic

 

AR-DU3

 

AR-DU4

 

 

 

 

Type

Automatic duplex unit

 

Automatic duplex unit

 

 

 

equipped with multi-

 

 

 

bypass tray and exit

 

 

 

tray

 

 

 

Transport speed

To support 35-45 sheet/minute

 

 

 

Transport alignment

Center alignment

 

 

 

 

Power consumption

Less than about 25W

 

Less than about 46.6W

 

 

 

 

Power source

Supplied from main unit

 

 

 

 

 

External

115x412x416 (mm)

 

451x439x416 (mm)

dimensions(WxDxH)*

 

 

 

 

 

 

 

Occupied

115x412 (mm)

 

451x439 (mm)

dimensions(WxD)

 

 

 

 

 

 

 

Weight

Approx. 5kg

 

Approx. 7.5kg

 

 

 

 

AR-DU4: When the tray is extended fully.

AR-DU3: The AR-TE3 is not installed.

B.Duplex part

Method

Non-stack method

Paper size

A3, B4, A4, A4R, B5, B5R, A5R

 

11"x17", 8.5"x14", 8.5"x13", 8.5"x11",

 

8.5"x11"R, 5.5"x8.5"R

Media for paper transfer

Plain 60-105g/m² / 15-28lbs

C.Exit tray (AR-TE3, AR-DU4)

Output paper capacity

100 sheets (A4/8.5"x11" 80g/m²)

 

Output paper delivery

Face-down

 

 

Output paper size

A3, B4, A4, A4R, B5, B5R, A5R

 

 

11"x17", 8.5"x14", 8.5"x13", 8.5"x11",

 

8.5"x11"R, 5.5"x8.5"R,

 

 

Executive

 

 

Media for paper output

Plain paper

60-105g/m² /

16-28lbs

 

Heavy paper

106-205g/m²

/ 29-55lbs

 

Transparency film

 

 

Remaining paper

Not provided

 

 

detection

 

 

 

Exit tray full detection

Not provided

 

 

D.Multi-bypass tray part (AR-DU4 only)

Paper size

A3, B4, A4, A4R, B5, B5R, A5R

 

11"x17", 8.5"x14", 8.5"x13", 8.5"x11",

 

8.5"x11"R, 5.5"x8.5"R,

 

 

Executive, Japanese p/c

 

Media available for paper

Tracing paper

52-59g/m² / 14 ~ 15lbs

feeding

 

(only single feed)

 

Plain paper

60-128g/m² / 16 ~ 34lbs

 

Indea paper

176g/m²

/ 47lbs

 

Cover paper

205g/m²

/ 54 ~ 55lbs

 

Transparency

 

 

 

* Media heavier than 105g/m² should be

 

A4/8.5x11" or smaller. Media heavier than

 

108g/m² should be fed from shorter edge.

 

* Only single paper feed is enabled for

 

overlay copy or copy on back-side of

 

printed paper.

 

 

Paper capacity

100 sheets

 

 

 

(standard paper:80g/m²)

 

 

Post card: 20 sheets

 

 

Transparency film: 20 sheets

Paper type

Plain, recycled, pre-printed, pre-punched,

 

color, letter head, labels, heavy,

 

transparency, Japanese p/c, envelope

 

(User can set bi-type for each of the above

 

paper type.)

 

 

Paper size detection

Automatic-AB

A3, B4, A4, A4R, B5, B5R,

 

(200V system)

8.5" ~ 13", A5R

 

Automatic-inch

11"x17", 8.5"x14",

 

(100V system)

8.5"x13", 8.5"x11",

 

 

8.5"x11"R, 7.25"x 10.5 R,

 

 

5.5"x 8.5"

 

Manual

Post card

 

Detection ignoring setting

Provided

 

 

Remaining paper detection

Not provided

 

 

AR-DU3/DU4/TE3 SPECIFICATIONS 3-1

[4] UNPACKING AND INSTALLATION

1.AR-DU3

<Before installation>

•Carry out the installation after checking that the DATA indicator on the operation panel is neither lit nor blinking.

•For installing AR-DU3, an optional desk (multi purpose drawer, stand/3 x 500 sheet paper drawer or stand/MPD & 2000 sheet drawer) must have been installed.

•Ensure that the front mounting plates and the rear mounting plates included with the optional stand/paper drawer are securely attached.

•Check that the left adjuster supplied with an optional stand/drawer has been attached.

1)Turn off the main switch of the main unit of the printer.

Turn the main switch located on the front side of the main unit of the printer to the "OFF" position.

Then, remove the power plug of the main unit of the printer from the outlet.

"OFF"

2)Remove the left side cover of the main unit of the printer.

Unlock the lock release lever of the main unit of the printer and then pull out the left door.

Slide the two upper covers up to remove them. Remove the lower cover by inserting a flat-blade screwdriver at three locations ( ) shown in the illustration.

Then, close the left door.

Top covers

Left door

Lower cover

Lock release lever

3) Attach the duplex module to the main unit of the printer.

<1>Hang the hooks located at the upper part of the duplex module on the openings of the left door of the main unit of the printer.

<2>Push the lower part of the duplex module to insert the positioning bosses securely into the main unit of the printer.

<3>Tighten the two screws built in the duplex module.

Hook

1

Hook

1

 

 

3

3

2

2

Positioning boss

Duplex module Positioning boss

4) Connect the harness to the main unit of the printer.

<1>Remove the screw that fixes the harness cover of the main unit of the printer and then slide the harness cover up to remove it.

Screw

Harness cover

<2>Process the harness cover as shown in the illustration.

Harness cover

Cut out.

<3>Connect the connector of the relay harness of the duplex module to the CN12 (white connector) of the PCU PWB of the main unit of the printer.

<4>Insert the snap bands to the locations shown in the illustration and fix them.

<5>Secure the earth harness using a supplied M4 screw.

CN12

PCU PWB

Relay harness

connector

3

Snap bands

4

4

5

Screw

Ground harness

<6>Reattach the harness cover to its original position and fix it with the removed screw.

Harness cover

Screw

Relay harness

*If another peripheral device must be installed, carry out the following step at the end of the installation work.

5) Carry out the off center adjustment.

AR-DU3/DU4/TE3 UNPACKING AND INSTALLATION 4-1

2.AR-DU4

<Before installation>

•Carry out the installation after checking that the DATA indicator on the operation panel is neither lit nor blinking.

•For installing AR-DU4, an optional desk (multi purpose drawer, stand/3 x 500 sheet paper drawer or stand/MPD & 2000 sheet drawer) must have been installed.

•Ensure that the front mounting plates and the rear mounting plates included with the optional stand/paper drawer are securely attached.

•Check that the left adjuster supplied with an optional stand/drawer has been attached.

Parts included

Exit tray

1)Turn off the main switch of the main unit of the printer.

Turn the main switch located on the front side of the main unit of the printer to the "OFF" position.

Then, remove the power plug of the main unit of the printer from the outlet.

"OFF"

2)Remove the left side cover of the main unit of the printer.

Unlock the lock release lever of the main unit of the printer and then pull out the left door.

Slide the two upper covers up to remove them. Remove the lower cover by inserting a flat-blade screwdriver at three locations ( ) shown in the illustration.

Then, close the left door.

Top covers

 

Left door

 

Lower cover

 

 

Lock release lever

 

3) Attach the duplex module to the main unit of the printer.

<1>Hang the hooks located at the upper part of the duplex module on

the openings of the left door of the main unit of the printer.

<2>Push the lower part of the duplex module to insert the positioning

bosses securely into the main unit of the printer.

<3>Tighten the two screws built in the duplex module.

Hook

1

Hook

1

 

3

3

2

2

Positioning boss

Duplex module Positioning boss

4) Connect the harness to the main unit of the printer.

<1>Remove the screw that fixes the harness cover of the main unit of the printer and then slide the harness cover up to remove it.

Screw

Harness cover

<2>Process the harness cover as shown in the illustration.

Harness cover

Cut out.

<3>Connect the connector of the relay harness of the duplex module to the CN12 (white connector) of the PCU PWB of the main unit of the printer.

<4>Insert the two snap bands to the locations shown in the illustration and fix them.

<5>Secure the earth harness using a supplied M4 screw.

CN12

PCU PWB

Relay harness

connector

3

Snap bands

4

4

5

Screw

Ground harness

<6>Reattach the harness cover to its original position and fix it with the removed screw.

Harness cover

Screw

Relay harness

5) Attach the exit tray.

*If another peripheral device must be installed, carry out the following step at the end of the installation work.

6)Adjust the position of the paper guides of the bypass tray. Refer to "Adjustments" described later.

7)Carry out the off center adjustment.

AR-DU3/DU4/TE3 UNPACKING AND INSTALLATION 4-2

[5] EXTERNAL VIEWS AND INTERNAL STRUCTURES

A. External view

1

3

42

1

Paper exit tray (AR-TE3, AR-DU4 standard)

2

Manual paper feed tray (AR-DU4 only)

3

Paper feed module side cover

4

Manual paper fed extension tray

 

 

 

 

B. Internal structure

 

1

2.APIND

13.APOD 14

 

 

 

 

3.APPD1

12

 

11

 

10

 

9.MPED

4.APPD2

 

8

 

 

 

 

7

6

5

 

 

 

 

 

 

 

 

 

 

1

ADU paper entry roller

6

Separation pad

 

 

11

ADU transport roller 1

2

ADU paper entry sensor (APIND)

7

Manual paper feed roller

 

 

12

ADU paper exit roller

3

ADU transport sensor 1 (APPD1)

8

Manual take-up roller

 

 

13

ADU paper exit sensor (APOD)

4

ADU transport sensor 2 (APPD2)

9

Manual feed paper sensor (MPED)

 

14

ADU paper exit gate

5

ADU transport roller 3

10

ADU transport roller 2

 

 

 

 

AR-DU3/DU4/TE3 EXTERNAL VIEWS AND INTERNAL STRUCTURES 5-1

C. PWB, sensor

4. APIND

3. DSW-D

1.

11. MPLS2

10. MPLS1

2. APOD

5. APPD1

6. APPD2

7. MPED

9. MPWS

8. MPLD1

 

Code

Name

Function

Active condition

Remark

 

 

 

 

 

 

1

ADU drive PWB

ADU drive PWB

Communication with the machine, ADU drive, control

 

 

 

 

 

 

 

 

2

APOD

ADU paper exit sensor

Paper exit detection

L : Paper loaded

 

 

 

 

 

 

 

3

DSW-D

ADU door sensor

Door open detection

L : Open

 

 

 

 

 

 

 

4

APND

ADU paper entry sensor

Paper feed detection

L : Paper loaded

 

 

 

 

 

 

 

5

APPD1

ADU transport sensor 1

Paper transport detection

L : Paper loaded

 

 

 

 

 

 

 

6

APPD2

ADU transport sensor 2

Paper transport detection

L : Paper loaded

 

 

 

 

 

 

 

7

MPED

Manual feed paper sensor

Manual feed tray paper empty detection

L : Paper loaded

AR-DU4 only

 

 

 

 

 

 

8

MPLD1

Manual feed paper length sensor

Manual feed tray paper length detection

H : Paper loaded

AR-DU4 only

 

 

 

 

 

 

9

MPWS

Manual feed paper width sensor

Manual feed tray paper width detection

 

AR-DU4 only

 

 

 

 

 

 

10

MPLS1

Tray pull-out sensor

Manual feed extension tray pull-out detection

H: Pulled out

AR-DU4 only

 

 

 

 

 

 

11

MPLS2

Tray installation sensor

Manual feed extension tray installation detection

H: Pushed in

AR-DU4 only

 

 

 

 

 

 

D. Motor, clutch, solenoid

4.DGS

1.SPM_HI

2.SPM_LO

7. MSS

3. ADUFM

5.MPFC

6.MPFS

 

Code

Name

Function

Remark

 

 

 

 

 

1

SPM_HI

Upper transport motor

Upper section paper transport

 

 

 

 

 

 

2

SPM_LO

Lower transport motor

Lower section paper transport

 

 

 

 

 

 

3

ADUFM

Cooling fan motor

Cooling the ADU

 

 

 

 

 

 

4

DGS

Gate solenoid upper

Gate select in duplex copy, paper exit

 

 

 

 

 

 

5

MPFC

Manual paper feed clutch

Paper feed clutch from the manual paper feed tray

AR-DU4 only

 

 

 

 

 

6

MPFS

Manual paper feed solenoid

Paper feed solenoid from the manual paper feed tray

AR-DU4 only

 

 

 

 

 

7

MSS

Shutter solenoid

Shutter open/close in manual paper feed

AR-DU4 only

 

 

 

 

 

AR-DU3/DU4/TE3 EXTERNAL VIEWS AND INTERNAL STRUCTURES 5-2

[6] MACHINE OPERATION

1.Setting the printer driver for duplex module, bypass tray and exit tray

When using the duplex module (including the bypass tray and the exit tray) for printing, select "Properties" and make selections as follows for the print job.

*The screens used in the following descriptions are for a PCL driver in the Windows 98 environment.

A. Two-sided printing

Open the "Main" tab and check the radio button of the desired two-sided printing mode.

B. Using the bypass tray

Open the "Paper" tab shown in the illustration below and select "Bypass Tray" in the "Paper Selection" drop down.

C. Using the exit tray mounted to the duplex module

Open the "Paper" tab shown in the illustration below and select "Left Side Tray" in the "Output" drop down.

Note:The settings screens above will appear only if the devices have been set properly in the printer driver configuration

2. Copying in the duplex mode

For copying in the duplex mode, press the COPY key on the operation panel and make all selections on the copy mode basic screen.

A. Automatic duplex copying

Touch the [2-SIDED COPY] key on the copy mode basic screen. A selection screen for two-sided copying will appear.

B.Using the bypass tray

Touch the [PAPER SELECT] key on the copy mode basic screen.

A selection screen for paper source will appear. Select the bypass tray on this screen.

C. Using the exit tray

Touch the [OUTPUT] key on the copy mode basic screen.

A selection screen for output will appear. Select the exit tray mounted to the duplex module on this screen.

AR-DU3/DU4/TE3 MACHINE OPERATION 6-1

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