Ricoh FT 4030, FT 4060 Service Manual

RICOH

FIELD:

PEMOHT

D6CnYXHBRHIE

9

88

oolnc~oA

TEKHHKH

H

FT4060/FP4030

SERVICE

RICOH

COMPANY,

MANUAL

ITD.

1

1-1.

ENVIRONMENT

1.

Temperature Range

2.

Humidity Range

3.

Ambient Illumination : Less than 1.500 Iuxs

4.

Ventilation

5. Ambient Dust

6.

RoomSize

7.

If

the

installation place

a.

Away

from where it may be subjected to sudden temperature changes from low

b.

Away from where

c.

Away from where

8.

Avoid placing the copier

9.

Avoid any area higher than 2,000

10. Place the copier on a strong and level

:

10°C to

:

15%to90%RH

(Do not expose to direct sunlight)

:

Room air should

:

Less than

:

More

is

aircondit~oned or heated, place the machine.

it

is directly exposed to cool air from

it

is directly exposed to reflected heat from a space heater in winter.

in

a

30°C

(50°F

0.1

5

mg/m"4

than

10

mJ

gas-filled area.

m

(6,500

base.

to

86°F)

turn

over at least 3 times/hour.

k

1

0-3

Oz/ydJl

(1

3.4

yd4)

an

air-conditioner

feet) above sea level.

-

to

in

the summer.

high.

or

vice

JULY

versa.

20

'82

I

1

1.

Avoid any area where the copter may be subjected to frequent strong v~bratron.

Car~entrr's Level

L

'E-

WnWINIW

33VdS

SlN3M13HlfID3U

I

C'I

i

JULY

20

'82

1-4.

1.

POWER

Input

1

15V/60Hz

SOURCE

Voltage

Level

:

More

than 12A 220V/50Hz : More than 240V/50Hz : More than

1

lP%~,..c,

,,I

I./\,L,.-

<

2. Permissible Voltage Fluctuation: = 10

3.

Permissible

--'At

least

rn

(1

6.4")

Extension

300V,

long.

30A

Cord:

capacity

7A

6A

and less

%

than

-

5

NOTE:

1.

8e

sure

to

ground the machine.

not connect the grounding wire

gas

pipe.)

2.

Make

sure

the

plug

is

firmly

the outlet.

3.

Avo~d

multi-w~ring.

4.

Do not set

anyrh~ng

on

the

power cord.

(Da

to

inserted

a

in

,

-

.

-..

,

.-.A,

2~~~?,~.i*A~.

UNPACKI IN^^^.^^;;;^,^:

.,

-r

-.- . -

....

Unpacking

_

,.

-

,

Accessory

-

..

.

-.

.a.

.

8

,

Procedure,LL;:,.

.-+

,

3*,.,,$@;2;i*::

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~l&k.

-

.;?2<?$':

.

-

+

,.;.

.

,A,

-9.-

,

.:-..

.

-a-

2.''

2-!.

_

-.

2-2.

.-

.

:,

...:...

.:&.

'.A*

..<,

.

%'.

c.,

.,-

.-.:

.

:

-

'4

A:,

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.,-;,

-:

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::;!

.......

.--.-... : ........-... L .......

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L.

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.,

.

-

:

,

-,:

:,-

.-,

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c.r,+-,

-

a

A?.

,-

--.

2-1.

UNPACKING

1

Remove

shown

2.

Take

3.

Remove

4

Open the vinyl

5.

Take

PROCEDURE

4

box

lolners

In

the

figures

r~ght.

out the accessories.

the

cushion

block.

bag.

out

the

machtne.

and

the

tap

box

as

JULY

20

'82

I

!

I

Jo~nerr

I

?

0

*

Squwzn

ana

pull

out

tne

Inner

I

Dorrron

ot

!he

Bar

Joiner

Pull OUI

80

x

I

the

outer

wrnon

of

the Box

Jointer

am

fake

otf

the

Top

SEP

30

'82

6.

Take off the two strips of tape holding the platen cover.

7.

Take

off the strip of tape holding the upper

feed roller guide.

(FT40601

FT4060

Take off the strlp of tape transfer:separatlon corona unlt.

Remove the wedge from between the reglstratlon rollers.

Remove the left inner cover. Then. pull out the fusing unit.

1

1.

Remove the scanner lock plate

NOTE:

Do

not throw away the scanner lock date. It is necessary to re~nstall it if the copier location.

is

transported to a new

holding

the

-

1

screw

Scanner Lock

Release

Lever

Plats

.I

-

-L/

'..

-.

SEP

30

82

i+

1

12.

Turn the ,ens lock lever to the down position. The projection on the lever must be set in the hole in the charge corona power pack cover.

CAUTI0N:Do not forget to remove the

13.

Reassemble the copier.

(FT4060l

warning tag.

.

...

2-2.

ACCESSORY CHECK Check cessories in the box according to the New Equ~prnent Condition Report or the following list.

10. Toner Collection Bottle 1

1

15. Additional Multilanguage Operating

quantlty and condition of the ac-

1. Large Universal Cassette

2.

Small Universal Cassette

3.

Copy Tray

4.

Original Tray

5. N.E.C.R

6.

Operating Instructions

7.

Operating Instructions Holder

8.

Selenium Drum 1

9.

Cassette Holder

.................................................

..........................................

....................................................

........................................

.......................

..........................

...........................

1.

Oil Tube

2.

Envelope for N.E.C.R. (1 1 5Vl60Hz)

Instructions, and Decals

1220.240VI50Hz)

Plug

..........................................

....................................

...............

2

(FT40601. 1 (FT4030)

1

1 1

1

.

2

(FT4060). 1 fFT4030I

1 (Another in the copier)

1

...

1

.

.,

.

....

.'

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-

.

-.

<

.?,,

.

...

-

.

,.

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.......

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tf-

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.....

.

.-

-.

..,*,,*:a*J.'.

..

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JULY

20

'82

I

3-1.

INSTALLATION

1.

Check the machfne level

2.

O~en the front cover.

Pull out the fusing unit.

3.

A.

Remove the fusing unit cover and oil pad -4screws pressure plate.

Apply sflicon oil to the oil supply pad.

5.

6.

Reassemble the fusing unft.

7.

Fill the oil bottle with silicone oil. and set it in place on the oil bottle holder.

8.

Reset the fusing unit.

Push down the corona unit release lever.

9.

Oil Bottle

,

,..,

\.~

-

'>

.

'

/I

z-

'

.

,

/-1

,,

i

I

10.

Remove the corona unlt togelher w~th the corona wire cleaner.

1 1.

Take off the drum stay.

.

1

screw

Collscttng Bottle

.

Corona

-

,

,L9

\

\;,'

Release

Unnr

Lavar

+

JULY

20

'82

Pull out the development unit and the drum

12.

flange, and release the cleanlng unit.

Remove the protective sleeve and dust the

13.

new drum with setting powder (in place): then, insert the drum with the protective sleeve on it.

14.

Pour one bottle of developer

TYPE

4000)

into the development unlt.

While pouring the developer. turn the knob

counterclockwise to smooth the

(1

a

dark

kg

RlCOH

deveioper.

Development

Unit

s:'

Developer

Battle

,

I

JULY

20 '82

2

Pull out the protectlve sleeve and Insert the

15.

drum flange.

NOTE:

16.

Insert the development unit.

Reset the clean~ng unlt. charge corona unlt

17.

w~th wore cleaner. and the drum stav. Then.

Save the drum protectlve sleeve for future use when copler.

ralse the corona unlt release lever.

serv~cing the

-

1

screw

-

6

.

JULY

M

'82

18.

Remove the lower operation panel cover.

.

I

screw

19.

Turn on DIP

cover.

20.

Lay a white sheet of on the exposure glass before lowering the platen cover. REPORT.

SW

#2.

and close the front

A3

or

1

1"

x

17"

Paper

27.

28.

29.

Load one cartridge of toner (RICOH TYPE

40001

in the toner tank.

Install cassette holders. cassettes. and copy tray.

Fill out

NEW

EQUIPMENT CONDITION

Turn on the main switch. and select copies.

After warm up, press the print key.

After the machine stops. open the front cover.

Turnnffthe main sw~tch

Turn off DIP

Relnstail the lower ooerarlon panel cover NOTE: When

SW

#2

~nstalltng the lower operatloll panel. be sure to set the locatlng pln on the panei Into the cutout in the front frame of the

machlne.

50

Locating

1

pin-^

I

3-2.

CASSETTE MODIFICATION

1.

Take off the cassette cover

2.

Install the s~de fences. Secure each fence w~th two screws. The small size cassette uses two side fences and one rear fence; the large cassette uses four side fences and one. rear fence. NOTE: The fence

paper sues are printed on the bottom of the cassette.

Stick

3.

the proper paper size decals on the

cassette at the

pos~tions for the varlous

positions

shown.

SEP

30

'82

-

!

Push and stick actuator magnets firmly on

4.

the cassette according to the table to the right.

NOTE:

Make sure the magnet positions are

clean before installing the magnets.

5.

Replace the cassette cover and insert the

cassette in the cassette holder. Check the

paper size indicator on the FL screen.

6.

Load paper in thecassette and make coples. Check copy speed and copy image.

M1

Pawr

Sirs

A3

&)

A4 Lsngthwida AQSidrmirs

85

Lsngthwisa

85

Saewiu

A5186

Lengthwise

A6

Langrhwira

ll"x17" 01000 8-llt" x 11"

8.112" x 11" 8-112" 8-112 x 14 10011 8-112" n 5-112" 11001 8-114" x 13" 10110

8.114~ 14" 10110

8"

x

8"

x

10 x 14". 10 x 15" 1 0

Option

L:

Lame

S:

Small

Lsngrhw~o Sidewise

x

13"

10" 1010r) 13" 00111

Unlvarral

M2 M3

0

0 0 0-1

00100

0

0 0.1 0 00011 00101 00110

10001 11000

0 1 0 0 0 1 0 1 0

10010

10000

M4

M5

Caizp

1

0

1

L L L

S

S S

L

5

L L

S

L

3-3.

1

KEY COUNTER HOLDER INSTALLATION

1.

For the FT4060 remove the right cover. - 4 For the cover.

2.

Open the front cover and remove the right inner cover.

3.

Remove the cover plate and fixing plate from the key counter bracket.

4. Hold the fixing plate on the inside of the key counter bracket and holder.

Align the holes in the fixing plate with the

5.

mounting holes of the and secure the key counter holder. NOTE: This copier can use three types of

6.

Remove the shoRlng plug from the key counter connector.

FT4030 remove the

insert the key counter

key

counter holder

the counter. Make sure to use the

in

correct holes

the fixtng plate.

csv

counter

2

-

3

screws

7.

Plug in the key counter holder.

8.

Reassemble the copier and check key counter operation.

Key

Counter

Holder

.

3-4.

MODIFYING MAIN TRANSFORMER VOLTAGE

1.

Remove the rear cover

2.

Disconnect the black input line from the

220V

terminal.

Connect the this line to the

3.

240V

terminal.

2

.

1

(220

tO240V)

screws

screw

\

PREPARATION FOR TRANSPORTING THE COPIER

Before moving the copier from its place of installation, be sure to prepare tation as follows.

The copier may be badly damaged if

moved without proper preparation.

1.

After setting the lens to the enlarge position. turn off the main lever to the upper

CAUTION: While transporting the copler by

car. always cover the copier to avoid direct sunshine. and do not leave it in a car to avoid extream hot or cold conditions.

sw~tch: then, turn the lock

pos~tion.

tt for transpor-

(FT4060)

it

is

,

Lock

Lever

SEP

30

**

JULY

20

2.

3.

4.

5.

6.

7

(

1

'82

Remove the left inside cover and insert the scanner lock plate.

NOTE:

Take out the oil tank and plug the oil tank tube.

Using a pipette, remove all silicone oil from the oil sump. Then, reset the fusing unit.

Set tEoner tank l~d. Remove the developer and clean the de-

velopment Insert the drum protectwe sleeve

.

Confirm that the scanner is at the home position.

Do not push the lock plate in strongly. Make sure that the

lock plate is set correctly; the scanner must not be lifted off of the guide rail.

unlt.

.

10.

1

screw

8.

Reinsert the development unit and set the drum stay.

9.

Place a wedge between the registration rollers. and tape the corona unit in the upper position.

Fix the front cover. platen cover. and

toner inlet cover with tape.

'Y

--

Scanner

transferlseparation

,

\

Lock

Plare

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5-1.

POINTS TO Drum Charge

1.

2.

3.

Exposure

1.

2.

3.

REMEMBER

The corona wlres should be cleaned at

servtce call by sliding the corona

every

4.

unit or with dry cloth. Do not use emery paper or alcohol for wire cleaning. Do not touch the corona wires with oily

Launa used to

a. Scanner Guide Rod (cleaning)

b. Scanner Guide Rod Pads (Lubrication)

011

or an equivalent oil should be

lubr~cate or clean the following

hands. c. Scanner Guide Plate Make sure that the corona wires are correctly inserted between the cleaner pads.

ILubrication/Cleaning) d. Lens Drive Screw Shaft (Lubrication) CAUTI0N:Do not use silicone oil or any

DO not adjust the follow~ng parts: a : First and second scanner height ad-

lusting cams.

b

:

Scanner Guide Plate

:

Lens AXIS Adjusting Cam

c

:

Lens Posltion Adjusting Screw.

d

:

Fourth Mirror Angle Adjusting Screw.

e

11

screw each1 er and a dry cloth.

(3

screws1

(1

screw)

The scanner home sensor and the lens home sensor should be

when iewly

installed.

adlusted only

.

,

5.

Clean the exposure glass with glass clean-

6.

Do not touch the following parts with bare hands:

a.

Reflectors b. Exposure Glass c. Mirrors and Lens

7.

DO not adjust the

other kind of

VR

..

on the optics PCB.

Do not bend or damage the lens support plate or the mylar

strtp.

011.

JULY

20

82

-

~

..

5