Omron E5CN-H, E5AN-H User Manual

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Omron E5CN-H, E5AN-H User Manual

E5CN-H

E5AN-H

E5EN-H

Digital Controllers

 

 

SUB1

 

 

 

PV

SUB1

SUB2

 

 

 

 

 

 

HA

SUB3

 

 

 

 

 

 

 

 

 

 

SUB2

 

 

 

 

 

 

 

 

 

SUB3

 

 

 

 

 

 

PV

 

 

HA

 

 

 

 

 

 

 

SUB1

 

 

 

 

 

SV

 

 

SV

SUB2

 

 

 

 

 

 

 

 

 

SUB3

 

 

 

 

 

 

RSP

 

 

HA

 

OUT1

RSP

STOP

 

MV

OUT1

STOP

MV

 

 

 

 

 

OUT2

 

CMW

MANU

 

OUT2

CMW

MANU

OUT1 STOP

 

 

 

 

 

 

 

 

 

OUT2 CWM

MANU

 

 

 

 

 

 

 

 

 

 

PF

 

 

 

 

 

 

 

 

 

A/M

 

 

 

 

 

 

PF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A/M

 

 

 

 

 

 

Ir

 

 

Ir

 

 

 

 

 

 

E5EN-H

 

E5CN-H

E5AN-H

 

 

 

 

 

 

 

 

 

 

 

 

User's Manual

Advanced Type

Cat. No. H157-E1-02

E5CN-H

E5AN-H

E5EN-H

Digital Controllers

User’s Manual

Advanced Type

Revised March 2009

iv

Preface

The E5CN-H, E5AN-H, and E5EN-H are Digital Controllers. The main functions and characteristics of these Digital Controllers are as follows:

Use the universal inputs to input from thermocouples or temperatureresistance thermometers, or to input analog voltage or analog current inputs.

Either standard or heating/cooling control can be performed.

Both auto-tuning and self-tuning are supported.

Event inputs can be used to switch banks, switch between RUN and STOP status, switch between automatic and manual operation, start/reset the simple program function, and perform other operations.

Heater burnout detection, heater short (HS) alarms, and heater overcurrent (OC) functions are supported. (Applicable to E5CN-H, E5AN-H, and E5EN-H models with heater burnout detection function.)

Communications are supported. (Applicable to E5CN-H, E5AN-H, and E5EN-H models with communications.)

User calibration of the sensor input is supported.

User calibration of transfer output is supported. (Applicable to E5CN-H, E5AN-H, and E5EN-H models with transfer outputs.)

Use position-proportional control. (Applicable to the E5AN-H and E5EN- H.)

Use a remote SP input (Applicable to the E5AN-H and E5EN-H.)

The structure is waterproof (IP66).

Conforms to UL, CSA, and IEC safety standards and EMC Directive.

The PV display color can be switched to make process status easy to understand at a glance.

This manual describes the E5CN-H, E5AN-H, and E5EN-H. Read this manual thoroughly and be sure you understand it before attempting to use the Digital Controller and use the Digital Controller correctly according to the information provided. Keep this manual in a safe place for easy reference. Refer to the following manual for further information on communications: E5CN-H/E5AN-H/E5EN-H Digital Controllers Communications Manual Advanced Type (Cat. No. H159).

Visual Aids

The following headings appear in the left column of the manual to help you locate different types of information.

Note Indicates information of particular interest for efficient and convenient operation of the product.

1,2,3... 1. Indicates lists of one sort or another, such as procedures, checklists, etc.

OMRON, 2008

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of OMRON.

No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

v

Read and Understand this Manual

Please read and understand this manual before using the products. Please consult your OMRON representative if you have any questions or comments.

Warranty, Limitations of Liability

WARRANTY

OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON.

OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NONINFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.

LIMITATIONS OF LIABILITY

OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY.

In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.

IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.

Application Considerations

SUITABILITY FOR USE

OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of the products in the customer's application or use of the products.

At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use.

The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:

Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this manual.

Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations.

Systems, machines, and equipment that could present a risk to life or property.

Please know and observe all prohibitions of use applicable to the products.

NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.

PROGRAMMABLE PRODUCTS

OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof.

vi

Disclaimers

CHANGE IN SPECIFICATIONS

Product specifications and accessories may be changed at any time based on improvements and other reasons.

It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products.

DIMENSIONS AND WEIGHTS

Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.

PERFORMANCE DATA

Performance data given in this manual is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON's test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability.

ERRORS AND OMISSIONS

The information in this manual has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.

vii

Safety Precautions

Definition of Precautionary Information

The following notation is used in this manual to provide precautions required to ensure safe usage of the product.

The safety precautions that are provided are extremely important to safety.

Always read and heed the information provided in all safety precautions.

The following notation is used.

Indicates a potentially hazardous situation which, if not CAUTION avoided, is likely to result in minor or moderate injury or in

property damage.

Symbols

Symbol

Meaning

General Caution

Indicates non-specific general cautions, warnings, and

dangers.

Caution

Electrical Shock Caution

Indicates possibility of electric shock under specific conditions.

Prohibition

General Prohibition

Indicates non-specific general prohibitions.

Mandatory

General Caution

Caution

Indicates non-specific general cautions, warnings, and dangers.

viii

Safety Precautions

CAUTION

Do not touch the terminals while power is being supplied. Doing so may occasionally result in minor injury due to electric shock.

Do not allow pieces of metal, wire clippings, or fine metallic shavings or filings from installation to enter the product. Doing so may occasionally result in electric shock, fire, or malfunction.

Do not use the product where subject to flammable or explosive gas. Otherwise, minor injury from explosion may occasionally occur.

Never disassemble, modify, or repair the product or touch any of the internal parts. Minor electric shock, fire, or malfunction may occasionally occur.

CAUTION - Risk of Fire and Electric Shock

a)This product is UL listed as Open Type Process Control Equipment. It must be mounted in an enclosure that does not allow fire to escape externally.

b)When using more than one shutoff switch, always turn OFF all the shutoff switches to ensure that no power is being supplied before servicing the product.

c)Signal inputs are SELV, limited energy. (See note 1.)

d)Caution: To reduce the risk of fire or electric shock, do not interconnect the outputs of different Class 2 circuits. (See note 2.)

If the output relays are used past their life expectancy, contact fusing or burning may occasionally occur.

Always consider the application conditions and use the output relays within their rated load and electrical life expectancy. The life expectancy of output relays varies considerably with the output load and switching conditions.

Note 1: An SELV circuit is one separated from the power supply with double

insulation or reinforced insulation, that does not exceed 30 V r.m.s.

and 42.4 V peak or 60 VDC.

Note 2: A class 2 power supply is one tested and certified by UL as having

the current and voltage of the secondary output restricted to specific

levels.

ix

CAUTION

Tighten the terminal screws to between 0.74 and 0.90 N·m. Loose screws may occasionally result in fire.

Set the parameters of the product so that they are suitable for the system being controlled. If they are not suitable, unexpected operation may occasionally result in property damage or accidents.

A malfunction in the Digital Controller may occasionally make control operations impossible or prevent alarm outputs, resulting in property damage. To maintain safety in the event of malfunction of the Digital Controller, take appropriate safety measures, such as installing a monitoring device on a separate line.

When inserting the body of the Digital Controller into the case, confirm that the hooks on the top and bottom are securely engaged with the case. If the body of the Digital Controller is not inserted properly, faulty contact in the terminal section or reduced water resistance may occasionally result in fire or malfunction.

When connecting the Control Output Unit to the socket, press it in until there is no gap between the Control Output Unit and the socket. Otherwise contact faults in the connector pins may occasionally result in fire or malfunction.

x

Precautions for Safe Use

Be sure to observe the following precautions to prevent operation failure, malfunction, or adverse affects on the performance and functions of the product. Not doing so may occasionally result in unexpected events.

1)The product is designed for indoor use only. Do not use the product outdoors or in any of the following locations.

Places directly subject to heat radiated from heating equipment.

Places subject to splashing liquid or oil atmosphere.

Places subject to direct sunlight.

Places subject to dust or corrosive gas (in particular, sulfide gas and ammonia gas).

Places subject to intense temperature change.

Places subject to icing and condensation.

Places subject to vibration and large shocks.

2)Use and store the Digital Controller within the rated ambient temperature and humidity.

Gang-mounting two or more Digital Controllers, or mounting Digital Controllers above each other may cause heat to build up inside the Digital Controllers, which will shorten their service life. In such a case, use forced cooling by fans or other means of air ventilation to cool down the Digital Controllers.

3)To allow heat to escape, do not block the area around the product. Do not block the ventilation holes on the product.

4)Be sure to wire properly with correct polarity of terminals.

5)Use specified size (M3.5, width 7.2 mm or less) crimped terminals for wiring. To connect bare wires, use stranded or solid copper wires with a gage of AWG24 to AWG14 (equal to cross-sectional areas of 0.205 to 2.081 mm2). (The stripping length is 5 to 6 mm.) Up to two wires of same size and type, or two crimp terminals can be inserted into a single terminal.

6)Do not wire the terminals which are not used.

7)To avoid inductive noise, keep the wiring for the Digital Controller's terminal block away from power cables carry high voltages or large currents. Also, do not wire power lines together with or parallel to Digital Controller wiring. Using shielded cables and using separate conduits or ducts is recommended.

Attach a surge suppressor or noise filter to peripheral devices that generate noise (in particular, motors, transformers, solenoids, magnetic coils or other equipment that have an inductance component).

When a noise filter is used at the power supply, first check the voltage or current, and attach the noise filter as close as possible to the Digital controller.

Allow as much space as possible between the Digital Controller and devices that generate powerful high frequencies (high-frequency welders, high-frequency sewing machines, etc.) or surge.

8)Use this product within the rated load and power supply.

9)Make sure that the rated voltage is attained within two seconds of turning ON the power using a switch or relay contact. If the voltage is applied gradually, the power may not be reset or output malfunctions may occur.

10)Make sure that the Digital Controller has 30 minutes or more to warm up after turning ON the power before starting actual control operations to ensure the correct temperature display.

11)When using self-tuning, turn ON power for the load (e.g., heater) at the same time as or before supplying power to the Digital Controller. If power is turned ON for the Digital Controller before turning ON power for the load, self-tuning will not be performed properly and optimum control will not be achieved.

12)A switch or circuit breaker should be provided close to this unit. The switch or circuit breaker should be within easy reach of the operator, and must be marked as a disconnecting means for this unit.

13)Always turn OFF the power supply before pulling out the interior of the product, and never touch nor apply shock to the terminals or electronic components. When inserting the interior of the product, do not allow the electronic components to touch the case.

14)Do not use paint thinner or similar chemical to clean with. Use standard grade alcohol.

xi

15)Design system (control panel, etc.) considering the 2 second of delay that the controller’s output to be set after power ON.

16)The output may turn OFF when shifting to certain levels. Take this into consideration when performing control.

17)The number of EEPROM write operations is limited. Therefore, use RAM write mode when frequently overwriting data during communications or other operations.

18)Always touch a grounded piece of metal before touching the Digital Controller to discharge static electricity from your body.

19)Do not remove the terminal block. Doing so may result in failure or malfunction.

20)Control outputs that are voltage outputs are not isolated from the internal circuits. When using a grounded thermocouple, do not connect any of the control output terminals to ground. (Doing so may result in an unwanted circuit path, causing error in the measured temperature.)

21)When replacing the body of the Digital Controller, check the condition of the terminals. If corroded terminals are used, contact failure in the terminals may cause the temperature inside the Digital Controller to increase, possibly resulting in fire. If the terminals are corroded, replace the case as well.

22)Use suitable tools when taking the Digital Controller apart for disposal. Sharp parts inside the Digital Controller may cause injury.

23)Check the specifications of the Control Output Unit and assemble it correctly.

24)When mounting the Control Output Unit, read and follow all relevant information in the product catalogs and manuals.

25)When applying Lloyd's standards, install the Digital Controller according to the requirements given in

Shipping Standards.

Service Life

Use the Digital Controller within the following temperature and humidity ranges:

Temperature: −10 to 55°C (with no icing or condensation), Humidity: 25% to 85%

If the Controller is installed inside a control board, the ambient temperature must be kept to under 55°C, including the temperature around the Controller.

The service life of electronic devices like Digital Controllers is determined not only by the number of times the relay is switched but also by the service life of internal electronic components. Component service life is affected by the ambient temperature: the higher the temperature, the shorter the service life and, the lower the temperature, the longer the service life. Therefore, the service life can be extended by lowering the temperature of the Digital Controller.

When two or more Digital Controllers are mounted horizontally close to each other or vertically next to one another, the internal temperature will increase due to heat radiated by the Digital Controllers and the service life will decrease. In such a case, use forced cooling by fans or other means of air ventilation to cool down the Digital Controllers. When providing forced cooling, however, be careful not to cool down the terminals sections alone to avoid measurement errors.

Ambient Noise

To avoid inductive noise, keep the wiring for the Digital Controller's terminal block wiring away from power cables carrying high voltages or large currents. Also, do not wire power lines together with or parallel to Digital Controller wiring. Using shielded cables and using separate conduits or ducts is recommended.

Attach a surge suppressor or noise filter to peripheral devices that generate noise (in particular, motors, transformers, solenoids, magnetic coils or other equipment that have an inductance component). When a noise filter is used at the power supply, first check the voltage or current, and attach the noise filter as close as possible to the Digital Controller.

Allow as much space as possible between the Digital Controller and devices that generate powerful high frequencies (high-frequency welders, high-frequency sewing machines, etc.) or surge.

xii

Ensuring Measurement Accuracy

When extending or connecting the thermocouple lead wire, be sure to use compensating wires that match the thermocouple types.

When extending or connecting the lead wire of the platinum resistance thermometer, be sure to use wires that have low resistance and keep the resistance of the three lead wires the same.

Mount the Digital Controller so that it is horizontally level.

If the measurement accuracy is low, check to see if input shift has been set correctly.

Waterproofing

The degree of protection is as shown below. Sections without any specification on their degree of protection or those with IP@0 are not waterproof.

Front panel: IP66

Rear case: IP20, Terminal section: IP00

xiii

Precautions for Operation

1)It takes approximately two seconds for the outputs to turn ON from after the power supply is turned ON. Due consideration must be given to this time when incorporating Digital Controllers into a control panel or similar device.

2)Make sure that the Digital Controller has 30 minutes or more to warm up after turning ON the power before starting actual control operations to ensure the correct temperature display.

3)When executing self-tuning, turn ON power for the load (e.g., heater) at the same time as or before supplying power to the Digital Controller. If power is turned ON for the Digital Controller before turning ON power for the load, self-tuning will not be performed properly and optimum control will not be achieved. When starting operation after the Digital Controller has warmed up, turn OFF the power and then turn it ON again at the same time as turning ON power for the load. (Instead of turning the Digital Controller OFF and ON again, switching from STOP mode to RUN mode can also be used.)

4)Avoid using the Controller in places near a radio, television set, or wireless installing. The Controller may cause radio disturbance for these devices.

Shipping Standards

The E5@N-H Digital Controllers comply with Lloyd's standards. When applying the standards, the following installation and wiring requirements must be met in the application.

Application Conditions

1) Installation Location

The E5@N-H Digital Controllers comply with installation categories ENV1 and ENV2 of Lloyd's standards. They must therefore be installed in a location equipped with air conditioning. They cannot be used on the bridge or decks, or in a location subject to strong vibration.

2) Wiring Conditions

Install the recommended ferrite core and wrap the line around it three turns for the applicable lines (e.g., power supply cable line and signal lines) of the models listed in the following table. (See illustrations.) Install the ferrite cores as close to the terminal block of the E5@N-H as possible. (As a guideline, the ferrite core should be within 10 cm of the terminal block.)

● Lines Requiring Ferrite Cores

 

Model

Signal line or power supply line onto which a ferrite core is installed

 

 

 

 

 

E5CN, E5CN-U, or E5CN-H

Input power supply line

 

 

 

 

 

E5EN, E5AN, E5EN-H, or

Input power supply line and I/O lines (control outputs 1 and 2, communica-

 

E5AN-H

tions, event inputs EV1, EV2, EV3, and EV4, transfer output, and external

 

 

power supply (not provided on Advanced-type Digital Controllers (E5@N-H)))

● Recommended Ferrite Core

 

 

 

Manufacturer

 

Seiwa Electric Manufacturing Co., Ltd.

 

 

 

 

 

Model

 

E04RA310190100

 

 

 

 

xiv

● Ferrite Core Connection Examples

1. E5CN/E5CN-H

 

 

 

 

 

 

 

 

 

 

Auxiliary outputs

 

 

 

 

+

 

 

1

11

6

(relay outputs)

 

 

 

 

 

 

 

 

 

 

 

 

Control output 1

2

 

 

Auxiliary output 2

 

 

 

 

 

 

12

7

Auxiliary

 

+

 

 

 

A

 

 

 

 

DO NOT

DO NOT

 

 

 

 

 

 

3

13

8

output 1

 

 

USE

 

USE

 

 

 

mA

 

 

 

 

 

 

 

 

 

 

 

B

4

14

9

 

 

 

 

 

 

 

 

 

 

Input power

 

V

 

 

 

 

 

 

 

 

 

 

 

B

 

 

 

supply

 

DO NOT

+

+

 

5

15

10

 

 

 

 

 

USE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Analog input

 

TC/Pt universal input

 

 

 

2. E5AN/E5EN/E5AN-H/E5EN-H

Power supply

AC/DC

3 turns

Power

 

3 turns

 

1

21

11

Event Inputs

 

 

 

 

 

 

AC/DC

Input power

 

 

 

 

 

 

 

 

Connected to

 

 

 

 

 

 

 

 

 

 

 

 

supply

 

 

supply

2

22

12

EV2

 

 

 

 

 

 

 

communications or

 

 

 

 

EV1

 

 

3 turns

 

event inputs 1 and 2.

 

 

 

+

3

23

13

 

 

Control

 

External Power

 

Connected to

 

 

CT1/CT2

Output 2

 

Supply

 

 

 

 

Control output 1

 

 

 

 

 

 

 

 

 

control output 1.

3 turns

4

24

14

 

+

 

+

 

 

 

 

 

 

 

 

 

 

 

 

Control

External power supply

 

 

 

 

 

 

 

CT1

 

 

 

 

 

 

 

 

 

 

Output 2 12 VDC, 20 mA

 

 

 

 

 

 

5

25

15

 

 

 

3 turns

 

 

 

 

CT2

 

 

 

 

 

 

Auxiliary output 3

 

 

 

 

 

 

 

 

 

 

6

26

16

 

DO NOT

 

 

DO NOT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

USE

 

 

USE

 

 

 

 

 

 

 

7

27

17

DO NOT

 

 

 

 

 

 

 

 

 

 

 

 

USE

 

 

 

 

 

 

 

 

 

 

 

Auxiliary output 2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DO NOT

 

A

DO NOT

+

 

 

 

 

 

 

8

28

18

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

USE

 

 

USE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

mA

 

 

 

 

 

 

 

 

 

 

B

 

 

 

 

 

 

 

 

9

29

19

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Auxiliary output 1

 

 

 

 

 

 

V

 

 

 

 

 

 

 

 

 

 

 

B

DO NOT

 

 

 

 

 

10

30

20

 

 

 

 

 

 

 

 

 

+

 

 

+

 

USE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TC/Pt universal input

Analog input

 

 

 

 

 

 

 

 

 

 

 

 

Communications

 

 

 

 

 

 

21

 

 

RS-232C

 

 

 

 

RS-485

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

22

 

 

11

SD

 

 

 

 

11

B (+)

 

 

 

 

 

23

 

 

12

RD

 

 

 

 

12

A (−)

 

 

 

 

EV3

 

 

13

SG

 

 

 

 

13

DO NOT USE

 

Connected to event

 

 

 

 

 

 

 

 

 

 

 

 

 

24

 

 

 

 

 

 

 

 

 

 

 

inputs 3 and 4.

3 turns

 

EV4

 

 

21

DO NOT USE

 

21

B (+)

 

 

 

 

 

 

 

 

 

 

 

 

 

A (−)

 

 

 

 

 

25

 

 

22

DO NOT USE

 

22

 

 

DO NOT USE

26

 

Connected to

 

+

27

 

 

Transfer output

4 to 20 mA DC

transfer output.

3 turns

 

(Load: 600 Ω max.)

 

28

 

 

 

 

 

 

 

 

DO NOT USE

29

 

 

 

DO NOT USE

30

 

Connected to control output 2 or external power supply.

xv

Preparations for Use

Be sure to thoroughly read and understand the manual provided with the product, and check the following points.

Timing

Check point

Details

 

 

 

Purchasing the prod-

Product appearance

After purchase, check that the product and packaging are not dented or

uct

 

otherwise damaged. Damaged internal parts may prevent optimum

 

 

control.

 

 

 

 

Product model and speci-

Make sure that the purchased product meets the required specifica-

 

fications

tions.

 

 

 

Setting the Unit

Product installation loca-

Provide sufficient space around the product for heat dissipation. Do not

 

tion

block the vents on the product.

 

 

 

Wiring

Terminal wiring

Do not subject the terminal screws to excessive stress (force) when

 

 

tightening them.

 

 

Make sure that there are no loose screws after tightening terminal

 

 

screws to the specified torque of 0.74 to 0.90 N·m.

 

 

Be sure to confirm the polarity for each terminal before wiring the termi-

 

 

nal block and connectors.

 

 

 

 

Power supply inputs

Wire the power supply inputs correctly. Incorrect wiring will result in

 

 

damage to the internal circuits.

 

 

 

Operating environ-

Ambient temperature

The ambient operating temperature for the product is −10 to 55°C (with

ment

 

no condensation or icing). To extend the service life of the product,

 

 

install it in a location with an ambient temperature as low as possible. In

 

 

locations exposed to high temperatures, if necessary, cool the products

 

 

using a fan or other cooling method.

 

 

 

 

Vibration and shock

Check whether the standards related to shock and vibration are satis-

 

 

fied at the installation environment. (Install the product in locations

 

 

where the conductors will not be subject to vibration or shock.)

 

 

 

 

Foreign particles

Install the product in a location that is not subject to liquid or foreign

 

 

particles entering the product.

 

 

 

xvi

Conventions Used in This Manual

Meanings of Abbreviations

The following abbreviations are used in parameter names, figures and in text explanations. These abbreviations mean the following:

Symbol

Term

 

 

PV

Process value

 

 

SP

Set point

 

 

SV

Set value

 

 

AT

Auto-tuning

 

 

ST

Self-tuning

 

 

HB

Heater burnout

 

 

HS

Heater short (See note 1.)

 

 

OC

Heater overcurrent

 

 

LBA

Loop burnout alarm

 

 

EU

Engineering unit (See note 2.)

 

 

RSP

Remote SP

 

 

LSP

Local SP

 

 

Note: (1) A heater short indicates that the heater remains ON even when the control output from the Digital Controller is OFF because the SSR has failed or for any other reason.

(2)“EU” stands for Engineering Unit. EU is used as the minimum unit for engineering units such as °C, m, and g. The size of EU varies according to the input type.

For example, when the input temperature setting range is –200 to +1300°C, 1 EU is 1°C, and when the input temperature setting range is –20.0 to +500.0°C, 1 EU is 0.1°C.

For analog inputs, the size of EU varies according to the decimal point position of the scaling setting, and 1 EU becomes the minimum scaling unit.

xvii

How to Read Display Symbols

The following tables show the correspondence between the symbols displayed on the displays and alphabet characters. The default is for 11-segment displays.

a b c d e f g h i j k l m

A B C D E F G H I J K L M

n o p q r s t u v w x y z

N O P Q R S T U V W X Y Z

The Character Select parameter in the advanced function setting level can be turned OFF to display the following 7-segment characters.

A B C D E F G H I J K L M

N O P Q R S T U V W X Y Z

xviii

TABLE OF CONTENTS

SECTION 1

 

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

1-1

Names of Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2

1-2

I/O Configuration and Main Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

1-3

Setting Level Configuration and Key Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11

1-4

Communications Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14

SECTION 2

 

Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

17

2-1

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18

2-2

Wiring Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

28

2-3

Using the Support Software Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

40

2-4

Using Infrared Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42

SECTION 3

 

Basic Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

45

3-1

Initial Setting Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

46

3-2

Setting the Input Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

49

3-3

Selecting the Temperature Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

51

3-4

Selecting PID Control or ON/OFF Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

51

3-5

Setting Output Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

52

3-6

Setting the Set Point (SP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

56

3-7

Using ON/OFF Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

57

3-8

Determining PID Constants (AT, ST, Manual Setup) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

60

3-9

Alarm Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

67

3-10

Using Heater Burnout, Heater Short, and Heater Overcurrent Alarms . . . . . . . . . . . . . . . . .

71

3-11

Setting the No. 3 Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

82

SECTION 4

 

Applications Operations. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

85

4-1

Shifting Input Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

87

4-2

Alarm Hysteresis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

90

4-3

Setting Scaling Upper and Lower Limits for Analog Inputs. . . . . . . . . . . . . . . . . . . . . . . . .

92

4-4

Executing Heating/Cooling Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

93

4-5

Using Event Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

96

4-6

Setting the SP Upper and Lower Limit Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

100

4-7

Using the SP Ramp Function to Limit the SP Change Rate . . . . . . . . . . . . . . . . . . . . . . . . .

102

4-8

Moving to the Advanced Function Setting Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

104

4-9

Using the Key Protect Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

106

4-10

PV Change Color. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

109

4-11

Alarm Delays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

112

4-12

Loop Burnout Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

114

4-13

Performing Manual Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

119

4-14

Using the Transfer Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

124

xix

TABLE OF CONTENTS

4-15 Using Banks and PID Sets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

129

4-16 Using the Simple Program Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

132

4-17

Output Adjustment Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

141

4-18 Using the Extraction of Square Root Parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

144

4-19 Setting the Width of MV Variation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

146

4-20 Setting the PF Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

148

4-21 Counting Control Output ON/OFF Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

150

4-22

Displaying PV/SV Status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

152

4-23 Using a Remote SP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

155

4-24

Position-proportional Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

157

4-25

Logic Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

159

SECTION 5

 

Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

169

5-1

Conventions Used in this Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

170

5-2

Protect Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

171

5-3

Operation Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

175

5-4

Adjustment Level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

190

5-5

Bank Setting Level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

209

5-6

PID Setting Level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

216

5-7

Monitor/Setting Item Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

220

5-8

Manual Control Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

221

5-9

Initial Setting Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

223

5-10

Advanced Function Setting Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

242

5-11

Communications Setting Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

281

SECTION 6

 

CALIBRATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

283

6-1

Parameter Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

284

6-2

User Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

285

6-3

Thermocouple Calibration (Thermocouple/Resistance Thermometer Input) . . . . . . . . . . . .

285

6-4

Platinum Resistance Thermometer Calibration

 

 

(Thermocouple/Resistance Thermometer Input). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

289

6-5

Calibrating Analog Input (Analog Input) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

290

6-6

Calibrating the Transfer Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

292

6-7

Checking Indication Accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

294

Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

297

Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

343

Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

351

xx

About this Manual:

This manual describes the E5CN/AN/EN-H Digital Controllers and includes the sections described below.

Please read this manual carefully and be sure you understand the information provided before attempting to set up or operate an E5CN/AN/EN-H Digital Controller.

• Overview

Section 1 introduces the features, components, and main specifications of the E5CN/AN/EN-H Digital Controllers.

• Setup

Section 2 describes the work required to prepare the E5CN/AN/EN-H Digital Controllers for operation, including installation and wiring.

• Basic Operations

Section 3 describes the basic operation of the E5CN/AN/EN-H Digital Controllers, including key operations to set parameters and descriptions of display elements based on specific control examples.

Section 5 describes the individual parameters used to set up, control, and monitor operation.

• Operations for Applications

Section 4 describes scaling, the SP ramp function, and other special functions that can be used to make the most of the functionality of the E5CN/AN/EN-H Digital Controllers.

Section 5 describes the individual parameters used to setup, control, and monitor operation.

• User Calibration

Section 6 describes how the user can calibrate the E5CN/AN/EN-H Digital Controllers.

• Appendix

The Appendix provides information for easy reference, including lists of parameters and settings.

!WARNING Failure to read and understand the information provided in this manual may result in personal injury or death, damage to the product, or product failure. Please read each section in its entirety and be sure you understand the information provided in the section and related sections before attempting any of the procedures or operations given.

xxi

xxii

SECTION 1

Introduction

This section introduces the features, components, and main specifications of the E5CN-H, E5AN-H, and E5EN-H Digital Controllers.

1-1

Names of Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2

 

1-1-1

Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2

 

1-1-2

Explanation of Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3

 

1-1-3

Using the Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4

1-2

I/O Configuration and Main Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

 

1-2-1

I/O Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

 

1-2-2

Main Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

1-3

Setting Level Configuration and Key Operations . . . . . . . . . . . . . . . . . . . . . .

11

 

1-3-1

Selecting Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14

 

1-3-2

Saving Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14

1-4

Communications Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14

1

Names of Parts

Section 1-1

1-1 Names of Parts

1-1-1 Front Panel

E5CN-H

Temperature unit

Operation indicators

Level Key

Mode Key

Down Key

Up Key

E5AN-H

Temperature unit

Operation indicators

PF (Function (Auto/

Manual)) Key

Level Key

Mode Key Down Key

No. 1 display

No. 2 display

No. 1 display

No. 2 display

No. 3 display

Up Key

Infrared Communications

Light Receiver

Ir

2

Names of Parts

Section 1-1

E5EN-H

 

Operation

 

indicators

 

 

No. 1 display

Temperature

 

unit

 

 

No. 2 display

 

No. 3 display

Operation

 

indicators

 

 

Up Key

Mode Key

 

 

PF (Function (Auto/

 

Manual)) Key

 

Infrared Communications

Level Key

Light Receiver

Down Key

 

Ir

1-1-2 Explanation of Indicators

No. 1 Display

No. 2 Display

No. 3 Display

(E5AN/EN-H Only)

Operation Indicators

1,2,3...

Displays the process value or parameter name.

Lights for approximately one second during startup.

Displays the set point, parameter operation read value, or the variable input value.

Lights for approximately one second during startup.

Displays MV (valve opening), soak time remain, or bank number.

Lights for approximately one second during startup.

1.SUB1 (Sub 1)

Lights when the function set for the Auxiliary Output 1 Assignment parameter is ON.

SUB2 (Sub 2)

Lights when the function set for the Auxiliary Output 2 Assignment parameter is ON.

SUB3 (Sub 3)

Lights when the function set for the Auxiliary Output 3 Assignment parameter is ON.

2.HA (Heater Burnout, Heater Short Alarm, Heater Overcurrent Detection Output Display)

Lights when a heater burnout, heater short alarm, or heater overcurrent occurs.

3.OUT1 (Control Output 1)

Lights when the control output function assigned to control output 1 turns ON. For a current output, however, OFF for a 0% output only.

With position-proportional models, OUT1 lights when the "open" output turns ON.

3

Names of Parts

 

Section 1-1

 

 

OUT2 (Control Output 2)

 

 

Lights when the control output function assigned to control output 2 turns

 

 

ON. For a current output, however, OFF for a 0% output only.

 

 

With position-proportional models, OUT2 lights when the "close" output

 

 

turns ON.

 

4.

STOP

 

 

Lights when operation is stopped.

 

 

During operation, this indicator lights when operation is stopped by an

 

 

event or by key input using the RUN/STOP function.

 

5.

CMW (Communications Writing)

 

 

Lights when communications writing is enabled and is not lit when it is dis-

 

 

abled.

 

6.

MANU (Manual Mode)

 

 

Lights when the auto/manual mode is set to manual mode.

 

7.

(Key)

 

 

Lights when settings change protect is ON (i.e., when the U and D Keys

 

 

are disabled by protected status.

 

8.

RSP

 

 

Lights when the SP Mode parameter is set to Remote SP Mode.

Temperature Unit

The temperature unit is displayed when parameters are set to display a tem-

 

perature. The display is determined by the currently set value of the Tempera-

 

ture Unit parameter. c indicates °C and f indicates °F.

 

This indicator flashes during ST operation. It is OFF when an analog input is

 

set.

 

Ir

Indicates whether infrared communications is enabled. Lights when communi-

 

cations is enabled. Not lit when infrared communications is disabled.

• Infrared Communications Light Receiver Used when infrared cable is used.

1-1-3 Using the Keys

This section describes the basic functions of the front panel keys.

PF (Function (Auto/

Manual)) Key

(E5AN/EN-H Only)

This is a function key. When it is pressed for at least 1 second, the function set in the PF Setting parameter will operate.

Example: When A-M (auto/manual) is selected in the PF Setting parameter (initial value: A-M), the key operates as an auto/manual switch, switching between Auto Mode and Manual Mode. If the key is pressed for more than 1 second (regardless of key release timing), the mode will switch.

O Key

Press this key to move between setting levels. The setting level is selected in

 

the following order: operation level: adjustment level, initial setting level, com-

 

munications setting level.

M Key

Press this key to change parameters within a setting level.

 

The parameters can be reversed by holding down the key (moving one per

 

second in reverse order).

U Key

Each press of this key increments the value displayed on the No. 2 display or

 

advances the setting. Holding the key down speeds up the incrementation.

D Key

Each press of this key decrements values displayed on the No. 2 display or

 

reverses the setting. Holding the key down speeds up the incrementation.

4

I/O Configuration and Main Functions

Section 1-2

O + M Keys

O + U Keys

O + D Keys

Press these keys to change to the protect level. For details on operations involving holding these keys down simultaneously, refer to 1-3 Setting Level Configuration and Key Operations. For details on the protect level, refer to

SECTION 5 Parameters.

To restrict set value changes (in order to prevent accidental or incorrect operations), these key operations require simultaneously pressing the O key along with U or D key. This applies only to the parameter for the password to move to protect level. (Refer to page 174.)

1-2 I/O Configuration and Main Functions

1-2-1 I/O Configuration

E5CN-H

 

Temperature input

 

Control

 

Control output

 

 

 

 

 

 

 

 

Control output 1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

section

(heating)

 

 

 

 

 

 

 

 

 

 

or analog input

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Control output

 

 

 

 

 

 

 

 

Control output 2

 

 

 

 

 

 

 

(cooling)

 

 

Heating/cooling

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Alarm 3

 

 

 

 

 

 

 

 

 

 

 

CT1 input

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Alarm 2

 

 

 

 

 

 

 

 

Auxiliary output 2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Alarm 1

 

 

 

 

 

 

 

 

 

 

 

CT2 input

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HB alarm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HS alarm

 

 

 

 

 

 

 

Auxiliary output 1

 

 

Event inputs

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2 channels

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OC alarm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Input error

Program end output

Communications function

Note Functions can be assigned individually for each output by changing the set values for the Control Output 1 Assignment, the Control Output 2 Assignment, the Auxiliary Output 1 Assignment, and the Auxiliary Output 2 Assignment parameters in the advanced function setting level.

5

I/O Configuration and Main Functions

Section 1-2

Model Number Structure

Model Number Legends

Controllers

E5CN-@@@M@-@-500

1

2

3

4

5

6

7

1. Type

H: Advanced

2. Control Output 1

R: Relay output Q: Voltage output

(for driving SSR) C: Current output

V: Linear voltage output

3. Auxiliary Outputs

2: Two outputs

4. Option 1

M: Option Unit can be mounted.

5. Power Supply Voltage

Blank: 100 to 240 VAC

D: 24 VAC/VDC

6. Case Color

Blank: Black

W: Silver

7. Terminal Cover

−500: With terminal cover

Option Units

E53-@@@@

1 2 3 4

1.Applicable Controller

CN: E5CN-H or E5CN

2.Function 1

Blank: None

Q:Control output 2 (voltage output for driving SSR)

P:Power supply for sensor

C:Current output

3.Function 2

Blank: None

H:Heater burnout/Heater short/

Heater overcurrent detection (CT1)

HH:Heater burnout/Heater short/ Heater overcurrent detection (CT2)

B:Two event inputs

03: RS-485 communications H03: Heater burnout/Heater short/

Heater overcurrent detection (CT1)

+RS-485 communications HB: Heater burnout/Heater short/

Heater overcurrent detection (CT1)

+Two event inputs

HH03: Heater burnout/Heater short/ Heater overcurrent detection (CT2) + RS-485 communications

H01: Heater burnout/Heater short/ Heater overcurrent detection (CT1)/ RS-232C communications

F:Transfer output

BF: Two event inputs/Transfer output

4.Version

N2: Available only to models released after January 2008

6

 

I/O Configuration and Main Functions

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Section 1-2

E5AN/EN-H

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Temperature input

 

 

Control

 

Control output

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Control output 1

 

 

 

or analog input

 

 

section

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(heating)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Control output

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Control output 2

 

 

 

 

 

 

 

 

 

 

(cooling)

 

 

 

 

 

Heating/cooling

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RSP input error

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Alarm 3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Alarm output 3

 

 

 

 

CT1 input

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Alarm 2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Alarm output 2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CT2 input

 

 

 

 

 

Alarm 1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HB alarm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HS alarm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Alarm output 1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Event inputs 1 and

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2 (2 channels)

 

 

 

 

 

OC alarm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Input error

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Remote SP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

input error

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Event inputs 3 and

 

 

 

 

 

 

Program end

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

output

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4 (2 channels)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Communications

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

function

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Note Functions can be assigned individually to each output by changing the set values for the Control Output 1 Assignment, Control Output 2 Assignment, Auxiliary Output 1 Assignment, Auxiliary Output 2 Assignment, and Auxiliary Output 3 Assignment parameters in the advanced function setting level.

7

I/O Configuration and Main Functions

Section 1-2

Model Number Structure

Model Number Legends

Controllers

E5AN/E5EN-@@@@@@@M@-@-500

1 2 3 4 5 6 7 8 9 10 11

1.Type

H:Advanced

2.Control Mode

Blank: Standard or heating/cooling control

P:Position-proportional control

3.Control Output 1

A:Control Output Unit

R:Relay output

S:SSR output

4.Control Output 2

A:Control Output Unit

R:Relay output

S:SSR output

5.Auxiliary Outputs

2: Two outputs 3: Three outputs

6.Option 1

Blank: None

H:Heater burnout/Heater short/

Heater overcurrent detection (CT1)

HH:Heater burnout/Heater short/ Heater overcurrent detection (CT2)

7.Option 2

B:Two event inputs

BF: Event input + Transfer output

8.Option 3

M:Option Unit can be mounted.

9.Power Supply Voltage

Blank: 100 to 240 VAC

D:24 VAC/VDC

10.Case Color

Blank: Black

W:Silver

11.Terminal Cover

-500: With Terminal Cover

Option Units

E53-@

1

1.Function

EN01: RS-232C communications

EN02: RS-422 communications

EN03: RS-485 communications AKB: Event input

Output Units

E53-@@

12

1.Control Output

R:Relay output

Q:Voltage output

(for driving SSR) Q3: Voltage output

(for driving SSR) + 24 VDC (NPN)

Q4: Voltage output (for driving SSR) + 24 VDC (PNP)

C3: Current output + 4 to 20 mA DC

C3D: Current output + 0 to 20 mA DC

V34: Linear voltage output + 0 to 10 VDC

V35: Linear voltage output + 0 to 5 VDC

2.Version

Blank: Available for E5AN-H/E5EN-H and E5AK/E5EK.

N:Available only for E5AN-H/E5EN-H.

1-2-2 Main Functions

This section introduces the main E5@N-H functions. For details on particular functions and how to use them, refer to SECTION 3 Basic Operation and following sections.

Input Sensor Types

• The following input sensors can be connected.:

 

Thermocouple:

K, J, T, E, L, U, N, R, S, B, W, PLII

 

Platinum resistance thermometer: Pt100, JPt100

 

Current input:

4 to 20 mA DC, 0 to 20 mA DC

 

Voltage input:

1 to 5 VDC, 0 to 5 V DC, 0 to 10 V DC

8

 

I/O Configuration and Main Functions

Section 1-2

Control Outputs

• A control output can be a relay output, voltage output (for driving SSR),

 

 

linear voltage output, SSR output, or current output, depending on the

 

 

model.

 

 

 

• With the E5CN-H@2@@, auxiliary output 2 is used as control output (cool-

 

 

ing) when heating/cooling control is selected. (It is also possible to allo-

 

 

cate a different output.) Therefore, use auxiliary output 1 if an auxiliary

 

 

output is required while using heating/cooling control.

 

Alarms

• Set the alarm type and alarm value or the alarm value upper and lower

 

 

limits.

 

 

 

• If necessary, a more comprehensive alarm function can be achieved by

 

 

setting a standby sequence, alarm hysteresis, auxiliary output close in

 

 

alarm/open in alarm, alarm latch, alarm ON delay, and alarm OFF delay.

 

 

• If the Input Error Output parameter is set to ON, the output assigned to

 

 

alarm 1 function will turn ON when an input error occurs.

 

 

 

• If the Remote SP Input Error Output parameter is set to ON, the output

 

 

assigned to the alarm 1 function will turn ON when an input error occurs.

Control Adjustment

• Optimum PID constants can be set easily by performing AT (auto-tuning)

 

 

or ST (self-tuning).

 

Event Inputs

• With the E53-CN@B@N2 for the E5CN-H (for two event inputs), the

 

 

E5AN/EN-H@B@M@-500 for E5AN/EN-H (for two event inputs) or the

 

 

E5AN/EN-H@B@M@-500 with the E53-AKB for the E5AN/EN-H (for four

 

 

event inputs), the following functions can be executed using event inputs:

switching banks, switching RUN/STOP, switching between automatic and manual operation, starting/resetting the program, inverting direct/reverse operation, switching SP modes, 100% AT execute/cancel, 40% AT execute/cancel, setting change enable/disable, communications writing enable/disable and canceling the alarm latch.

Heater Burnout, HS Alarm,

and Heater Overcurrent

With the E53-CN@H@N2 or E53-CN@HH@N2 for the E5CN-H, or the E5AN/EN-H@@H@-500 or E5AN/EN-H@@HH@-500, the heater burnout detection function, HS alarm function, and heater overcurrent detection function can be used.

Communications

Functions

Communications functions utilizing CompoWay/F (See note 1.), SYSWAY (See note 2.), or Modbus (See note 3.) can be used.

RS-485 Interface

Use the E53-CN@03N2 for the E5CN-H, or the E53-EN03 for the E5AN/ EN-H.

RS-232C Interface

Use the E53-CN@01N2 for the E5CN-H, or the E53-EN01 for the E5AN/ EN-H.

RS-422 Interface

Use the E53-EN02 for the E5AN/EN-H.

Note (1) CompoWay/F is an integrated general-purpose serial communications protocol developed by OMRON. It uses commands compliant with the well-established FINS, together with a consistent frame format on OMRON Programmable Controllers to facilitate communications between personal computers and components.

(2)SYSWAY communications do not support alarm 3.

(3)Modbus is a communications control method conforming to the RTU Mode of Modbus Protocol. Modbus is a registered trademark of Schneider Electric.

9

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