Omron GT1, DeviceNet MULTIPLE I/O TERMINAL, DeviceNet Slaves User Manual

0 (0)

Cat. No. W348-E1-05

DRT1-COM

GT1 Series

DeviceNet

MULTIPLE I/O TERMINAL

OPERATION MANUAL

DRT1-COM

GT1 Series

DeviceNet

MULTIPLE I/O TERMINAL

Operation Manual

Revised May 2003

iv

Notice:

OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual.

The following conventions are used to indicate and classify precautions in this manual. Always heed the information provided with them. Failure to heed precautions can result in injury to people or damage to property.

!DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

!WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

!Caution Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury, or property damage.

OMRON Product References

All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers to an OMRON product, regardless of whether or not it appears in the proper name of the product.

The abbreviation “Ch,” which appears in some displays and on some OMRON products, often means “word” and is abbreviated “Wd” in documentation in this sense.

The abbreviation “PC” means Programmable Controller and is not used as an abbreviation for anything else.

Visual Aids

The following headings appear in the left column of the manual to help you locate different types of information.

Note Indicates information of particular interest for efficient and convenient operation of the product.

1,2,3... 1. Indicates lists of one sort or another, such as procedures, checklists, etc.

Trademarks and Copyrights

COMBICON is a registered trademark of Phoenix Contact K.K.

DeviceNet is a registered trademark of the Open DeviceNet Vendor Association, Inc.

PowerTap is a registered trademark of the Allen-Bradley Company, Inc.

OMRON, 1998

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of OMRON.

No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

v

vi

TABLE OF CONTENTS

PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

xi

1

Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

xii

2

General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

xii

3

Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

xii

4

Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

xii

5

Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

xiii

6

EC Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

xv

SECTION 1

 

MULTIPLE I/O TERMINAL . . . . . . . . . . . . . . . . . . . . . . . .

1

1-1

MULTIPLE I/O TERMINAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2

1-2

Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

SECTION 2

 

Hardware Setup and Operational Check. . . . . . . . . . . . . . .

19

2-1

Basic Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

20

2-2

Specific Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21

SECTION 3

 

Sample Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

27

3-1

Examples of Counter Unit Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

28

SECTION 4

 

Basic I/O Unit Specifications . . . . . . . . . . . . . . . . . . . . . . . . .

35

4-1

Communications Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

36

4-2

Specifications Common to All Basic I/O Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

40

4-3

Transistor Input Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

44

4-4

Transistor Output Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

66

4-5

Relay Output Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

90

SECTION 5

 

Special I/O Unit Specifications . . . . . . . . . . . . . . . . . . . . . . .

97

5-1

Analog Input Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

98

5-2

Analog Output Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

124

5-3

GT1-TS04T and GT1-TS04P Temperature Input Units . . . . . . . . . . . . . . . . . . . . . . . . . . . .

148

5-4

GT1-CT01 Counter Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

172

SECTION 6

 

Communications Timing . . . . . . . . . . . . . . . . . . . . . . . . . . . .

189

6-1

Remote I/O Communications Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

190

SECTION 7

 

Troubleshooting and Maintenance . . . . . . . . . . . . . . . . . . . .

195

7-1

Normal Indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

196

7-2

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

197

7-3

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

204

Appendices

 

A

Slave Device Profiles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

209

B

Connectable Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

215

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

221

Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

223

vii

About this Manual:

This manual describes the operation of the DeviceNet MULTIPLE I/O TERMINAL and includes the sections described below.

Please read this manual carefully and be sure you understand the information provided before attempting to operate the MULTIPLE I/O TERMINAL.

Section 1 provides an overview of the MULTIPLE I/O TERMINAL, including its features and functions.

Section 2 provides the basic procedure for operation and includes an actual example.

Section 3 provides some examples of programs used with the Counter Unit.

Section 4 provides the basic specifications for the I/O Units including Communications Units, Transistor Input and Output Units, and Relay Output Units.

Section 5 provides the specifications for Special I/O Units, including the Analog Input Unit, the Analog Output Unit, the Temperature Input Unit, and the Counter Unit. Setting procedures for a Configurator are also provided.

Section 6 provides characteristics for communications in the DeviceNet Unit and describes how to calculate the times required for communications between Units.

Section 7 provides procedures for dealing with errors as well as basic maintenance procedures.

The Appendices provide Slave device profiles and lists of connectable devices.

!WARNING Failure to read and understand the information provided in this manual may result in personal injury or death, damage to the product, or product failure. Please read each section in its entirety and be sure you understand the information provided in the section and related sections before attempting any of the procedures or operations given.

ix

PRECAUTIONS

This section provides general precautions for using the Programmable Controller (PC) Systems and related devices.

The information contained in this section is important for the safe and reliable application of PC Systems. You must read this section and understand the information contained before attempting to set up or operate a PC System.

1

Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

xii

2

General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

xii

3

Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

xii

4

Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

xii

5

Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

xiii

6

EC Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

xv

xi

Intended Audience

1

1 Intended Audience

This manual is intended for the following personnel, who must also have knowledge of electrical systems (an electrical engineer or the equivalent).

Personnel in charge of installing FA systems.

Personnel in charge of designing FA systems.

Personnel in charge of managing FA systems and facilities.

2 General Precautions

The user must operate the product according to the performance specifications described in the operation manuals.

Before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems, machines, and equipment that may have a serious influence on lives and property if used improperly, consult your OMRON representative.

Make sure that the ratings and performance characteristics of the product are sufficient for the systems, machines, and equipment, and be sure to provide the systems, machines, and equipment with double safety mechanisms.

This manual provides information for programming and operating OMRON PC Systems. Be sure to read this manual before attempting to use the software and keep this manual close at hand for reference during operation.

!WARNING It is extremely important that a PC System and all PC Units be used for the specified purpose and under the specified conditions, especially in applications that can directly or indirectly affect human life. You must consult with your OMRON representative before applying a PC System to the abovementioned applications.

3 Safety Precautions

!WARNING Never attempt to disassemble any Units while power is being supplied. Doing so may result in serious electrical shock or electrocution.

!WARNING Never touch any of the terminals while power is being supplied. Doing so may result in serious electrical shock or electrocution.

4 Operating Environment Precautions

Do not operate the control system in the following places.

Locations subject to direct sunlight.

Locations subject to temperatures or humidity outside the range specified in the specifications.

Locations subject to condensation as the result of severe changes in temperature.

Locations subject to corrosive or flammable gases.

Locations subject to dust (especially iron dust) or salts.

Locations subject to shock or vibration.

Locations subject to exposure to water, oil, or chemicals.

xii

Application Precautions

5

Take appropriate and sufficient countermeasures when installing systems in the following locations.

Locations subject to static electricity or other forms of noise.

Locations subject to strong electromagnetic fields.

Locations subject to possible exposure to radioactivity.

Locations close to power supplies.

!Caution The operating environment of the PC System can have a large effect on the longevity and reliability of the system. Improper operating environments can lead to malfunction, failure, and other unforeseeable problems with the PC System. Be sure that the operating environment is within the specified conditions at installation and remains within the specified conditions during the life of the system.

5 Application Precautions

Observe the following precautions when using the MULTIPLE I/O TERMINAL.

!WARNING Failure to abide by the following precautions could lead to serious or possibly fatal injury. Always heed these precautions.

• Always ground the system to 100 Ω or less when installing the system to protect against electrical shock.

Always turn OFF the power supply to the system before attempting any of the following. Performing any of the following with the power supply turned ON may lead to electrical shock:

Mounting or removing any Units (e.g., Power Supply Unit, I/O Units, CPU Unit, etc.) or memory cassettes.

Assembling any devices or racks.

Connecting or disconnecting any cables, connectors, or wiring.

!Caution Failure to abide by the following precautions could lead to faulty operation of or damage to the MULTIPLE I/O TERMINAL. Always heed these precautions.

Use the Units only with the power supplies and voltages specified in the operation manuals. Other power supplies and voltages may damage the Units.

Take measures to stabilize the power supply to conform to the rated supply if it is not stable.

Provide circuit breakers and other safety measures to provide protection against shorts in external wiring.

Do not apply voltages exceeding the rated input voltage to Input Units. The Input Units may be destroyed.

Do not apply voltages exceeding the maximum switching capacity to Output Units. The Output Units may be destroyed.

Always disconnect the LG terminal when performing withstand voltage tests.

Install all Units according to instructions in the operation manuals. Improper installation may cause faulty operation.

Be sure to tighten Backplane screws, terminal screws, and cable connector screws securely.

Do not attempt to take any Units apart, to repair any Units, or to modify any Units in any way.

xiii

Application Precautions

5

Do not use communications cables or I/O cables in parallel to or close to high-tension, high-rate current carrying lines. Doing so may cause faulty operation.

Be sure to install the MULTIPLE I/O TERMINAL in the proper direction. Not doing so may cause faulty operation.

When attaching Units to the DIN track, be sure to attach them securely. Not doing so may cause the Units to be damaged.

Use this product within the specified ranges for communications distances and connection distances. Not doing so may lead to faulty operation.

Use the specified cables when making communications connections. Not doing so may cause faulty operation.

Be sure to wire the communications paths, the communications power supplies, the internal power supplies, and the I/O power supplies correctly. Use voltages for the power supplies that are within the specified ranges. Not doing so may cause malfunction.

Do not, under any circumstances, use this product with loads exceeding the contact rating values. Doing so may cause deterioration of insulation and damage.

The life-expectancy of the relays depends greatly on the switching conditions. Before practical use of the product, perform a trial operation of the product in the actual conditions in which it will be used. Use the product at a switching frequency that will allow efficient operation. Continued use of the product in conditions causing reduced efficiency will cause deterioration of insulation and damage.

Connection Cables

Before switching ON power supplies, check that the connectors are mounted securely.

Check that the connectors for the I/O Unit interfaces are securely locked.

Tightening Torques

Check that all the screws for the Units are tightened to the correct torque. Not doing so may cause faulty operation.

Internal power supplies, I/O power supplies, terminal screws:

0.3to 0.5 N • m

Communications cable, communications connector screws:

0.25to 0.35 N • m

High-density I/O Unit connector screws: 0.25 to 0.35 N • m

Cleaning

Do not used thinner-based products for cleaning. Doing so may dissolve attachment areas or cause discoloration.

Power Supply

Use separate power supplies for communications power supplies, internal power supplies, I/O power supplies, load power supplies, and encoder power supplies. Not doing so may lead to faulty operation.

!Caution The following precautions are necessary to ensure the general safety of the system. Always heed these precautions.

Provide double safety mechanisms to handle incorrect signals that can be generated by broken signal lines or momentary power interruptions.

Provide external interlock circuits, limit circuits, and other safety circuits in addition to any provided within the PC System to ensure safety.

xiv

EC Directives

6

6 EC Directives

The MULTIPLE I/O TERMINAL conforms to EMC as follows:

EMC Directives

OMRON devices that comply with EC Directives also conform to the related EMC standards so that they can be more easily built into other devices or the overall machine. The actual products have been checked for conformity to EMC standards (see the following note). Whether the products conform to the standards in the system used by the customer, however, must be checked by the customer.

EMC-related performance of the OMRON devices that comply with EC Directives will vary depending on the configuration, wiring, and other conditions of the equipment or control panel on which the OMRON devices are installed. The customer must, therefore, perform the final check to confirm that devices and the overall machine conform to EMC standards.

The MULTIPLE I/O TERMINAL products that comply with EC Directives must be installed as follows:

1,2,3... 1. MULTIPLE I/O TERMINAL products are designed for installation inside control panels. All MULTIPLE I/O TERMINAL products must be installed within control panels.

2.Used reinforced insulation or double insulation for the DC power supplies used for the communications power supply, internal circuit power supply, and the I/O power supplies.

3.MULTIPLE I/O TERMINAL products that meet EC Directives also meet the Common Emission Standard (EN50081-2). However, radiated emission (at 10 m) will vary with the overall configuration of the control panel, other devices connected to the control panel, and other conditions. You must therefore confirm that EC Directives are satisfied for the overall machine or device.

4.MULTIPLE I/O TERMINAL products that meet EC Directives have configurations with less than 30 m of I/O wiring, and less than 10 m of power supply wiring.

The following examples show means of reducing noise.

1,2,3... 1. Noise from the communications cable can be reduced by installing a ferrite core on the communications cable within 10 cm of the DeviceNet Master Unit.

Ferrite Core (Data Line Filter): LF130B (Manufactured by Easy Magnet Co.)

Impedance specifications 25 MHZ: 105 Ω

100 MHZ: 190 Ω

 

 

30 mm

 

 

 

32 mm

 

 

 

 

 

 

13 mm

 

31.5 mm

 

 

2.Wire the control panel with cables as thick and short as possible and ground to 100 Ω min.

xv

EC Directives

6

3.Keep DeviceNet communications cables as short as possible and ground to 100 Ω min.

xvi

SECTION 1

MULTIPLE I/O TERMINAL

This section provides an overview of the MULTIPLE I/O TERMINAL, including its features and functions.

1-1

MULTIPLE I/O TERMINAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2

 

1-1-1

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2

 

1-1-2

System Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2

 

1-1-3

Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3

 

1-1-4 Communications Units and I/O Units . . . . . . . . . . . . . . . . . . . . . . .

4

 

1-1-5

List of Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

1-2

Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

 

1-2-1 I/O Unit Interface Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

 

1-2-2

Exchanging Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10

 

1-2-3

Allocating I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11

 

1-2-4 I/O Unit Interface Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15

 

1-2-5

I/O Configuration Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

17

1

MULTIPLE I/O TERMINAL

Section 1-1

1-1 MULTIPLE I/O TERMINAL

1-1-1 Overview

A MULTIPLE I/O TERMINAL is a building-block DeviceNet Slave that consists of a Communications Unit that interfaces one or more I/O Units. The I/O Unit interface supports up to 8 I/O Units and a total of up to 1,024 I/O points. I/O Units are connected using simple snap-on connections via I/O Unit Connecting Cables. Allocation and address settings on the I/O Unit interface are not required, enabling simple, flexible distributed I/O control.

1-1-2 System Configuration

DeviceNet Master Unit

DeviceNet Network

I/O Unit Connecting Cable

Communications

I/O Units

Unit

 

I/O Unit interface

Maximum of 8 Units; total length: 3 m, 1 m max. between Units

Total number of points (inputs + outputs): 1,024 points

The total number of points must be within the maximum number supported by the Master.

Example: With C200HW-DRM21-V1 Master, 512 inputs/512 outputs

2

MULTIPLE I/O TERMINAL

Section 1-1

1-1-3 Features

Simple Connections

Automatic Recognition of

I/O Units

Status Notification

Many Types of I/O Unit

An I/O-intensive System Can be Built at Low Cost

Range Setting by

Configurator

The Communications Unit and the I/O Units are separate, and the Communications Unit and the I/O Units are connected by an I/O Unit interface. I/O can be expanded simply by connecting additional I/O Units to the I/O Unit interface.

When the power to the Communications Unit is turned ON, the models of the I/O Units on the I/O Unit interface are automatically recognized, and the number of remote I/O communications points with the DeviceNet Master Unit is automatically determined. This enables I/O to be increased or decreased simply by connecting or disconnecting I/O Units.

Status information about the I/O Unit interface can be transmitted as inputs to the DeviceNet Master Unit (two words).

The following I/O Units are available.

16or 32-point Transistor Input Units (terminal block, connector, 25-pin D- sub connector, or high-density connector)

16or 32-point Transistor Output Units (terminal block, connector, 25-pin D-sub connector, or high-density connector)

8-point/16-point Relay Output Unit (16-point Unit)

4- or 8-point Analog Input Unit (terminal block or connector)

4-point Analog Output Unit (terminal block or connector)

1-point Pulse Input Unit (high-speed counter)

4-point Temperature Input Unit

Compared with fixed I/O Terminals, a high cost-performance ratio can be achieved if I/O Units are used.

The input and output ranges for the Analog Input, Analog Output, and Temperature Input Units can be set for each point using the Configurator (with version 1.11 or later). Using DIP switches, ranges can be set in 2-point units for the Analog Input and Analog Output Units, and in 4-point units for the Temperature Input Unit.

3

MULTIPLE I/O TERMINAL Section 1-1

1-1-4 Communications Units and I/O Units

Communications Unit The Communications Unit interfaces the I/O Units to the DeviceNet.

It controls the I/O Units in response to I/O refresh requests from the DeviceNet Master.

It automatically recognizes the configuration of the I/O Units when the I/O Unit interface is initialized.

It notifies the connection status or the status information for the I/O Units to the DeviceNet Master Unit.

It provides a DIP switch to set the node number and baud rate of the MULTIPLE I/O TERMINAL as a DeviceNet Slave.

DeviceNet Master Unit

Output area

Input area

(Master →

Commu- (Communications

nications Unit)

Unit →

Master)

 

0

Status

 

1

 

2

DeviceNet Network

I/O Unit interface

0

1

2

Example:

Example:

Example:

Outputs

Outputs

Inputs

I/O Units

There are various I/O Units that can be connected to the I/O Unit interface.

I/O Units are connected to the Communications Unit using an I/O Unit Connecting Cable (included with the I/O Unit, a 1-m I/O Unit Connecting Cable (GCN1-100) is also available).

No address or baud rate settings are required.

The connection order of I/O Units is flexible.

 

Units with Connectors

 

 

Communications Unit

Transistor Input Unit

 

End connector

Transistor Output Unit

Relay Output Unit

 

 

Units with Terminal Blocks

Units with High-density

Analog Input Unit

 

Transistor Input Unit

Connectors

Analog Output Unit

 

Transistor Output Unit

Transistor Input Unit

 

I/O Unit Connecting Cables

Transistor Output Unit

 

 

 

Included with Unit: 40 mm

 

 

GCN1-100:

1 m (sold separately)

 

 

4

MULTIPLE I/O TERMINAL Section 1-1

1-1-5

List of Models

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Unit

I/O

Words allocated

I/O

Unit

Installa-

Model number

Remarks

 

 

 

points

in PC memory

connections

power

tion

 

 

 

 

 

 

 

 

 

supply

 

 

 

 

 

 

 

Input

Output

 

 

 

 

 

 

 

 

 

voltage

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Communications Unit

None

Status

0 words

None

24 VDC

DIN track

DRT1-COM

---

 

 

 

 

two

 

 

(sup-

 

 

 

 

 

 

 

words

 

 

plied

 

 

 

 

 

 

 

 

 

 

from out-

 

 

 

 

Basic I/O

Transistor

16

1 word

0 words

M3 terminal

 

GT1-ID16

NPN

 

side)

 

 

Units

Input Units

inputs

 

 

block

 

GT1-ID16-1

PNP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16

1 word

0 words

Connectors

 

 

GT1-ID16MX

NPN

 

 

 

inputs

 

 

(made by

 

 

GT1-ID16MX-1

PNP

 

 

 

 

 

 

MOLEX)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16

1 word

0 words

Connectors

 

 

GT1-ID16ML

NPN

 

 

 

inputs

 

 

(made by

 

 

(See note 2.)

 

 

 

 

 

 

 

FUJITSU)

 

 

GT1-ID16ML-1

PNP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(See note 2.)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16

1 word

0 words

Connectors

 

 

GT1-ID16DS

NPN

 

 

 

inputs

 

 

(25-pin D-

 

 

(See note 2.)

 

 

 

 

 

 

 

sub connec-

 

 

GT1-ID16DS-1

PNP

 

 

 

 

 

 

tors)

 

 

 

 

 

 

 

 

 

 

(See note 2.)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

32

2 words

0 words

High-density

 

 

GT1-ID32ML

NPN

 

 

 

inputs

 

 

connector

 

 

GT1-ID32ML-1

PNP

 

 

 

 

 

 

(made by

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FUJITSU)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Transistor

16 out-

0 words

1 word

M3 terminal

 

 

GT1-OD16

NPN

 

 

Output

puts

 

 

block

 

 

GT1-OD16-1

PNP

 

 

Units

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16 out-

0 words

1 word

Connectors

 

 

GT1-OD16MX

NPN

 

 

 

 

 

 

 

 

puts

 

 

(made by

 

 

GT1-OD16MX-1

PNP

 

 

 

 

 

 

MOLEX)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16 out-

0 words

1 word

Connectors

 

 

GT1-OD16ML

NPN

 

 

 

puts

 

 

(made by

 

 

(See note 2.)

 

 

 

 

 

 

 

FUJITSU)

 

 

GT1-OD16ML-1

PNP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(See note 2.)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16 out-

0 words

1 word

Connectors

 

 

GT1-OD16DS

NPN

 

 

 

puts

 

 

(25-pin D-

 

 

(See note 2.)

 

 

 

 

 

 

 

sub connec-

 

 

GT1-OD16DS-1

PNP

 

 

 

 

 

 

tors)

 

 

 

 

 

 

 

 

 

 

(See note 2.)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

32 out-

0 words

2 words

High-density

 

 

GT1-OD32ML

NPN

 

 

 

puts

 

 

connector

 

 

GT1-OD32ML-1

PNP

 

 

 

 

 

 

(made by

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FUJITSU)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Relay Out-

8 out-

0 words

1 word

M3 terminal

 

 

GT1-ROP08

---

 

 

put Units

puts

 

 

block

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16 out-

0 words

1 word

M3 terminal

 

 

GT1-ROS16

---

 

 

 

puts

 

 

block

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

MULTIPLE I/O TERMINAL

 

 

 

 

Section 1-1

 

 

 

 

 

 

 

 

 

 

Unit

I/O

Words allocated

I/O

Unit

Installa-

Model number

Remarks

 

 

points

in PC memory

connections

power

tion

 

 

 

 

 

 

 

 

supply

 

 

 

 

 

 

Input

Output

 

 

 

 

 

 

 

 

voltage

 

 

 

 

 

 

 

 

 

 

 

 

Special I/

Analog

4 inputs

4 words

0 word

M3 terminal

24 VDC

DIN track

GT1-AD04

Inputs:

O Units

Input Units

 

 

 

block

(sup-

 

(See note 2.)

4 to

(See

 

 

 

 

 

plied

 

 

20 mA, 0

note.)

 

 

 

 

 

from out-

 

 

to 20 mA,

 

 

8 inputs

8 words

0 word

Connectors

side)

 

GT1-AD08MX

0 to 5 V,

 

 

 

 

 

(made by

 

 

 

1 to 5 V,

 

 

 

 

 

MOLEX)

 

 

 

0 to 10 V,

 

 

 

 

 

 

 

 

 

–10 to

 

 

 

 

 

 

 

 

 

10 V

 

 

 

 

 

 

 

 

 

 

 

Analog

4 out-

0 words

4 words

M3 terminal

 

 

GT1-DA04

Outputs:

 

Output

puts

 

 

block

 

 

(See note 2.)

4 to

 

Units

 

 

 

 

 

 

 

20 mA,

 

 

 

 

 

 

 

 

 

0 to 5 V,

 

 

 

 

 

 

 

 

 

1 to 5 V,

 

 

 

 

 

 

 

 

 

0 to 10 V,

 

 

 

 

 

 

 

 

 

–10 to

 

 

 

 

 

 

 

 

 

10 V

 

 

 

 

 

 

 

 

 

 

 

 

4 out-

0 words

4 words

Connectors

 

 

GT1-DA04MX

Outputs:

 

 

puts

 

 

(made by

 

 

 

0 to 5 V,

 

 

 

 

 

MOLEX)

 

 

 

1 to 5 V,

 

 

 

 

 

 

 

 

 

0 to 10 V,

 

 

 

 

 

 

 

 

 

–10 to

 

 

 

 

 

 

 

 

 

10 V

 

 

 

 

 

 

 

 

 

 

 

Tempera-

4 inputs

4 words

0 words

M3 terminal

 

 

GT1-TS04T

Inputs:

 

ture Input

 

(8 words

 

block

 

 

 

R, S, K, J,

 

Units

 

depend-

 

 

 

 

 

T, B, L

 

 

 

ing on

 

 

 

 

 

 

 

 

 

 

 

 

 

GT1-TS04P

Inputs:

 

 

 

mode)

 

 

 

 

 

 

 

 

 

 

 

 

Pt100,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

JPt100

 

 

 

 

 

 

 

 

 

 

 

Counter

1 input

3 words

3 words

M3 terminal

 

 

GT1-CT01

1 external

 

Unit

 

 

 

block

 

 

 

input

 

 

 

 

 

 

 

 

 

2 external

 

 

 

 

 

 

 

 

 

outputs

 

 

 

 

 

 

 

 

 

 

Note The front-panel indicators and other parts of Analog Input Units, Analog Output Units, Temperature Input Units, and Counter Units differ from those of other I/O Units. These Units belong to a group called Special I/O Units.

An end connector is attached to the Communications Unit, and a 40-mm I/O Unit Connecting Cable is included with each I/O Unit. A 1-m I/O Unit Connecting Cable (GCN1-100) is also available.

1 m

6

MULTIPLE I/O TERMINAL

 

 

 

 

Section 1-1

Applicable Connectors

The applicable connectors are shown in the following table.

 

 

 

 

 

 

 

 

 

 

Connector

 

Model number

 

Remarks

 

 

 

 

 

 

 

 

Connec-

Pressure-

Housing

52109-0390

 

For AWG#24

 

tors made

welded

 

 

 

 

 

by MOLEX

 

 

 

 

 

 

Crimp

Housing

51030-0330

 

 

 

 

 

 

 

 

 

 

(See note.)

 

 

 

 

 

 

 

 

 

 

 

 

Reeled con-

50083-8014

 

For AWG#24 to 30

 

 

 

tacts

 

 

 

 

 

 

50084-8014

 

For AWG#22 to 24

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Loose con-

50083-8114

 

For AWG#24 to 30

 

 

 

tacts

(See note.)

 

 

 

 

 

 

 

 

 

 

 

 

 

50084-8114

 

For AWG#22 to 24

 

 

 

 

 

 

 

 

 

 

Crimping tool

57036-5000

 

For AWG#22 to 26

 

 

 

 

 

 

 

 

 

 

 

57037-5000

 

For AWG#24 to 30

 

 

 

 

(See note.)

 

 

 

 

 

 

 

 

 

 

Connec-

Soldered

 

FCN361J024-AU

 

 

 

tors made

 

 

 

 

 

 

by

 

 

 

 

 

 

Pressure-welded

FCN367J024-AU/F

 

 

 

FUJITSU

 

 

 

correspond-

 

 

 

 

 

 

ing to 16-

 

 

 

 

 

 

Crimp

 

FCN363J024-AU

 

 

 

point con-

 

 

 

 

 

 

 

 

 

 

nectors

 

 

 

 

 

 

 

 

 

 

 

 

 

Recom-

Hood

 

XW2S-2513

 

OMRON

 

mended

 

 

 

 

 

 

connectors

 

 

 

 

 

 

correspond-

 

 

 

 

 

 

Plug

 

XW2A-2501

 

OMRON

 

ing to 25-

 

 

 

 

 

 

pin D-sub

 

 

 

 

 

 

connectors

 

 

 

 

 

 

 

 

 

 

 

 

 

Connec-

Soldered

 

FCN361J040-AU

 

 

 

tors made

 

 

 

 

 

 

by

 

 

 

 

 

 

Pressure-welded

FCN367J040-AU/F

 

 

 

FUJITSU

 

 

 

correspond-

 

 

 

 

 

 

ing to high-

 

 

 

 

 

 

Crimp

 

FCN363J040-AU

 

 

 

density

 

 

 

 

 

 

 

 

 

 

connectors

 

 

 

 

 

 

 

 

 

 

 

 

Note Refer to page 219, High-density Connector Cables for MULTIPLE I/O TERMINALs for details.

7

Functions Section 1-2

1-2

Functions

 

 

1-2-1

I/O Unit Interface Specifications

 

 

 

 

 

 

 

 

Item

Specification

 

 

 

 

 

 

Communications method

Special protocol

 

 

 

 

 

 

 

Number of I/O Units

 

8 Units max.

 

 

 

 

 

 

Maximum number of points

Total inputs/outputs: 1,024 points (bits)

 

 

 

 

 

 

 

Communications dis-

Total length

3 m max.

 

 

tance

 

 

 

 

Between Units

1 m max. (Cable included with Unit is

 

 

 

 

 

 

 

40 mm.)

 

 

 

 

 

 

 

Communications power supply

Supplied from the Communications

 

 

 

 

Unit to the I/O Unit (0.4 A max.)

 

 

 

 

 

 

Relationship to DeviceNet

After the I/O Unit interface is estab-

 

 

 

 

lished, DeviceNet communications con-

 

 

 

 

tinue normally, even if an error occurs

 

 

 

 

on the I/O Unit interface.

 

 

 

 

 

 

 

Addresses

 

Automatically recognized when the

 

 

 

 

power to the Communications Unit is

 

 

 

 

turned ON.

 

 

 

 

 

 

 

I/O configuration

 

Automatically recognized when the

 

 

 

 

power to the Communications Unit is

 

 

 

 

turned ON. If the configuration is

 

 

 

 

changed while the power supply is ON,

 

 

 

 

a configuration error will occur.

 

 

 

 

 

 

 

Self-diagnostic func-

Configuration errors

The I/O Unit configuration is constantly

 

 

tions

 

checked while power is supplied. If a

 

 

 

 

mismatch occurs while the power is

 

 

 

 

turned ON, I/O refreshing for all I/O

 

 

 

 

Units is stopped.

 

 

 

 

 

 

 

 

Special I/O Unit

Errors are detected in the Special I/O

 

 

 

errors

Units (Analog Input Units, Analog Out-

 

 

 

 

put Units, Temperature Input Units, and

 

 

 

 

Counter Units) on the I/O Unit interface.

 

 

 

 

 

 

 

 

I/O Unit interface

Communications stop when there is no

 

 

 

errors

communications response from an I/O

 

 

 

 

Unit.

 

 

 

 

Communications stop when there is no

 

 

 

 

specific response from the last I/O Unit

 

 

 

 

(terminator).

 

 

 

 

Communications stop when nine or

 

 

 

 

more I/O Units are connected.

 

 

 

 

 

 

 

 

Power supply over-

The power supply to the I/O Units and I/

 

 

 

load to I/O Units

O refreshing for all I/O Units are

 

 

 

 

stopped when the power supply to the

 

 

 

 

I/O Units through the Communications

 

 

 

 

Unit exceeds 0.4 A.

 

 

 

 

 

 

 

Error detection

 

Frame error check; CRC-CCITT check

 

 

 

 

 

8

Functions

Section 1-2

I/O Interface Current

Consumption

I/O Unit Interface

Addresses

Checking the I/O Unit

Interface Status

Make sure that the power supply from the Communications Unit to the I/O Units is less than the total rated output current (400 mA). The I/O interface current consumption for each I/O Unit is shown in the following table.

I/O Unit

I/O interface current consumption

 

 

GT1-ID16(-1)

35 mA max.

 

 

GT1-ID16MX(-1)

35 mA max.

 

 

GT1-ID16ML(-1)

35 mA max.

 

 

GT1-ID16DS(-1)

35 mA max.

 

 

GT1-ID32ML(-1)

55 mA max.

 

 

GT1-OD16(-1)

35 mA max.

 

 

GT1-OD16MX(-1)

35 mA max.

 

 

GT1-OD16ML(-1)

35 mA max.

 

 

GT1-OD16DS(-1)

35 mA max.

 

 

GT1-OD32ML(-1)

65 mA max.

 

 

GT1-ROP08

40 mA max.

 

 

GT1-ROS16

50 mA max.

 

 

GT1-AD04

50 mA max.

 

 

GT1-AD08MX

50 mA max.

 

 

GT1-DA04

50 mA max.

 

 

GT1-DA04MX

50 mA max.

 

 

GT1-TS04T

50 mA max.

 

 

GT1-TS04P

50 mA max.

 

 

GT1-CT01

90 mA max.

 

 

Calculation Example

When five GT1-ID32ML Input Units and three GT1-OD16 Output Units are used, the total current consumption is calculated as follows:

(GT1-ID32ML current consumption) x 5 Units + (GT1-OD16 current consumption) x 3 Units = 55 mA x 5 + 35 mA x 3 = 380 mA 400 mA

The addresses of the I/O Units on the I/O Unit interface are automatically set when the Communications Unit is started. The addresses are from 0 to 7 in ascending order from the I/O Units closest to the Communications Unit.

DeviceNet Master Unit

DeviceNet Network

I/O Unit interface

 

Communica- I/O Unit I/O Unit

I/O Unit

tions Unit

 

The following two methods are used to check the I/O Unit interface status:

Checking the Communications Unit and I/O Unit indicators

Checking the status of the Communications Unit

9

Functions

Section 1-2

Indicators

 

DeviceNet

TS indicator

Network

Communica- I/O Unit I/O Unit tions Unit

Unit

Normal

Error

 

 

 

 

 

Communications

TS Indicator:

TS indicator

 

Unit

Lit green

I/O Unit interface error:

Lit red

 

 

Special I/O Unit error:

Flashing green

 

 

Maximum power supply

 

 

 

overload to I/O Units:

Not lit

 

 

 

 

I/O Units

TS indicator:

TS indicator

 

 

Lit green

I/O Unit interface error:

Lit red

 

U.ERR indica-

U.ERR indicator

 

 

tor: Not lit

Special I/O Unit error:

Lit red

 

PWR indicator:

PWR indicator

 

 

Lit green

No internal power supply:

Not lit

 

 

 

 

For details, refer to page 199, Troubleshooting via Indicators.

Checking the I/O Unit Interface Status

The first two words of the CPU Unit allocation input area are always allocated to the status of the I/O Unit interface via the DeviceNet.

DeviceNet Master Unit

Output Input area area

0 wd

+1 wd

Status, two words

I/O Unit connection information

Error slaves

Registered slaves

For details, see page 15.

DeviceNet Network

 

 

Communica- I/O Unit I/O Unit

 

 

tions Unit

1-2-2

Exchanging Data

Initialization

When the Communications Unit is started, it automatically recognizes the

 

 

configuration of the I/O Units and registers this status as the normal configu-

 

 

ration (in RAM memory). At the same time, addresses 0 to 7 are allocated to

 

 

the I/O Units in ascending order from the I/O Unit closest to the Communica-

 

 

tions Unit. These processes are performed each time the power is turned ON.

10

Functions

Section 1-2

Remote I/O communications with the DeviceNet Master Unit are carried out by a MULTIPLE I/O TERMINAL based on the registered configuration. When the power to the Communications Unit is turned ON, the bits allocated to the I/ O Units can be used to check the status (bits 0 to 7 of the first word) of the Communications Unit.

DeviceNet Network

Communica-

I/O Unit I/O Unit

I/O Unit

tions Unit

Automatically recognizes the configuration of the

 

At startup

I/O Units

 

Communications with the DeviceNet Master Unit

 

 

based on this I/O configuration

Note

1.

If the configuration of the I/O Units is to be changed, a number of precau-

 

 

tions must be noted. For details, see 1-2-5 I/O Configuration Changes.

 

2.

For details of data exchange timing, see 6-1-1 I/O Response Time.

Error Processing

Even if an error occurs in the I/O Unit interface after initialization is completed,

 

DeviceNet communications will continue normally. Therefore, an error pro-

 

cessing program section must be included in the CPU Unit to check the status

 

of the Communications Unit for errors that have occurred and to identify the

 

error type and location.

1-2-3

Allocating I/O

 

 

 

 

This section explains how words for a MULTIPLE I/O TERMINAL are allo-

 

 

cated in the output area and input area of the Master. For details of remote I/O

 

 

functions in the output area and input area of the Master such as word specifi-

 

 

cation, fixed allocation, and user-set allocation, refer to the DeviceNet Opera-

 

 

tion Manual (W267).

 

Fixed Allocation

The output area and input area corresponding to the Communications Unit

 

 

node number for a MULTIPLE I/O TERMINAL are as shown in the following

 

 

diagram.

 

 

 

Output Area

 

 

 

The output area contains output bits in the order that I/O Units are connected

 

 

on the I/O Unit interface.

 

 

 

Input Area

 

 

 

The input area contains the Communications Unit status (two words), and

 

 

input bits in the order that I/O Units are connected on the I/O Unit interface.

 

 

Output area

Input area

Area corresponding to

Communications Unit

node number Output bits on the I/O Unit

interface

I/O Unit interface status

Input bits on the I/O Unit interface

The input and output bits for the I/O Unit interface are allocated in the DeviceNet input and output areas in 16-point (one word) increments. With 8- point I/O Units, these bits are allocated using the rightmost byte (bits 0 to 7), and the leftmost byte (bits 8 to 15) will be 00 Hex.

11

Omron GT1, DeviceNet MULTIPLE I/O TERMINAL, DeviceNet Slaves User Manual

Functions

Section 1-2

Example: CVM1/CV Series

DeviceNet Network

Communications Unit

node number 06

Communications Unit node number 02

I/O Unit

#0

#1

#2

#0

#1

#2

addresses

16 inputs

8 outputs

16 inputs

16 inputs

4-point

16 outputs

 

 

 

 

 

 

Analog

 

 

 

 

 

 

Output

 

 

 

 

 

 

Unit

 

Communications Unit

Output area

 

Input area

node number

 

CIO 1902

00 Hex

8 output bits for

CIO 2002

I/O Unit interface status

Unit #1

CIO 1903

Unused

CIO 2003

for node number 02

 

CIO 1904

Unused

CIO 2004 16 input bits for Unit #0

CIO 1905

Unused

CIO 2005

16 input bits for Unit #2

CIO 1906

 

 

CIO 2006

I/O Unit interface status

CIO 1907

4 analog

CIO 2007

for node number 06

CIO 1908

outputs for

CIO 2008 16 input bits for Unit #0

Unit #1

CIO 1909

 

 

CIO 2009

Unused

CIO 1910 16 output bits for Unit #2

CIO 2010

Unused

The unused words can be used as work bits.

Example: C200HX/HG/HE

Area allocated to Communications Unit for node number 02

Area allocated to Communications Unit for node number 06

DeviceNet Network

Communications Unit

 

node number 12

Communications Unit node number 05

I/O Unit

 

 

 

 

 

addresses

#0

#1

#2

#3

#0

 

32 outputs

4-point

16 inputs

16 inputs

16 inputs

 

 

Analog

 

 

 

 

 

Output Unit

 

 

Communications Unit

 

 

 

 

node number

Output area

 

 

Input area

 

 

 

CIO 55

32 output bits for

 

CIO 355

I/O Unit interface status

CIO 56

Unit #0

 

CIO 356

for node number 05

 

 

CIO 57

 

 

CIO 357

16 input bits for Unit #2

CIO 58

4 analog outputs

 

CIO 358

16 input bits for Unit #3

CIO 59

for Unit #1

 

CIO 359

Unused

 

 

CIO 60

 

 

CIO 360

Unused

CIO 61

Unused

(See

CIO 361

Unused

note 1.)

CIO 62

 

 

CIO 362

I/O Unit interface status

 

 

 

 

CIO 63

4 analog outputs

 

CIO 363

for node number 12

 

 

 

 

CIO 64

for Unit #1

 

CIO 364

16 input bits for Unit #0

CIO 65

 

 

CIO 365

Unused

CIO 66 16 output bits for Unit #2

 

CIO 366

Unused

#1

#2

4-point

32 outputs

Analog

 

Output Unit

Area allocated to Communications Unit for node number 05

(See note 1.)

Area allocated to Communications Unit for node number 12

(See note 2.)

Note 1. The unused words between I/O areas that are used cannot be used as work bits. 2. The unused words (not between I/O areas that are used) can be used as work bits.

12

Functions

Section 1-2

User-set Allocation

The Configurator can be used to set the Communications Unit node number,

 

first word, and number of bytes to allocate (allocation size) for input block 1

 

and 2 and for output block 1 and 2, as shown in the following diagram.

Output block 1 or 2:

Output bits in the order I/O Units are connected on the I/O Unit interface

Input block 1 or 2:

I/O Unit interface status (two words), and input bits in the order I/O Units are connected on the I/O Unit interface

Output block 1 or 2

Input block 1 or 2

 

First word

I/O Unit interface

 

size

First word

status

 

Output bits on the

Allocation

Input bits on the

I/O Unit interface

 

 

I/O Unit interface

Allocation size

Example: CVM1/CV Series

DeviceNet Network

Communications Unit node number 06

Communications Unit node number 02

I/O Unit

#0

#1

# 2

#0

#1

#2

addresses

 

16 inputs

8 outputs

16 inputs

16 inputs

4-point

16 outputs

Analog

Output Unit

Allocation settings for node number 02

First word:

CIO 1952

Allocation size:

2 bytes (1 word)

Allocation settings for node number 06

First word:

CIO 1954

Allocation size:

10 bytes (5 words)

Allocation settings for node number 02 First word: CIO 1904

Allocation size: 8 bytes (4 words)

Allocation settings for node number 06 First word: CIO 1901

Allocation size: 6 bytes (3 words)

Output block 2

CIO 1950

CIO 1951

First word

CIO 1952

00 Hex

8output bits for

of node

Unit #1

number 02

CIO 1953

 

 

First word

CIO 1954

 

 

 

 

 

of node

CIO 1955

4 analog outputs

number 06

CIO 1956

for Unit #1

 

 

CIO 1957

 

 

 

CIO 1958

16 input bits for Unit #2

First word

 

Input block 1

of node

CIO 1900

 

number 06

 

 

CIO 1901

I/O Unit interface status

Size of node

CIO 1902

for node number 06

 

number 02

CIO 1903

16 input bits for Unit #0

First word

CIO 1904

I/O Unit interface status

of node

 

CIO 1905

for node number 02

number 02

 

Size of node

CIO 1906 16 input bits for Unit #0

number 06

CIO 1907 16 input bits for Unit #2

Size of node number 06

Size of node number 02

13

Functions

Section 1-2

Example: C200HX/HG/HE Series

 

DeviceNet Network

 

 

Communications Unit

 

 

 

 

 

 

node number 12

 

Communications Unit

 

 

 

 

 

 

 

node number 05

 

 

 

 

 

 

 

I/O Unit

 

 

 

 

 

 

 

addresses

#0

#1

#2

# 3

#0

#1

#2

 

32 outputs 4-point

16 outputs

16 inputs

16 outputs 4-point

16 outputs

 

 

Analog

 

 

 

Analog

 

 

 

Output Unit

 

 

Output Unit

 

Allocation settings for node number 05

Allocation settings for node number 05

 

First word:

CIO 50

 

First word:

 

CIO 360

 

 

Allocation size:

12 bytes (6 words)

Allocation size:

3 bytes (4 words)

 

 

Allocation settings for node number 12

Allocation settings for node number 12

 

First word:

CIO 120

 

First word:

 

CIO 363

 

 

Allocation size:

10 bytes (5 words)

Allocation size:

8 bytes (3 words)

 

First word

 

Output block 1

First word

 

Input block 1

 

CIO 50

 

of node

CIO 360

 

 

of node

 

32 output bits for

I/O Unit interface status

 

 

 

number 05

CIO 51

Unit #0

number 05

CIO 361

for node number 05

Size of node

 

 

CIO 52

 

Size of node

CIO 362

16 input bits for Unit #2

number 05

 

 

 

 

 

 

CIO 53

4 analog outputs

number 05

CIO 362

16 input bits for Unit #3

 

 

 

 

 

 

 

CIO 54

for Unit #1

First word

CIO 363

I/O Unit interface status

Size of node

 

 

CIO 55

 

of node

CIO 364

for node number 12

 

 

 

number 12

 

number 12

 

 

 

 

CIO 365 16 input bits for Unit #0

 

 

 

 

 

 

 

 

CIO 120

Output block 2

 

 

 

 

 

 

 

 

 

 

 

First word

 

 

 

 

 

 

 

 

 

 

 

of node

CIO 121

4 analog outputs

 

 

 

 

number 12

CIO 122

for Unit #1

Size of node

 

 

 

 

 

 

 

 

CIO 123

number 12

 

CIO 124

16 output bits for Unit #2

14

Functions

Section 1-2

Allocation Precautions Note the following precautions when starting the DeviceNet Network.

Limits on the Total Number of Input and Output Points for a Master Unit

A maximum of 1,024 inputs and outputs can be controlled by one Communications Unit (DRT1-COM). The number of I/O points for each node, however, depends on the Master Unit. For example, with the CV-series Master Unit (CVM1-DRM21-V1) or the C200HX/HG/HE and C200HS Master Unit (C200HW-DRM21-V1), up to 512 inputs and up to 512 outputs can be used at each node. Therefore, connect I/O Units within a range that does not exceed the number of I/O points for each Master Unit node. The following table shows the I/O size of each Unit.

Unit model

Number of

Number of

 

inputs

outputs

 

 

 

DRT1-COM

32 points

0 point

 

 

 

GT1-ID16(-1), GT1-ID16MX(-1), GT1-ID16ML(-1)*,

16 points

0 point

GT1-ID16DS(-1)*

 

 

 

 

 

GT1-OD16(-1), GT1-OD16MX(-1), GT1-OD16ML(-1)*,

0 points

16 points

GT1-OD16DS(-1)*, GT1-ROS16, GT1-ROP08

 

 

 

 

 

GT1-ID32ML(-1)

32 points

0 point

 

 

 

GT1-OD32ML(-1)

0 points

32 points

 

 

 

GT1-AD04*

64 points

0 points

 

 

 

GT1-AD08MX (With 8-input mode)

128 points

0 points

 

 

 

GT1-AD08MX (With 4-input mode)

64 points

0 points

 

 

 

GT1-DA04*, GT1-DA04MX

0 points

64 points

 

 

 

GT1-TS04T, GT1-TS04P (With Normal Mode)

64 points

0 points

 

 

 

GT1-TS04T, GT1-TS04P (With 2-decimal-place Mode)

128 points

0 points

 

 

 

GT1-CT01

48 points

48 points

 

 

 

The GT1-ROP08 (Relay Output Unit with Power Relay) has 8 actual outputs but, as a MULTIPLE I/O TERMINAL, the number of outputs allocated to the Master Unit is 16.

Calculation Example

When one GT1-DA04MX Analog Output Unit and three GT1-AD08 Analog Input Units are used, the total number of input points and output points is calculated as follows:

Total Number of Input Points:

Communications Unit (Status) + Analog Input Units x 3 = 32 points + 128 points x 3 = 416 points

Total Number of Output Points: Analog Output Units x 1 = 64 points

Reference

For information on dealing with other problems concerning the MULTIPLE I/O TERMINAL, refer to SECTION 7 Troubleshooting and Maintenance. For information on problems concerning the DeviceNet, refer to DeviceNet Operation Manual (W267).

1-2-4 I/O Unit Interface Status

The following I/O Unit interface status is maintained in the CPU Unit.

I/O Unit connection information (I/O Unit interface status)

Registered I/O Unit addresses

15

Functions Section 1-2

• Error I/O Unit addresses

As shown in the following diagram, the status consists of two words. The first two words of the Communications Unit allocation input area in the CPU Unit are allocated for this status. Include a program section in the CPU Unit to check this status and perform error processing.

0 wd

I/O Unit connection information

+1 wd

Error I/O Unit addresses

Registered I/O Unit addresses

I/O Unit Connection Information

 

Bit

0 wd

 

1: Error (OR of bits 0 to 4)

1: Special I/O Unit Error

1: Refreshing I/O

1: Configuration Error

1: I/O Unit Interface Error

 

1: I/O Unit Power Supply Overload

 

1: High-density I/O Unit Error

Bit

Flag name

Meaning

Content

 

 

 

 

15

Refreshing I/O

Refreshing I/O

1: Communications between the

 

 

 

Communications Unit and I/O Units

 

 

 

is normal.

 

 

 

0: Communications error (no

 

 

 

response is received from an I/O

 

 

 

Unit)

 

 

 

 

14

Error

OR of bits 0 to 4

1: Any one of bits 0 to 4 is ON

 

 

 

0: Bits 0 to 4 are all OFF

 

 

 

 

4

High-density

A high-density I/O Unit error was

1: Unit error

 

I/O Unit Error

detected.

0: Unit normal

 

 

 

 

 

 

 

3

I/O Unit Power

An overcurrent to an I/O Unit

1: Overcurrent detected

 

Supply Over-

was detected.

0: Normal

 

load

 

 

 

 

 

 

 

 

2

I/O Unit Inter-

An I/O Unit interface error was

1: I/O Unit interface error

 

face Error

detected.

0: Normal

 

 

Data Transfer Error:

 

 

 

 

 

In the I/O Unit interface, there

 

 

 

was no response to a com-

 

 

 

mand after the fixed time has

 

 

 

elapsed. Alternatively, the

 

 

 

response expected to be

 

 

 

returned from the end I/O Unit

 

 

 

(terminator) was not received.

 

 

 

Too many I/O Units:

 

 

 

Nine or more I/O Units are

 

 

 

connected.

 

 

 

 

 

1

Configuration

The I/O configuration was

1: I/O configuration change during

 

Error

changed when the Communica-

startup

 

 

tions Unit was started.

0: No I/O configuration change during

 

 

 

 

 

 

startup

 

 

 

 

0

Special I/O

An error occurred in a Special

1: Special I/O Unit error

 

Unit Error

I/O Unit.

0: Special I/O Unit normal

 

 

 

 

 

 

 

16

Functions

Section 1-2

Abnormal I/O Unit Addresses and Registered I/O Unit Addresses

+1 wd

The bits corresponding to I/O Unit with errors are turned ON. Bits 8 to 15 correspond to addresses 0 to 7.

1: Error

0: No error, or not part of network

Bit

The bits corresponding to registered I/O Units are turned ON. Bits 0 to 7 correspond to addresses 0 to 7.

1: Registered

0: Not registered

1-2-5 I/O Configuration Changes

The I/O Unit interface automatically recognizes the I/O Unit configuration each time the Communications Unit is started up, and stores this as the normal configuration.

Note 1. If the I/O Unit configuration is changed while the Communications Unit is turned ON, a configuration error will occur. Do not change the I/O Unit configuration while power is being supplied to the Communications Unit.

2.If a configuration error occurs on the I/O Unit interface, I/O refreshing of all I/O Units will stop. Even if a configuration error occurs, communications with the DeviceNet Network will continue, using the initial I/O Unit configuration. An error processing program section must therefore be included in the CPU Unit to regularly check whether or not a configuration error has occurred (status bit 1) and to process abnormal I/O Unit addresses.

If the I/O Unit configuration is changed, perform the following operations, according to the DeviceNet area allocation method. For details about I/O allocation, refer to DeviceNet Operation Manual (W267).

Default Allocations

Because the allocation size of the Communications Unit changes together

 

with changes to the I/O Unit configuration, a verification error will occur on

 

DeviceNet if the scan list is enabled, as follows:

 

• Master Unit 7-segment display will show d6, Slave I/O size mismatch.

 

• Master status bits 14 and 7 will turn ON.

 

Perform the following operations, according to the status of the input/output

 

areas.

 

Allocation Areas Do Not Overlap with Other Slaves

 

Remote I/O communications will be performed unchanged with the new con-

 

figuration. Check the Verification Error Bit and, if required, perform processing

 

to disable the allocated words in the CPU Unit. Also check the number of

 

points for the changed I/O Unit and its allocation area on the I/O Unit inter-

 

face, and re-register the scan list (first set the Scan List Enable software

 

switch to OFF, and then set it to ON after checking the I/O size).

 

Allocation Areas Overlap with Other Slaves

 

In this case, I/O area duplication will also occur on the DeviceNet, as follows:

 

• Master Unit 7-segment display will show d0, I/O area duplication.

 

• Master status bits 14 and 4 will turn ON.

 

Check the Verification Error Bit, and perform processing to disable the allo-

 

cated words in the CPU Unit. Also change the Slave node number so that the

 

allocation area does not overlap with any other, and re-register the scan list

 

(first set the Scan List Enable software switch to OFF, and then set it to ON

 

after checking the I/O size).

Note

If the scan list is disabled, there will be no changes made in the DeviceNet

 

Master Unit, even if the Communications Unit input/output sizes change. Be

 

sure to use the Scan List Enable Mode for normal operations.

17

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