KROHNE IFC 100 Operating Manual

4 (3)
KROHNE IFC 100 Operating Manual

IFC 100 Quick Start

Signal converter for electromagnetic flowmeters

Electronic revision:

ER 3.1.5_

The documentation is only complete when used in combination with the relevant documentation for the flow sensor.

© KROHNE 03/2018 - 4000124107 - QS IFC 100 R07 en

 

CONTENTS

IFC 100

 

 

 

 

 

 

 

1

Safety instructions

3

 

 

 

2

Installation

4

 

 

 

 

 

2.1

Intended use .....................................................................................................................

4

 

2.2

Scope of delivery...............................................................................................................

5

 

2.3

Storage .............................................................................................................................

6

 

2.4

Transport ..........................................................................................................................

6

 

2.5

Installation specifications ................................................................................................

6

 

2.6

Mounting of the compact version.....................................................................................

7

 

2.7

Mounting the wall-mounted housing, remote version ....................................................

7

2.7.1 Wall mounting .........................................................................................................................

7

2.7.2 Mounting plate of wall-mounted version, aluminium housing............................................

10

2.7.3 Mounting plate of wall-mounted version, stainless steel housing......................................

11

3 Electrical connections

12

 

 

 

3.1

Safety instructions..........................................................................................................

12

3.2

Important notes on electrical connection......................................................................

12

3.3

Electrical cables for remote device versions, notes......................................................

13

3.3.1 Notes on signal cable A ........................................................................................................

13

3.3.2 Notes on field current cable C..............................................................................................

13

3.3.3 Requirements for signal cables provided by the customer .................................................

14

3.4

Preparing the signal and field current cables ...............................................................

15

3.4.1 Signal cable A (type DS 300), construction...........................................................................

15

3.4.2 Length of signal cable A........................................................................................................

16

3.4.3 Preparing signal cable A, connection to signal converter ...................................................

17

3.4.4 Preparing field current cable C, connection to signal converter.........................................

18

3.4.5 Preparing signal cable A, connection to flow sensor...........................................................

20

3.4.6 Preparing field current cable C, connection to flow sensor ................................................

21

3.5

Connecting the signal and field current cables.............................................................

22

3.5.1 Connecting the signal and field current cables to the signal converter, remote version...

22

3.5.2 Connection diagram for signal and field current cable .......................................................

25

3.6

Grounding the flow sensor .............................................................................................

26

3.6.1 Classical method...................................................................................................................

26

3.7

Connecting the power supply.........................................................................................

27

3.8

Overview of outputs ........................................................................................................

29

3.8.1 Description of the CG number ..............................................................................................

29

3.8.2 Fixed, non-alterable output versions ...................................................................................

29

3.9

Electrical connection of the outputs ..............................................................................

30

3.9.1 Electrical connection of the outputs.....................................................................................

30

3.9.2 Laying electrical cables correctly.........................................................................................

31

4 Start-up

32

 

 

 

4.1

Switching on the power ..................................................................................................

32

4.2

Starting the signal converter .........................................................................................

32

5 Notes

 

33

 

 

 

2

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03/2018 - 4000124107 - QS IFC 100 R07 en

IFC 100

SAFETY INSTRUCTIONS 1

Warnings and symbols used

DANGER!

This information refers to the immediate danger when working with electricity.

DANGER!

These warnings must be observed without fail. Even partial disregard of this warning can lead to serious health problems and even death. There is also the risk of seriously damaging the device or parts of the operator's plant.

WARNING!

Disregarding this safety warning, even if only in part, poses the risk of serious health problems. There is also the risk of damaging the device or parts of the operator's plant.

CAUTION!

Disregarding these instructions can result in damage to the device or to parts of the operator's plant.

INFORMATION!

These instructions contain important information for the handling of the device.

HANDLING

This symbol designates all instructions for actions to be carried out by the operator in the specified sequence.

iRESULT

This symbol refers to all important consequences of the previous actions.

Safety instructions for the operator

CAUTION!

Installation, assembly, start-up and maintenance may only be performed by appropriately trained personnel. The regional occupational health and safety directives must always be observed.

LEGAL NOTICE!

The responsibility as to the suitability and intended use of this device rests solely with the user. The supplier assumes no responsibility in the event of improper use by the customer. Improper installation and operation may lead to loss of warranty. In addition, the "Terms and Conditions of Sale" apply which form the basis of the purchase contract.

INFORMATION!

Further information can be found on the supplied CD-ROM in the manual, on the data sheet, in special manuals, certificates and on the manufacturer's website.

If you need to return the device to the manufacturer or supplier, please fill out the form contained on the CD-ROM and send it with the device. Unfortunately, the manufacturer cannot repair or inspect the device without the completed form.

03/2018 - 4000124107 - QS IFC 100 R07 en

www.krohne.com

3

2 INSTALLATION

IFC 100

 

2.1 Intended use

The electromagnetic flowmeters are designed exclusively to measure the flow and conductivity of electrically conductive, liquid media.

DANGER!

For devices used in hazardous areas, additional safety notes apply; please refer to the Ex documentation.

WARNING!

If the device is not used according to the operating conditions (refer to chapter "Technical data"), the intended protection could be affected.

INFORMATION!

This device is a Group 1, Class A device as specified within CISPR11:2009. It is intended for use in industrial environment. There may be potential difficulties in ensuring electromagnetic compatibility in other environments, due to conducted as well as radiated disturbances.

4

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03/2018 - 4000124107 - QS IFC 100 R07 en

 

 

INSTALLATION 2

 

IFC 100

 

 

 

2.2 Scope of delivery

INFORMATION!

Inspect the packaging carefully for damages or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer.

INFORMATION!

Do a check of the packing list to make sure that you have all the elements given in the order.

INFORMATION!

Look at the device nameplate to ensure that the device is delivered according to your order.

Check for the correct supply voltage printed on the nameplate.

Figure 2-1: Scope of delivery

1Device in the version as ordered

2Documentation (calibration report, Quick Start, CD-Rom with product documentation for flow sensor and signal converter)

3Signal cable (only for remote version)

Flow sensor

Flow sensor + signal converter IFC 100

 

 

 

 

Compact (0°/45° version)

Remote wall-mounted

 

 

housing

 

 

 

OPTIFLUX 1000

OPTIFLUX 1100 C

OPTIFLUX 1100 W

 

 

 

OPTIFLUX 2000

OPTIFLUX 2100 C

OPTIFLUX 2100 W

 

 

 

OPTIFLUX 4000

OPTIFLUX 4100 C

OPTIFLUX 4100 W

 

 

 

OPTIFLUX 5000

OPTIFLUX 5100 C

OPTIFLUX 5100 W

 

 

 

OPTIFLUX 6000

OPTIFLUX 6100 C

OPTIFLUX 6100 W

 

 

 

WATERFLUX 3000

WATERFLUX 3100 C

WATERFLUX 3100 W

 

 

 

Table 2-1: Signal converter/flow sensor combination possibilities

03/2018 - 4000124107 - QS IFC 100 R07 en

www.krohne.com

5

2 INSTALLATION

IFC 100

 

2.3Storage

Store the device in a dry, dust-free location.

Avoid continuous direct sunlight.

Store the device in its original packing.

Storage temperature: -40...+70°C / -40...+158°F

2.4Transport

Signal converter

• No special requirements.

Compact version

Do not lift the device by the signal converter housing.

Do not use lifting chains.

To transport flange devices, use lifting straps. Wrap these around both process connections.

2.5Installation specifications

INFORMATION!

The following precautions must be taken to ensure reliable installation.

Make sure that there is adequate space to the sides.

The device must not be heated by radiated heat (e.g. exposure to the sun) to an electronics housing surface temperature above the maximum permissible ambient temperature. If it is necessary to prevent damage from heat sources, a heat protection (e.g. sun shade) has to be installed.

Signal converters installed in control cabinets require adequate cooling, e.g. by fan or heat exchanger.

Do not expose the signal converter to intense vibrations.

6

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03/2018 - 4000124107 - QS IFC 100 R07 en

 

 

INSTALLATION 2

 

IFC 100

 

 

 

2.6 Mounting of the compact version

CAUTION!

Turning the housing of the compact version is not permitted.

INFORMATION!

The signal converter is mounted directly on the flow sensor. For installation of the flowmeter, please observe the instructions in the supplied product documentation for the flow sensor.

2.7 Mounting the wall-mounted housing, remote version

INFORMATION!

Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives.

2.7.1 Wall mounting

Figure 2-2: Mounting the wall-mounted housing

1 Prepare the holes with the aid of the mounting plate. For further information refer to Mounting plate of wall-mounted version, aluminium housing on page 10.

2 Fasten the device securely to the wall with the mounting plate.

03/2018 - 4000124107 - QS IFC 100 R07 en

www.krohne.com

7

2 INSTALLATION

IFC 100

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Figure 2-3: Wall mounting of multiple devices (aluminium housing)

 

[mm]

 

[inch]

 

 

 

 

a

 

Ø6.5

Ø0.26

b

 

87.2

3.4

 

 

 

 

c

 

241

9.5

d

 

310

12.2

 

 

 

 

e

 

257

10.1

 

 

 

 

Table 2-2: Dimensions in mm and inch

8

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03/2018 - 4000124107 - QS IFC 100 R07 en

 

 

INSTALLATION 2

 

IFC 100

 

 

 

e

Figure 2-4: Wall mounting of multiple devices (stainless steel housing)

 

[mm]

 

[inch]

 

 

 

 

a

 

Ø6.5

Ø0.26

b

 

268

10.5

 

 

 

 

c

 

40

1.6

d

 

336

13.2

 

 

 

 

e

 

257

10.1

 

 

 

 

Table 2-3: Dimensions in mm and inch

03/2018 - 4000124107 - QS IFC 100 R07 en

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9

2 INSTALLATION

IFC 100

 

2.7.2 Mounting plate of wall-mounted version, aluminium housing

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Figure 2-5: Dimensions of mounting plate of wall-mounted version, aluminium housing

 

[mm]

 

[inch]

 

 

 

 

a

 

Ø6.5

Ø0.26

b

 

87.2

3.4

 

 

 

 

c

 

241

9.5

 

 

 

 

Table 2-4: Dimensions in mm and inch

10

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03/2018 - 4000124107 - QS IFC 100 R07 en

 

 

INSTALLATION 2

 

IFC 100

 

 

 

2.7.3 Mounting plate of wall-mounted version, stainless steel housing

Figure 2-6: Dimensions of mounting plate of wall-mounted version, stainless steel housing

 

[mm]

 

[inch]

 

 

 

 

a

 

Ø6.5

Ø0.26

b

 

40

1.6

 

 

 

 

c

 

267.9

10.55

 

 

 

 

Table 2-5: Dimensions in mm and inch

03/2018 - 4000124107 - QS IFC 100 R07 en

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