KROHNE IFC-050 User Manual

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KROHNE IFC-050 User Manual

IFC 050 Quick Start

Signal converter for electromagnetic flowmeters

Electronic revision:

ER 3.0.xx

The documentation is only complete when used in combination with the relevant documentation for the flow sensor.

© KROHNE 08/2013 - 4002257402 - QS IFC 050 R02 en

 

CONTENTS

IFC 050

 

 

 

 

 

 

 

1

Safety instructions

3

 

 

 

2

Installation

4

 

 

 

 

 

2.1

Intended use .....................................................................................................................

4

 

2.2

Scope of delivery...............................................................................................................

4

 

2.3

Storage .............................................................................................................................

5

 

2.4

Transport ..........................................................................................................................

5

 

2.5

Installation specifications ................................................................................................

5

 

2.6

Mounting of the compact version.....................................................................................

6

 

2.7

Mounting of the wall housing, remote version ................................................................

6

3

Electrical connections

8

 

 

 

 

 

3.1

Safety instructions............................................................................................................

8

 

3.2

Important notes on electrical connection........................................................................

8

 

3.3

Electrical cables for remote device versions, notes........................................................

9

3.3.1 Notes on signal cable A ..........................................................................................................

9

3.3.2 Notes on field current cable C................................................................................................

9

3.3.3 Requirements for signal cables provided by the customer .................................................

10

3.4

Preparing the signal and field current cables ...............................................................

11

3.4.1 Signal cable A (type DS 300), construction...........................................................................

11

3.4.2 Preparing signal cable A, connection to signal converter ...................................................

12

3.4.3 Length of signal cable A........................................................................................................

13

3.4.4 Preparing field current cable C, connection to signal converter.........................................

14

3.4.5 Preparing signal cable A, connection to measuring sensor................................................

16

3.4.6 Preparing field current cable C, connection to measuring sensor .....................................

17

3.5

Connecting the signal and field current cables.............................................................

18

3.5.1 Connecting the signal and field current cables to the signal converter, remote version...

18

3.5.2 Connection diagram for signal and field current cable .......................................................

19

3.6

Grounding the measuring sensor ..................................................................................

20

3.7

Connecting the power supply.........................................................................................

20

3.8

Overview of outputs ........................................................................................................

22

3.8.1 Description of the CG number ..............................................................................................

22

3.8.2 Fixed, non-alterable output versions ...................................................................................

22

3.9

Electrical connection of the outputs ..............................................................................

23

3.9.1 Electrical connection of the outputs.....................................................................................

23

3.9.2 Laying electrical cables correctly.........................................................................................

24

4 Start-up

25

 

 

 

4.1

Switching on the power ..................................................................................................

25

4.2

Starting the signal converter .........................................................................................

25

5 Notes

 

26

 

 

 

2

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08/2013 - 4002257402 - QS IFC 050 R02 en

 

 

SAFETY INSTRUCTIONS 1

 

IFC 050

 

 

 

Warnings and symbols used

DANGER!

This information refers to the immediate danger when working with electricity.

DANGER!

These warnings must be observed without fail. Even partial disregard of this warning can lead to serious health problems and even death. There is also the risk of seriously damaging the device or parts of the operator's plant.

WARNING!

Disregarding this safety warning, even if only in part, poses the risk of serious health problems. There is also the risk of damaging the device or parts of the operator's plant.

CAUTION!

Disregarding these instructions can result in damage to the device or to parts of the operator's plant.

INFORMATION!

These instructions contain important information for the handling of the device.

HANDLING

This symbol designates all instructions for actions to be carried out by the operator in the specified sequence.

iRESULT

This symbol refers to all important consequences of the previous actions.

Safety instructions for the operator

CAUTION!

Installation, assembly, start-up and maintenance may only be performed by appropriately trained personnel. The regional occupational health and safety directives must always be observed.

LEGAL NOTICE!

The responsibility as to the suitability and intended use of this device rests solely with the user. The supplier assumes no responsibility in the event of improper use by the customer. Improper installation and operation may lead to loss of warranty. In addition, the "Terms and Conditions of Sale" apply which form the basis of the purchase contract.

INFORMATION!

Further information can be found on the supplied CD-ROM in the manual, on the data sheet, in special manuals, certificates and on the manufacturer's website.

If you need to return the device to the manufacturer or supplier, please fill out the form contained on the CD-ROM and send it with the device. Unfortunately, the manufacturer cannot repair or inspect the device without the completed form.

08/2013 - 4002257402 - QS IFC 050 R02 en

www.krohne.com

3

2 INSTALLATION

IFC 050

 

2.1 Intended use

The electromagnetic flowmeters are designed exclusively to measure the flow and conductivity of electrically conductive, liquid media.

WARNING!

If the device is not used according to the operating conditions, the intended protection could be affected.

2.2 Scope of delivery

INFORMATION!

Inspect the cartons carefully for damages or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer.

INFORMATION!

Do a check of the packing list to make sure that you have all the elements given in the order.

INFORMATION!

Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate.

Figure 2-1: Scope of delivery

1Device in the version as ordered

2Bar magnet (to operate the signal converter when the housing is closed)

3Documentation (calibration report, Quick Start, CD-ROM with product documentation for measuring sensor and signal converter)

4Signal cable (only for remote version)

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08/2013 - 4002257402 - QS IFC 050 R02 en

 

 

INSTALLATION 2

 

IFC 050

 

 

 

2.3Storage

Store the device in a dry, dust-free location.

Avoid continuous direct sunlight.

Store the device in its original packing.

Storage temperature: -40...+70°C / -40...+158°F

2.4Transport

Signal converter

• No special requirements.

Compact version

Do not lift the device by the signal converter housing.

Do not use lifting chains.

To transport flange devices, use lifting straps. Wrap these around both process connections.

2.5Installation specifications

INFORMATION!

The following precautions must be taken to ensure reliable installation.

Make sure that there is adequate space to the sides.

Protect the signal converter from direct sunlight and install a sun shade if necessary.

Signal converters installed in control cabinets require adequate cooling, e.g. by fan or heat exchanger.

Do not expose the signal converter to intense vibrations. The measuring devices are tested for a vibration level in accordance with IEC 68-2-64.

08/2013 - 4002257402 - QS IFC 050 R02 en

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5

2 INSTALLATION

IFC 050

 

2.6 Mounting of the compact version

INFORMATION!

The signal converter is mounted directly on the measuring sensor. For installation of the flowmeter, please observe the instructions in the supplied product documentation for the measuring sensor.

2.7 Mounting of the wall housing, remote version

INFORMATION!

Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives.

Figure 2-2: Mounting of the wall housing

1 Prepare the holes with the aid of the mounting plate.

2 Fasten the device securely to the wall with the mounting plate.

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08/2013 - 4002257402 - QS IFC 050 R02 en

 

 

INSTALLATION 2

 

IFC 050

 

 

 

Mounting multiple devices next to each other

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Ø6.5

 

 

Ø0.26

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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3.15

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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9.76

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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12.2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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10.1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

08/2013 - 4002257402 - QS IFC 050 R02 en

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7

3 ELECTRICAL CONNECTIONS

 

 

IFC 050

 

 

 

 

3.1 Safety instructions

DANGER!

All work on the electrical connections may only be carried out with the power disconnected. Take note of the voltage data on the nameplate!

DANGER!

Observe the national regulations for electrical installations!

WARNING!

Observe without fail the local occupational health and safety regulations. Any work done on the electrical components of the measuring device may only be carried out by properly trained specialists.

INFORMATION!

Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate.

3.2 Important notes on electrical connection

DANGER!

Electrical connection is carried out in conformity with the VDE 0100 directive "Regulations for electrical power installations with line voltages up to 1000 V" or equivalent national specifications.

CAUTION!

Use suitable cable entries for the various electrical cables.

The measuring sensor and signal converter have been configured together at the factory. For this reason, please connect the devices in pairs. Ensure that the measuring sensor constant GKL (refer to information on the nameplates) are identically set.

If delivered separately or when installing devices that were not configured together, set the signal converter to the DN size and GKL of the measuring sensor.

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08/2013 - 4002257402 - QS IFC 050 R02 en

 

 

ELECTRICAL CONNECTIONS 3

 

IFC 050

 

 

 

3.3 Electrical cables for remote device versions, notes

3.3.1 Notes on signal cable A

INFORMATION!

Signal cable A (type DS 300) with double shield ensures proper transmission of measured values.

Observe the following notes:

Lay the signal cable with fastening elements.

It is permissible to lay the signal cable in water or in the ground.

The insulating material is flame-retardant to EN 50625-2-1, IEC 60322-1.

The signal cable does not contain any halogens and is unplasticized, and remains flexible at low temperatures.

The connection of the inner shield (10) is carried out via the stranded drain wire (1).

The connection of the outer shield (60) is carried out via the stranded drain wire (6).

3.3.2Notes on field current cable C

DANGER!

A shielded 2-wire copper cable is used for the field current cable. The shielding MUST be connected in the housing of the measuring sensor and signal converter.

INFORMATION!

The field current cable is not part of the scope of delivery.

08/2013 - 4002257402 - QS IFC 050 R02 en

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