KROHNE OPTISONIC-6300 User Manual

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KROHNE OPTISONIC-6300 User Manual

OPTISONIC 6300 P Handbook

Portable ultrasonic clamp-on flowmeter

Electronic Revision: ER 1.1.2_

(SW.REV 01.01.01_)

© KROHNE 03/2013 - 4000972603 - MA OPTISONIC 6300 P R03 en

:IMPRINT :::::::::::::::::::::::::::::::::::::::

All rights reserved. It is prohibited to reproduce this documentation, or any part thereof, without the prior written authorisation of KROHNE Messtechnik GmbH.

Subject to change without notice.

Copyright 2013 by

KROHNE Messtechnik GmbH - Ludwig-Krohne-Str. 5 - 47058 Duisburg (Germany)

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OPTISONIC 6300 P

CONTENTS

1 Safety instructions

5

1.1

Intended use .....................................................................................................................

5

1.2

Certification ......................................................................................................................

5

1.3

Safety instructions from the manufacturer .....................................................................

6

1.3.1 Copyright and data protection ................................................................................................

6

1.3.2 Disclaimer ...............................................................................................................................

6

1.3.3 Product liability and warranty ................................................................................................

7

1.3.4 Information concerning the documentation...........................................................................

7

1.3.5 Warnings and symbols used...................................................................................................

8

2 Device description

9

2.1

Scope of delivery...............................................................................................................

9

2.2

Nameplates ....................................................................................................................

10

3 Installation for flow measurement

12

3.1

General safety instructions ............................................................................................

12

3.2

Step 1: Find location and determine data ......................................................................

13

3.3

Step 2: Initialise the UFC 300 P converter .....................................................................

17

3.4

Step 3: Mount the sensor rails .......................................................................................

23

3.4.1 2 or 4 traverses with 1 rail ...................................................................................................

26

3.4.2 2 traverses with 2 rails .........................................................................................................

27

3.4.3 1 traverse with 2 rails (DN400...1500) ..................................................................................

28

3.4.4 Apply coupling grease...........................................................................................................

29

3.4.5 Connect the sensor cable .....................................................................................................

30

3.5

Step 4: Optimization loop ...............................................................................................

31

3.6

Step 5: start flow measurement ....................................................................................

32

3.7

Error messages..............................................................................................................

33

4 Installation for energy measurement

35

4.1

Preparation of energy measurement.............................................................................

35

4.2

Mechanical installation ..................................................................................................

36

4.3

Program the converter...................................................................................................

38

4.3.1 Program the I/O input ...........................................................................................................

38

4.3.2 Program the process input...................................................................................................

39

4.3.3 Program the counters...........................................................................................................

40

4.4

Start measurement ........................................................................................................

41

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CONTENTS

OPTISONIC 6300 P

 

 

 

 

 

 

 

5 Electrical connections

42

 

 

 

5.1

Safety instructions..........................................................................................................

42

5.2

Location of connectors at the converter ........................................................................

42

5.3

Power supply ..................................................................................................................

43

5.4

Signal cable ....................................................................................................................

43

5.5

USB connector................................................................................................................

44

5.6

I/O cable..........................................................................................................................

46

5.7

Connection diagrams .....................................................................................................

47

6 Operation

 

52

 

 

 

6.1

Display configuration......................................................................................................

52

6.1.1 Step 1: how to set up the display for showing measured values .........................................

52

6.1.2

Basic settings of display .......................................................................................................

53

6.2

Programming the transducer calibration number........................................................

54

6.3

Data logging....................................................................................................................

55

6.3.1 Step 1: how to set up the data logger ...................................................................................

55

6.3.2 Step 2: how to start data logging..........................................................................................

58

6.3.3 Step 3: how to view logged data............................................................................................

58

6.4

How to transfer data to a PC ..........................................................................................

59

6.4.1

Site files.................................................................................................................................

59

6.4.2

Log files.................................................................................................................................

60

6.4.3 Managing your files from your pc.........................................................................................

61

6.5

Menu description............................................................................................................

62

7 Service

 

73

 

 

 

7.1

Spare parts availability...................................................................................................

73

7.2

Availability of services ....................................................................................................

73

7.3

Returning the device to the manufacturer.....................................................................

73

7.3.1 General information..............................................................................................................

73

7.3.2 Form (for copying) to accompany a returned device............................................................

74

7.4

Disposal ..........................................................................................................................

74

8 Technical data

75

 

 

 

8.1

Measuring principle........................................................................................................

75

8.2

Technical data.................................................................................................................

76

8.3

Dimensions and weights ................................................................................................

82

8.3.1 Clamp-on sensor ..................................................................................................................

82

8.3.2 Converter...............................................................................................................................

83

8.3.3 I/O box ...................................................................................................................................

84

8.3.4 Trunk on wheels....................................................................................................................

85

9 Notes

 

 

86

 

 

 

 

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SAFETY INSTRUCTIONS 1

 

OPTISONIC 6300 P

 

 

 

1.1 Intended use

CAUTION!

Responsibility for the use of the measuring devices with regard to suitability, intended use and corrosion resistance of the used materials against the measured fluid lies solely with the operator.

INFORMATION!

The manufacturer is not liable for any damage resulting from improper use or use for other than the intended purpose.

The OPTISONIC 6300 P portable clamp-on flow meter is designed for measurement of liquid flows in full pipes, datalogging and transfer of logged results to the PC. The portable clamp-on flow meter makes it possible to measure the flow on places temporary or you can make use of it if you want to compare the output with other measurement devices.

If an inline measurement device is broken and you are in need of the information the OPTISONIC 6300 P might be the solution for you.

1.2 Certification

In accordance with the commitment to customer service and safety, the device described in this document meets the following safety requirements:

EMC Directive 2004/108/EC and 93/68/EEC in conjunction with EN 61326-1 (1997) and A1 (1998), A2 (2001)

Low-Voltage Directives 73/23/EEC and 93/68/EEC in conjunction with EN 61010-1 (2001)

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1 SAFETY INSTRUCTIONS

 

 

OPTISONIC 6300 P

 

 

 

 

1.3 Safety instructions from the manufacturer

1.3.1 Copyright and data protection

The contents of this document have been created with great care. Nevertheless, we provide no guarantee that the contents are correct, complete or up-to-date.

The contents and works in this document are subject to copyright. Contributions from third parties are identified as such. Reproduction, processing, dissemination and any type of use beyond what is permitted under copyright requires written authorisation from the respective author and/or the manufacturer.

The manufacturer tries always to observe the copyrights of others, and to draw on works created in-house or works in the public domain.

The collection of personal data (such as names, street addresses or e-mail addresses) in the manufacturer's documents is always on a voluntary basis whenever possible. Whenever feasible, it is always possible to make use of the offerings and services without providing any personal data.

We draw your attention to the fact that data transmission over the Internet (e.g. when communicating by e-mail) may involve gaps in security. It is not possible to protect such data completely against access by third parties.

We hereby expressly prohibit the use of the contact data published as part of our duty to publish an imprint for the purpose of sending us any advertising or informational materials that we have not expressly requested.

1.3.2 Disclaimer

The manufacturer will not be liable for any damage of any kind by using its product, including, but not limited to direct, indirect or incidental and consequential damages.

This disclaimer does not apply in case the manufacturer has acted on purpose or with gross negligence. In the event any applicable law does not allow such limitations on implied warranties or the exclusion of limitation of certain damages, you may, if such law applies to you, not be subject to some or all of the above disclaimer, exclusions or limitations.

Any product purchased from the manufacturer is warranted in accordance with the relevant product documentation and our Terms and Conditions of Sale.

The manufacturer reserves the right to alter the content of its documents, including this disclaimer in any way, at any time, for any reason, without prior notification, and will not be liable in any way for possible consequences of such changes.

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SAFETY INSTRUCTIONS 1

 

OPTISONIC 6300 P

 

 

 

1.3.3 Product liability and warranty

The operator shall bear responsibility for the suitability of the device for the specific purpose. The manufacturer accepts no liability for the consequences of misuse by the operator. Improper installation and operation of the devices (systems) will cause the warranty to be void. The respective "Standard Terms and Conditions" which form the basis for the sales contract shall also apply.

1.3.4 Information concerning the documentation

To prevent any injury to the user or damage to the device it is essential that you read the information in this document and observe applicable national standards, safety requirements and accident prevention regulations.

If this document is not in your native language and if you have any problems understanding the text, we advise you to contact your local office for assistance. The manufacturer can not accept responsibility for any damage or injury caused by misunderstanding of the information in this document.

This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. Special considerations and precautions are also described in the document, which appear in the form of underneath icons.

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1 SAFETY INSTRUCTIONS

 

 

OPTISONIC 6300 P

 

 

 

 

1.3.5 Warnings and symbols used

Safety warnings are indicated by the following symbols.

DANGER!

This information refers to the immediate danger when working with electricity.

DANGER!

This warning refers to the immediate danger of burns caused by heat or hot surfaces.

DANGER!

This warning refers to the immediate danger when using this device in a hazardous atmosphere.

DANGER!

These warnings must be observed without fail. Even partial disregard of this warning can lead to serious health problems and even death. There is also the risk of seriously damaging the device or parts of the operator's plant.

WARNING!

Disregarding this safety warning, even if only in part, poses the risk of serious health problems. There is also the risk of damaging the device or parts of the operator's plant.

CAUTION!

Disregarding these instructions can result in damage to the device or to parts of the operator's plant.

INFORMATION!

These instructions contain important information for the handling of the device.

LEGAL NOTICE!

This note contains information on statutory directives and standards.

HANDLING

This symbol designates all instructions for actions to be carried out by the operator in the specified sequence.

iRESULT

This symbol refers to all important consequences of the previous actions.

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DEVICE DESCRIPTION 2

 

OPTISONIC 6300 P

 

 

 

2.1 Scope of delivery

INFORMATION!

Do a check of the packing list to make sure that you have all the elements given in the order.

INFORMATION!

Inspect the cartons carefully for damages or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer.

CAUTION!

The device arrives in a plastic trunk on wheels, unless ordered otherwise.

Figure 2-1: Scope of delivery

1Product documentation, factory calibration report

2Trunk on wheels

3Carrying bag

4Tray with one or two rails

5Metal / textile straps for mounting rail(s) and converter

6Sensor(s) with fixing units (small version 1, medium version 2 sensors)

2 Transducers (small versions: 2 MHz, medium version: 1 MHz), including 3 m cable, coupling grease

7Power adapter including plugs for EU, UK, US and AUS

8USB memory stick, measure band

optionally I/O box and/or temperature sensors, PC connection cable

9UFC 300 P Signal converter

INFORMATION!

Delivered content can be different, dependent on the ordered version. A checklist is included with the product, check if all items on this checklist are delivered.

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2 DEVICE DESCRIPTION

 

 

 

OPTISONIC 6300 P

 

2.2 Nameplates

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Figure 2-2: Nameplate flow sensor

1Ambient temperature operating range

2Protection category

3Process temperature

4Manufacturing year

5Article number

6Description

7Device type

8Name and address of the manufacturer

Figure 2-3: Nameplate converter

1Name and address of the manufacturer

2Device type

3Serial number

4Manufacturing year

5Protection class and temperature data

6Treat device as electronic garbage according WEEE rules.

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DEVICE DESCRIPTION 2

 

OPTISONIC 6300 P

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Figure 2-4: Nameplate I/O box, standard version

Figure 2-5: Nameplate I/O box with 2 temperature transmitters included.

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3 INSTALLATION FOR FLOW MEASUREMENT

OPTISONIC 6300 P

 

INFORMATION!

Four steps are needed to start a measurement on a new location:

1.Find a suitable location and determine some basic data of the pipe.

2.Initialise the UFC 300 P converter and enter the data from step 1. The converter advises a measurement mode.

3.Mount the sensor rails as advised for the chosen measurement mode.

4.Perform an optimisation loop and make small changes in the position of the transducers. These four steps are described in section 3.2...3.5.

3.1General safety instructions

WARNING!

In general, devices from the manufacturer may only be installed, commissioned, operated and maintained by properly trained and authorized personnel.

This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device.

Specific for sensors:

WARNING!

Be careful when locking the rail back on to the mounting units as your fingers may get stuck between rail and pipe it is mounted on. This may cause injury.

Be careful when mounting the fixation units using the metal strap. The edge of the strap may cause injury.

CAUTION!

Do not bend the metal mounting strap. This may cause improper mounting of the fixation units of the sensor rails.

Protect the pipe contact side of the transducer. Scratches or other damages may have a negative impact on its proper functioning.

Before fitting the transducer to the transducer knob in the sensor rail, check the connection groove of the transducer cover for damages or dirt. Clean or replace when dirty or damaged.

Check sensor cabling with regular intervals for damages and wear as this may cause improper functioning. Replace when necessary.

Check presence of sufficient grease on the transducer pipe contact side in case of acoustic signal failure.

Check the sensor rail sliding area regularly for dirt or other pollution or excess coupling fat, that may cause improper functioning.

Excess of coupling fat may be removed from the sensor rails and transducers with a dry piece of cloth. Coupling fat on the converter housing may be removed using soapy water.

Specific for converters:

WARNING!

Be careful moving the handle of the converter, as your fingers may get stuck between the handle and the housing of the converter. This may cause injury.

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INSTALLATION FOR FLOW MEASUREMENT 3

 

OPTISONIC 6300 P

 

 

 

CAUTION!

In order to comply with the EMC directive 2004/108/EC, I/O cables that provide a galvanic connection to the UFC 300 P should have a maximum total length of 3 meter.

When not used, put the connector covers of the connectors on the bottom side of the converter in place. This to prevent improper functioning caused by dust/dirt.

When the sensor cables are connected while the converter is positioned on a flat surface, turn the handle fully backwards (towards the housing) in order to prevent excess stress on the sensor cables.

In order to keep the battery at an optimum condition the battery should be charged at least once every 6 months.

If the main battery is empty for a period longer than one year, the backup battery of the real time clock may run empty.

The protection degree of the battery charger / mains adapter is IP 40 / NEMA 1. It should be protected against moisture entering.

To prevent damage due to vibrations, do not firmly attach the converter to or place it on top of a vibrating object.

3.2Step 1: Find location and determine data

CAUTION!

Do not start to mount the rails yet! Step 1 is only meant to find a suitable location for a measurement. The installation itself will be done in Step 3.

Inlet, outlet and recommended mounting area

To perform an accurate flow measurement preferably mount the sensor rail at least 10 DN downstream of a flow disturbance like elbows, valves, headers or pumps. Follow the given installation recommendations.

Figure 3-1: Inlet, outlet and recommended mounting area

1Min. 10 DN

2Min. 5 DN

3Recommended installation location (120°)

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3 INSTALLATION FOR FLOW MEASUREMENT

OPTISONIC 6300 P

 

CAUTION!

Make sure that the rail is not mounted at the highest point (risk for air bubbles) or at the lowest point (risk for particles) of the pipe.

Long horizontal pipes

Install on slightly ascending pipe section.

If not possible, make sure that the flow velocity is high enough to prevent air, gas or vapor to collect in upper part.

In partially filled pipes, the clamp-on flowmeter will report incorrect flow rates, or not measure.

Figure 3-2: Long horizontal pipes

Vertical pipelines

CAUTION!

Make sure that the pipe is fully filled at all times.

INFORMATION!

Both ascending and descending flow directions are measurable.

Figure 3-3: Mounting on vertical pipelines is possible

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INSTALLATION FOR FLOW MEASUREMENT 3

 

OPTISONIC 6300 P

 

 

 

Open feed or discharge

Install meter on a lowered section of the pipe to make sure that there is a full pipe condition.

Figure 3-4: Open feed or discharge

Down going pipeline over 5 m / 16 ft length

Install an air vent downstream of the flowmeter to prevent vacuum. It may cause gases to come out of solution (cavitate) that prevent a proper measurement.

Figure 3-5: Down going pipeline over 5 m / 16 ft length

Position of control valve

Always install control valves downstream of the flowmeter in order to avoid cavitation or distortion of the flow profile.

Figure 3-6: Position of control valve

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3 INSTALLATION FOR FLOW MEASUREMENT

OPTISONIC 6300 P

 

Position of pump

CAUTION!

Never install the flowmeter at the suction side of a pump in order to avoid cavitation or flashing in the flowmeter.

Figure 3-7: Position of pump

Determine data and dimensions of pipe

CAUTION!

The next data must be available before proceeding with Step 2.

Use the supplied tape measure to determine the outside diameter of the pipe.

Determine the pipe wall thickness. A pipe wall thickness gauge or pipe tables can be used for this.

Find out what the material of the pipe is.

If the pipe has a liner, find out the liner material and the thickness of the liner.

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INSTALLATION FOR FLOW MEASUREMENT 3

 

OPTISONIC 6300 P

 

 

 

3.3 Step 2: Initialise the UFC 300 P converter

Figure 3-8: Keys UFC 300 P

1TFT Display

2Navigation keys

3Quick access keys

4Text and numerical keypad

5On / off button

• Turn on the converter by pressing the on / off button for one second. Wait until the menu appears, this will take approximately 30 seconds.

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3 INSTALLATION FOR FLOW MEASUREMENT

OPTISONIC 6300 P

 

INFORMATION!

FIRST TIME USE:

When the UFC 300 P converter is started for the first time, the startup menu will be shown. In this menu, set the language, time and date.

To show the menu again at the next startup, select "Settings and information Device Startup sequence? Yes".

First time use

Menu

Language English

Time and date

Units

Continue

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First time use, program the units in the converter

If you use the converter for the first time, it will prompt you for the unit setting automatically. Otherwise go to menu number 2.4.1 ("Measurement Setup Units").

Choose in each line the required unit with the buttons as shown in the next table.

Navigate through the menu

 

Back

Back one page

 

 

 

 

Up

Up one line

 

 

 

 

Down

Down one line

 

 

 

 

Forward

Enter item to edit or to select it

 

 

 

When editing, only the Back and Forward buttons are functional:

 

Back

Delete previous character or leave item

 

 

unchanged when at position one

 

 

 

 

Forward

Move cursor right, accept item when at

 

 

last position

 

 

 

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INSTALLATION FOR FLOW MEASUREMENT 3

 

OPTISONIC 6300 P

 

 

 

REGULAR USE:

If the device has been used before, the screen will look like:

Menu

Installation

Measurement

View logged data

File Management

Settings and information

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Program the converter

CAUTION!

Normally, all settings are saved in a site file. To load the default values, load the default site file via "Measurement > Load site".

If needed you can recover the factory settings for the site file via "Settings and Information > Load factory settings". Previous saved site files are kept during this process.

• Select "Installation" from the main menu.

Menu

Installation

Measurement

View logged data

File management

Settings & information

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The next screen is shown:

1.1

1 pipe / 1 path

1 pipe / 2 path

2 pipes

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See the next figure for an explanation of the options:

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3 INSTALLATION FOR FLOW MEASUREMENT

OPTISONIC 6300 P

 

Figure 3-9: System configuration possibilities

11 pipe / 1 path

21 pipe / 2 path

32 pipes

Choose the desired configuration.

In the next screen, fill in the data that was found in Step 1.

1.2

 

 

 

Pipe tag

 

Pipe1

 

Outer diameter

 

100.00 mm

 

Material

 

Carbon steel

 

Wall thickness

 

5.00 mm

 

Liner material

 

Epoxy

 

Liner thickness

 

0.50 mm

 

< Previous | Next >

 

 

 

 

 

 

 

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Pipe tag

 

Enter a name for the pipe

 

Press again " " and " ".

Outer diameter

 

Use the outside diameter

Material

 

Choose the right material

Wall thickness

 

Fill in the pipe wall thickness

Liner material

 

Select whether there is a liner or not

Liner thickness

 

Fill in the liner thickness

 

 

The liner thickness will only be shown if a liner

 

 

material is chosen.

Choose next

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INSTALLATION FOR FLOW MEASUREMENT 3

 

OPTISONIC 6300 P

 

 

 

CAUTION!

Inaccurate input of the outside diameter will affect the accuracy of the measured flow rate.

INFORMATION!

In case of a two pipe configuration, the converter will ask if the data entered for pipe 1 has to be used for pipe 2 too.

Menu 1.2 and 1.3 are shown again to enter the data for the second pipe.

1.3

 

 

 

 

 

 

 

Fluid

 

Water

 

VoS Fluid

 

1485.0 m/s

 

Viscosity

 

1 mm2/s

 

< Previous | Next >

 

 

 

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Fluid

 

Select the correct fluid from the table.

VoS Fluid

 

Velocity of Sound of the selected fluid. Only change it if

 

 

highly accurate values are available, for instance

 

 

temperature compensated.

Viscosity

 

Only change it if the viscosity is well known.

Choose next

 

 

 

An advise is given in the next menu:

CAUTION!

Find the calibration numbers that are noted on the labels on the cable of each transducer. Make sure that both transducers have the same calibration number as shown by the converter.

1.7

Transducer set

 

Ta

Calibration number

 

522505050

Number of traverses

 

2

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13-04-2010 14:11:09

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CAUTION!

Normally, do not change the settings in this menu.

INFORMATION!

In case of a two sensor configuration, this loop will be shown twice. After installing the first transducer the converter will produce a second advice for the second installation.

Transducer set

Select the value that is on the label on the transducer

 

cable.

 

Note: A maximum of three transducer sets can be

 

programmed in the converter, called Ta, Tb or Tc.

03/2013 - 4000972603 - MA OPTISONIC 6300 P R03 en

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21

3 INSTALLATION FOR FLOW MEASUREMENT

OPTISONIC 6300 P

 

Calibration number

Compare the calibration number with the number on the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

transducer cable. If needed, select a different transducer

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

set to change the calibration number.

Number of traverses

1 traverse = Z mode

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2 traverses = V mode

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4 traverses = W mode

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

See figure below for an explanation of the number of

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

traverses.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Figure 3-10: Number of traverses

11 traverse (Z mode)

22 traverses (V mode)

34 traverses (W mode)

The best suitable sensor is automatically selected from the available sensor types in the converter and the appropiate number of traverses is indicated. If none of the sensors is suitable, the converter will show "Transducer set : None".

Pipe

Available sensor

 

Traverse mode

 

 

 

 

 

 

 

 

 

 

 

DN15...150

Small 2 MHz, 1 rail

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DN50...250

Medium 1 MHz, 1 rail

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DN200...750

Medium 1 MHz, 2 rails

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DN400...1500

Medium 1 MHz, 2 rails

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION!

Normally, install the sensors as advised. If the quality of the pipe walls is poor and / or in case of scaling inside the pipes, try to decrease the amount of traverses or (if possible) use a medium sensor instead of a small sensor.

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03/2013 - 4000972603 - MA OPTISONIC 6300 P R03 en

 

 

INSTALLATION FOR FLOW MEASUREMENT 3

 

OPTISONIC 6300 P

 

 

 

• Press Next to go to the next menu:

1.8

Advised sensor position

34.30 mm Signal quality

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13-04-2010 14:11:09 13 MB free

Advised distance [mm]

Number of rails needed

 

 

< 190

1

 

 

190

2

 

 

INFORMATION!

The maximum distance that can be covered with 1 rail is 195 mm.

The minimum distance for two rails is 180 mm.

INFORMATION!

On request it is possible to use the large rail of the OPTISONIC 6300 with 0,5 MHz transducers. Using this you can measure up to DN4000.

3.4 Step 3: Mount the sensor rails

Before mounting the rails, determine the colors on the connectors of the transducers. Make sure that the blue transducer is upstream and the green transducer is downstream.

Installation with metal straps (DN15...250)

Put the metal straps around the pipe. Put the sensor rail(s) on the pipe including the transducers with fixed cables.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

03/2013 - 4000972603 - MA OPTISONIC 6300 P R03 en

 

 

 

 

 

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23

3 INSTALLATION FOR FLOW MEASUREMENT

 

 

OPTISONIC 6300 P

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1Insert straps in the lower opening.

2Repeat the same for the other strap.

3Pull the straps around the pipe.

4Insert the straps in the upper opening.

5Pull the straps tight.

6Use an allan key nr 5 (or a big screwdriver) to fixate the rails.

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03/2013 - 4000972603 - MA OPTISONIC 6300 P R03 en

 

 

INSTALLATION FOR FLOW MEASUREMENT 3

 

OPTISONIC 6300 P

 

 

 

Installation with textile straps (> DN250)

For pipe diameters above DN250, the textile straps must be used.

1Insert the long strap in the upper opening.

2Insert the short strap in the lower opening at the other side of the rail.

3Pull the strap around the pipe.

4Fix the strap, as indicated below.

1Push lever to create a opening.

2Insert the textile strap as indicated.

3Release lever.

4Pull strap tight.

5Use an allan key nr 5 (or a big screwdriver) to fixate the rails.

03/2013 - 4000972603 - MA OPTISONIC 6300 P R03 en

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25

3 INSTALLATION FOR FLOW MEASUREMENT

OPTISONIC 6300 P

 

3.4.1 2 or 4 traverses with 1 rail

Applicable diameters with one rail:

Number of

Diameter range

traverses

 

 

 

2

DN15...250

 

 

4

DN15...150

 

 

Put the first transducer at position "0". Put the other transducer at the advised distance, shown on the screen in Step 2. See the figures below.

Figure 3-11: Advised distance with one rail

1 Advised distance is measured from center first transducer to indicator at second transducer.

• Unlock the transducer by turning the locking knob 2 counter clockwise.

Slide the transducer 1 to the new position 3.

Lock the transducer by turning the locking knob 2 clockwise.

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03/2013 - 4000972603 - MA OPTISONIC 6300 P R03 en

 

 

INSTALLATION FOR FLOW MEASUREMENT 3

 

OPTISONIC 6300 P

 

 

 

3.4.2 2 traverses with 2 rails

Applicable diameters with two rails:

Number of

Diameter range

traverses

 

 

 

2

DN200...750

 

 

INFORMATION!

The two rails must be installed in a straight line.

Figure 3-12: Mounting 2 rails in V-mode (2 traverses)

1Advised distance

2Distance between 2 rails

• Mount the first rail on the pipe. Make sure that you mount the rail in line with the pipe!

Position the left transducer in any position X (see next section).

Mount the second rail (align it with the first rail) at a distance 2 to arrange that the transducer in the second rail is within the range it can be moved.

The advised distance 1 is defined from the center of the left transducer to the left side of the right transducer. Put the second transducer at position Z = advised distance 1 + X - distance 2 - 415 mm / 16.3".

03/2013 - 4000972603 - MA OPTISONIC 6300 P R03 en

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